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Copy of DJA Dec 14.xlsx

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01.12.2014 1 TG 2 2 TG 1 3 TG 2 4 Chiller 5 Chiller 6 Chiller 7 TG 2 8 TG 2 17 1 TG 2 2 TG 1 3 TG Chiller 4 TG 2 5 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING 6 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING 7 TG 2 Sr. No Equipment/ Area Description of Job attended ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals Turbine 02 Encloser Fitment(03nos panel fitment done out of 12) Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trial to be taken Chiller-2 cooling fan- 8 damaged,It's Motor and fan removed out from position frame,Motor and fan fitment done trialtaken two times meter workshop Working table Sliding door fabrication Zero meter workshop Working table Sliding door fabrication Welding Machine Total 06 nos welding machines condition found healthy(6 transformers) Next Day Planning (01.12.14) ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals TG Chiller 2C compressor : Suction and discharge pressure low to be check,If require refrigerant to be feed LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)
Transcript
Page 1: Copy of DJA Dec 14.xlsx

01.12.2014

Sr. No

1 TG 2BD

2 TG 1PM

3 TG 2Misc

4 ChillerBD

5 ChillerBD

6 ChillerBD

7 TG 2Misc

8 TG 2 Zero meter workshop Working table Sliding door fabrication Misc

17

1 TG 2

2 TG 1

3 TG Chiller

4 TG 2

5 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING

6 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING

7 TG 2

8 ESP Chiller

Equipment/ Area Description of Job attended

Job Category (Improvement/Modification/P

M/BD/Work Request/Misc)

ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals

ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals

Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trial to be taken

Chiller-2 cooling fan- 8 damaged,It's Motor and fan removed out from position

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trialtaken two times

Shifting of 3mm plate from scrap yard for Zero meter workshop Working table Sliding door fabrication

Welding Machine

Total 06 nos welding machines condition found healthy(6 transformers)

Next Day Planning (01.12.14)

ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals

ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals

TG Chiller 2C compressor : Suction and discharge pressure low to be check,If require refrigerant to be feed

LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN

Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trial to be taken

Page 2: Copy of DJA Dec 14.xlsx

9 ESP Chiller

9 TG 2 Zero meter workshop Working table Sliding door fabrication

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trialtaken two times

Page 3: Copy of DJA Dec 14.xlsx

Assigned To Specific Observation Work Order No.

Pending

Pending

UPBiju James

UP

Pending

UP

Completed

UP

Tej+Suleman

Narayan+Sarif

Narayan+Sarif

Pending Work, If Any

Job Responsibility

Job Not taken due to PMI machine at castamet

Job Not taken due to PMI machine at castamet

Mahendra(F)+Narayan(F)+Ratan+Hamid

Tej+sarif+Suleman

No any fan or blade available with Elect dept for fitment

Vibrations are very high to be rectify

Jogendra+Gopal+Govind

Rack fabriation completed ,Sliding door fab UP

Next Day Planning (01.12.14)

Mahendra+Ratan+Hamid

Mahendra+Ratan+Hamid

Page 4: Copy of DJA Dec 14.xlsx
Page 5: Copy of DJA Dec 14.xlsx

TURBINE02.12.2014

Sr. No Assigned To

1 TG 2BD Pending

2 TG 1PM Pending

3 TG 2Misc UP

Biju James

4 TG 1JOP Suction filter cleaning work BD Completed

5 TG 1JOP Suction Back wash filter cleaning work BD Completed

6 TG 1BD Completed

7 AHU 9AHU Fresh air Blower impellar removal from motor shaft BD Completed

10 ChillerBD Pending

11 ChillerBD Pending

12 ChillerBD UP

14 TG 2

Misc

UP

15

16 Work Order Prepare for Job Planning17 Bill Prepare in ERP System Balaji Engineers18 Men Power Updation in system19 Weekly issuance planning20 Daily menpower updation 21 Site Round22 Job allotment Men power23 DJA Prepare

1 TG 2

2 TG 1

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Equipment/ Area Description of Job attended

Job Category (Improvement/Modification/PM/B

D/Work Request/Misc)

Pending Work, If Any

Job Responsibility

ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals

ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals

Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)

Narayan(f)+Hamid(w)+Kisan(kh)

Mahendar+Ratan

Narayan(kh)+Suleman

Duplex filter cleaning work (1A)Narayan(kh)+Suleman

Mahendar+Ratan

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trial to be taken

Chiller-2 cooling fan- 8 damaged,It's Motor and fan removed out from position

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trialtaken two times

Zero meter workshop Working table Sliding door fabrication

Sokin+Usman+Riyaz

Welding Machine

Total 06 nos welding machines condition found healthy(6 transformers)

