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    Data SheetJune 1998

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters;38 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    The FE050B, FE100B, and FE150B Power Modules useadvanced, surface-mount technology and deliver high-quality,compact, dc-dc conversion at an economical price.

    Applications

    s Redundant and distributed power architectures

    s Telecommunications

    Options

    s Output voltage set-point adjustment (trim)

    Features

    s High efficiency: 86% typical

    s Parallel operation with load sharing

    s Low profile: 12.7 mm (0.5 in.)

    s Complete input and output filtering

    s

    Within FCC requirements for Telecoms Constant frequency

    s Case ground pin

    s Input-to-output isolation

    s Remote sense

    s Remote on/off

    s Short-circuit protection

    s Output overvoltage clamp

    s UL* Recognized, CSA Certified, TV Licensed

    * UL is a registered trademark of Underwriters Laboratories, Inc.CSA is a registered trademark of Canadian Standards Association.TVis a registered trademark of Technischer berwachungs-

    Verein.

    DescriptionThe FE050B, FE100B, and FE150B Power Modules are dc-dc converters that operate over an input voltagerange of 38 Vdc to 60 Vdc and provide a precisely regulated dc output. The outputs are fully isolated from theinputs, allowing versatile polarity configurations and grounding connections. The modules have maximumpower ratings from 50 W to 150 W at a typical full-load efficiency of 86%.

    Built-in filtering, for both the input and output of each device, eliminates the need for external filters. Two or moremodules may be paralleled with forced load sharing for redundant or enhanced power applications. Thepackage, which mounts on a printed-circuit board, accommodates a heat sink for high-temperature applications

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    2 Lucent Technologies Inc.

    Data SheetJune 199838 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters;

    Absolute Maximum Ratings

    Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are abso-lute stress ratings only. Functional operation of the device is not implied at these or any other conditions in excessof those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extendedperiods can adversely affect device reliability.

    Electrical Specifications

    Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperatureconditions.

    Table 1. Input Specifications

    Fusing Considerations

    CAUTION: This power module is not internally fused. An input line fuse must always be used.

    This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-aloneoperation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fus-ing is not included; however, to achieve maximum safety and system protection, always use an input l ine fuse. The

    safety agencies require a normal-blow, dc fuse with a maximum rating of 6 A (see Safety Considerations section).Based on the information provided in this data sheet on inrush energy and maximum dc input current, the sametype of fuse with a lower rating can be used. Refer to the fuse manufacturers data for further information.

    Parameter Symbol Min Max Unit

    Input Voltage (continuous) VI 60 Vdc

    I/O Isolation Voltage 500 V

    Operating Case Temperature(See Thermal Considerations section andFigure 18.)

    TC 0 90 C

    Storage Temperature Tstg 55 125 C

    Parameter Symbol Min Typ Max Unit

    Operating Input Voltage VI 38 48 60 Vdc

    Maximum Input Current (VI = 0 V to 60 V):FE050BFE100BFE150B

    II, maxII, maxII, max

    246

    AAA

    Inrush Transient i2t 1.0 A2s

    Input Reflected-ripple Current, Peak-to-peak(5 Hz to 20 MHz, 12 H source impedance)(See Figure 9.)

    20 mAp-p

    Input Ripple Rejection (120 Hz) 60 dB

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    Lucent Technologies Inc. 3

    Data SheetJune 1998 38 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters

    Electrical Specifications (continued)

    Table 2. Output Specifications

    Parameter Symbol Min Typ Max Unit

    Output Voltage

    (Over all operating input voltage, resistive load,and temperature conditions until end of life; seeFigure 10 and Feature Descriptions.)

    VO 11.40 12.60 Vdc

    Output Voltage Set Point(VI = 48 V; IO = IO, max; TC = 25 C):Unit Operating in Parallel or PARALLEL PinShorted to SENSE() (See Figure 10 andFeature Descriptions.)

