courses

Customer Training FLSmidth Automation Courses Program 2008-2009

With around 50 courses we reflect the training relevantfor all FLSmidth Automationapplications, prodododucts and systems. The puru popoposese is to provideplant personnel with courses as s s a well-trained wworrrrkfkfkfk oroo ce securesee high system perforrrmamamance andopppppoptittit mamamamam l ll runnnnnnnnniinininnggggg g offofof tthhehe plant.

CoCoCoururursesese rrannnggegegeg f ffroroom m m u“u“u“u“uses r”rr” tttto “e“e“eexpxpxxpxpxperererert”t”t”t”t l levevelells;s;s; - - --- - a a a andndndn ff fromm isissis ngleprprododddducuuuuu t ap lplicicattaa iooioonn n n n nn trtrtrt aaaiaiininng tototoo fffululullll-ll scale traiiiniiiiningngngnggg p ppp acacacckakakkakaagegegege foor r rr a a a gggrg eenfield ppplaantntntnn . . LeLeLeLeLeLettttt usususus meet your requireemmenennnentttstsst .equireemmenenne tttsss.

3 Customer Training

Customer Training

FLSmidth Automation Courses Program 2008-2009

IntroductionPreface Training ObjectivesFLSmidth InstituteTraining Facilities

Training Levels Skills Course Duration

Training Recommendations

Course SequencesCourse Sequence for Plant Automation Training (ECS & ACE)Course Sequence for Laboratory Automation Training (QCX)Course Overview for Other Training CoursesTraining Example

Plant Automation Training CoursesECS/ControlCenter IntroductionECS/ControlCenter BasicECS/ControlCenter MimicsECS/ControlCenter AdvancedACESYS Basic – Adaptable Control Engineering SYStemsACESYS AdvancedECS/SmartStation - PLC Troubleshooting of Field DevicesECS/ControlCenter ExpertCommunications & Network LayoutECS/CEMulator Basic – Advanced Cement Process Simulator SystemECS/CEMulator AdvancedECS/ProcessExpert BasicECS/ProcessExpert Kiln Application MaintenanceECS/ProcessExpert Mill Application MaintenanceProcess Control Techniques used in ECS/ProcessExpertECS/PlantGuide Basic – Management Information SystemECS/PlantGuide AdvancedECS/PlantGuide WebECS/StackGuide – Environmental Reporting systemECS/CemScanner - BasicECS/CemScanner - Advanced (The course requires ECS/CemScanner Basic or similar knowledge.)

ECS/GrateScannerECS Scanner - Expert

66679

101011

12

1314151617

181920212223242526272829303132333435363738394041

5 Customer Training

Laboratory Automation Training CoursesChemistry of Cement Production QCX Introduction – Quality Control by Computer and X-RayCement Sampling and Laboratory TechnologyQCX Software BasicQCX/Lab UserQCX/Laboratory - Laboratory Equipment & Quality Control Lab Automation IntroductionQCX Equipment Operation & MaintenanceQCX/AutoSampling User QCX/RoboLab UserQCX/AutoSampling – Automatic Sampling and Transport of Sampled MaterialQCX/RoboLabQCX Robot ProgrammingQCXSYS PLC ProgrammingMix Control Introduction Online EquipmentQCX/BlendExpert- MillQCX/BlendExpert-PileQCX/BlendExpert-BlendDesignerQCX/BlendExpert Advanced

Other Training CoursesGas Analysis TrainingFLS kiln feeder LOW – Loss of WeightCCTV - Close Circuit TeleVisionPower Distribution NetworkInstrumentation Training General Process Training using the ECS/CEMulator PLC Supplier IntroductionQCX Post-Commissioning TrainingQCX Sub-supplier Equipment Training

Customer Seminars

General Information and ConditionsTime SchedulePricesTraining standardTraining held at plant siteTraining held at FLSmidth Automation headquarter in Copenhagen, Denmark Training held at branch office in Bethlehem, PA., USATraining held at other branch officesCourse RegistrationConditions for CancellationCourse Registration Form

424344454647484950515253545556575859606162

64656667686970717273

74

7575757576767878797979

PrefaceYou hereby have FLSmidth Automation Customer Services customer training catalogue. A series of courses is described in order to cover the features and gain knowledge about the products and applications delivered by FLSmidth Automation.

