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Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually...

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Copyright Kaz Technologies 2012
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Page 1: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 2: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

• Jim Kasprzak • 36 years racing experience

• Developed 7-post testing for GM Racing

• Currently Race Engineer for SRT Viper

• Expertise includes:

– Race Engineering

– 7 post testing

– Suspension Engineering

– Shock design, development, & tuning

– Vehicle Tuning

• 31 years automotive experience

– Arvin Ride Control

• Director, Original Equipment Engineering

• Director, New Product Development

– Monroe Auto Equipment

• Chief Engineer, Electronic Systems

• Manager, Suspension System Programs

Copyright Kaz Technologies 2012

Page 3: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 4: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 5: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

• Vehicle Setup

• Damper fit check

• Suspension Setup

• Setup Sheet

• Checklists

Copyright Kaz Technologies 2012

Page 6: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 7: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 8: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Make sure shocks fit correctly!

– Correct travels

• Shock and spring

– Check jounce bumper engagement

– No binding or interferences

Copyright Kaz Technologies 2012

Page 9: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Must properly position shock at ride height

• Typically mid stroke at ride height

• Determine shock travel on track

– Use data acquisition

• Check for bottoming/topping

– Use travel indicator on shock rod

Copyright Kaz Technologies 2012

Page 10: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 11: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Event Information

Chassis Information

Gearbox Information

Aero Information

Session Tabs

Packer Gap

Copyright Kaz Technologies 2012

Page 12: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 13: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 14: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 15: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Speed

Throttle & Brake

Understeer

VyDot

Copyright Kaz Technologies 2012

Steering

Page 16: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Steering

Throttle

Damper

Displacement

Damper

Velocity

Copyright Kaz Technologies 2012

Page 17: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Rear Shocks

Steering

Throttle Brake

Understeer

Jounce Bumper Engagement

Copyright Kaz Technologies 2012

Page 18: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Front Roll Gradient (1.34) Rear Roll Gradient (1.4)

Copyright Kaz Technologies 2012

Page 19: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 20: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

• Vehicle Setup

• Run Log

• Basic handling

• Damper tuning

• More advanced tuning

• Test summary

Copyright Kaz Technologies 2012

Page 21: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Event Information

Chassis Information

Gearbox Information

Aero Information

Session Tabs

Packer Gap

Copyright Kaz Technologies 2012

Page 22: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Session Information

Tire Data

Driver Comments

Changes

Tire Info

Copyright Kaz Technologies 2012

Page 23: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Session

Information

Tire Data Driver

Comments

Changes

Setup Info

Copyright Kaz Technologies 2012

Lap Times

Data

Analysis

Page 24: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 25: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 26: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 27: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

To make car move at Sprung Mass Resonance

Observe visually Analyze data

Fix pitch, then heave May have to adjust spring rates

Copyright Kaz Technologies 2012

Page 28: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Steering

Throttle

Left Damper

Right Damper

Copyright Kaz Technologies 2012

Page 29: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Steering

Throttle

Left Damper

Right Damper

Copyright Kaz Technologies 2012

Page 30: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Rear Shocks

Steering

Throttle Brake

Understeer

Copyright Kaz Technologies 2012

Page 31: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 32: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

To make wheels resonate or bounce

Observe visually Analyze data

More AND less compression More AND less rebound

Copyright Kaz Technologies 2012

Page 33: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 34: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 35: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 36: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 37: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Stable? Yes, No

Neutral, Understeer or Oversteer?

Neutral, Understeer or Oversteer?

Copyright Kaz Technologies 2012

Page 38: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 39: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 40: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Bleed brakes Toes even side to side?

Rear bumpsteer Rear toe

More rear toe for increased stability

Front bumpsteer Front toe

Front toe-in for stability

Copyright Kaz Technologies 2012

Page 41: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Too much front spring? Too much front compression? Front toe out

Less front spring Softer front anti-roll bar

More rear toe Softer rear anti-roll bar Less rear spring

Copyright Kaz Technologies 2012

Page 42: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Softer rear anti-roll bar Less rear spring Less rear damping Rear camber

Less front spring Softer front anti-roll bar More caster More front camber

Copyright Kaz Technologies 2012

Page 43: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 44: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 45: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 46: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 47: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 48: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 49: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 50: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 51: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

[email protected]

http://www.facebook.com/Kaz.Technologies

Copyright Kaz Technologies 2012

Page 52: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Copyright Kaz Technologies 2012

Page 53: Copyright Kaz Technologies 2012 · To make car move at Sprung Mass Resonance Observe visually Analyze data Fix pitch, then heave May have to adjust spring rates ... Race Car Vehicle

Engineer In Your Pocket Tune to Win Drive to Win Prepare to Win Engineer to Win Nuts, Bolts, Fasteners & Plumbing Handbook

Race Car Vehicle Dynamics William F. Milliken and Douglas L. Milliken

Fundamentals of Vehicle Dynamics

Thomas D. Gillespie Shock Absorber Handbook

John C. Dixon

Copyright Kaz Technologies 2012


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