    PARALLEL Pin Open

    VO, set

    VO, set

    11.76

    11.76

    12.24

    12.48

    Vdc

    Vdc

    Output Regulation:Line (VI = 36 V to 60 V)Load (IO = IO, min to IO, max)Temperature (TC = 0 C to 90 C)

    0.050.2

    0.20.4120

    %%

    mV

    Output Ripple and Noise Voltage(See Figure 5 and Figure 11.):RMSPeak-to-peak (5 Hz to 20 MHz)

    70200

    mVrmsmVp-p

    Output Current(At IO < IO, min, the modules may exceed outputripple specifications.):FE050BFE100BFE150B

    IOIOIO

    111

    4.28.312.5

    AAA

    Output Current-limit Inception(VO = 90% of VO, set; see Figure 2 and FeatureDescriptions.)

    103 130 % IO, max

    Output Short-circuit Current(VO = 250 mV; see Figure 2.)

    135 170 % IO, max

    External Load Capacitance(electrolytic, total for one unit or multiple paralleledunits):FE050BFE100BFE150B

    000

    400400400

    FFF

    Efficiency(VI = 48 V; IO = IO, max; TC = 25 C;see Figure 3Figure 9.):FE050BFE100B

    FE150B

    8485

    85

    8586

    86

    %%

    %Dynamic Response(IO/t = 1 A/10 s, VI = 48 V, TC = 25 C; seeFigure 6 and Figure 7.):Load Change from IO = 50% to 75% of IO, max:

    Peak DeviationSettling Time (VO < 10% of peak deviation)

    Load Change from IO = 50% to 25% of IO, max:Peak DeviationSettling Time (VO < 10% of peak deviation)

    350300

    350300

    mVs

    mVs

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    4 Lucent Technologies Inc.

    Data SheetJune 199838 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters;

    Electrical Specifications (continued)

    Table 3. Isolation Specifications

    General Specifications

    Feature Specifications

    Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperatureconditions. See Feature Descriptions for further information.

    Parameter Min Typ Max Unit

    Isolation Capacitance 1700 pF

    Isolation Resistance 10 M

    Parameter Min Typ Max Unit

    Calculated MTBF (IO = 80% of IO, max; TC = 40 C) 2,000,000 hours

    Weight 200 (7) g (oz.)

    Parameter Symbol Min Typ Max Unit

    Remote On/Off Signal Interface(VI= 0 V to 60 V; open collector or equivalentcompatible; signal referenced to VI() terminal; seeFigure 12 and Feature Descriptions.):Logic LowModule OnLogic HighModule Off

    Logic Low:At Ion/off = 1.0 mA

    At Von/off = 0.0 VLogic High:At Ion/off = 0.0 ALeakage Current

    Turn-on Time(IO = 80% of IO, max; VO within 1% of steady state)

    Von/off

    Ion/off

    Von/offIon/off

    0

    5

    1.2

    1.0185010

    V

    mAV

    Ams

    Output Voltage Adjustment(See Feature Descriptions.):Output Voltage Remote-sense RangeOutput Voltage Set-point Adjustment Range (trim)

    90

    1.2110

    V%VO, nom

    Parallel Operation Load Sharing(See Feature Descriptions.)

    20 % IO, max

    Output Overvoltage Clamp VO, clamp 13.2 14.7 16.0 V

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    Lucent Technologies Inc. 5

    Data SheetJune 1998 38 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters

    Characteristic Curves

    The following figures provide typical characteristics for the FE150B Power Module. The FE050B and FE100B char-acteristics are similar to the FE150B characteristics provided here, scaled by power level where appropriate.

    8-889 (C)

    Figure 1. Typical FE150B Input Characteristics atRoom Temperature

    8-890 (C)

    Figure 2. Typical FE150B Output Characteristicsat Room Temperature and 48 V Input

    8-891 (C

    Figure 3. Typical FE050B Efficiency vs. OutputCurrent at Room Temperature

    8-892 (C

    Figure 4. Typical FE150B Efficiency vs. OutputCurrent at Room Temperature

    0 10 700

    1

    2

    3

    4

    5

    6

    INPUT VOLTAGE, VI (V)

    INPUTCURRENT

    ,II(A)

    20 30 40 50 60

    IO = 12.5 A

    IO = 6.25 A

    0 2 16 180

    2

    4

    8

    10

    12

    14

    OUTPUT CURRENT, IO (A)

    OUTPUTVOLT

    AGE

    ,VO(V)

    6

    4 6 8 10 12 14

    VI = 38 V

    VI = 48 V

    VI = 60 V

    0.0 0.5 4.0 4.550

    60

    65

    75

    80

    85

    90

    OUTPUT CURRENT, IO (A)

    EFFICIENCY,(

    %)

    55

    70

    1.0 1.5 2.0 2.5 3.0 3.5

    VI = 38 V

    VI = 49 V

    VI = 60 V

    0 1 8 9 10 11 1270

    76

    78

    82

    84

    86

    88

    OUTPUT CURRENT, IO (A)

    EFFICIENCY

    ,

    (%)

    74

    72

    80

    2 3 4 5 6 7

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    66 Lucent Technologies Inc.

