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CONVEYOR SYSTEMS · 2017. 6. 8. · MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track...

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CONVEYOR SYSTEMS 42 Ball Transfer Multi-directional Transfer MINI WHEEL MINI WHEELS TRACK TRACK CODE DESCRIPTION DIAMETER PER TRACK WIDTH LENGTH MWA Mini Wheel Assembly Only 25.4mm N/A N/A N/A MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete MWT3 Three Row Mini Wheel 25.4mm 3 x 54 90mm 2440mm Track Complete The successful MINI WHEEL system is ideal for conveying small and light to medium weight packages down shallow gradients. Each 25mm wheel clips into it’s own nylon cradle, which then clips into the galvanized track. Available in single, double and triple-row widths, with a standard track length 2440mm. Track widths are; single row 62mm, two & three 90mm The maximum load capacity per Mini Wheel is 2.5kg MWT2 These components allow products/packages to be moved in any direction. Integrated into a roller conveyor system, packages can be transferred from one conveyor to another or re-directed for off-loading, packing, stacking onto pallets and despatch. This example shows a Ball Transfer Table integrated into a Roller Conveyor system Trans-wheel units integrated with a Roller Conveyor system Trans-wheels • Black acetal core with grey acetal rollers • Stainless steel axle • Bore 8.2mm diameter • Connecting piece to make double rollers (see diagram) • 80mm model available • Mount into tracks (as shown right) GTW50 Trans-wheel TB16 Ball Transfer CODE DESCRIPTION CAPACITY SIZE BORE GTW50 50mm Multi-directional Trans-wheel 5kg 50mm Dia. 8.2mm CODE DESCRIPTION CAPACITY BALL SIZE HOUSING HOLE SPACING TB16 Metal Ball Transfer Unit 50kg 25mm Diameter 55.6mm • All steel construction • A precision ground steel ball on a case hardened nest of ball bearings (see diagram) • Encased in a zinc-plated outer housing • Mounted on a steel plate • Other models available Mini Wheel Conveyor Track Ball Transfer Tables are a transfer medium for the multi-directional movement of goods on a horizontal plane.
Transcript
Page 1: CONVEYOR SYSTEMS · 2017. 6. 8. · MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete MWT3 Three Row

CONVEYOR SYSTEMS

42

Ball Transfer

Multi-directional Transfer

MINI WHEEL MINI WHEELS TRACK TRACKCODE DESCRIPTION DIAMETER PER TRACK WIDTH LENGTH

MWA Mini Wheel Assembly Only 25.4mm N/A N/A N/A

MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete

MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete

MWT3 Three Row Mini Wheel 25.4mm 3 x 54 90mm 2440mm Track Complete

The successful MINI WHEEL system is ideal for conveying small and light to medium weight packages down shallow gradients.

Each 25mm wheel clips into it’s own nylon cradle, which then clips into the galvanized track.

Available in single, double and triple-row widths, with a standard track length 2440mm. Track widths are; single row 62mm, two & three 90mm

The maximum load capacity per Mini Wheel is 2.5kg

MWT2

These components allow products/packages to be moved in any direction. Integrated into a roller conveyor system, packages can be transferred from one conveyor to another or re-directed for off-loading, packing, stacking onto pallets and despatch.

This example shows a Ball Transfer Table integrated into

a Roller Conveyor system

Trans-wheel units integrated with a Roller Conveyor system

Trans-wheels• Black acetal core with grey acetal rollers

• Stainless steel axle

• Bore 8.2mm diameter

• Connecting piece to make double rollers (see diagram)

• 80mm model available

• Mount into tracks (as shown right)

GTW50 Trans-wheel

TB16 Ball Transfer

CODE DESCRIPTION CAPACITY SIZE BORE

GTW50 50mm Multi-directional Trans-wheel 5kg 50mm Dia. 8.2mm

CODE DESCRIPTION CAPACITY BALL SIZE HOUSING HOLE SPACING

TB16 Metal Ball Transfer Unit 50kg 25mm Diameter 55.6mm

• All steel construction

• A precision ground steel ball on a case hardened nest of ball bearings (see diagram)

• Encased in a zinc-plated outer housing

• Mounted on a steel plate

• Other models available

Mini Wheel Conveyor Track

Ball Transfer Tables are a transfer medium for the multi-directional movement of goods on a horizontal plane.