Engineer Job

Next Day Planning (02.12.14)

ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals

MPB 278171,Height Pemit no 447

Mahendra+Ratan+Hamid

ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals

MPB 277141,Height Pemit no 428

Page 6: Copy of DJA Dec 14.xlsx

3 TG Chiller MPB 279300 .Tej+Suleman

4 TG 2

5 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING Narayan+Sarif

6 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING Narayan+Sarif

7 TG 2

8 ESP Chiller

9 ESP Chiller

9 TG 2

S No Qty Used

B. WorkShop related Job If any

S No Qty Used

1

C. Scaffolding work

S No Particulars Qty Used

D. Improvement related Job

S No

TG Chiller 2C compressor : Suction and discharge pressure low to be check,If require refrigerant to be feed

LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN

Mahendra+Ratan+Hamid

Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trial to be taken

Chiller-2 cooling fan-3 damaged,It's Base frame,Motor and fan fitment done trialtaken two timesZero meter workshop Working table Sliding door fabrication

Material Consumed

Any Other Remarks

Approval Taken (Y/N)

Approval Taken (Y/N)

Manpower Required

Expected Hours

Page 7: Copy of DJA Dec 14.xlsx

TURBINE03.12.2014

Sr. No

1 BD UP

2

BD UP

3

ESP Chiller BD Completed

4

Misc Completed

5

TG 2 Pending

6

TG 1 PM Pending

8TG 2 BD Pending

9 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING BD Pending

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Equipment/ Area Description of Job attended

Job Category (Improvement/Modification/PM/B

D/Work Request/Misc)

Pending Work, If Any

Admin Building

Ground floor sliding Door Jam due to its Glass frame Holding screw sheared out,So its top out side channel block removed out then sliding mechanisam alignment done,M8 size Drilling and Tapping done then New CSK Bolt provided instead of M4*12mm for proper strengthning of top frame

Oil centrifuse Tg 2

Oil centrifuse booster pump found noisy operation and leakage from oil seal: Pump internal check found gear locking pin sheraed out also coupling key and spider found damage

Chiller-2 cooling fan-9 damaged,So it's motor and fan removed out then It's Base frame stratning done after that frame, Motor and fan fitment done ,New Vibration pad prepared from 12mm thk Neoprene rubber ,trial taken found ok

TG Chiller 3B

TG Chiller 2C compressor : Suction and discharge pressure low as per process report checked found suc pr 26psi and disch.pr 165psi,Loading not increase from 80% due to low cooling demand

ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals

ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals

LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN

Page 8: Copy of DJA Dec 14.xlsx

10TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING BD Pending

11 TG 2 Misc UP

12

ESP Chiller BD UP

13TG Misc Completed

14TG 2 Misc Pending

1516 Work Order Prepare for Job Planning17 Bill Prepare in ERP System Balaji Engineers18 Men Power Updation in system19 Weekly issuance planning20 Daily menpower updation 21 Site Round22 Job allotment Men power23 DJA Prepare

Next day Planning 03.12.14

1 BD

2 TG 2 BD

3 TG 1 PM

4 TG 2 BD

5 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING BD

6 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING BD

Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)

Chiller-2 cooling fan-3 damaged fan removed out ,problem found in t's motor so motor fitment done after electrical clearance

MS plate 3mtr *6mtr shifted from near chimney to TG 2 zero meter for TG 0 mtr workshop Rack fabZero meter workshop Working table Sliding door fabrication

Welding Machine

Total 06 nos welding machines condition found healthy(6 transformers)

Engineer Job

Oil centrifuse Tg 2

Oil centrifuse booster pump found noisy operation and leakage from oil seal: Pump internal check found gear locking pin sheraed out also coupling key and spider found damage

ACC Fan no 24:Gear Box all bolt tighten properly ,Oil drain out from gear box for PMI and hardness check of Gear internals

ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internals

LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN

Page 9: Copy of DJA Dec 14.xlsx

7 TG 2 Misc

8 ESP Chiller BD

9 TG 2 Misc

S No Qty Used

B. WorkShop related Job If any

S No Qty Used

1

C. Scaffolding work

S No Particulars Qty Used

D. Improvement related Job

S No

Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)

Chiller-2 cooling fan-3 damaged fan removed out ,problem found in t's motor so motor fitment done after electrical clearance

Zero meter workshop Working table Sliding door fabrication

Material Consumed

Manpower Required

Page 10: Copy of DJA Dec 14.xlsx

TURBINE

Assigned To Specific Observation Work Order No.

