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CORPORATE PRESENTATION - TVITEC GLASS...Glass with colored paints vitrified on a surface and applied...

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Page 1: CORPORATE PRESENTATION - TVITEC GLASS...Glass with colored paints vitrified on a surface and applied with conventional screen printing or digital processing. Through a further thermal

C O R P O R A T E P R E S E N T A T I O N

2019

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CO

NT

EN

T 05

Letter from the CEO

88

Total Quality

18

Main Indicators 2018

40

Insulating Glass

06

Get to Know Us60

High Performance Equipment Technology,Characteristics

28

Commercial Presence

38

Our Products

98

Our Social Commitment

96

Tvitec, for Google’s Super-headquarters

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Dear customers and friends,As usual in recent years, these days we attend the presentation of our corporate memory. Through it, we review the most relevant events for Tvitec in 2018. Our activity has been intense and this is reflected in a new historic increase of the company’s turnover, which has risen to 123.5 million euros, with an Ebitda of 24%.

Our main factory has met its planned targets. That is to say, it continued to materialize and develop the investments to reach the highest levels of speed and quality demanded by the markets, towards which our high-performance glass products are directed. We can say that we have progressed in this regard thanks to the investment effort made. We have built a very solid foundation to be able to guarantee that, within 2019, a very clear progress will be reported in our quality and service levels. Without a doubt, we will celebrate with all of you the results of those investments executed in 2018.

Our commitment to innovation and research has also crystallized with the emergence of a product that was successfully launched in the exhibition of Veteco 2018 held in Madrid. It is called ROCALUX and it is aimed at the facade and interior market. At the exhibition, we noticed that this product aroused exceptional interest among the visitors of our stand. Rocalux is a digital screen-printing that, placed on the front of a previously treated glass, gives the same sensations to the eye and the touch as any natural stone. It is a solution that brings all the advantages of architectural glass; a versatile, clean and light product ... This way the problems of using natural stone — in terms of price, treatment, weight and placement system — are solved. And what is even more relevant, from the environmental point of view, Rocalux is a recyclable product.

Ultimately, I am pleased to inform our group of clients that, thanks to our financial capacity, we have a new curved glass factory that was completed in May of this year. Gone are the 16 months of intensive work and €20 million investment to be able to say that our curved glass plant is already in operation. These achievements, along with the training of our human and professional team, will keep Tvitec at the international forefront of the comprehensive transformation of high-performance glass in the building of the present and the future.

L E T T E R F R O M T H E C E O

JAV I E R P RA D O. C H I E F E X E C U T I V E O F F I C E R O F T V I T E C

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G E T T O K N O W U S

Tvitec faces a new decade, after i ts foundation in 2008, as one of

the major European companies in the transformation of architectural

g lass. We export our special g lazing products al l over the world

and our leadership is based on completely automated processes,

our perseverance on the f ie ld of innovat ion and design, and our

commitment to excel lence and big dimension.

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PAG 7

Our c l ients are the cornerstone of

everything we do to offer them the

best pr ices and the best deadl ines

with the highest qual i ty guarantees

in manufacturing. In this way Tvitec

has become an exclusive reference

partner for any construct ion company,

special ist in facades, architects or

engineering pursuing sustainabi l i ty ,

energy eff ic iency and aesthet ics.

T E A M S

The professional izat ion of our human

work teams and the training of our

technical department contr ibute to the

success of any project . Now we progress

to become, through the incorporat ion

of curved glass, a major comprehensive

global processor of high performance

glass from our headquarters in Cubi l los

del S i l (León, Spain) .

C L I E N T S

T A L E N T

O U R V A L U E S

Q U A L I T Y

P A S S I O N

O u r l e a d e r s h i p i s b a s e d o n exce l l e n ce , i n n o v a t i o n a n d t h e m o st a v a nt- g a r d e te c h n i q u e s .

