Copar Corporation5744 W. 77th St.

Burbank Il 60459

Wet-End TrainingGlue Gap Calibration Procedure

Meter Roll Gap

Copar CTC Glue Gap Calibration

CAUTION1. All calibrations must be performed at the master

console operator station.2. Gap gap signal must be operational or PLC faults may

occur.3. Proper Plant Safety procedures must be followed.4. Meter roll should be paralleled prior to gap

calibration.

To enter the Configuration Screen, Press the Wrench icon within the RED box.

Key in the password of the day or enter your maintenance password, then press Enter

Touch in the upper left hand corner within the Red box Setup.

Touch Glue Gap Configuration within the RED box

Single Facer Meter Roll gap will be Illustrated first

Note the GREEN Box at the bottom of the screen, the label is SF1 meaning the single facer closest to the double facer. If you wish to scale single facer #2 or #3 meter roll gaps, please press the arrow to the right. (>)

NEXT: Look for the BLUE box, in this example machine limits are 24 and 4 thousandths of an inch. These are good values used to scale a single facer meter roll gap. Copar recommends that for scaling purposes do not go over 25 thousands of an inch. To change these values “touch the field in question” then using the keyboard, enter the new value. Note these values are for scaling only.

NEXT: Adjust the machine meter roll gap to the value displayed, Example 4 thousandths. Once the meter roll gap MEASURED = Min Gap Example Blue box 4.0 thousands. Then Press “SF Min”, located in the RED box. You will notice the current value will move / copy into the Min. Count field within the RED box.

NEXT: Adjust the machine meter roll gap to the value displayed, Example 24 thousands. Once the meter roll gap MEASURED = Max Gap Example Blue box 24.0 thousandths. Then Press “SF Max”, located in the RED box. You will notice the current value will move / copy into the Max. Count field within the RED box.

NEXT: If satisfied with your results, “Press the Send Config button“ within the BROWN box. Otherwise repeat the procedure.

• CAUTION. If the Min Count and Max Count values are equal, then the output from the Gap sensor has failed. Please check the integrity of the sensor and sensor wiring, if unable to resolve this issue. Edit the Min Count value to (0). Then contact Copar service department for assistance. 708-496-1859.

Glue Unit Meter Roll gap

Glue Unit. DGS 1 is the bottom glue unit, DGS 2 is the top glue unit for a Dual glue system and DGS 3 is the glue unit for the upper station 3 Single facer installation.

NEXT: Look for the BLUE box, in this example machine limits are 24 and 4 thousandths of an inch. These are good values used to scale a glue unit meter roll gap. Copar recommends that for scaling purposes do not go over 25 thousands of an inch. To change these values “touch the field in question” then using the key board, enter the new value. Note these values are for scaling only.

NEXT: Adjust the machine meter roll gap to the value displayed, Example 4 thousandths. Once the meter roll gap MEASURED = Min Gap Example Blue box 4.0 thousands. Then Press “DGS 2 Min”, located in the RED box. You will notice the current value will move / copy into the Min. Count field within the RED box.

NEXT: Adjust the machine meter roll gap to the value displayed, Example 24 thousands. Once the meter roll gap MEASURED = Max Gap Example Blue box 24.0 thousandths. Then Press “DGS 2 Max”, located in the RED box. You will notice the current value will move / copy into the Max. Count field within the RED box.

NEXT: If satisfied with your results, “Press the Send Config button“ within the BROWN box. Otherwise repeat the procedure. CAUTION. If the Min Count and Max Count values are equal, then the output from the Gap sensor has failed.

Please check the integrity of the sensor and sensor wiring, if unable to resolve this issue. Edit the Min Count value to (0). Then contact Copar

service department for assistance.

708-496-1859

FIN