Mahendar+Ratn Biju James

Narayan+Kisan

MPB 279300

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Job Responsibility

Under size supporting screw m4 size provided in top block of railing support is replaced by M8 size

Sokin+Riyaz+sarif

TejPrakash+Hamid

Mahendra+Ratan+Hamid

MPB 278171,Height Pemit no 447

MPB 277141,Height Pemit no 428

Page 11: Copy of DJA Dec 14.xlsx

70% completed

Sokin+Riyaz

Kisan+Hamid

Narayan+Sarif+kisan

Mahendra+Ratan+Hamid

MPB 278171,Height Pemit no 447

MPB 277141,Height Pemit no 428

Narayan+Sarif+kisan

Narayan+Sarif+kisan

Narayan+Sarif+kisan

Page 12: Copy of DJA Dec 14.xlsx

70% completed

B. WorkShop related Job If any

Approval Taken From

C. Scaffolding work

Approval Taken From

D. Improvement related Job

Sokin+Riyaz+Usman

Jogendar+Gopal+Govind

Any Other Remarks

Approval Taken (Y/N)

Any Other Remarks

Approval Taken (Y/N)

Any Other Remarks

Expected Hours

Spares or Consumables reqd.

Page 13: Copy of DJA Dec 14.xlsx

TURBINE04.12.2014

Assigned To Specific Observation Work Order No.

1 Turbine 2 BD Completed Hamid+Kisan S Khan

2 BD Completed Biju James

3BD Completed Biju James

4BD Completed S Khan

5 ACC TG 2

ACC Fan no 24:Fan Hub and out of 06 Blades 04 nos Blade fitment done

BD completed Biju James

7 TGPMI machine and ACC fin cleaning hose pipe received from Central stores to SMP

Misc Completed Tej+Usman Biju James

8 TG ESP Chiler fan no 3 fan repairing and fitment done trial taken found ok BD Completed S Khan

9 TG 2

Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)

Misc UP S Khan 70% completed

11 TG 2 Zero meter workshop Working table Sliding door fabrication Misc UP Biju James 70% job completed

12TG 1

ACC Fan no 02:Gear Internal condition , PMI and hardness check of Gear internalsPM Pending

13 TG 2 LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN BD Pending 14 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING BD Pending 15 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING BD Pending

16Total 06 nos welding machines condition found healthy(6 transformers)

17 Work Order Prepare for Job Planning18 Bill Prepare in ERP System Balaji Engineers19 Men Power Updation in system20 Balaji enginneer Monthly men power bill Updation in ERP21 Daily menpower updation 22 Site Round23 Job allotment Men power24 DJA Prepare

Next day Planning 04.12.141 ACC Fan no 24:Fan Hub and out of 06 Blades 04 nos Blade fitment done 4 TG 2 LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN5 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING6 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING

ESP Chiller fan no 8 Damaged ,So it's fan replacement to be done

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Sr. No

Equipment/ Area Description of Job attended

Job Category (Improvement/Modification/PM/BD/

Work Request/Misc)

Pending Work, If Any

Job Responsibility

HPCV 2 Steam side spindle :It's Locking between spindle and nut welding got daged ,So new L lock provided and welding done

Admin Building

Ground floor sliding Door Jam due to its Glass frame Holding screw ,M8 size Drilling and Tapping done then New CSK Bolt provided instead of M4*12mm for proper strengthning of top frame,During Opration found M8 Head touch in sliding roller so Head oversize grinding done trial taken found ok

Mahendar+Ratan

Under size supporting screw m4 size provided in top block of railing support is replaced by M8 size

Oil centrifuse Tg 2

Oil centrifuse booster pump found noisy operation and leakage from oil seal: Pump internal check found gear locking pin sheraed out also coupling key and spider found damage

Narayan+Suleman

Oil centrifuse Tg 1

Oil centrifuse PM Job: Bowl cleaning ,Booster pump and feed pump coupling condition and alignmenr check,Oil condition check

Narayan+Suleman

Mahendra + sokin+Riyaz+Ratan

Hardness checked of out put gear found 700 HLD(50HRC),PMI not done due to not having proper approch

MPB 278171,Height Pemit no 447

Hamid(W)+Kisan(Kh)+Narayan(Kh)+Sarif(W)

Jogendar +Gopal+Govind

MPB 277141,Height Pemit no 428

Welding Machine

Engineer Job

Page 14: Copy of DJA Dec 14.xlsx

2 Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)3 Zero meter workshop Working table Sliding door fabrication

Page 15: Copy of DJA Dec 14.xlsx

S No Qty Used

B. WorkShop related Job If any

S No Qty Used Approval Taken From Any Other Remarks

1

C. Scaffolding work

S No Particulars Qty Used Approval Taken From Any Other Remarks

D. Improvement related Job

S No

Material Consumed

Any Other Remarks

Approval Taken (Y/N)

Approval Taken (Y/N)

Manpower Required

Expected Hours Spares or Consumables reqd.