Page 2: CONVEYOR SYSTEMS · 2017. 6. 8. · MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete MWT3 Three Row

43

CONVEYOR SYSTEMS

Skate Wheel Conveyors

Light-duty ABS Roller Gravity Conveyors

STANDARD FRAME INSIDE FRAME SHAFT CODE DESCRIPTION LENGTH WIDTH PITCH AVAIL. BEARING

GRC355 355mm Gravity ABS Roller

Conveyor Complete 2400mm 355mm 76, 114, 152mm RR48

GRC457 457mm Gravity ABS Roller

Conveyor Complete 2400mm 457mm 76, 114, 152mm RR48

GRC609 609mm Gravity ABS Roller

Conveyor Complete 2400mm 609mm 76, 114, 152mm RR48

Ideal for light-weight product transfer in warehouses, supermarkets, distribution centres, food Industry, factories, market gardens etc.

ABS rollers have unique free-running, anti-corrosive bearings. Roller bends can be incorporated into the production line.ABS Rollers

15kg capacitySuitable for either general use or where

temperatures reach as low as –20ºC.

ABS ROLLER CONVEYORS – Lightweight, practical, versatile.

ABS Roller Bend

Gravity ABSRoller Conveyor

Standard aluminium frame, threaded or

spring-loaded shafts. Optional roller

spacing.

WHEEL FRAME INSIDE FRAME STANDARD SHAFT SKATESCODE DESCRIPTION DIAMETER LENGTH WIDTH PITCH AVAILABLE PER SHAFT

GSWC355 355mm Gravity Skate 50mm 2400mm 355mm 38, 76, 114 152mm 4 or 6 Conveyor Complete

GSWC406 406mm Gravity Skate 50mm 2400mm 406mm 38, 76, 114 152mm 4, 6 or 8 Conveyor Complete

GSWC457 457mm Gravity Skate 50mm 2400mm 457mm 38, 76, 114 152mm 6, 8 or 10 Conveyor Complete

GSWB Gravity Skate Wheel bend

GSWC355

GSW50

CODE DESCRIPTION CAPACITY SIZE BEARING

GSW50 Gravity Skate Wheel Complete 6.7kg 50mm Dia. Bush

CODE DESCRIPTION BEARING ROLLER LENGTH OVER BEARING ENDS

ABS355 355mm ABS Roller Complete RR48 355 x 48 OD, Shaft Diameter 8mm

ABS457 457mm ABS Roller Complete RR48 457 x 48 OD, Shaft Diameter 8mm

ABS609 609mm ABS Roller Complete RR48 609 x 48 OD, Shaft Diameter 8mm

• Standard frame length 2400mm

• Frame options – 50 x 25 x 3mm

high-tensile aluminium channel

• 48mm blue high-impact plastic tubing rollers

• Threaded or spring-loaded shafts

• Rollers are available separately

• Use in conditions as low as 20ºC

Ideally suited to convey lighter, smaller packages. Products will convey with a minimum amount of pitch. Skate wheel bends (left) provide excellent package orientation due to the differential action of the wheels.

• Standard frame length 2400mm – 50 x 25 x 3mm high-tensile aluminium channel. Standard widths (inside frame) 355mm, 406mm, 457mm

• Maximum 6.75kg load capacity per skate wheel

ABS ROLLER OR SKATE WHEEL CONVEYOR UNITS CAN BE MADE TO SUIT REQUIREMENTS

Light-duty ABS Roller Gravity ConveyorsRoller widths: 355, 457 & 609mm

Page 3: CONVEYOR SYSTEMS · 2017. 6. 8. · MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete MWT3 Three Row

CONVEYOR SYSTEMS

44

Medium-duty Steel Roller Gravity Conveyors

SPECIAL PURPOSE CONVEYORS ARE OUR SPECIALTY – Talk to a Sales Engineer at the design stage

FRAME INSIDE FRAME STANDARD SHAFT CODE DESCRIPTION LENGTH WIDTH PITCH AVAILABLE BEARING

GMR355 Medium Duty, 2400mm 355mm 76, 114, 152mm Ball 355mm Gravity Steel Roller Conveyor complete

GMR457 Medium Duty, 2400mm 457mm 76, 114, 152mm Ball 457mm Gravity Steel Roller Conveyor complete

GMR609 Medium Duty, 2400mm 609mm 76, 114, 152mm Ball 609mm Gravity Steel Roller Conveyor complete

Steel roller bends Ideally incorporated into the

production line where movement of goods around a bend is required.