    Data SheetJune 199838 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters;

    Characteristic Curves(continued)

    8-893 (C)

    Figure 5. Typical FE150B Output Ripple Voltage atRoom Temperature, 48 V Input, and12.5 A Output

    8-894 (C)

    Figure 6. Typical FE150B Transient Response toStep Decrease in Load from 50% to 25%of Full Load at Room Temperature and48 V Input (Waveform Averaged to Elimi-nate Ripple Component.)

    8-895 (C)

    Figure 7. Typical FE150B Transient Response toStep Increase in Load from 50% to 75%of Full Load at Room Temperature and48 V Input (Waveform Averaged to Elimi-nate Ripple Component.)

    8-896 (C)

    Figure 8. Typical FE150B Start-Up Transient atRoom Temperature, 48 V Input, and12.5 A Output

    1 s

    TIME, t (1 s/div)

    20 mV

    OUTPUTRIPPLE(V)

    (20mV/div)

    50 s

    TIME, t (50 s/div)

    OUTPUTVOLTAGE,VO

    (V)

    (100m

    V/div)

    OUTPUTCURRENT

    ,IO(A)

    (525m

    A/div)

    100 mV

    50 s

    TIME, t (50 s/div)

    OUTPUTVOLTAG

    E,

    VO(V)

    (100mV/div)

    OUTPUTCURRENT,

    IO(A)

    (525mA/div)

    100 mV

    TIME, t (1 ms/div)

    REMOTEON/OFFPIN

    ,

    Von

    /off(V)

    OUTPUTVOLTAGE,

    VO(V)

    (5V/div)

    1 ms

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    Lucent Technologies Inc. 7

    Data SheetJune 1998 38 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters

    Test Configurations

    8-203 (C).l

    Note: Measure input reflected-ripple current with a simulated sourceinductance (LTEST) of 12 H. Capacitor CS offsets possible bat-tery impedance. Measure current as shown above.

    Figure 9. Input Reflected-Ripple Test Setup

    8-683 (C)

    Note: All measurements are taken at the module terminals. When

    socketing, place Kelvin connections at module terminals toavoid measurement errors due to socket contact resistance.

    Figure 10. Output Voltage and EfficiencyMeasurement Test Setup

    8-513 (C)

    Note: Use a 0.1 F ceramic capacitor. Scope measurement shouldbe made using a BNC socket. Position the load between50 mm (2 in.) and 76 mm (3 in.) from the module.

    Figure 11. Peak-to-Peak Output NoiseMeasurement Test Setup

    Design Considerations

    Input Source Impedance

    The power module should be connected to a lowac-impedance input source. Highly inductive source

    impedances can affect the stability of the power mod-ule. For the test configuration in Figure 9, a 33 Felectrolytic capacitor (ESR < 0.7 at 100 kHz)mounted close to the power module helps ensure sta-bility of the unit. For other highly inductive sourceimpedances, consult the factory for further applicationguidelines.

    Safety Considerations

    For safety-agency approval of the system in which thepower module is used, the power module must be

    installed in compliance with the spacing and separationrequirements of the end-use safety agency standard,i.e., UL-1950, CSA 22.2-950, and EN60950.

    For the converter output to be considered meeting therequirements of safety extra-low voltage (SELV), theinput must meet SELV requirements.

    If the input meets extra-low voltage (ELV) require-ments, then the converters output is considered ELV.

    The input to these units is to be provided with a maxi-mum 6 A normal-blow fuse in the ungrounded lead.

