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COST AND EFFICIENCY · Steam Boiler Hot Water Generator Process Heat Exchanger Hot Water Tank 4m2...

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Page 1: COST AND EFFICIENCY · Steam Boiler Hot Water Generator Process Heat Exchanger Hot Water Tank 4m2 for 3MW Cogen Thermal Storage (hot water) PV Ultra closed loop cold return Heat supply
Page 2: COST AND EFFICIENCY · Steam Boiler Hot Water Generator Process Heat Exchanger Hot Water Tank 4m2 for 3MW Cogen Thermal Storage (hot water) PV Ultra closed loop cold return Heat supply

Ultra low cost solar collectionSelf-powered field of simple mirrors focus sunlight onto central receiver, with two-axis tracking as standard

Ultra efficient solar conversionActively cooled, high-efficiency photovoltaic modules convert light into electricity & capture heat as by-product

➢ Visit RayGen’s 2.2MW behind-the-meter industrial PV Ultra site near Bendigo, VIC

➢ Visit RayGen’s 75MW p.a. manufacturing facility in Blackburn, VIC

RayGen Resources Pty Ltd

ABN 53 142 807 485

Copyright RayGen Resources 2018

Contact RayGen

Head Office and Manufacturing

15 King Street,

Blackburn VIC Australia

Tel: +61 3 8669 0380

Email: [email protected]

Web: www.raygen.com

RayGen 2.2MW Operating System supplying power to Scato Plus, Mushroom producers. Each tower is 25m high. 1477 Yorkshire Rd, Newbridge, Victoria

4+kWth

Heat

Atop the 3MWcogeneration tower are four hundred (4m2) PV Ultra modules, Made in Australia

Concentrated photovoltaic module with cooling system

OVERVIEW

Page 3: COST AND EFFICIENCY · Steam Boiler Hot Water Generator Process Heat Exchanger Hot Water Tank 4m2 for 3MW Cogen Thermal Storage (hot water) PV Ultra closed loop cold return Heat supply

RayGen Resources Pty Ltd | ABN 53 142 807 485 | Copyright RayGen Resources 2018

Cost of Electricity

Cost of Electricity

Additional cost of heat

Additional cost of heat

Hybrid

PV Ultra

1MWAC of solar PV

2MWth of solar thermal evacuated tube collectors

3MWcogenof PV Ultra

3MWcogenof Hybrid Solar

1MWAC and 2MWthermal

40%LowerCost1

Photovoltaic Cells

Plastics

Glass

Aluminium and Copper

Concrete

Steel/Ferrous

PV UltraClass-leading asset utilisation and material efficiencyPV Ultra costs less than USD 0.75/W,

turnkey. This low price is enabled

by the highest asset utilisation

and highest commercial efficiency

(sunlight to AC electricity; and sunlight

to energy) of any solar solution

on the market.

Typical PV

Intermittent Electricity Dispatchable Heat energy Losses

PV ULTRA

(electricity and heat)

PV ULTRA

(electricity only)

Typical PV

Material Intensity (Tonnes/MW)600

500

400

300

200

100

PV Ultra is the lowest cost solar co-generation solution

1 Today’s pricing in customer case study. PV Ultra has 1/400,000th deployed volume of solar PV and solar thermal evacuated tubes

COST AND EFFICIENCY

Page 4: COST AND EFFICIENCY · Steam Boiler Hot Water Generator Process Heat Exchanger Hot Water Tank 4m2 for 3MW Cogen Thermal Storage (hot water) PV Ultra closed loop cold return Heat supply

RayGen Resources Pty Ltd | ABN 53 142 807 485 | Copyright RayGen Resources 2018

PV Ultra Requires 1/4 land for same energy output

3MWcogen from 2 Ha

3MW of PV Ultra from 2 Ha

(1MWAC and 2MWth)

3MWcogen from 8.5 Ha

2MWth of solar thermalfrom 6 Ha

1MWAC of solar PV from 2.5 Ha

Dual-use grazing encouraged Potential loss of agricultural land

PV Ultra’s ‘Pole-in-a-paddock’ design uses less land less intensively

Smaller footprint per MW of energy

Dual-use grazing encouraged

Tracking mirrors do not require foundations nor field wiring

No heat island concerns

Typical PV and solar thermal

LAND USE

PV Ultra

Page 5: COST AND EFFICIENCY · Steam Boiler Hot Water Generator Process Heat Exchanger Hot Water Tank 4m2 for 3MW Cogen Thermal Storage (hot water) PV Ultra closed loop cold return Heat supply

RayGen Resources Pty Ltd | ABN 53 142 807 485 | Copyright RayGen Resources 2018

Concentrated value unlocks long, versatile asset lifePV Ultra modules are just 0.1% of solar area (99.9% standard mirrors), enabling the PV Ultra system to be:

» Very easy to upgrade (avoiding technology lock).