Medium-dutysteel roller conveyors

Medium-dutysteel bearing

Medium-dutysteel roller

Galvanised plated finish with spring loaded shaft.

Load capacity: 90kg

Medium-duty steel roller conveyors deliver a superior performance at the right price. Easy to install, dismantle and relocate, the clean profile, modular units provide efficient materials handling at a low cost. A variety of roller widths are available.• Pressed steel zinc-plated frames – 2400mm standard length

• 48mm galvanised tube rollers

• Standard widths (inside frame) 355mm, 457mm & 609mm

• Spring-loaded shaft standard (threaded shaft option available)

• Rollers are available separately

CODE DESCRIPTION BEARING ROLLER LENGTH OVER BEARING ENDS

GSR305 305mm Medium Duty Steel Roller Complete Ball 305 x 50 OD, Shaft Diameter 8mm

GSR355 355mm Medium Duty Steel Roller Complete Ball 355 x 50 OD, Shaft Diameter 8mm

GSR457 457mm Medium Duty Steel Roller Complete Ball 457 x 50 OD, Shaft Diameter 8mm

GSR609 609mm Medium Duty Steel Roller Complete Ball 609 x 50 OD, Shaft Diameter 8mm

• All stainless steel frames & stands

• 51mm stainless steel tube rollers

• Plastic bearings with S/S balls

• Units are 600mm inside width

• Optional guide rails

• Stands fitted with adjustable pedestal feet

• Low roller resistance

SPECIAL PURPOSE:

STAINLESS STEEL‘EASY ROLL’CONVEYOR

STEELROLLERBENDS

All conveyors are available in stainless steel…

Roller widths: 355, 457 & 609mm

Page 4: CONVEYOR SYSTEMS · 2017. 6. 8. · MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete MWT3 Three Row

45

CONVEYOR SYSTEMSHeavy-duty Steel Roller Gravity Conveyors

STEEL ROLLER GRAVITY CONVEYOR UNITS CAN BE MADE TO SUIT UNIQUE REQUIREMENTS

Heavy-duty steel roller conveyors are designed to handle medium to heavy loads. The modular units provide efficient gravity conveying in heavy industry.

• 50 x 50 x 5 angle iron frame – 2400mm standard length

• Standard widths (inside frame) 305mm, 355mm, 457mm and 609mm

• 48mm galvanised pipe rollers

• Spring-loaded shafts

• Rollers are available separately

• Roller bends are available

FRAME INSIDE FRAME STANDARD SHAFT CODE DESCRIPTION LENGTH WIDTH PITCH AVAILABLE BEARING

GHR305 Heavy Duty, 2400mm 305mm 76, 114, 152mm Ball 305mm Gravity Steel Roller Conveyor complete

GHR355 Heavy Duty, 2400mm 355mm 76, 114, 152mm Ball 355mm Gravity Steel Roller Conveyor complete

GHR457 Heavy Duty, 2400mm 457mm 76, 114, 152mm Ball 457mm Gravity Steel Roller Conveyor complete

GHR609 Heavy Duty, 2400mm 609mm 76, 114, 152mm Ball 609mm Gravity Steel Roller Conveyor complete

Heavy-dutysteel bearing

CODE DESCRIPTION BEARING ROLLER LENGTH OVER BEARING ENDS

GSHR305 305mm Heavy Duty Steel Roller Complete Ball 305 x 48 OD, Shaft Hex 11mm AF

GSHR355 355mm Heavy Duty Steel Roller Complete Ball 355 x 48 OD, Shaft Hex 11mm AF

GSHR457 457mm Heavy Duty Steel Roller Complete Ball 457 x 48 OD, Shaft Hex 11mm AF

GSHR609 609mm Heavy Duty Steel Roller Complete Ball 609 x 48 OD, Shaft Hex 11mm AF

Heavy-duty steel roller conveyorsStandard 50 x 50 x 5 angle iron frame.