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ONE MANHATTAN WEST

New York. EE. UU.SOM Architects

TVITEC Experience

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PAG 9 TVITEC Experience

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ONE MANHATTAN WEST

TVITEC Experience

ICON

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PAG 11 TVITEC Experience

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1 1 H O Y T S T R E E T

New York. EE. UU. Studio Gang

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PAG 13

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4 1 2 W 1 5 T H S T R E E T

New York. EE. UU. CetraRuddy Architects

TVITEC Experience

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PAG 15 TVITEC Experience

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2 6 0 K E N T A V E N U E S U G A R D O M I N O

New York. EE. UU. Cookfox Architects

TVITEC Experience

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PAG 17 TVITEC Experience

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L E A D I N G I N D I C A T O R S

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V O L U M E O F

B U S I N E S S

Tvitec ended 2018 with a solid performance in terms of turnover. We invoiced

123.5 MILLION euros, reaching for eleventh consecutive year a continuing growth trajectory in sales. Our export rates became, once again, the key point in this sustainable growth. Apart from, letting us hold an absolute leadership in Spain.

In line with this trend, we continue to generate wealth and employment. Currently, our staff is made up of around 500 workers.

The outlook for leading indicators in 2019 is also positive with a significant volume of contracted portfolio projects, especially within the international sphere.

123,5

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OUR ZONES

E X P O R T : U N I T E D S T A T E S - E U R O P E - S P A I N

I N C R E A S E I N T H E V O L U M E O F C O N T R A C T E D P R O J E C T S

123,5

M I L L I O N

2008-

2014-

2015-

2016-

2017-

2018-

121

376

413

479

515

497

G R O W T H I N T H E N U M B E R O F

E M P L O Y E E S

2013 - 2014 - 2015 - 2016 - 2017 - 2018

44 mill.58 mill.

75 mill.92 mill.

107 mill.123,5 mill.

45%32%

8%

15%

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B I O G E N N E W P L A N T

Luterbach. SWIZERTLAND Burckhardt+Partner Architects

TVITEC Experience

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B U C K I N G H A M G R E E N

London. UNITED KINGDOMFletcher Priest Architects

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CITY QUAY

Dublin. IRELANDHenry J Lions Architects

TVITEC Experience

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PAG 23 TVITEC Experience

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CASTELLANA 77

Madrid. SPAINLuis Vidal + Architects

TVITEC Experience

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PAG 25 TVITEC Experience

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JANDÍA ROBINSON CLUB

Canary Islands. SPAIN2F Architects

TVITEC Experience

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PAG 27 TVITEC Experience

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C O M M E R C I A L P R E S E N C E

O U R F A C T O R I E S

The international expansion of Tvitec’s high performance glass continues unstoppable. Our solutions of double

and triple glazing with intelligent, selective and solar control layers — laminated and tempered safety glasses as well as screen printed — are present in emblematic construction projects in more than 50 countries on five continents.

Four factories house the great manufacture potential of Tvitec’s high performance glass to offer our clients the best quality / competitiveness ratio of the market.

Cubillos del Sil (León). 85,000 m.

Bulilla-Villena (Alicante). 15,000 m.

Sao Paulo (Brazil). 2,000 m.

Las Palmas (Canary Islands). 1,000 m.

T H E S E A R E T H E C O U N T R I E S W H E R E I T

I S P O S S I B L E T O F I N D S P E C I A L G L A S S

P R O D U C T S F R O M T V I T E C .EUROPE

Spain, United Kingdom, France, Italy, Germany, Sweden, Austria, Holland,

Denmark, Romania, Norway, Switzerland, Ireland, Belgium,

Poland, Ukraine, Portugal.

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AMERICAUSA, Canada, Brazil, Mexico, Chile, Paraguay, Colombia, Dominican

Republic, Panama, Argentina, Cuba, Bahamas, Guatemala, Cayman

Islands.

AFRICAMorocco, Algeria, Angola,

Mauritania, Gabon

ASIA/ MIDDLE EAST

Qatar, Saudi Arabia, Lebanon, Dubai, Azerbaijan, Abu Dhabi,

Israel, Lebanon, Egypt, Hong Kong.

OCEANIA Australia, Philippines

BULILLA-VILLENA (ALICANTE). 15.000 M.

LAS PALMAS (CANARY ISLANDS). 1.000 M.

SAO PAULO (BRAZIL). 2.000 M.

CUBILLOS DEL SIL (LEÓN). 85.000 M.