Page 16: Copy of DJA Dec 14.xlsx

TURBINE06.12.2014

1 TG 2/ACCACC Fan no 24:Trial taken found ok

2 TG Chiller fan no 3A fan removed out from Motor

3

4 TG 1/ACC

5 Turbine 2 Turbine 02 Encloser Fitment(08nos panel fitment done out of 12)

6 TG 2 Zero meter workshop Working table Sliding door fabrication

7 BFP 1 Suction strainer bottom flange found leakage attend

8 Total 06 nos welding machines condition found healthy(6 transformers)

9

10 Work Order Prepare for Job Planning11 Bill Prepare in ERP System Balaji Engineers12 Men Power Updation in system13 Daily menpower updation 14 Site Round15 Job allotment Men power16 DJA Prepare

Next day Planning 06.12.1415 TG 2 LP BYPASS#2 DOWN STREAM DRAIN TRAP TO EXHAUST DIVICE PASSIN16 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING17 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING18 TG 2 Turbine 02 Encloser Fitment(03nos panel fitment done out of 12)19 TG 2 Zero meter workshop Working table Sliding door fabrication

S No

B. WorkShop related Job If any

S No

1

C. Scaffolding work

S No Particulars

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Sr. No

Equipment/ Area Description of Job attended

TG /Chiller 3A

TG /Chiller 3A

TG Chiller 3A condensor fan motor removed out from Foundation and put at zero meter level due to bearing damage

ACC fan no 2 Gear Box inspection cover fitment done,Fan general inspection ,85ltr oil filling done and permit clear--Inspection door open for check gear internal condition found Ok

Welding Machine

Checked chiller make up line with M/S balaji for finalise scafolding location and Line layout for replacement of line with GI (Corrosion in Existing MS line )

Engineer Job

Material Consumed

Page 17: Copy of DJA Dec 14.xlsx

D. Improvement related Job

S No

Page 18: Copy of DJA Dec 14.xlsx

TURBINE

Assigned To Specific Observation Work Order No.

BD Completed S Khan

BD UP Tej+Narayan Motor bearing failure in Motor

BD Completed Tej+Narayan

PM PM S Khan

BD UP Hamid+Kisan S Khan

Misc UP S Khan 70% job completed

BD Completed

Qty Used

B. WorkShop related Job If any

Qty Used Approval Taken From Any Other Remarks

C. Scaffolding work

Qty Used Approval Taken From Any Other Remarks

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Job Category (Improvement/Modification/PM/BD/

Work Request/Misc)

Pending Work, If Any

Job Responsibility

Mahenda+Ratan

S Khan/Electrical

S Khan/Electrical

Sokin+Riyaz+Usman

Sokin+Riyaz+Usman

narayan(F)+Riyaz

Any Other Remarks

Approval Taken (Y/N)

Approval Taken (Y/N)

Page 19: Copy of DJA Dec 14.xlsx

D. Improvement related Job

Manpower Required

Expected Hours Spares or Consumables reqd.

Page 20: Copy of DJA Dec 14.xlsx

TURBINE08.12.2014

1 Turbine 2 ACC Gaer Box from 1 to 30 oil breather condition check -Unit 1

2 Turbine 1 ACC Gaer Box from 1 to 30 oil breather condition check -Unit 2

2 Turbine 1 JOP Suction filter element cleaning work

3 TG

4 TG 2 Zero meter workshop Working table Sliding door fabrication

5 ESP Chiller AHU Fresh Air Blower impellor removal

6 Total 06 nos welding machines condition found healthy(6 transformers)

7

8

9 Work Order Prepare for Job Planning10 Bill Prepare in ERP System Balaji Engineers11 Men Power Updation in system12 Daily menpower updation 13 Site Round14 Job allotment Men power15 DJA Prepare

Next day Planning 08.12.14

17 SWAS Pump Gland found heavy leakage ,It's gland to be replace18 SWAS Level float found not working to be check19 House keeping of TG 0 mtr area20 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING21 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING

22 TG 2

23 TG 2 Zero meter workshop Working table Sliding door fabrication

S No

B. WorkShop related Job If any

S No

1

C. Scaffolding work

S No Particulars

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Sr. No

Equipment/ Area Description of Job attended

Identification of material at central stores which submited throgh GRM (TURBSMPS0022:HP Exhaust Gland Sealing)

Welding Machine

Checked chiller make up line with M/S balaji for finalise scafolding location and Line layout for replacement of line with GI (Corrosion in Existing MS line )

Engineer Job

Turbine 02 Encloser Fitment(10nos panel fitment done out of 12)-Side door modification for Provision of Pedestal fan

Material Consumed

Page 21: Copy of DJA Dec 14.xlsx

D. Improvement related Job

S No

Page 22: Copy of DJA Dec 14.xlsx

TURBINE

Assigned To Specific Observation Work Order No.

