4
Controlstar® Total Control at a distance
Controlstar®
Total Control at a distance
The MQ SCADA is an event-driven, publish and subscribe protocol operating over TCP/IP. Applications for MQ SCADA are
industry wide, it is particularly relevant to oil and gas, environmental monitoring, process control, utilities and transport.
The Controlstar® supports the MQ SCADA protocol directly from the unit without the need for specialised gateways. The Fusion
configuration tool allows a user to select the information and controls what each Controlstar® publishes via the MQ SCADA
protocol.
FUSION The easy-to-use tool for system buildingControlstar® does not require a team of experts and programmers to create a working
system, Fusion is a totaly integrated intuative design tool which allows personnel with no
previous experience of Scada or telemetry systems to create reliable comprehensive
solutions.
Using a small set of visual objects Fusion guides the user through creating the control
programs, the mimics, alarms and trends, automatically producing for the designer the
files which bind the system modules together. These configuration files are downloaded
to the Controlstar® in a simple operation. Quickly a user can develop systems which are
easy to understand by the operators, provide precise control and are straightforward to
enhance to meet future needs. Fusion is a ground breaking design tool which provides
the opportunity to significantly reduce engineering costs, and the user licence is free!
The
po
wer
of
Fu
sio
n-
the
cre
ati
on
via
the
pro
ton
-pro
ton
ch
ain
Create Control diagrams - pick and place and
link easy to understand function blocks; the
connections become 'live' in the on-line
systems to become a unique and powerful
commissioning and diagnostic tool.
Build the system - pick and
place images of the required
modules onto a DIN rail.
Link to Control diagrams by
select and click.Draft the mimics using powerful graphic elements,
including trend and alarm modules; link with the input
and output channels and the control diagrams using
the mouse. The whole process is self documenting
and creates a complete configuration which is
downloaded to the Controlstar® locally using Ethernet
or remotely over a network.
'FUSION' - REDUCING ENGINEERING COSTS
Micro-ScadaDesigned for a Palm™ Smart phone, Micro-Scada offers the ultimate in portability for the person who is
in control; this is combined with a rich set of standard functions such as address book, personal
scheduler, camera, and mobile phone. Using a Palm Treo PDA (Personel Data Assistant), which is a PDA combined with a GSM/GPRS Smart phone. The Micro-Scada runs as a standard application on
this Smart phone and allows a user to retrieve the key conditions from a remote Controlstar®, this
includes receiving and responding to alarms. Applications are developed as a series of small mimics,
for example one mimic display per pump, this provides the basic status information and facilitates the
remote control of a Controlstar®. A full site is a number of displays that is quickly navigated using hot
spots on each mimic.
Controlstar Systems Ltd.Cagthorpe Hall
Cagthorpe
Horncastle
Lincolnshire
LN9 6DZ UK
TEL +44 (0) 1507 523 303
FAX +44 (0) 1507 522 743
WEB www.Controlstar.com
Email [email protected]
Designers of the Controlstar®
Supplying a comprehensive
range of engineering services
Controlstar® is a trademark of Controlstar Systems Ltd.
This literature is for guidance only. It does not constitute
recommendations, representations or advice and nor is it
a part of a contract. Our policy is one of continuous
improvement and the right is reserved to modify the
specifications contained herein without notice. All trade
names mentioned in the brochure are duly
acknowledged.
The MQ SCADA protocolData from remote locations is proving increasingly important as organizations face stronger competitive
pressures to closely monitor and control all aspects of their business.
The MQ SCADA protocol provides end-to-end seamless connectivity from the field level to enterprise applications
within IBM's WebSphere Business Integration software. The solution helps organisations integrate different areas
of their business and those of customers and partners. Automating the flow of information across the entire value
chain and transforming businesses to become more agile and responsive.
CAN
Node for up
to 8 I/O
modules
CS2000 CS2001 CS2003 CS2004 CS2005 CS2006 CS2007 CS2008 CS2010 CS2011 CS2012
+ - /0-10V+ - /0-5V4-20mA
+Sallen Key 5 Hz filter Software
selectable
Node
Controller
12 chan
Dig In
Panel
Node
6 Chan
Relay
6 Chan
Latch Rly.
6 Chan
High Side
12 Chan
Low Side
4 Chan
ANI SE
6Chan
SSR DO4 Chan
AO.4 Chan
ANI. Diff.
