Copyright © 2007 by Detroit Engineered Products. All right reserved Autoline Industries USA...

copyright © 2007 by Detroit Engineered Products. All right reserved

Autoline Industries USA

Autoline Industries Indiana ,LLC. Honda Jack Assembly Review

December 14, 2007


Introductions Autoline Industries Presentation Plant Tour

Ridgeline Jack Assembly Cell General Business Discussion

Delivery Audit Visit Form Component part status Transfer of P.O.s to Autoline Future payments to Autoline Next Program Opportunity

Agenda


Autoline Overview


Company Overview

Autoline Industries, USA is a United States based Tier One metal components supplier.

The Autoline Industries Indiana, LLC. Jack Assembly business is the result of the acquisition of the Butler, Indiana based business from Dura Automotive Systems.

The parent company Autoline Industries is a medium sized engineering and auto ancillary company, supplying sheet metal components, assemblies, sub assemblies and tubular assemblies like silencers and exhaust systems to the Indian auto industry, with plants located in India in addition to the Butler, Indiana location.


Autoline India PlantsAutoline India Plants

– Kudalwadi, Chakan and Bhosari

Autoline has three plants in India located near Pune, India

Bhosari Kudalwadi

Chakan

Pune, India


Main products :

Auto/Lt. Truck JacksJack Tools

Area :

Offices : 11,200 sq. ft. Production : 128,883 sq. ft. Total: 140,083 sq. ft.

Production processes:

StampingWeldingSpinningPaintingAssemblyCold Heading

Address :

100 Commerce StreetButler, IN 46721

Tel.: (260) 868-2147Fax: (260) 868-5718

Butler Indiana SiteButler Indiana Site


Plant History Started in 1946, in a garage in Spencerville, IN, as Universal Tool & Stamping

Operations moved to Butler, Indiana in 1950

Evolved from Single Hit Dies to Progressive Dies in 1960's

Product Evolved from Bumper Jacks to Scissors Jacks

Acme Metals Purchased Operations in early 90's Dura Automotive Systems, Inc. bought the company in March 1998 Bottle Jack Production Located Here From Ausco in 2003

Autoline purchased operation in December 2007


150 Mile Radius

Strategic LocationStrategic Location

Butler Indiana SiteButler Indiana Site

Customer SiteCustomer Site


Organization


Organization

A D M IN IS T R A T IVEC O O R D IN A TO R

A ng ie M oreno

T O O LR O O M S P V SRM ike M ayer

M A IN T . S P V SRD ave C annady

P R O D S P V SR1S T SH IFTD eb W h itaker

P R O D S P V SR1S T SH IFTG regg L i l lem on

M A N U FAC T U R IN G M G RC indy Sm ith

Q U ALIT Y E N GP enny S lone

Q U ALIT Y E N GJu liann Laud ick

IS O 14001 E M RP LA N T FA C IL IT IES E N G

A ndy Fox

Q U ALITY TE C H IIC hr is B a logh

Q A /M G R Q S 9000 Q M RM ike S nyder

M ate ria l P lannerM indy M eyer

S h ipp ing Superv isorL indy R ich ter

M FG E N G IN N ERG eoff N ew m an

E N G IN EE R IN G TE C HM elody W il liam s

M FG E N G M G RD on Johnson

P LA N T C O N T R O LLERC arlene B udd

H R AD M IN IST R AT O RLauren M ette rt

P LA N T M A N A G ERN ancy H u len


Plant Performance


Total Sales

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Total

Actual 2,066 2,400 2,895 2,106 2,359 2,697 1,254 2,596 2,219 2,579 - - 23,170

AOP 1,740 2,400 2,906 2,041 2,350 2,593 - - - - - - 14,031

Act/Fcst 2,066 2,400 2,895 2,106 2,359 2,697 1,254 2,596 2,219 2,579 2,094 1,885 27,149

Prior Year 2,779 3,038 3,558 2,715 2,483 3,340 1,486 2,840 3,199 2,601 2,500 2,699 33,237

-

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

(in

th

ou

san

ds)

Prior Year Actual AOP Forecast


On Time Shipments

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Avg.