PM Completed Jogendar S Khan

PM Completed Jogndar

PM Mahendar

Misc Narayan+ratan

Misc UP S Khan 70% job completed

BD Tej

MPB279302MPB279302

Qty Used

B. WorkShop related Job If any

Qty Used Approval Taken From Any Other Remarks

C. Scaffolding work

Qty Used Approval Taken From Any Other Remarks

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Job Category (Improvement/Modification/PM/BD/

Work Request/Misc)

Pending Work, If Any

Job Responsibility

Found Brether missing in GB no 1,2,17,18,19

Hamid+Gopal+Govind

Deepak Soni(Elect)

Any Other Remarks

Approval Taken (Y/N)

Approval Taken (Y/N)

Page 23: Copy of DJA Dec 14.xlsx

D. Improvement related Job

Manpower Required

Expected Hours Spares or Consumables reqd.

Page 24: Copy of DJA Dec 14.xlsx

TURBINE9.12.2014

1 SWAS Pump Gland found heavy leakage ,It's gland to be replace2 SWAS Level float found not working to be check3 TG House keeping of TG 0 mtr area4 TG 2 EXT#1AFTER QCNRV DRAIN TRAP JAMMING5 TG 2 EXT#2 AFTER QCNRV DRAIN TRAP JAMMING

6 TG 2

7 TG 2 Zero meter workshop Working table Sliding door fabrication

8 TG Contractor Person sent to Cement plant for medical check up (total 5 Persons)

10 Work Order Prepare for Job Planning11 Budget finalise work With Vijay more sir12 Men Power Updation in system13 Daily menpower updation 14 Site Round15 Job allotment Men power16 DJA Prepare

Next day Planning 09.12.14

1 TG 2

2 TG 1

3 TG 2 MOT Tank Man Hole Missing Bolt to be provided(24 Bolts M12*50MM)4 TG 2 PM Activity BFP 2A5 TG 2 PM Activity BFP 2B6 Inst JB Fabriction for Instrument dept (Chiller Panel cover work)7 TG House keeping of TG 0 Mtr Area

S No

B. WorkShop related Job If any

S No

1

C. Scaffolding work

S No Particulars

Approx 100M3 scafolding for chiller make up line replacement

D. Improvement related Job

S No

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Sr. No

Equipment/ Area Description of Job attended

Turbine 02 Encloser Fitment(10nos panel fitment done out of 12)-Side door modification for Provision of Pedestal fan

Engineer Job

SWAS Pump No 1 :Fitment of Pump due to Motor bearing failure(after Motor Bearing work complition by Elec)

SWAS Pump No 1 :Decouple of Motor for inspection require by elect(after Motor Bearing work complition by Elec)

Material Consumed

Page 25: Copy of DJA Dec 14.xlsx

TURBINE9.12.2014

Assigned To Specific Observation Work Order No.

BD CompletedBD CompletedMisc CompletedImp Completed MPB279302Imp Completed MPB279302

Misc Completed

MiscCompleted

Misc

Qty Used

B. WorkShop related Job If any

Qty Used Approval Taken From Any Other Remarks

C. Scaffolding work

Qty Used Approval Taken From Any Other Remarks

100M3 Y(Verbal) HOD-Mechanical

D. Improvement related Job

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Job Category (Improvement/Modification/PM/BD/

Work Request/Misc)

Pending Work, If Any

Job Responsibility

Scrap removal and Painting pending

Any Other Remarks

Approval Taken (Y/N)

Approval Taken (Y/N)

Manpower Required

Expected Hours Spares or Consumables reqd.

Page 26: Copy of DJA Dec 14.xlsx

TURBINE9.12.2014

1 TG Lift servicing with ECE service engineer

2 Boiler Lift servicing with ECE service engineer

3 Main Pump Oil centrifuse spider replacement in Unit 1

4

5 Duplaex filter element 1 A cleaning work6 Duplex filter element 1 B clening work

7

8 Allumina Grit approx 1000Kgs shifted from TG Building to SMP store9 Steel Angle and plate pieces shifted from TG 0 Mtr to TG 1 Five meter stores

10 ejector rotameter 2" valve found jam so made it free

11

1213 Work Order Prepare for Job Planning

Spares check of Oil centrifuse Pump overhauiling Kit for development purpose

Prepareness of Indent list for Month _Dec 1414 ORT Meeting 15 Men Power Updation in system16 Daily menpower updation 17 Site Round18 Job allotment Men power19 DJA Prepare