CAN
Node +
I/O and
LCD
interface
4 Form C.
+2 NO.
Contacts
5A
240V AC.
6 Solid
state with
full fault
protection
+ diag.
5-42V DC
5A
max/chan
2Grps.X3
isolated
+extensive
fault prot.&
detection
4 isolated
14 bit ADC
Chans.
rms. calc
SW
selectable
2 Grps. X6
isolated
chans
AC&DC
Loop
powered or
10-24V
data rate
self config.
Individual
chan
debounce
config.
10-
250msec
4 counters
4freq.chan
24 I/O
chans
SW. config
+
debounce
+ HW
current
sink
6
individual
relays
4 Form C.
+2 NO.
Contacts2A@30VDC
125VAC
Individual
relays for
low power
/secure
apps.
2 Grps. X6
isolated
chans
0.5A@24V
/chan
max=
4 A/Grp.
Min V=
9 DC
Max V=
28 DC
6
isolated
solid state
relay
chans
12-
280Vrms.
0.01-1.5A
Transient
600Vpk
overvoltage
30Apk
surge
16Bit
DAC's
loop pwr.
internal or
external
0-20mA
0-24mA
4-20mA
Max
external
pwr. 32V
4 isolated
14 bit ADC
Chans
rms. calc
SW
selectable
+-240V
common
mode input
range
+-500V
comm.&diff
mode
protection
Controlstar® CAN MODULES
The Controlstar® range of products sets a new
price/performance standard for integrated
control, monitoring of remote assets. Offering
the savings and benefits of command and
control technology to a wide range of
companies and organisations. The
Controlstar® system provides central office
and roaming access without the complexity of
large system packages and with no license
costs.
Minimise travel using total remote
supervision and control. Reduce downtime
and maximise staff efficiency by the
unrivalled diagnostics provided by the
Controlstar®. These diagnostics give
remotely the full details of problems,
allowing the solutions to be
known, before a location is visited.
Communication via Ethernet, PSTN, Lease Line, GSM,
GPRS, radio or satellite
Complementary products for asset management
Controlstar® The easy to use combined RTU/PLC for medium and large
applications.
Micro-ControlstarFor the management of small sites down to single instrument
monitoring using battery/solar power.
PulsarHigh level online condition monitoring and sentinel alarming of plant
that is susceptible to vibrations.
SCADAControlstar System Ltd platform independent operators interface.
FUSIONThe license free configuration tool, powerful and easy to use even by
none specialists, it supports the full product range.
The Controlstar® is the integrated asset
management solution for remote
operations.
Gain immediate access to
monitor and control
distributed plant or
facilities.
measure
analyse
store
PULSARReduce malfunctions
Improve safety
Reduce inspection costs
Increase asset capacity
Satisfy production
Maintain quality
PULSAR
CONTROLSTAR®
MICRO-CONTROLSTAR
SCADA
Controlstar® units may operate as a RTU/PLC under a third party
SCADA package, using our OPC server.
A POWER SUPPLY FOR ALL
APPLICATIONS
Controlstar® is equipped with a flexible
efficient power system with full remote
reporting of battery and system status,
including the internal temperature.
External
Lead acid
battery
Charge / float
Solar
DC (10-24v)
Auxillary output
Controlstar®
Micro-controlled
Power
management
Optional
internal
Ni-mh
Battery
Dedicated Fieldbus interface cards
plug into the Controlstar® providing a
secondary interface with different
Fieldbus types; allowing additional
Fieldbus technologies to coexist in
the same system.
PROFIBUS, LONWORKS,
INTERBUS -S
Extensive self configuration &
excellent diagnostics allow none
specialist personnel to install
and maintain the system.
THE FIELDBUS CONNECTION
The standard Controlstar® interface is
a modular CAN (Control Area
Network) system. The DIN rail
mounting modules provide a cost
effective distributed solution. A CAN
node is constructed from up to 8 DIN
rail I/O modules, with each module
having a capacity of up to 12
channels. CAN allows individual nodes
to be installed up to 500 metres from a
Controlstar®. CAN is the most widely
used international Fieldbus. A
maximum of 14 CAN nodes may be
linked to a single Controlstar®. Each
module is approximately 100mm
square by 22.5 mm wide, creating a
high density yet flexible field
connection.