    TO OSCILLOSCOPE

    12 H VI(+ )

    V I( )

    CURRENTPROBELTEST

    BATTERY

    CS 220 F

    ESR < 0.1 @ 20 C, 100 kHz

    33 FESR < 0.7 @ 100 kHz

    VI()

    VO(+)

    PARALLEL

    SENSE(+)

    SENSE()

    VO()

    VI(+)IO LOAD

    CONTACT ANDDISTRIBUTION LOSSES

    SUPPLY II

    CONTACTRESISTANCE

    VO +( )VO ( )[ ]IO

    V

    I

    +

    ( )V I ( )[ ]I I

    --------------------------------------------------

    x100=

    VO(+)

    VO()

    RESISTIVELOAD

    SCOPE0.1 F

    COPPER STRIP

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    88 Lucent Technologies Inc.

    Data SheetJune 199838 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters;

    Electrical Descriptions

    Current Limit

    To provide protection in a fault (output overload) condi-tion, the unit is equipped with internal current-limiting

    circuitry and can endure current limiting for an unlim-ited duration. At the point of current-limit inception, theunit shifts from voltage control to current control. If theoutput voltage is pulled very low during a severe fault,the current-limit circuit can exhibit either foldback ortailout characteristics (output-current decrease orincrease). The unit operates normally once the outputcurrent is brought back into its specified range.

    Feature Descriptions

    Remote On/Off

    To turn the power module on and off, the user mustsupply a switch to control the voltage between the on/offterminal and the V

    I

    () terminal (V

    on/off

    ). The switch can bean open collector or equivalent (see Figure 12). A logiclow is V

    on/off

    = 0 V to 1.2 V, during which the module is on.The maximum I

    on/off

    during a logic low is 1 mA. The switchshould maintain a logic-low voltage while sinking 1 mA.

    During a logic high, the maximum V

    on/off generated bythe power module is 15 V. The maximum allowableleakage current of the switch at V

    on/off

    = 15 V is 50 A.

    If not using the remote on/off feature, short theON/OFF pin to V

    I

    ().

    8-580 (C).b

    Figure 12. Remote On/Off Implementation

    Remote Sense

    Remote sense minimizes the effects of distributionlosses by regulating the voltage at the remote-senseconnections. For single-unit operation, the PARALLELpin should be connected to SENSE(). The voltagebetween the remote-sense pins and the output termi-nals must not exceed the output voltage sense range

    given in the Feature Specifications table, i.e.:

    [V

    O

    (+) V

    O

    ()] [SENSE(+) SENSE()]

    1.2 V

    The voltage between the V

    O

    (+) and V

    O

    () terminalsmust not exceed the minimum output overvoltageclamp voltage as indicated in the Feature Specifica-

    tions table. This limit includes any increase in voltagedue to remote-sense compensation and output voltageset-point adjustment (trim), see Figure 13.

    If not using the remote-sense feature to regulate the out-put at the point of load, connect SENSE(+) to V

    O

    (+) andSENSE() to V

    O

    () at the module.

    8-651 (C)

    Figure 13. Effective Circuit Configuration forSingle-Module Remote-Sense Operation

    Output Voltage Set-Point Adjustment (Trim)

    When not using the trim feature, leave the TRIM pin open.

    Adjustment with TRIM Pin

    Output voltage adjustment allows the output voltageset point to be increased or decreased by adjusting anexternal resistor connected between the TRIM pin andeither the SENSE(+) or SENSE() pins (see Figure 14and Figure 15).

    Connecting the external resistor (R

    trim-up

    ) between theTRIM and SENSE() pins (V

    O, adj

    ) increases the outputvoltage set point as defined in the following equation:

    Connecting the external resistor (R

    trim-down

    ) betweenthe TRIM and SENSE(+) pins (V

    O

    ,

    adj

    ) decreases theoutput voltage set point as defined in the followingequation:

    +

    Ion/off

    Von/off

    CASE

    ON/OFF

    VI(+)

    VI()

    PARALLEL

    SENSE(+)

    SENSE()

    VO(+)

    VO()

    VO(+)

    PARALLEL

    SENSE(+)

    SENSE()

    VO()

    VI(+)

    VI()IO LOAD

    CONTACT ANDDISTRIBUTION LOSSES

    SUPPLY II

    CONTACTRESISTANCE

    R trim-up1.25 17.8

    VO adj, 12-----------------------------

    k=

    Rtrim-downVO,adj 1.25( ) 17.8

    12 V

    O, adj -------------------------------------------------------- k=

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    Lucent Technologies Inc. 9