Next day Planning11.12.141 TG 2 SWAS Pump 1 :Monoblock pump no 1 impellor fitment pump instalation

2 TG 1

3 TG 2

4 TG 2

5 TG 2

6 Inst Waste Oil barrel approx 6 nos shifted in central stores through GRM7 TG

S No Qty Used

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Sr. No

Equipment/ Area Description of Job attended

Job Category (Improvement/Modification/PM/BD/

Work Request/Misc)

SWAS Pump 1 :Monoblock pump no 1 impellor removal and motor handover to elect dept for repairing

BFP 1 A Bottom oil cooler end cover removal done hydro to be to done for leakage identification

Zero meter: Chain block rack fab and Locking hook welding in Rack for prevent theft

Engineer Job

BFP 1 A Bottom oil cooler end cover removal done hydro to be to done for leakage identification

Zero meter: Chain block rack fab and Locking hook welding in Rack for prevent theft

Flane SS 2" 300# to be cut and remove from Fin cleanaing waste hose pipes :total 20Flanges to be removed out from 10pipes

Waster Fin cleaning hoses submitted through GRM (Approx 100 kg weight hose loading and unloading )

Material Consumed

Page 27: Copy of DJA Dec 14.xlsx

B. WorkShop related Job If any

S No Qty Used

1

C. Scaffolding work

S No Particulars Qty Used

Approx 100M3 scafolding for chiller make up line replacement 100M3

D. Improvement related Job

S NoManpower Required

Page 28: Copy of DJA Dec 14.xlsx

TURBINE

Assigned To Specific Observation Work Order No.

R c paliwalji

Biju James

Biju James

Biju James

Biju JamesBiju James

Biju James

Biju JamesBiju JamesBiju James

Biju James

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Pending Work, If Any

Job Responsibility

Mahendar+ratan

Mahendar+ratan

Narayan+Narayan

Any Other Remarks

Page 29: Copy of DJA Dec 14.xlsx

B. WorkShop related Job If any

Approval Taken From Any Other Remarks

C. Scaffolding work

Approval Taken From Any Other Remarks

Y(Verbal) HOD-Mechanical

D. Improvement related Job

Approval Taken (Y/N)

Approval Taken (Y/N)

Expected Hours Spares or Consumables reqd.

Page 30: Copy of DJA Dec 14.xlsx

TURBINE9.12.2014

1 SWAS

2 TG 1/Lub Oil Duplaex filter element 1 B cleaning work

3 Misc

4 TG 1/BFP 1A

5 TG 2

6 TG 2 TG 2 zero meter WS Rack Painting work

7 TG/Lub oil circuit

8 Misc Medical Check up (AMC) Govind+Gopal

Engineer Job

Wor permit claear AC fan 2 Unit 1,Work permit taken lub oil filter

10 Spares check of Oil centrifuse Pump overhauiling Kit for development purpose

11 Prepareness of Indent list for Month _Dec 14

12

Indent review for November Month with HOD13 Size check of Reheater control valve spares for Local Vendor development

14 Discussion with vendor and Check in internet for IBR valve soft part MOC finalise

15 Daily menpower updation 16 Site Round_4 hrs due to non avaibility of forman17 Job allotment Men power18 DJA Prepare

Next day Planning12.12.141 TG 1 Shifting of encloser from TG 0 meter

2 TG 1

3 TG 1 Waste Oil barrel approx 6 nos shifted in central stores through GRM4 TG 2 Boiler feed Pump 1B strainer cleaning

S No

1 PetrolB. WorkShop related Job If any

S No

1

C. Scaffolding work

S No Particulars

Approx 100M3 scafolding for chiller make up line replacement

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Sr. No

Equipment/ Area Description of Job attended

SWAS Pump 1 :Monoblock pump no 1 impellor removal and motor handover to elect dept for repairing

Flane SS 2" 300# to be cut and remove from Fin cleanaing waste hose pipes :total 20Flanges to be removed out from 10pipes

BFP 1 A Bottom oil cooler end cover removal done proper cleaning then after charge oil for check leakage found ok,Spare gaskets cutting done ,Fitment to be done

Zero meter: Chain block rack fab and Locking hook welding in Rack for prevent theft

on 11.12.14 new filter replaced in 2A it's cleaning done and Proper pack for prevent of dust

3 to 5 pm:Meeting for Permit issuance sequance finalise with DFH & All section HOD ,SI

BFP 1 A Bottom oil cooler end cover removal done hydro to be to done for leakage identification

Material Consumed

Page 31: Copy of DJA Dec 14.xlsx

D. Improvement related Job

S No

Page 32: Copy of DJA Dec 14.xlsx

TURBINE9.12.2014

Assigned To Specific Observation Work Order No.