CAN
Node for up
to 8 I/O
modules
CS2000 CS2001 CS2003 CS2004 CS2005 CS2006 CS2007 CS2008 CS2010 CS2011 CS2012
+ - /0-10V+ - /0-5V4-20mA
+Sallen Key 5 Hz filter Software
selectable
Node
Controller
12 chan
Dig In
Panel
Node
6 Chan
Relay
6 Chan
Latch Rly.
6 Chan
High Side
12 Chan
Low Side
4 Chan
ANI SE
6Chan
SSR DO4 Chan
AO.4 Chan
ANI. Diff.
CAN
Node +
I/O and
LCD
interface
4 Form C.
+2 NO.
Contacts
5A
240V AC.
6 Solid
state with
full fault
protection
+ diag.
5-42V DC
5A
max/chan
2Grps.X3
isolated
+extensive
fault prot.&
detection
4 isolated
14 bit ADC
Chans.
rms. calc
SW
selectable
2 Grps. X6
isolated
chans
AC&DC
Loop
powered or
10-24V
data rate
self config.
Individual
chan
debounce
config.
10-
250msec
4 counters
4freq.chan
24 I/O
chans
SW. config
+
debounce
+ HW
current
sink
6
individual
relays
4 Form C.
+2 NO.
Contacts2A@30VDC
125VAC
Individual
relays for
low power
/secure
apps.
2 Grps. X6
isolated
chans
0.5A@24V
/chan
max=
4 A/Grp.
Min V=
9 DC
Max V=
28 DC
6
isolated
solid state
relay
chans
12-
280Vrms.
0.01-1.5A
Transient
600Vpk
overvoltage
30Apk
surge
16Bit
DAC's
loop pwr.
internal or
external
0-20mA
0-24mA
4-20mA
Max
external
pwr. 32V
4 isolated
14 bit ADC
Chans
rms. calc
SW
selectable
+-240V
common
mode input
range
+-500V
comm.&diff
mode
protection
Controlstar® CAN MODULES
The Controlstar® range of products sets a new
price/performance standard for integrated
control, monitoring of remote assets. Offering
the savings and benefits of command and
control technology to a wide range of
companies and organisations. The
Controlstar® system provides central office
and roaming access without the complexity of
large system packages and with no license
costs.
Minimise travel using total remote
supervision and control. Reduce downtime
and maximise staff efficiency by the
unrivalled diagnostics provided by the
Controlstar®. These diagnostics give
remotely the full details of problems,
allowing the solutions to be
known, before a location is visited.
Communication via Ethernet, PSTN, Lease Line, GSM,
GPRS, radio or satellite
Complementary products for asset management
Controlstar® The easy to use combined RTU/PLC for medium and large
applications.
Micro-ControlstarFor the management of small sites down to single instrument
monitoring using battery/solar power.
PulsarHigh level online condition monitoring and sentinel alarming of plant
that is susceptible to vibrations.
SCADAControlstar System Ltd platform independent operators interface.
FUSIONThe license free configuration tool, powerful and easy to use even by
none specialists, it supports the full product range.
The Controlstar® is the integrated asset
management solution for remote
operations.
Gain immediate access to
monitor and control
distributed plant or
facilities.
measure
analyse
store
PULSARReduce malfunctions
Improve safety
Reduce inspection costs
Increase asset capacity
Satisfy production
Maintain quality
PULSAR
CONTROLSTAR®
MICRO-CONTROLSTAR
SCADA
Controlstar® units may operate as a RTU/PLC under a third party
SCADA package, using our OPC server.
A POWER SUPPLY FOR ALL
APPLICATIONS
Controlstar® is equipped with a flexible
efficient power system with full remote
reporting of battery and system status,
including the internal temperature.
External
Lead acid
battery
Charge / float
Solar
DC (10-24v)
Auxillary output
Controlstar®
Micro-controlled
Power
management
Optional
internal
Ni-mh
Battery
Dedicated Fieldbus interface cards
plug into the Controlstar® providing a
secondary interface with different
Fieldbus types; allowing additional
Fieldbus technologies to coexist in
the same system.
PROFIBUS, LONWORKS,
INTERBUS -S
Extensive self configuration &
excellent diagnostics allow none
specialist personnel to install
and maintain the system.