    Data SheetJune 1998 38 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters

    Feature Descriptions

    (continued)

    Output Voltage Set-Point Adjustment (Trim)(continued)

    Adjustment with TRIM Pin

    (continued)

    The voltage between the V

    O

    (+) and V

    O

    () terminalsmust not exceed the minimum output overvoltageclamp voltage as indicated in the Feature Specifica-tions table. This limit includes any increase in voltagedue to remote-sense compensation and output voltageset-point adjustment (trim), see Figure 13.

    8-717 (C).c

    Figure 14. Circuit Configuration to Trim Up OutputVoltage

    8-718 (C).c

    Figure 15. Circuit Configuration to Trim DownOutput Voltage

    Adjustment Without TRIM Pin

    The output voltage can be adjusted by placing anexternal resistor (R

    adj

    ) between the SENSE(+) andV

    O

    (+) terminals (see Figure 16). By adjusting R

    adj

    , theoutput voltage can be increased by 10% of the nominaloutput voltage. The equation below shows the

    resistance required to obtain the desired outputvoltage.

    R

    adj

    = (V

    O, adj

    V

    O, nom

    ) 899

    8-710 (C).

    Figure 16. Circuit Configuration to Adjust OutputVoltage

    Forced Load Sharing (Parallel Operation)

    For either redundant operation or additional powerrequirements, the power modules can be configured forparallel operation with forced load sharing (seeFigure 17). For a typical redundant configuration,Schottky diodes or an equivalent should be used toprotect against short-circuit conditions. Because of theremote sense, the forward-voltage drops across theSchottky diodes do not affect the set point of thevoltage applied to the load. For additional powerrequirements, where multiple units are used to developcombined power in excess of the rated maximum, theSchottky diodes are not needed.

    Good layout techniques should be observed for noiseimmunity. To implement forced load sharing, the follow-ing connections must be made:

    s

    The parallel pins of all units must be connectedtogether. The paths of these connections should beas direct as possible.

    s All remote-sense pins should be connected to thepower bus at the same point, i.e., connect allSENSE(+) pins to the (+) side of the power bus at thesame point and all SENSE() pins to the () side ofthe power bus at the same point. Close proximity anddirectness are necessary for good noise immunity.

    VO(+)

    PARALLEL

    SENSE(+)

    SENSE()

    VO()

    VI(+)

    VI()

    IOLOAD

    CONTACT ANDDISTRIBUTION LOSSES

    SUPPLY II

    CONTACTRESISTANCE

    TRIMRtrim-up

    VO(+)

    PARALLEL

    SENSE(+)

    SENSE()

    VO()

    VI(+)

    VI()

    IO LOAD

    CONTACT ANDDISTRIBUTION LOSSES

    SUPPLY II

    CONTACTRESISTANCE

    TRIMRtrim-down

    VO(+)

    PARALLEL

    SENSE(+)

    SENSE()

    VO()

    VI(+)

    VI()

    IO LOAD

    CONTACT ANDDISTRIBUTION LOSSES

    SUPPLY II

    CONTACTRESISTANCE

    Radj

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    1010 Lucent Technologies Inc.

    Data SheetJune 199838 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters;

    Feature Descriptions (continued)

    Forced Load Sharing (Parallel Operation)(continued)

    When not using the parallel feature, short the

    PARALLEL pin to SENSE().

    8-581 (C)

    Figure 17. Wiring Configuration for RedundantParallel Operation

    Output Overvoltage Clamp

    The output overvoltage clamp consists of control cir-cuitry, independent of the primary regulation loop, thatmonitors the voltage on the output terminals. The con-trol loop of the clamp has a higher voltage set pointthan the primary loop (see Feature Specificationstable). This provides a redundant voltage-control thatreduces the risk of output overvoltage.

    Thermal Considerations

    Introduction

    The power modules operate in a variety of thermalenvironments; however, sufficient cooling should beprovided to help ensure reliable operation of the unit.Heat-dissipating components inside the unit are ther-mally coupled to the case. Heat is removed by conduc-tion, convection, and radiation to the surroundingenvironment. Proper cooling can be verified by mea-suring the case temperature. Peak temperature occursat the position indicated in Figure 18.