BD Completed

PM Completed

Imp Completed

BD UP

Misc Completed

Misc UP

Imp Completed

Misc Completed

Qty Used

3LtrB. WorkShop related Job If any

Qty Used Approval Taken From Any Other Remarks

C. Scaffolding work

Qty Used Approval Taken From Any Other Remarks

100M3 Y(Verbal) HOD-Mechanical

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

GENERAL SHIFT MAINTENANCE LOG BOOK

Job Category (Improvement/Modification/PM/BD/

Work Request/Misc)

Pending Work, If Any

Job Responsibility

redoxide two coat done

Any Other Remarks

Approval Taken (Y/N)

Approval Taken (Y/N)

Page 33: Copy of DJA Dec 14.xlsx

D. Improvement related Job

Manpower Required

Expected Hours Spares or Consumables reqd.

Page 34: Copy of DJA Dec 14.xlsx

GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE

14.12.2014

1 Turbine 2 LP Bypass 1 & 2 Upstream drain valve passing.2 Turbine 2 LP Bypass 1 ( CCR side ) Upstream drain valve gland leakage.3 Turbine 2 Extraction 5 QCNRV jamming.4 Turbine 2 Extraction 4 MOV 11006 jamming.5 Turbine 2 HPH 1 Emergency drain to exhaust device passing.6 Turbine 2 HPCV 2 EH oil filter to be change.7 Turbine 2 Oil leakage near HPCV 1 to be arrest.8 Turbine 2 Oil leakage near HP trip device to be arrest.

S No

B. WorkShop related Job If any

S No

1

C. Scaffolding work

S No Particulars

Approx 100M3 scafolding for chiller make up line replacement

D. Improvement related Job

S No

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

Sr. No

Equipment/ Area Description of Job attended

Material Consumed

Page 35: Copy of DJA Dec 14.xlsx

GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE

14.12.2014

Assigned To Specific Observation Work Order No.

Shut Down Job Completed Narayan Mr SabeelShut Down Job Completed Mahendra Mr SabeelShut Down Job Completed Shaukin Mr SabeelShut Down Job Completed Mahendra Mr SabeelShut Down Job Completed Tejprakash Mr SabeelShut Down Job Completed Kishan Mr SabeelShut Down Job Completed Narayan Mr SabeelShut Down Job Completed Mahendra Mr Sabeel

Qty Used

B. WorkShop related Job If any

Qty Used Approval Taken From Any Other Remarks

C. Scaffolding work

Qty Used Approval Taken From Any Other Remarks

100M3 Y(Verbal) HOD-Mechanical

D. Improvement related Job

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

Job Category (Improvement/Modification/PM/BD/

Work Request/Misc)

Pending Work, If Any

Job Responsibility

Any Other Remarks

Approval Taken (Y/N)

Approval Taken (Y/N)

Manpower Required

Expected Hours Spares or Consumables reqd.

Page 36: Copy of DJA Dec 14.xlsx

GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE

15.12.2014

1 Turbine 2 Placing the Dial Gauge to check Rotor Lift

2 Turbine 2 Setting the clearance in Oil catcher of Bearing no 4

3 Turbine 2 Checking ecentricity 4 times

4 Turbine 2 Cutting of oil Tray stuck between front pedestal & HIP casing5 Chiller Miscellaneous Jobs at Chiller

Next day Planning 16.12.141 Turbine Fabrication of Safe trolley for lifting of cutting set.2 Turbine Fabrication of Platform near barring gear.3 Turbine 1 Leakage from OVEF has been arrested4 ACC 1 Dummying the Valves meant for fire fighting for external fin cleaning

S No

B. WorkShop related Job If any

S No

1

C. Scaffolding work

S No Particulars

Approx 100M3 scafolding for chiller make up line replacement

D. Improvement related Job

S No

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

Sr. No

Equipment/ Area Description of Job attended

Material Consumed

Page 37: Copy of DJA Dec 14.xlsx

GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE

15.12.2014

Assigned To Specific Observation Work Order No.

Shutdown Job Completed Mr Bijju

Shutdown Job Completed Kishan Mr Bijju

Shutdown Job Completed Tejprakash Mr Bijju

Shutdown Job Completed Hamid RohitWork Request Completed Narayan Mr Bijju

Safety Hamid RohitSafety Shaukin Mr BijjuWork request Narayan Mr BijjuWork request Tej prakash Mr Bijju

Qty Used

B. WorkShop related Job If any

Qty Used Approval Taken From Any Other Remarks

C. Scaffolding work

Qty Used Approval Taken From Any Other Remarks

100M3 Y(Verbal) HOD-Mechanical

D. Improvement related Job

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

Job Category (Improvement/Modification/PM/BD/

Work Request/Misc)

Pending Work, If Any

Job Responsibility

Rajjak + Narayan

The rotor Lift was set as per manual

the clearance was observed to be 0.0 but it has been made 0.1

Eccentricity found in the range of 0.045 mm

Any Other Remarks

Approval Taken (Y/N)

Approval Taken (Y/N)

Manpower Required

Expected Hours Spares or Consumables reqd.