Heavy-dutysteel roller

Galvanised plated

finish with spring loaded

shaft – threaded or drilled.Load capacity: 160kg

Roller widths: 305, 355, 457 & 609mm

All conveyors are available in stainless steel…

Page 5: CONVEYOR SYSTEMS · 2017. 6. 8. · MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete MWT3 Three Row

CONVEYOR SYSTEMS

46

Extendaflex Conveyor Series Roller/shaft widths: 355, 457 & 609mm

ALL EXTENDAFLEX CONVEYORS ARE AVAILABLE IN NON-STANDARD LENGTHS

SKATES/ROLLERS LEG SETS LOAD CAPACITY WEIGHT OFCODE DESCRIPTION WIDTH PER SHAFT PER CONVEYOR KG/M2 CONVEYOR (kg)

EXTS355 355mm Extendaflex 355mm 4 5 195 84 Skate Conveyor 355mm 7 5 244 87

EXTS457 457mm Extendaflex 457mm 6 5 293 109 Skate Conveyor

EXTS609 609mm Extendaflex 609mm 9 7 293 153 Skate Conveyor

SKATE MODELS - Closed Length 1830mm, Extended Length 7310mm

EXTR355 355mm Extendaflex 355mm 2 5 244 95 Roller Conveyor

EXTR457 457mm Extendaflex 457mm 2 5 293 120 Roller Conveyor

EXTR609 609mm Extendaflex 609mm 2 7 293 168 Roller Conveyor

ROLLER MODELS - Closed length 2440mm, Extended Length 7310mm

THE EXTENDAFLEX IS A UNIQUE EXPANDING, FLEXIBLE CONVEYOR SYSTEM WHICH ENSURES VERSATILITY AND COST EFFICIENCY.Designed to expand up to four times their closed length – stretch them, bend into an S-shape, a U-shape or around an obstacle. With any configuration parcels being conveyed will remain on the conveyor due to the differential action of both skate wheels and ABS rollers. Skate conveyors are ideal for general purpose application for all products with a smooth base. Roller conveyors are designed for cans, tins and boxes with an irregular base.

• Standard widths – 355mm, 457mm and 609mm

• Maximum height 1090mm. Minimum height 720mm

• Mounted on adjustable leg sets for full height and slope variation

• Standard models have five leg sets per conveyor

• 125mm braked castors for maximum mobility and to lock in position

The closed Extendaflex at 1830mm in length (skate wheels) and 2440mm (ABS rollers) is very compact and easily manouevred due to the 125mm rubber-tyred swivel castors.

EXTS ExtendflexSkate Wheel Conveyor

Model shown – 457mm wide,6 skate wheel per shaft.

EXTR ExtendflexABS Roller Conveyor

Model shown – 355mm wide,2 rollers per shaft.

SKATE WHEELSOR

ABS ROLLERS

AUNIQUE

FLEXIBLEUNIT

Page 6: CONVEYOR SYSTEMS · 2017. 6. 8. · MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete MWT3 Three Row

47

CONVEYOR SYSTEMSAdjustable Conveyor StandsFor Frame widths: 355, 457 & 609mm

Fully adjustable Conveyor Stands are constructed from steel and are zinc plated. Star-knobs provide a quick height adjustment. Free-standing on a 505 x 310mm base, they are double necked for added stability and load bearing.

• Three top-bar width options – 410mm, 517mm and 699mm

• Double neck for greater stability

• Height adjustment from 670mm lower height to 1070mm fully raised.

• Load capacity is 80kg at 1200mm centres.

CSTANDFSupporting a 609mm ABS Roller Gravity Conveyor bend.

TOP BAR TO SUIT CODE WIDTH CONVEYOR WIDTH

CSTANDD 410mm 355mm

CSTANDE 517mm 457mm

CSTANDF 669mm 609mm

Height adjustment from 670mm to 1070mm fully raised CSTANDD Top bar width 410mm.

Woodworkers Roller TableA strong robust unit designed to suit most Mitre and Radial Arm saws.

Roller lengths are constructed using high tensile aluminium side channels with 48mm diameter ABS rollers. Two 2400mm lengths, one for each side of the saw, are fitted with fold-away legs which allow for easy transportation and storage. This strong but lightweight unit has a quick set-up and dismantle time.

IDEAL FOR:Carpenters, cabinetmakers, shopfitters, timber yards etc.

TABLE ROLLER CONVEYOR CAPACITY ATTACHMENTCODE SIZE WIDTH LENGTH (per roller) BRACKET

WWRT 362 600mm x 700mm 355mm 2 x 2400mm 15kg Adjustable height

WWRT 362Two 2400mm roller units and one 600 x 700mm saw table.