    8-582 (C).p

    Note: Top view, measurements shown in millimeters and (inches).

    Figure 18. Case Temperature MeasurementLocation

    The temperature at this location should not exceed95 C. The maximum case temperature can be limited toa lower value for extremely high reliability. The outputpower of the module should not exceed the rated powerfor the module as listed in the Ordering Information table.

    For additional information about these modules, refer tothe Lucent Technologies Thermal Management forHigh-Power Board-Mounted Power ModulesTechnicalNote (TN97-009EPS).

    Heat Transfer Without Heat Sinks

    Derating curves for forced-air cooling without a heatsink are shown in Figure 19. These curves can be used

    to determine the appropriate airflow for a given set ofoperating conditions. For example, if the unit dissipates20 W of heat, the correct airflow in a 40 C environmentis 1.0 m/s (200 ft./min.).

    8-587 (C)

    Figure 19. Power Derating vs. Local AmbientTemperature and Air Velocity

    VO(+)

    PARALLEL

    SENSE(+)

    SENSE()

    VO()

    CASE

    VI(+)

    ON/OFF

    VI()

    VO(+)

    PARALLEL

    SENSE(+)

    SENSE()

    VO()

    CASE

    VI(+)

    ON/OFF

    VI()

    PARALLEL

    +SENSE

    +

    OUT

    CASE

    ON/OFF

    +

    IN

    FE150B9DC-DC Power Module

    MADE IN USA

    MEASURE CASETEMPERATURE HERE

    76 (3.0)

    Lucent

    IN:DC 48V, 3.7A OUT:DC 12V, 12.5A

    150W

    Protected by U.S. Patents: 5,036,452 5,179,365

    18 (0.7)TRIM

    TUVRheinland

    30

    POWERDISSIPATION

    ,PD(W)

    LOCAL AMBIENT TEMPERATURE, TA (C)

    20

    10

    0 20 40 60 80

    40

    1000

    0.1 m/s (20 ft./min.)NATURAL CONVECTION

    0.5 m/s (100 ft./min.)1.0 m/s (200 ft./min.)1.5 m/s (300 ft./min.)2.0 m/s (400 ft./min.)2.5 m/s (500 ft./min.)3.0 m/s (600 ft./min.)3.5 m/s (700 ft./min.)4.0 m/s (800 ft./min.)

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    Lucent Technologies Inc. 11

    Data SheetJune 1998 38 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters

    Thermal Considerations (continued)

    Heat Transfer with Heat Sinks

    The power modules have threaded #4-40 fasteners,which enable heat sinks or cold plates to be attached to

    the module. The mounting torque must not exceed0.56 N-m (5 in.-lb.).

    Thermal derating with heat sinks is expressed by usingthe overall thermal resistance of the module. Total mod-ule thermal resistance (ca) is defined as the maximumcase temperature rise (TC, max) divided by the modulepower dissipation (PD):

    The location to measure case temperature (TC) isshown in Figure 18. Case-to-ambient thermal resis-

    tance vs. airflow for various heat sink configurations isshown in Figure 20 and Figure 21. These curves wereobtained by experimental testing of heat sinks, whichare offered in the product catalog.

    8-696 (C).a

    Figure 20. Heat Sink Resistance Curves; FinsOriented Along Width

    8-697 (C).a

    Figure 21. Heat Sink Resistance Curves; FinsOriented Along Length

    These measured resistances are from heat transferfrom the sides and bottom of the module as well as thetop side with the attached heat sink; therefore, thecase-to-ambient thermal resistances shown are gener-ally lower than the resistance of the heat sink by itself.The module used to collect the data in Figure 20 andFigure 21 had a thermal-conductive dry pad betweenthe case and the heat sink to minimize contact resis-tance.

    To choose a heat sink, determine the power dissipatedas heat by the unit for the particular application.Figure 22 shows typical heat dissipation for a range of

    output currents and three voltages for the FE050B,FE100B, and FE150B.

    ca TC max,PD

    ---------------------

    TC TA( )

    PD------------------------

    = =

    5.0

    4.0

    3.0

    2.0

    1.0

    0.0NAT

    CONV

    0.5(100)

    1.0(200)

    1.5(300)

    2.0(400)

    2.5(500)

    THERM

    ALRESISTANCE

    ,

    (C/W)

    AIR VELOCITY MEASURED IN m/s (ft./min.)