» Very easy to reconfigure to different commodity mix (resilient asset value in event of market shock).

Water Source

Carbon Filter / Softener

Deaerator

Steam BoilerHot Water Generator

Process

Heat Exchanger

Hot Water Tank

4m2 for3MWCogen

Thermal Storage

(hot water)PV Ultra closed loop cold return

Heat supply is low risk and easy to integrate» No change to existing key customer infrastructure with simple Heat Exchanger cut-in

» Few pumps and pipes required (4m2 of wetted solar area for 3MWcogen)

» Hot water is working fluid and storage medium – no molten salt, saturated steam, lithium etc

» Hours to Days of low cost thermal storage available

» Buffer storage enables independent operation of PV Ultra and customer process

Typical customerapplication withnew PV Ultrainfrastructure inorange

No change toexisting keyinfrastructure

Reca

ptu

redh

eat

0 5 15 20

Pe

rcen

t of N

am

ep

late

AC80%

100%

140%

Nameplate

PV Ultra

Typical PV

10

Asset Life (years)

Typical flat panel PVwarranty PV Ultra with regular upgrades PV Ultra with refurbishment in 20 years

120%

60%

LIFETIME AND CUSTOMER INTEGRATION

Page 6: COST AND EFFICIENCY · Steam Boiler Hot Water Generator Process Heat Exchanger Hot Water Tank 4m2 for 3MW Cogen Thermal Storage (hot water) PV Ultra closed loop cold return Heat supply

RayGen Resources Pty Ltd | ABN 53 142 807 485 | Copyright RayGen Resources 2018

PV Ultra installation is low in complexityTracking mirrors (heliostats) are self-powered and autonomous, and PV Ultra uses same mast as mobile phone tower.

» Pile-driven heliostats require no concrete foundation nor electrical wiring

» Versatile solar field can be deployed in rocky or flood-prone geography (dual use grazing encouraged)

» Closed-loop tracking software eliminates regular in-field alignment with technician

» Tower and other central infrastructure arrive on-site pre-commissioned and skid-mounted

Efficiency,% Light -> AC Electricity Solar efficiency

0

50

100

150

200

250

300

0% 5% 10% 15% 20% 25% 30% 35%

PV Ultra

Solar One

Gemasolar

Ashalim Power Station Crescent

Dunes

Ivanpah

Atacama-1

Tower Height, m Typical CSP requires infrastructure of a skyscraper

Infrastructure of cell phone tower

Nimble PV Ultra delivers high efficiency at small scale

INSTALLATION

Page 7: COST AND EFFICIENCY · Steam Boiler Hot Water Generator Process Heat Exchanger Hot Water Tank 4m2 for 3MW Cogen Thermal Storage (hot water) PV Ultra closed loop cold return Heat supply

RayGen Resources Pty Ltd | ABN 53 142 807 485 | Copyright RayGen Resources 2018

Product Data Sheet

PV Ultra

ELECTRICAL DATARated power DC1

Nominal Power AC2

Receiver efficiency3

Cell type

1.1 MWDC

1.0 MWAC

34%Triple Junction

THERMAL DATARated powerSupply temp.Required return temp.Flow rate (if return temp. @ 20°C)Electricity-only option available

2.0 MWth

55°C< 40°C

1,300 l/min

TOWER AND FIELDTower heightHeliostat mirror areaNo. of heliostatsTotal mirror field area

40 m19.4 m2

2735,285 m2

LAND AREAHectaresSystem Footprint (maximum dimensions)

2.0185m E-W x

180m N-S

COOLINGTypeWater Usage

Closed LoopNone

OPERATING CONDITIONAmbient temp.Operational wind speedSurvival wind speedHail survival

-20 to +50°C13 m/s45 m/s

25mm dia. at 23 m/s

ANNUAL ENERGY PRODUCTION4

Updated September 2018 (REV_C2). This data sheet provides general information only and may be subject to change without notice.

0

1500

3000

4500

6000

0

1000

2000

3000

4000

4 5 6 7 8

Ther

mal

En

ergy

Ou

tpu

t (M

Wh

p.a

.)

AC

Ele

ctri

cal O

utp

ut

(MW

h p

.a.)