Saw Table legs are quickly attached or removed when

setting-up or dismantling.

Fold-away legs may differ slightly to those pictured.

Drop-saw not included

Heightadjustment

from 670mmto 1070mmfully raised

CSTANDFDouble neck for greater stability and load bearing capacity.Top bar width 669mm.

Page 7: CONVEYOR SYSTEMS · 2017. 6. 8. · MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete MWT3 Three Row

CONVEYOR SYSTEMS

48

Tranzband – Powered Conveyor Systems

ACCESSORIES

Chain Transfer (above) – transfers packages

onto another conveyor-line at 90º.

Roll-over Stop – a physical stop that comes

up between rollers to stop packages

Policeman, Merge & Oscillator. The above

merge is a low friction transfer. The

oscillator angles the rollers so the product

runs straight on the second conveyor. The

policeman stops collisions.

Line Brake – brakes a series of rollers to

lower accumulation pressure

Accelerator – speeds up a series of rollers

to create a gap between packages

Whether straight transfer, accumulation, around bends

or through gates, TRANZBAND powered conveyors

have been proven in many industrial situations.

The basis of the system is the tough polyurethane bands

which enables each grooved roller to be independently

driven from a common line shaft.

A simple concept which provides the entire system

with reliablity and flexibility, plus minimum power

consumption due to no loss of energy

through skid friction. The only friction

point is the long-life acetal spools

slipping on the line shaft during

accumulation.

MODULAR• Tranzband’s modular construction

allows the system to be altered or added to easily

• Standard lengths are 2400mm and 1200mm

• Easy height adjustment on the stands – 600 to 900mm

ACCUMULATION• Rollers under the product/package

stop when it comes up against a physical stop.

• Accumulation pressure is adjustable using a Line Brake

BENDS• Standard bends are 90º and 45º with

other angles available.

• 800mm inside radius

• Tapered rollers on Bends give accurate, powered transfer

This Conveyor System, complete with Chain Transfers, demonstrates the simplicity and

modular nature of the Tranzband

Tapered Rollers give accurate, powered transfer around bends

Line shaft

Grooved roller

Frame cross-memberPolyurethane belt

This elevation shows the basic concept of the Tranzband system

An under-view showing the acetal spools around the line shaft

SAFE,EFFICIENT

QUIET

Page 8: CONVEYOR SYSTEMS · 2017. 6. 8. · MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete MWT3 Three Row

49

CONVEYOR SYSTEMSInner Drive – Belt Conveyors

Incline Conveyors are specifically designed for the Packaging and Engineering Industries.

We can custom design an individual conveyor similar to those pictured below, or can design and quote a complete conveyor system to meet your requirements.

With the drive motor inside the conveyor pulley,

InnerDrive Conveyors offer extremely compact,

totally enclosed and highly efficient belt

conveyor drives that are unaffected by dust,

water, oil, grease or other harmful substances.

Quick and simple to install they require virtually

no maintenance. Low profile InnerDrive

Conveyors can fit almost any application.

• Quiet, efficient 24vdc motor located

inside the drive pulley, maximum torque is

provided by integrated internal gears for

speeds up to 18 metres per minute and

loads up to 45kg.

• Safe and maintenance-free. This unique

conveyor design frees you from lubricating

bearings and gearboxes.

• Variable speed control card easily

integrates with automation systems for

‘run on demand’ applications, using inhibit/

run controls from devices such as timers

and photo-eyes. Lighted indicators identify

status at a glance.

Low profile, versatile and reliable

Used in airport baggage and customs control.Ideal for use in the food industry.

Waste metal conveyed from machine to bin

Incline Conveyors SystemsOPERATIONAL FLEXIBILITYOur conveyors work within

many different types of

applications. We can provide

small component and scrap

removal conveyors that will

convey products or waste out of

a machine. Also, our conveyors

work in conjunction with main

trunk line systems collecting

product from multiple machines.

Conveyors feature sturdy

construction, heavy-duty

bearings and drives, and a

simple straight forward design

that is both reliable and easy to

maintain. Electrical components

and variable speed drives are

available to match your power

and production needs. A whole

realm of cleated, inclined, high

temperature, modular and

standard economical belts are

available for your application.

Gooseneck Conveyors receive

parts discharged beneath

machines and convey them to

totes or other conveyors.

Safe,EfficientSpace-

saving & Quiet


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