    NO HEAT SINK

    0.5 in. HEAT SINK

    1 in. HEAT SINK

    0.25 in. HEAT SINK

    5.0

    4.0

    3.0

    2.0

    1.0

    0.0NAT

    CONV

    0.5(100)

    1.0(200)

    1.5(300)

    2.0(400)

    2.5(500)

    THERMALRESISTANCE

    ,

    (C/W)

    AIR VELOCITY MEASURED IN m/s (ft./min.)

    NO HEAT SINK

    0.5 in. HEAT SINK

    1 in. HEAT SINK

    0.25 in. HEAT SINK

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    1212 Lucent Technologies Inc.

    Data SheetJune 199838 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters;

    Thermal Considerations (continued)

    Heat Transfer with Heat Sinks(continued)

    8-897 (C)

    Figure 22. FE150B Power Dissipation as Heat vs.Output Current

    Example

    If an 85 C case temperature is desired, what is theminimum airflow necessary? Assume the FE150Bmodule is operating at low line and an output current of12.5 A, maximum ambient air temperature of 40 C,and the heat sink is 0.5 inch.

    Solution

    Given: VI = 38 VIO = 12.5 ATA = 40 CTC = 85 CHeat sink = 0.5 inch.

    Determine PD by using Figure 22:

    PD = 24 W

    Then solve the following equation:

    Use Figure 20 and Figure 21 to determine air velocityfor the 0.5 inch heat sink. The minimum airflow neces-sary for the FE150B module depends on heat sink finorientation and is shown below:

    s 0.4 m/s (80 ft./min.) (oriented along width)

    s 0.45 m/s (90 ft./min.) (oriented along length)

    Custom Heat Sinks

    A more detailed model can be used to determine therequired thermal resistance of a heat sink to providenecessary cooling. The total module resistance can beseparated into a resistance from case-to-sink (cs) andsink-to-ambient (sa) shown below (Figure 23).

    8-1304 (C)

    Figure 23. Resistance from Case-to-Sink and Sink-to-Ambient

    For a managed interface using thermal grease or foils,a value of cs = 0.1 C/W to 0.3 C/W is typical. Thesolution for heat sink resistance is:

    This equation assumes that all dissipated power mustbe shed by the heat sink. Depending on the user-defined application environment, a more accuratemodel, including heat transfer from the sides and bot-tom of the module, can be used. This equation providesa conservative estimate for such instances.

    Layout Considerations

    Copper paths must not be routed beneath the powermodule standoffs.

    VI = 49 V

    VI = 38 V

    VI = 60 V

    0 2 4 6 8 10 120

    5

    10

    15

    20

    25

    30

    OUTPUT CURRENT, IO (A)

    POWERDISSIPATION(W)

    ca TC TA( )PD

    ------------------------=

    ca 85 40( )24

    ------------------------=

    ca 1.88 C/W=

    PD

    TC TS TA

    cs sa

    sa TC TA( )PD

    -------------------------cs=

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    Lucent Technologies Inc. 13

    Data SheetJune 1998 38 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters

    Outline Diagram

    Dimensions are in millimeters and (inches).

    Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.),x.xx mm 0.25 mm (x.xxx in. 0.010 in.)

    Top View

    Side View

    Bottom View

    8-719 (C).m

    121.9 (4.80)

    52.83(2.080)

    55.63 (2.190)

    5.3(0.21)

    FOR OPTIONAL HEAT SINK MOUNTING#4-40 THD 4.6 (0.18) DEEP6 PLCS

    PARALLEL

    +SENSE

    +

    OUT

    CASE

    ON/OFF

    +

    IN

    FE150B9DC-DC Power Module

    MADE IN USA

    TRIMLucent

    5.3(0.21)

    63.5(2.50)

    IN:DC 48V, 3.7A OUT:DC 12V, 12.5A

    150W

    Protected by U.S. Patents: 5,036,452 5,179,365

    55.63 (2.190)

    TRIM OPTION ONLY

    TUVRheinland

    3.8 (0.15)TYP 8 PLCS

    12.7(0.50)

    4.1 0.076(0.16 0.030)

    1.0 (0.04)

    1.57 (0.062) 0.05 (0.002) DIATIN-PLATED BRASSTYP 12 PLCS

    SIDE MARKING

    113.54 (4.470)

    12.2

    (0.48)

    25.40(1.000) 30.48

    (1.200)

    4.3 (0.17)

    10.16(0.400)

    15.24(0.600)

    35.56(1.400)

    20.32(0.800)

    5.08(0.200)

    TRIM OPTION ONLY

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    1414 Lucent Technologies Inc.