Page 38: Copy of DJA Dec 14.xlsx

GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE

16.12.2014

1 SWAS Setting the Pressure Regulator Valve & PRV of PRV

2 Turbine 1 Strainer Cleaning of CEP 2

3 Turbine 1 Leakage from OVEF has been arrested

4 Turbine 2 Fabrication of Key & Installation in Hogger air Valve

5 ACC 1 Dummying the Valves meant for fire fighting for external fin cleaning

6 Turbine 2 Fabrication of Platform near barring gear.

7 Turbine Modification in Trolley of cutting set for Safe lifting

8 Store Material segregation of Turbine store

9 Store Painting on the Almira at Zero meter store at TGNext day Planning 17.12.14

1 Turbine 1 MP1-ACC Fan-15

2 Turbine 1

3 Turbine Fabrication of Platform near barring gear.

4 Turbine Modification in Trolley of cutting set for Safe lifting

5 Store Material segregation of Turbine store

S No

B. WorkShop related Job If any

S No

1

C. Scaffolding work

S No Particulars

Approx 100M3 scafolding for chiller make up line replacement

D. Improvement related Job

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

Sr. No

Equipment/ Area Description of Job attended

MP1-LP Dosing Pump of Pressure HYDRAZINE DOSING 11.6 kg/cm2 and capacity 30 lph - 1

Material Consumed

Page 39: Copy of DJA Dec 14.xlsx

S No

Page 40: Copy of DJA Dec 14.xlsx

GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE

16.12.2014

Assigned To Specific Observation Work Order No.

Misc Completed Shift Gang Mr Sabeel The Job attended in Night

Misc Completed Mr Bijju High DP reported

Work Request Completed Narayan + Tej Mr Bijju Minor leakage Arrested

Work Request Completed Narayan + Tej Mr Bijju

Work Request Completed Narayan + Tej Mr Bijju for fin cleaning

safety U/P Mr Bijju

Modification U/P Rohit Trolley issued from store.

Modification U/P Mr Bijju

Modification Completed Ratan Mr Bijju

PM Mr Bijju MPB 277608

PM Mr Sabeel MPB 277644

Safety Mr Bijju

Modification Rohit

Store Mr Sabeel

Qty Used

B. WorkShop related Job If any

Qty Used Approval Taken From Any Other Remarks

C. Scaffolding work

Qty Used Approval Taken From Any Other Remarks

100M3 Y(Verbal) HOD-Mechanical

D. Improvement related Job

SHREE CEMENT LTD,BEAWARSHREE MEGA POWER 2 X 150 MW

Job Category (Improvement/Modification/PM/BD/

Work Request/Misc)

Pending Work, If Any

Job Responsibility

Mahendra +Rattan

+Narayan

The Valve was not closing completely hence sucking air in

Ckt.

Shaukin+ Usman + Riyaz

Base frame is ready, Chequered plate is not Available.

Hamid + Shareef

Mahendra +Rattan

+Narayan

Mahendra +Rattan +Narayan

Narayan+ Kishan

Shaukin+ Usman + Riyaz

Hamid + Shareef

Mahendra +Rattan +Narayan

Any Other Remarks

Approval Taken (Y/N)

Approval Taken (Y/N)

Page 41: Copy of DJA Dec 14.xlsx

Manpower Required

Expected Hours Spares or Consumables reqd.

Page 42: Copy of DJA Dec 14.xlsx

GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE

Next day Planning 17.12.14

S No

B. WorkShop related Job If any

S No

1

C. Scaffolding work

S No Particulars

D. Improvement related Job

S No

Sr. No

Equipment/ Area Description of Job attended

Material Consumed

Page 43: Copy of DJA Dec 14.xlsx

GENERAL SHIFT MAINTENANCE LOG BOOKTURBINE

Assigned To Specific Observation Work Order No.

Qty Used

B. WorkShop related Job If any

Qty Used Approval Taken From Any Other Remarks

C. Scaffolding work

Qty Used Approval Taken From Any Other Remarks

D. Improvement related Job

Job Category (Improvement/Modification/PM/BD/

Work Request/Misc)

Pending Work, If Any

Job Responsibility

Any Other Remarks

Approval Taken (Y/N)

Approval Taken (Y/N)

Manpower Required

Expected Hours Spares or Consumables reqd.


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