Actual 100.0 99.8 100.0 99.8 99.7 99.7 100.0 100.0 100.0 100.0 - - 99.9

AOP 99.0 99.0 99.0 99.0 99.0 99.0 99.0 99.0 99.0 99.0 99.0 99.0 99.0

Act/Fcst 100.0 99.8 100.0 99.8 99.7 99.7 100.0 100.0 100.0 100.0 - - -

Prior Year 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0

75.0

80.0

85.0

90.0

95.0

100.0

105.0


Per

cen

t

Prior Year Actual AOP


PPM Performance

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Avg.

Actual - 3.0 2.4 6.4 2.7 - 5.2 - 10.2 - - - 2.8

AOP 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

Prior Year 17.4 1.8 4.9 6.3 44.0 21.1 - 5.2 - - 5.6 - 9.0

-

5.0

10.0

15.0

20.0

25.0

30.0

35.0

40.0

45.0

50.0


PP

M

Prior Year Actual AOP


Customer Base


Customers


Ford

General Motors

Nissan

Honda

Other

Customer Mix


Product Overview


Jacks with Patented Designs Applied

Matrix Illustrates Jack Part Numbers and Corresponding Programs with Dura Patented Items Incorporated into Design

Part Numbers Programs 97031AB05B Subaru 21Z (Outback)97031AG07A Subaru 00X97031AG04A Subaru 21Z (Legacy)

5F93-17085-AD Ford D219, D258, D33389310-SDA-A110-M1 Honda GQ, UA

4R33-17080-AA Auto Alliance S197

Part Numbers Programs 25754168 GMT 610 (Heavy Duty)05939822L AM General-HMMV

Part Numbers Programs 5F93-17085-AD Ford D219, D258, D333

Part Numbers Programs F2VC-17085-CA Ford FN145 Limo

05939822L AM General-HMMV

5,356,117-Hollow Trunion

4,986,802-Planetary Gear Box

5,325,743-Ratchet Wrench

5,135,201-Lift Cap Design

Part Numbers Programs 97031AB05B Subaru 21Z (Outback)97031AG07A Subaru 00X97031AG04A Subaru 21Z (Legacy)

5F93-17085-AD Ford D219, D258, D33315145896 GMT26525754167 GMT610 (light duty)25769878 GMX22225755150 Cad Limo

89310-SDA-A110-M1 Honda GQ, UA

3M81-17080-AA Auto Alliance J 56J /E96802619 Daewoo C100

4R33-17080-AA Auto Alliance S19799550-8J 010 Nissan L42A, TK, XX

Part Numbers Programs 89310-SJ C-A100 Honda Ridgeline

5,110,091-Gear Teeth Design

5,664,762-Bottle Jack


• FEATURE ALLOWS JACK TO BE STORED INSIDE RIM

• SCREW AND NUT INTERSECTION TOWARDS CENTER OF JACK

• KEEPS SCREW FROM PROTRUDING PAST END OF JACK UNTIL JACK PAST HALF RAISED POSITION

STANDARD JACK

Scissor Jack Stored in Rim


• PLANETARY GEAR USED TO REDUCE OPERATING TORQUE

• USED IN HEAVY DUTY APPLICATIONS (OVER 2000 Kg)

Scissor Jack Patented Torque Reducer


6000 lbs.

Three Rated Capacity Jacks

4000 lbs. 3300 lbs.

•Aluminum Housing Reduces Weight of Jack Compared to Competitor•4000 and 6000 Series Not Being Produced/Equipment in Storage

Bottle Jack


• Vehicle and Bench Testing• Environmental Testing • Corrosion Test Chambers Slope Testing & System

Testing/Analysis• Component Performance Analysis

Butler Slopes 6 & 8 Deg

Durability ?

Ulitimate Strength ?

Test Capabilities


Sales Targets


Sales Targets

Utilize the synergies available with Autoline Industries to position us as a market leading supplier

Leverage the strategic location of the Butler facility and intellectual property portfolio to expand business opportunities with the current customer base.

Expand our product portfolio with automotive OEMs and Tiers

Expand our product portfolio outside automotive business


Autoline Advantages


Advantages

• Global footprint of Autoline allows for multiple location assembly.

• Established lean manufacturing supplier.

• Extensive intellectual property portfolio.

• Proprietary product development software that reduces development time.

• Financially stable company.


Plant Tour


Plant Layout

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Copyright © 2007 by Detroit Engineered Products. All right reserved Autoline Industries USA...

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