THE FIELDBUS CONNECTION
The standard Controlstar® interface is
a modular CAN (Control Area
Network) system. The DIN rail
mounting modules provide a cost
effective distributed solution. A CAN
node is constructed from up to 8 DIN
rail I/O modules, with each module
having a capacity of up to 12
channels. CAN allows individual nodes
to be installed up to 500 metres from a
Controlstar®. CAN is the most widely
used international Fieldbus. A
maximum of 14 CAN nodes may be
linked to a single Controlstar®. Each
module is approximately 100mm
square by 22.5 mm wide, creating a
high density yet flexible field
connection.
Controlstar®
Total Control at a distance
The MQ SCADA is an event-driven, publish and subscribe protocol operating over TCP/IP. Applications for MQ SCADA are
industry wide, it is particularly relevant to oil and gas, environmental monitoring, process control, utilities and transport.
The Controlstar® supports the MQ SCADA protocol directly from the unit without the need for specialised gateways. The Fusion
configuration tool allows a user to select the information and controls what each Controlstar® publishes via the MQ SCADA
protocol.
FUSION The easy-to-use tool for system buildingControlstar® does not require a team of experts and programmers to create a working
system, Fusion is a totaly integrated intuative design tool which allows personnel with no
previous experience of Scada or telemetry systems to create reliable comprehensive
solutions.
Using a small set of visual objects Fusion guides the user through creating the control
programs, the mimics, alarms and trends, automatically producing for the designer the
files which bind the system modules together. These configuration files are downloaded
to the Controlstar® in a simple operation. Quickly a user can develop systems which are
easy to understand by the operators, provide precise control and are straightforward to
enhance to meet future needs. Fusion is a ground breaking design tool which provides
the opportunity to significantly reduce engineering costs, and the user licence is free!
The
po
wer
of
Fu
sio
n-
the
cre
ati
on
via
the
pro
ton
-pro
ton
ch
ain
Create Control diagrams - pick and place and
link easy to understand function blocks; the
connections become 'live' in the on-line
systems to become a unique and powerful
commissioning and diagnostic tool.
Build the system - pick and
place images of the required
modules onto a DIN rail.
Link to Control diagrams by
select and click.Draft the mimics using powerful graphic elements,
including trend and alarm modules; link with the input
and output channels and the control diagrams using
the mouse. The whole process is self documenting
and creates a complete configuration which is
downloaded to the Controlstar® locally using Ethernet
or remotely over a network.
'FUSION' - REDUCING ENGINEERING COSTS
Micro-ScadaDesigned for a Palm™ Smart phone, Micro-Scada offers the ultimate in portability for the person who is
in control; this is combined with a rich set of standard functions such as address book, personal
scheduler, camera, and mobile phone. Using a Palm Treo PDA (Personel Data Assistant), which is a PDA combined with a GSM/GPRS Smart phone. The Micro-Scada runs as a standard application on
this Smart phone and allows a user to retrieve the key conditions from a remote Controlstar®, this
includes receiving and responding to alarms. Applications are developed as a series of small mimics,
for example one mimic display per pump, this provides the basic status information and facilitates the
remote control of a Controlstar®. A full site is a number of displays that is quickly navigated using hot
spots on each mimic.
Controlstar Systems Ltd.Cagthorpe Hall
Cagthorpe
Horncastle
Lincolnshire
LN9 6DZ UK
TEL +44 (0) 1507 523 303
FAX +44 (0) 1507 522 743
WEB www.Controlstar.com
Email [email protected]
Designers of the Controlstar®
Supplying a comprehensive
range of engineering services
Controlstar® is a trademark of Controlstar Systems Ltd.
This literature is for guidance only. It does not constitute
recommendations, representations or advice and nor is it
a part of a contract. Our policy is one of continuous
improvement and the right is reserved to modify the
specifications contained herein without notice. All trade
names mentioned in the brochure are duly
acknowledged.
The MQ SCADA protocolData from remote locations is proving increasingly important as organizations face stronger competitive
pressures to closely monitor and control all aspects of their business.
The MQ SCADA protocol provides end-to-end seamless connectivity from the field level to enterprise applications
within IBM's WebSphere Business Integration software. The solution helps organisations integrate different areas
of their business and those of customers and partners. Automating the flow of information across the entire value
chain and transforming businesses to become more agile and responsive.