    Data SheetJune 199838 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters;

    Recommended Hole Pattern

    Component-side footprint.

    Dimensions are in millimeters and (inches).

    8-719 (C).m

    Ordering Information

    This family of modules is not recommended for new designs. For new designs, we recommend the JFW familyof power modules. Please refer to the Lucent Technologies Power Systems Selection Guide or to individual datasheets. For further assistance, you may call the Lucent Technologies Power Systems Technical Hotline(1-800-526-7819 or 972-284-2626).

    Optional TRIM pin is designated by the ending 9 in device code name.

    Input

    Voltage

    Output

    Voltage

    Output

    Power Trim

    Device

    Code Comcode

    48 V 12 V 50 W Yes FE050B9 Not Available

    48 V 12 V 100 W Yes FE100B9 Not Available

    48 V 12 V 150 W Yes FE150B9 Not Available

    48 V 12 V 50 W No FE050B 106258304

    48 V 12 V 100 W No FE100B 106258353

    48 V 12 V 150 W No FE150B 105775530

    113.43 (4.470)

    12.2(0.48)

    20.32(0.800)

    25.40(1.000)

    30.48(1.200)

    4.3 (0.17)

    5.08(0.200)

    10.16(0.400)

    15.24(0.600)

    35.56(1.400)

    PARALLEL

    +SENSE

    TRIM

    +

    OUT

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    Lucent Technologies Inc. 15

    Data SheetJune 1998 38 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc Converters

    Notes

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    Data SheetJune 199838 Vdc to 60 Vdc Input, 12 Vdc Output; 50 W to 150 W

    FE050B, FE100B, FE150B Power Modules: dc-dc

    For additional information, contact your Lucent Technologies Account Manager or the following:POWER SYSTEMS UNIT: Network Products Group, Lucent Technologies Inc., 3000 Skyline Drive, Mesquite, TX 75149, USA

    +1-800-526-7819 (Outside U.S.A.: +1-972-284-2626, FAX +1-972-329-8202) (product-related questions or technical assistance)INTERNET: http://www.lucent.comE-MAIL: [email protected] PACIFIC: Lucent Technologies Singapore Pte. Ltd., 750A Chai Chee Road #05-01, Chai Chee Industrial Park, Singapore 469001

    Tel. (65) 240 8041, FAX (65) 240 8053

    JAPAN: Lucent Technologies Japan Ltd., 7-18, Higashi-Gotanda 2-chome, Shinagawa-ku, Tokyo 141-0022, JapanTel. (81) 3 5421 1600, FAX (81) 3 5421 1700

    LATIN AMERICA: Lucent Technologies Inc., Room 9N128, One Alhambra Plaza, Coral Gables, FL 33134, USATel. +1-305-569-4722, FAX +1-305-569-3820

    EUROPE: Data Requests: DATALINE:Tel. (44) 1189 324 299, FAX (44) 1189 328 148Technical Inquiries:GERMANY: (49) 89 95086 0 (Munich), UNITED KINGDOM: (44) 1344 865 900 (Bracknell),

    FRANCE: (33) 1 48 83 68 00 (Paris), SWEDEN: (46) 8 600 7070 (Stockholm), FINLAND: (358) 9 4354 2800 (Helsinki),ITALY: (39) 2 6608131 (Milan), SPAIN: (34) 1 807 1441 (Madrid)

    Lucent Technologies Inc. reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. Norights under any patent accompany the sale of any such product(s) or information.

    Copyright 1998 Lucent Technologies Inc.All Rights ReservedPrinted in U.S.A.

    June 1998DS97-532EPS (Replaces DS92-060EPS)


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