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2000 ROSS STREET

Dallas. EE. UU.HKS Architects

TVITEC Experience

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PAG 31 TVITEC Experience

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MERCEDES BENZ DEALER

Valladolid. SPAIN

TVITEC Experience

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PORSCHE CENTER

Madrid. SPAIN

TVITEC Experience

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LE CRISTALLIN BUILDING

Paris. FRANCEAZC Architects

TVITEC Experience

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PAG 35 TVITEC Experience

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LE CRISTALLIN BUILDING

ICON

TVITEC Experience

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PAG 37

NEW ADMINISTRATIVE COMPLEX OF THE GENERALITAT

Barcelona. SPAINBatlle i Roig Architects

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TVITEC DURITEC

It is a simple glass pane subjected to a process of heat, tempered or quenched + HST, which increases its thermal and mechanical resistance. Tempered glass will transform into a product that can be considered as safety glass, since in case of breakage, its fragments will be harmless.

As for the dimensions, Tvitec could produce this type of glass in a thickness of between 4 and 19 mm, with a length of up to 12 meters. In addition, these products have the highest rating of EU 1 (C) 1 according to EN 12600 standard “Glass in building - Pendulum test - Impact test method and classif ication for f lat glass.”

1

2

O U R

P R O D U C T S

W E A R E S P E C I A L

All the architectural glass products manufactured by Tvitec are special. They are glazing solutions which adjust exclusively to each project. Due to their features, shape, size and aesthetics.

Nevertheless, apart from this range of safety and sound proof simple units, screen printed and insulating glass in double and triple glazing, we also meet the most specif ic and demanding requirements of architects, constructors or companies specialized in facades and enclosures. Being always able to manufacture large pieces of up to 12 meters.

S I M P L E U N I T S

TVITEC LAMISTAR

Safety glass made up of two or more pieces of glass joined by a sheet or intermediate layer. Laminated glass could be manufactured with annealed basic panels or “Duritec” to get the required safety and mechanical characteristics. In case of breakage of one or several panes, fragments will remain attached to the intermediate layer. In addition, this solution reduces ultraviolet rays and can incorporate color sheets to achieve a specific aesthetic result.

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3 TVITEC SCREEN PRINTED

4 TVITEC BIG SIZE

Tvitec ’s technological equipment allows the manufacture of large formats to contribute to the execution of projects of continuous facades, without divisions of metallic carpentry and large panoramas, while adapting to the new architectural trends and iconic design. Tvitec is able to manufacture up to 12 meters for almost any kind of process. Both in the case of laminated and tempered glass as well as double and triple glazing and screen printing glass.In addition, Tvitec provides the necessary and specif ic technical support to def ine the appropriate thickness according to the par ticularities of each project.

Glass with colored paints vitrif ied on a sur face and applied with conventional screen printing or digital processing. Through a fur ther thermal process, resistance, durabilit y and color stabilit y are achieved. Thus, quality is warranted over a long period of time. All t ype of images can be screen-printed. Digital printing is available for pieces up to 12,000 mm x 3,200 mm. The new VitroJet Kinetic Side Printing technology of fers extreme accuracy in the def inition of shades and colors. It is capable of printing more than 12 square meters per hour.

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ISOLAR NEUTRALUX

It is an insulating glass unit (IGU) with a low emissivity coating that can reduce the exchange of energy. Thus, we guarantee a suitable level of comfort inside the building. The maximum insulation coef f icient is equivalent to that of a brick wall with an energy reduction of up to 70% compared to traditional glass.

Through a mixture of intelligent compositions and coatings it is possible to achieve a high percentage of light and thermal per formance that will allow to satisf y all the clients´needs. Tvitec could produce this pane in a thickness of between 3 and 12 mm, with a length of up to 12 meters.

I N S U L A T I N G G L A S S

DOUBLE AND TRIPLE GLAZING

TVITEC manufactures Insulating Glass Units under the brand name “ISOLAR” in accordance with the most important international norms and standards. Double and triple glazing units are available up to 12,000 x 3210 mm and of fer the possibility of integrating smart layer coatings in the glass to meet the current market needs of energy ef f iciency and energy saving.

I S O L A R G L A S S

1 2

3

ISOLAR SOLARLUX

It is an insulating glass with solar control coating which benef its building temperature control and contributes to energy saving and construction sustainabilit y. There is a large number of combinations and solutions available through our cutting-edge processing techniques.

