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06DE4484D Corolla (HB) TPA Rear Installation instructions Model year: 2019/01 Vehicle code: *******-DW***W Part number: PW501 - 02010 Main kit PW501 - 00700-** (x2) Sensor kit PW501 - 00560 (x1) (Optional) Rear cancellation switch Manual reference number: AIM 004 317-4
Transcript
Page 1: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

06D

E44

84D

Corolla (HB) TPA Rear Installation instructions

Model year: 2019/01 Vehicle code: *******-DW***WPart number: PW501 - 02010 Main kit PW501 - 00700-** (x2) Sensor kit PW501 - 00560 (x1) (Optional) Rear cancellation switch

Manual reference number: AIM 004 317-4

Page 2: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 2 of 33

Revision recordRev. No. Date Page Step Remarks 06/03/2019 9 3 Battery terminal removal added 06/03/2019 10 4 Hooks removal added 06/03/2019 32-33 - Check sheet updated 16/05/2019 33 - Check sheet updated, diagnostic check added 28/06/2019 27 24 Step updated 04/09/2019 33 - Check sheet updated

1

1

1

2

3

4

Page 3: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 3 of 33

A B

F

D

E

1x 1x

45x1x

G H

1x

T9363

1x

J

1x

CT6574 T6575

4x

L

1x

T9362

Z

1x

I

U

T9365

Z1

Z4

Z5

Z3

Z2

M

2x

PW501-00560

1xOPTIONAL

N

T7093

PW501-00700-00

25 35

60 60

T6430

T9364

1x

P

U1U2U3U4

U5

T9843

T1

T2

T6640

T

O

1x

T6632

1x

Page 4: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 4 of 33

T0001

T0007

T9967

10 mm12 mm14 mm

T3851

T0003

T0005

T6239

T0012

Würth Art. No.0558130

T6656

T6075

PZ415-0JGA2-00T7225

PZ415-0JGS2-00

T7769

MSDS

T7771

T7834

Ø 20 mm

Würt Art. No.0604 101 13

T6114

PZ415-0JGA1-00T8268

T8269

T8352CLICK

T6029

T8747

Ø 2 mmØ 20 mm

T1094

T7770

CLEANER / DEGREASER

MSDS

T6319

AIM 003 516-*

Page 5: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 5 of 33

Kabelisolierung

Page 6: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 6 of 33

Page 7: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 7 of 33

EN DE ES FR IT PT NL DA NO SV FI CS

L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá

B Black Schwarz Negro Noir Nero Preto Zwart Sort Sort Svart Musta Černá

BR Brown Braun Marrón Marron Marrone Castanho Bruin Brun Brun Brun Ruskea Hnĕdá

DL Dark blue Dunkelblau Azul oscuro

Bleu foncé Blu scuro Azul-

escuroDonker-blauw Mørkeblå Mørkeblå Mørkblå Tummansi-

ninen Tmavomodrá

DG Dark green Dunkelgrün Verde oscuro

Vert foncé Verde scuro Verde-

escuroDonker-groen Mørkegrøn Mørkegrønn Mörkgrön Tummanvihreä Tmavozelená

G Green Grün Verde Vert Verde Verde Groen Grøn Grønn Grön Vihreä Zelená

GR Grey Grau Gris Gris Grigio Cinzento Grijs Grå Grå Grå Harmaa Šedá

LA Lavender Lavendel Lavanda Lavande Lavanda Lavanda Lavendel Lavendel Lavendel Lavendel Laventeli Levandulová

LB Light blue Hellblau Azul claro Bleu clair Blu chiaro Azul-claro Lichtblauw Lyseblå Lyseblå Ljusblå Vaaleansininen Bledĕmodrá

LG Light green Hellgrün Verde claro Vert clair Verde chiaro Verde-

ciaro Lichtgroen Lysegrøn Lysegrønn Ljusgrön Vaaleanvihreä Svĕtlezelená

NO Natural colour Naturfarben Color

natural Nature Colori naturali Cores naturais Naturel Naturfarvet Naturfarger Naturfärger Luonnonväri Přírodní

barva

O Orange Orange Naranja Orange Arancione Laranja Oranje Orange Orange Orange Oranssi Oranžová

P Pink Rosa Rosa Rose Rosa Rosa Rosé Rosa Rosa Rosa Rosa Růžová

R Red Rot Rojo Rouge Rosso Vermelho Rood Rød Rød Röd Punainen Červená

PU Purple Purpur Púrpura Pourpre Rosso porpora Púrpura Paars Purpur Purpur Purpur Purppura Purpurová

SB Sky blue Himmel-blau Azul cielo Bleu ciel Celeste Azul-céu Hemels-

blauw Himmelblå Himmelblå Himmelsblå Taivaansininen Blankytná

T Yellow brown Gelbbraun Amarillo-marrón

Marron-jaune Giallomarrone Castanho-

amarelado Geelbruin Gulbrun Gulbrun Gulbrun Keltaisenrus-kea Žlutohnĕdá

W White Weiß Blanco Blanc Bianco Branco Wit Hvid Hvit Vit Valkoinen Bilá

Y Yellow Gelb Amarillo Jaune Giallo Amarelo Geel Gul Gul Gul Keltainen Žlutá

V Violet Violett Violeta Violet Viola Violeta Violet Violet Fiolett Violett Violett Fialová