Solar Resource(Direct Normal Insolation - kWh/m2/day)

REFERENCES1 Standard Test Conditions: 1,000 W/m2 direct irradiance, 25C cell temp. and AM1.5D (standard solar atmospheric condition)2 Peak AC at inverter output, Nominal Operating Conditions: 1,000 W/m2 direct irradiance, 65°C cell temp., AM1.5D; includes losses due to cooling parasitics, inverter and cabling3 At Standard Test Conditions4 Net (includes parasitic pumping loads). Based on modelling using site solar resource data. 5 NREL System Advisor Model. Typical Meteorological Year with site daily average DNI = 5.9kWh/m2

DAILY ELECTRICITY PROFILE (COMPARISON TO PV)5

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

% U

tilis

atio

n o

f In

vert

er

Peak Day (solar time)

PV Ultra

Flat Plate PV0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

% U

tilis

atio

n o

f In

vert

er

Annual Average (solar time)

PV Ultra

Flat Plate PV

PRODUCT DATA SHEET

Page 8: COST AND EFFICIENCY · Steam Boiler Hot Water Generator Process Heat Exchanger Hot Water Tank 4m2 for 3MW Cogen Thermal Storage (hot water) PV Ultra closed loop cold return Heat supply

RayGen Resources Pty Ltd | ABN 53 142 807 485 | Copyright RayGen Resources 2018

Product Data Sheet

PV Ultra - Thermal Boosted

ELECTRICAL DATARated power DC1

Nominal Power AC2

Receiver efficiency3

Cell type

1.1 MWDC

1.0 MWAC

34%Triple Junction

THERMAL DATARated powerSupply temp.Required return temp.Flow rate (if return temp. @ 20°C)Electricity-only option available

5.0 MWth

92°C< 40°C

1,300 lpm

TOWER AND FIELDTower heightHeliostat mirror areaNo. of heliostatsTotal mirror field area

2 x 40 m19.4 m2

2 x 27310,570 m2

LAND AREAHectaresSystem Footprint (maximum dimensions)

2x2.0185m E-W x

180m N-S

COOLINGTypeWater Usage

Closed LoopNone

OPERATING CONDITIONAmbient temp.Operational wind speedSurvival wind speedHail survival

-20 to +50°C13 m/s45 m/s

25mm dia. at 23 m/s

ANNUAL ENERGY PRODUCTION4

Updated September 2018 (REV_C2). This data sheet provides general information only and may be subject to change without notice.

0

4000

8000

12000

16000

0

1000

2000

3000

4000

4 5 6 7 8

Ther

mal

En

ergy

Ou

tpu

t (M

Wh

p.a

.)

AC

Ele

ctri

cal O

utp

ut

(MW

h p

.a.)

Solar Resource(Direct Normal Insolation - kWh/m2/day)

DAILY ELECTRICITY PROFILE (COMPARISON TO PV)5

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

% U

tilis

atio

n o

f In

vert

er

Peak Day (solar time)

PV Ultra

Flat Plate PV0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

% U

tilis

atio

n o

f In

vert

er

Annual Average (solar time)

PV Ultra

Flat Plate PV

PRODUCT DATA SHEET

REFERENCES1 Standard Test Conditions: 1,000 W/m2 direct irradiance, 25C cell temp. and AM1.5D (standard solar atmospheric condition)2 Peak AC at inverter output, Nominal Operating Conditions: 1,000 W/m2 direct irradiance, 65°C cell temp., AM1.5D; includes losses due to cooling parasitics, inverter and cabling3 At Standard Test Conditions4 Net (includes parasitic pumping loads). Based on modelling using site solar resource data. 5 NREL System Advisor Model. Typical Meteorological Year with site daily average DNI = 5.9kWh/m2

Page 9: COST AND EFFICIENCY · Steam Boiler Hot Water Generator Process Heat Exchanger Hot Water Tank 4m2 for 3MW Cogen Thermal Storage (hot water) PV Ultra closed loop cold return Heat supply

RayGen Resources Pty Ltd | ABN 53 142 807 485 | Copyright RayGen Resources 2018

S

PV ULTRA

Dispatchable Cooling w/ Absorption Chillers:An absorption refrigerator is a type of chiller thatuses a heat source to provide the energy needed todrive the cooling process. Major globalmanufacturers of absorption chillers includeThermax, JCI Hitachi, Kawasaki and Panasonic.

Desalinated Freshwater w/ Multi-Effect Distillation:Multiple-effect distillation (MED) is used for seawater desalination and consists of multiple stages or"effects". Each stage essentially reuses the energyfrom the evaporated water in the previous stage,with successively lower temperatures and pressures.

Electricity Storage w/ Storage UltraTM:‘Storage Ultra’ is a proprietary configuration ofmature industrial equipment (patent pending). Thethermo-electric storage leverages PV Ultra’s heat toboost the overall round-trip electrical efficiency.

2019

2019

2020

The PV Ultra platform can be configured(and easily reconfigured) to producedifferent products for different customers.

Buffer storage with hot water mediumenables mostly independent operation ofPV Ultra and bolt-on process.

UPCOMING CONFIGURATIONS


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