ISOLAR AKUSTEX

From an acoustical standpoint, insulating glass units could also provide high performance solutions to soundproof any residential building or off ice from outside noise. These soundproofing properties can be added to the ones of Neutralux and Solarlux units.

Nueva sede del INSS. León. España.

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O V E R S I Z E D G L A S S

HUGE BENEFITS

Tvitec Over Size approaches a new concept of facades and spaces that are absolutely bright and clear for surrounding views while giving rise to splendid panoramas. In some cases, they are iconic pieces for enclosures, podiums or entrances of very exclusive design. Always meeting maximum safety and contributing to save energy and installation costs when dealing with pieces of large volume

• Oversized glass is an opportunity to impress without precedent. A large format allows to blur the boundaries between the exterior and the interior f il l ing the later with abundant natural light as well as gaining sustainabilit y and comfort.

• At Tvitec we have the experience, the professionalism and the cutting-edge technology to manufacture any type of large glass for the most demanding projects of architects and designers.

• Thus, exciting panoramic views are achieved, without divisions, uninterrupted, absorbing the maximum natural light during the day while contributing to building energy ef f iciency and combating emissions.

• Safety itself and in case of weather contingencies increases with oversized glass, either tempered or laminated. The large format emphasizes resistance to impacts or hurricanes and, of course, soundproof ing.

• Aesthetically, oversized glass of fers architects a real weapon of massive creativ ity. A fur ther approach to your projects.

12 METERS

12 METERS

1,7 METERS

3,21 M

Tvitec can process pieces of up to 12 meters long in double and triple glazing on a single sheet in addition to screen-printed and tempered safety glasses in any range, shape, manufacture or f inish. Tvitec ’s latest technology equipment is capable of processing dif ferent types of glass up to 12,000 x 3,210 mm in dif ferent thicknesses. Thus, it is possible to meet the technical, creativ ity and inspiration demands of leading architects and constructors.

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POLO DOT COMPLEX

Buenos Aires. ARGENTINAEstudio Machado Silvetti

TVITEC Experience

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PAG 43 TVITEC Experience

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POLO DOT COMPLEX

ICON

TVITEC Experience

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G O L D M A N S A C H S N E W H Q

London. UNITED KINGDOMKPF Architects

TVITEC Experience

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SILKEN SAAJ HOTEL

Canary Islands. SPAINUAD Studio

TVITEC Experience

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PAG 47 TVITEC Experience

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LAGASCA 99 RESIDENTIAL COMPLEX

Madrid. SPAINRafel de La-Hoz Architects

TVITEC Experience

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PAG 49 TVITEC Experience

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SUPERCOMPUTING CENTER

Barcelona. SPAINBaas Architects

TVITEC Experience

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PAG 51 TVITEC Experience

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MIDTOWN CENTER

Washington, D.C. EE. UU.SHOP Architects

TVITEC Experience

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PAG 53 TVITEC Experience

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MIDTOWN CENTER

ICON

TVITEC Experience

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PAG 55 TVITEC Experience

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NORTON MUSEUM OF ART

West Palm Beach. Florida. EE UUFoster + Partners Architects

TVITEC Experience

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PAG 57 TVITEC Experience

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NORTON MUSEUM OF ART

ICON

TVITEC Experience

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PAG 59 TVITEC Experience

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CUT

5 Monolithic glass cutting tables. 6 x 3,21 12 x 3,21 m

3 Laminated glass cutting tables. 4,5 x 3,21 6 x 3,21 m

MANUFACTURE

4 Bilateral. 4 x 2,6 – 6 x 3,21 m

3 Rectilines. 4,5 x 3,3 m.

1 KSR sander. 6 x 3,21 m.

1 Vertical Edger 4 x 2,5 m.

4 Vertical Arresters. 6 x 3,21 m.

2 CNC (Numerical Control) 4,2 x 2,4 – 6 x 3,21 m.

1 Drill - CNC. 12 x 3,21 m.

1 Chiara (Drill - CNC). 12 x 3,21 m.

H I G H T E C H N O L O G Y

E Q U I P M E N T

CHARACTERISTICS

Tvitec offers its clients the most advanced technology in the market

for the process of building high performance glass. In its factories Tvitec has fully automated equipment to complete the processes in all its production lines.

Tvitec innovates in the development of the machinery along with the main manufacturers of the sector to carry out large volume projects with agility and within the deadlines to provide high quality results in the final product.