HU PL EL RU TR BG ET LV LT RO SL SK

L Kék Niebieska Μπλε Синий Mavi Cиньо Sinine Zils Mélyna Albastru Modra Modrá

B Fekete Czarna Mαύρο Чёрный Siyah Черно Must Melns Juoda Negru Čma Čierna

BR Barna Brązowa Kαϕέ Коричневый Kahver-engi Кафяво Pruun Brūns Ruda Maro Rjava Hnedá

DL Sötétkék Granatowa Σκούρομπλε

Тёмно-синий Koyu mavi Тъмносиньо Tumesi-

nine Tumši zils Tamsiaimélyna

Albastruînchis

Temnomodra Tmavomodrá

DG Sötétzöld Ciemnozielona Σκούροπράσινο

Тёмно-зелёный Koyu yesil Тъмнозелено Tumero-

heline Tumši zaļš Tamisiaižalia

Verdeînchis

Temnozelena Tmavozelená

G Zöld Zielona Πράσινο Зелёный Yeşil Зелено Roheline Zaļš Žalia Verde Zelena Zelená

GR Szürke Szara Γκρι Серый Gri Cиво Hall Pelёks Pilka Gri Siva Sivá

LA Levendulakék Lawenda Λεβάντα Лавандовый Lavanta Лавандула Lavendel Lavanda Lavanda Lavandă Sivka Levanduľa

LB Világoskék Jasnoniebieska Aνοικτόμπλε Голубой Acik mavi Cветлосиньо Helesinine Gaiši zils Šviesiai

mélynaAlbastrudeschis

Svetlomodra Svetlomodrá

LG Világoszöld Jasnozielona Aνοικτόπράσινο

Светло-зелёный Acik yesil Cветлозелено Helerohe-

line Gaiši zaļš Šviesiaižalia

Verdedeschis

Svetlozelena Svetlozelená

NO Természetesszínű

Barwynaturaine

Φυσικάχρώματα Телесный Nötr Естествен

цвят Värvitu Dabiskakrāsa

Natŭralispalva

Culoarenaturală

Naravnabarva

Prírodnáfarba

O Narancs Pomarańczowa Πορτοκαλί Оранжевый Turuncu Оранжево Oranž Oranžs Oranžiné Portocaliu Oranžna Oranžová

P Rózsaszín Różowa Poζ Pозовый Pembe Poзово Roosa Rozā Rožiné Roz Roza Ružová

R Piros Czerwona Kόκκιυο Красный Kırmızı Червено Punane Sarkans Raudona Roşu Rdeča Červená

PU Bíborvörös Purpurowa Πорϕυρό Πγρпурный Mor Πγρпурнo Tume-punane

Purpursar-kans Purpuriné Mov Škrlatna Purpurová

SB Égszínkék Bękitna Γαλάζιο Heбесно-голубой

Gökmavisi Heбесносиньо Taevasi-

nine Debeszils Žydra Azuriu Nebesnomodra Azúrová

T Sárgásbarna Żołlobrązowa Κιτρινοκαϕέ Жёлто-коричневый

Sarikahverengi Жълтокафяво Kollane-

pruunDzelten-brūns

Gelsvairuda

Galben-maro

Rumenorjava Žltohnedá

W Fehér Biała Λευκό Белый Beyaz Бяло Valge Balts Balta Alb Bela Biela

Y Sárga Żołta Κίτρινο Жёлтый Sarı Жълто Kollane Dzeltens Geltona Galben Rumena Žitá

V Ibolyakék Fioletowa Moßv Фиолетовый Menekşe Виолетово Lilla Violets Violetinė Violet Vijolična Fialová