TVITEC. PONFERRADA

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SCREEN PRINTING

1 Digital Line 12 x 3,21 m.

2 Conventional Lines. 5 x 2,8 m – 6 x 3,21 m.

1 Roller for opacified 6 x 3,21 m.

TEMPERING FURNACES

3 Tempering Furnaces 4,8 x 2,8 m – 12 x 3,21 m.

1 Double Chamber Furnace 6 x 3,21 m.

2 HST (Heat Soak Test)

LAMINATING LINES

3 Laminating lines. 4,2 x 2,6 m – 10 x 3,21 m.

1 Vacuum cage. 6 x 2,15 m

3 Autoclaves. 4,5 x 3,3 m – 14 x 3,3 m.

DOUBLE GLAZING. INSULATING GLASS.

7 double glazed lines. Up to 12 x 3,21 m.

SCREEN PRINTING

Roller painting line.

TEMPERED

1 Tempering Furnace. 6 x 2,8 m.

LAMINATED

Laminating line 6 x 2,6 | 1 autoclave 6 x 2,6 m.

DOUBLE GLAZING.

3 Lines 3,5 x 2,5 – 5 x 3 – 6 x 2,7 m.

MATTING PROCESS

1 Sand blaster 2,8 x 1,2 – 2,8 x 2,4 m.

PLANT OF VILLENA (ALICANTE)

CUT

2 Monolithic tables. 6 x 3,21 m

1 Mixed monolithic-laminate 6 x 3,21 m / 4,6 x 3,21 m

2 Laminate tables. 3,8 x 3,21 m.

MANUFACTURE

Bilateral 4,5 x 2,5 m. | Sander KSR 5 x 2,5 m. | CNC 2,9 x 2,1 m. |

2 Rectilines 3 x 3 – 6 x 3,21 | Water Jet Machine 6 x 3,21 m.

Vertical Aristor | Drill 4,5 x 2,5 m.

TVITEC CURVO. PONFERRADA

CUT

1 Monolitic table 6.00 x 3.21 m

1 laminated table 6.00 x 3.21 m

MANUFACTURE

1 Double Edge Machine.  6,2 x 2,8 m

1 Drill Machine. 6 x 3,21 m

1 Vertical Edge Machine.

1 Water Jet Cutting

PAINTING LINE

1 Roller Painting line. 4 x 2,8 m.

TEMPERING FURNACES

FLAT GLASS2 Convection Furnace. 3 x 1,5 – 4,5 x 2,8 m.

CURVED GLASS

1 Gravitic Furnace Double Chamber. 12 x 3,21 m.

1 Gravitic Furnace Triple Chamber 4,5 x 2,8 m.

2 Convection Furnaces Cross and Length Bending up to 6  x 3,21 m.

LAMINATED AND HST FORNACES

1 Laminated furnace Double Chamber 12*3,21 m.

1 HST furnace Double Chamber 12*3,21 m.

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THE SCALPEL. 52 LIME STREET

London. UNITED KINGDOMKPF Architects

TVITEC Experience

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PAG 63 TVITEC Experience

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THE SCALPEL. 52 LIME STREET

ICON

TVITEC Experience

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NUAGES 13

Paris. FRANCEX-TU Architects

TVITEC Experience

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NEW HEADQUARTERS OF REAL MADRID

Madrid. SPAINRafael De La-Hoz Architects

TVITEC Experience

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PAG 67 TVITEC Experience

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NEW HEADQUARTERS OF REAL MADRID

ICON

TVITEC Experience

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PAG 69 TVITEC Experience

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VP PLAZA DE ESPAÑA DESIGN HOTEL

Madrid. SPAINB720 Architecture

TVITEC Experience

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PAG 71 TVITEC Experience

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LEÓN CONVENTION CENTRE

León. SPAINDominique Perrault Architecture

TVITEC Experience

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PAG 73 TVITEC Experience

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THE WINDOW OFFICES PRÍNCIPE DE VERGARA 112

Madrid. SPAINOrtiz y León Architects

TVITEC Experience

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IMPERIAL COLLEGE. MICHAEL UREN BIOMEDICAL ENGINEERING RESEARCH HUB

London. UNITED KINGDOMAllies and Morrison Architects

TVITEC Experience

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THE VILLAGE

Lyon. FRANCEGianni Ranaulo Architects

TVITEC Experience

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PAG 77 TVITEC Experience

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THE VILLAGE

ICON

TVITEC Experience

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PAG 79 TVITEC Experience

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CFC TOWER

Casablanca. MOROCCOThom Mayne Architecs

TVITEC Experience

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OWEN STREET TOWERS

Manchester. UNITED KINGDOMSimpson Haugh Architects

TVITEC Experience

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ONE VANDERBILT

New York. EE UU.KPF Architects

TVITEC Experience

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PAG 83 TVITEC Experience

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INSTITUT DE FRANCE. NEW AUDITORIUM

Paris. FRANCEAtelier Marc Barani

TVITEC Experience

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PAG 85 TVITEC Experience

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INSTITUT DE FRANCE. NEW AUDITORIUM

ICON

TVITEC Experience

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PAG 87 TVITEC Experience

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T O T A L Q U A L I T Y

A S U S T A I N A B L E

M O D E L 1 4 0 0 1

Tvitec unites the maximum environmental guarantee in its production processes to the main

quality certifications that guarantee its products internationally.

Since 2018 Tvitec meets the requirements of ISO 14001: 2015 Environmental Management Certification. This recognition driven by Tvitec Quality Department means that all the technical, administrative and manufacturing departments overcame the strictest audits in regard to the company sustainability processes such as recycling and efficient management of water and energy.

Our clients can feel very calm in this regard. Tvitec’s strategy covers the three dimensions of sustainable development: economic growth, social inclusion and environmental protection.

T V ITEC

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AVENIDA DE BRUSELAS 38 COMPLEX

Madrid. SPAINEAS. Álvarez Sala Studio

TVITEC Experience

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PERISIGHT. HILTON HOTEL

Paris. FRANCESCAU Architects

TVITEC Experience

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ONE MANHATTAN SQUARE

New York. EE UU.Adamson Associates Architects

TVITEC Experience

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PAG 93 TVITEC Experience

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HONEYCOMB BAHAMAS

Albany. BAHAMASBIG Architects

TVITEC Experience

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ONE DALTON. FOUR SEASONS HOTEL & RESIDENCE

Boston. EE UU.Pei Cobb Freed & Partners and Cambridge

Seven Associates.

TVITEC Experience

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T V I T E C , F O R G O O G L E ’ S S U P E R -H E A D Q U A R T E R S

Tvitec is manufacturing 15,000 square meters

of high performance glass for the new Google

headquarters in Mountain View, Cal i fornia.

The headquarters of the technological g iant

is designed by two of the most prest ig ious

architecture studios in the world, BIG and

Adamson Associates.

The pieces of insulat ing glass show a very

unique digita l screen print ing for Google,

di f ferent shapes, and large units . Glasses

incorporate very special and f ine processes of

tempering and laminat ion to ensure maximum

safety and soundproof ing.

In addit ion, they combine special coat ings to

reach the maximum brightness, take advantage

of dayl ight and obtain energy eff ic iency.

CA SE S T UDY. Glass

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NEW GOOGLE HEADQUARTERS.

Mountain View. Cal i fornia. EE UU

Glass suppl ied. 15.000 sqm

BIG & Adamson Associates Architects

TVITEC Experience

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O U R S O C I A L C O M M I T M E N T

C O L L A B O R A T I O N A N D D I A L O G U E

At Tvitec, we are concerned about trying to turn economic wealth into the most disadvantaged social groups. Throughout the year we carry out actions (CSR) to support charities such as food banks or organizations that seek the integration of marginalized people.

Our employees take part in donation campaigns or sports events aimed at raising funds for those most disadvantaged people.

We also bet on dialogue and collaboration with public bodies, universities and other local teaching centers. We are concerned about the education and training of new generations.

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@TvitecGlassTvitec System Glass

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# P A S S I O N F O R G L A S S

G L A S S F R O M A N O T H E R D I M E N S I O N

TVITEC POL ÍGONO INDUSTRIAL EL BAYO.CUBILLOS DEL S I L 24492 . LEÓN. SPAIN .T. + 34 987 021 925COMUNICACION@TVITEC .COM | WWW.TV ITEC .COM


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