Page 8: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 8 of 33

T9670

U4

N

U3 N

U2 NU1

N

U5T1

U

Z3

Z1 AT2

Z2 B

Z5

Z4M

Z

Z1

Z4

Z5

Z3

Z2

T

T1

T2

U1U2U3U4

U5

Page 9: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 9 of 33

3

1 T9383

1 E

3

ACLEANER / DEGREASER

2

2 E1

E23

E1

E2 E2A

L0734

B

1 B

3

CLEANER / DEGREASER

I 2

2

3

I1

I2 I2

I1

I2

START

=

XX mm

=

= =

=

=

=

=

=

=

XX mm

TXX

=

=

90 sec

1x

10mmT10009

21

Page 10: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 10 of 33

4

T9756

13

2 4

57

10mm

x4

6 Nm6 Nm

6 Nm 6 Nm

6

= 1x

6 Nm10 mm

= 2x

6 Nm10 mm

1

Page 11: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 11 of 33

5

= 2x

14 mm

37 NmS

T9757

Page 12: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 12 of 33

= 1x

= 2x = 3x = 2x

= 1x

12 mm

18 NmS

1

2

3

= 7x

= 2x

6

4

4

4

5

2 3

1

6

HV only

= 2x

T9758

6

Page 13: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 13 of 33

7= 1x = 3x= 2x

= 9x

2

1

T9759

Page 14: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 14 of 33

9

= 10x

T9761

LHS=RHS

= 7x

= 2x10 mm

1

1

22

2

41

3

T9763

11

8

Page 15: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 15 of 33

10

T9569

12

3

12

3

1

34

2

Page 16: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 16 of 33

2

T9570

1 43

2

3

4ø 20 mm

1180°

12

11

T9571

21 43

2

2

1

5

3

3

4N

Page 17: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 17 of 33

13

T9572

12

OKCLICK

21 43

NN

NN

CLICK

Page 18: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 18 of 33

U

4

T9573

U5

U1U2U3

U4

2x

F1

1

U3

12

U3

U4

3 45

6

7

5x

F2

U2U1

U5

100 mm

5x

F1

12 11 10

98

U1 U2

12

11

U510 9

8

14

Page 19: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 19 of 33

16

1

4x

F

T9574

35 mm

1314

15

16

2

T

15

T9649

1

2

Page 20: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 20 of 33

17

H4

T9576

1T

3

CLEANER / DEGREASER

T 1

5

T

T2

2

1x

F

17

6

1x

7

Page 21: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 21 of 33

18

T9577

BCLEANER / DEGREASER

A

CLEANER / DEGREASER

22

19

Page 22: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 22 of 33

19

T9578

Z2

Z4

1

5F

1x

4C

2x

Z5

Z3

T2 3

2

T Z

A

Z1

18

19

20

18

20

24

27 23

Page 23: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 23 of 33

T9579

4 5

6Z3

Z3Z3

78

Z3

Z3

Z3

Z3

10 mm1x

8.5 Nm9

13

Z

2

Z3

J

Z3

10

10 mm1x

8.5 Nm

11F

3x

23

FUSE

Z2

Z5

Z4

242526

F

3x12

2221

20

WITH FUEL PUMP CONTROL

Page 24: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 24 of 33

T9854

Z3

10

10 mm1x

8.5 Nm

FUSE

Z2

Z4

F

5x11

2122

2324

25

P

O

12

O T Z

4 5

6Z3

Z3Z3

78

Z3

Z3

Z3

Z3

10 mm1x

8.5 Nm9

13

Z

2

Z3

J

13

21

WITHOUT FUEL PUMP CONTROL

Page 25: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 25 of 33

22

T9581

2

F

2x

18

19

2028

29

30

31

32

21

1F

5x3

F

2xZ5

33

34

35

36

Page 26: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 26 of 33

23

Z5

Z4

FUSE2

T9580

6F

1x

18

1929

30

31

32

37

38

3940

41

C

2x5

3

Z2

B14

Z4

27

26

Page 27: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 27 of 33

24

T10178

TOYOTA TECHNICALDRAWING

1

3

2

4±50 mm

L L

R 1 3 5

2 4 6

R1 3 5

2 4 6

Z5

LZ5

3

Page 28: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 28 of 33

25

L

Z5

Z5

4

5

6

3

558Wire range (mm2) Wire insulation

diameter (mm)Min. Max.

OE wire 0,35

0,35

1,5

1,5

3

3Acessory wire

OE wire

Accessory wire

PW501-00583

L

Z5

CLICK

Only applicable for Copper wires

T9855

L L

L

L

2

L

≥ 20mm

1

40mm

Vehicle wire

Z5

Z5

7L

Z5

D

1x8

Page 29: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 29 of 33

26

T9380

1T1

U5

2

Page 30: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 30 of 33

27

OPTIONAL

2

3

Ø 2 mm

1

T9382

M45 Z4

M1x

D

6

15 mm

15 mm

Page 31: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 31 of 33

29

28

T6488

5,4 Nm10 mm

OPTIONAL

T9856

1x

2 x2

G

Z4

40

41

3x

F3

42

4344

100 mm

1

Page 32: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 32 of 33

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year Corolla 2019/01

P/N = OK

TPA Rear

Serial NumberCLICK

37 Nm2x

S

A B

Serial NumberCLICK

6 Nm5x

DURING INSTALLATION

Page 1/2

8,5 Nm

Serial NumberCLICK

Z3

Page 33: Corolla (HB) - toyota-tech.eu · Manual reference number AIM 004 317-4 4 of 33 T0001 T0007 T9967 10 mm 12 mm 14 mm T3851 T0003 T0005 T6239 T0012 Würth Art. No. 0558130 T6656 T6075

Manual reference number AIM 004 317-4 33 of 33

OFF

P

ON

OFFBeep

= OK

CHECK SHEET

VIN n°

Model / Year

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

Corolla 2019/01 TPA Rear

Serial NumberCLICK

18 Nm1x

S

P

Serial NumberCLICK

5.4 Nm

AFTER INSTALLATION

Page 2/2

NO DTC = OK

DIAGNOSTIC TOOL

2

A B

4


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