Based on many years sale of training, we have found the need of dividing the courses into four levels: Introduction, User, Specialist and Expert, in order to meet different knowledge level requirements.

This training catalogue gives you the opportunity to see the high number of technical training courses which we can provide. We hope you will enjoy studying the possibilities and find courses supporting your training needs. Otherwise we also offer specific courses tailored to meet your specific needs.

Training ObjectivesFLSmidth Automation provides you with professional training based on experience in the design, delivery and commissioning of hundreds of automation systems worldwide. The company has qualified specialists ready to pass on their knowledge of modern process automation and quality control systems.

The money laid out on staff training courses is well spent, improving the profit obtained from investment in equipment and software from FLSmidth Automation. A well-trained workforce ensures efficiency, independence, and reduces the need for specialist trouble-shooting.

Regular training provides plant personnel with updated knowledge resulting in major improvements in productivity and performance, all measurable on the bottom line.

Introduction

7 Customer Training

FLSmidth InstituteFLSmidth Automation is part of the FLSmidth Institute umbrella organisation covering all training products and seminars from the members of the FLSmidth Group. The vision of FLSmidth Institute is to be the world’s leading supplier of training, seminars and HR services within the industries we serve. At FLSmidth Institute we aim to be your preferred partner for educational services by offering training and seminars that strengthen your competitiveness.

The co-operation among the different members in the FLSmidth Institute group secures well coordinated training whether held on plant sites or at our facilities.

All training services are carried out by experienced FLSmidth personnel and are backed by the vast knowledge of the entire FLSmidth organization.

The FLSmidth Automation courses can be obtained in several ways:• Courses on your plant site; before, during or after commissioning.• Courses held at FLSmidth Automation’s headquarter facilities in Copenhagen, Denmark. • Courses held at FLSmidth Automation branch offices in USA, India or other FLSmidth offices.• Training courses at a local hotel close to you.• Training courses at the location of a sub-supplier.

Most courses are available both at our offices and on site. Most training courses require suitable class room facilities and computer work stations. We prefer to carry out training with maximum two persons per workstation for optimal benefit from the hands-on lessons.Relevant software will be installed on each workstation so the student can have hands-on experience applying the skills learned in the course.

Copenhagen HeadquarterThe headquarter premises is technology center located in Valby, Copenhagen, Denmark. Here we have specialists in all fields and can provide modern training class rooms with up to 10 work stations, laptop PC’s and projectors. We have control systems and PLC equipment in our test area, as well as a fully operational QCX/RoboLab often used during training. European lunch among the personnel is provided mid day. A dedicated prayer room is available if required.

Other FLSmidth Automation officesThe offices in U.S.A., India and other subsidaries also offer training in own facilities. Training in these and other offices is arranged on request.

Training Facilities

9 Customer Training

Copehagen, Denmark

Bethlehem, PA, USA

Chennai, India

IntroductionIntroduction courses is the entrance level to most courses and meant for all training groups as well as an overview for managers.Introduction courses cover only basic functions of the applications and an overview of the FLSmidth Automation systems.

UserUser courses focus on the level for laboratory personnel or operator functions. This level is in most cases sufficient for operators.After the courses the participants will understand the basics of the systems enabling them to operate the systems on a daily basis.Participants should be familiar with the use of personal computers running MS Windows.

SpecialistSpecialist courses cover in-depth knowledge and advanced functions for set-up, con-figuration and maintenance of different modules of the solutions from FLSmidth Automation. Most products require that a staff group become specialists. This is carried out by taking this level of courses in order to fully benefit from the system. Participants should have an engineering background and be familiar with the use of personal computers. Some courses are based on PLC programming experience.

SkillsWhen selecting training courses it is important to decide which level of skills to reach in order to meet the training goals.We have divided the courses into the following four groups:

Introduction

User

Specialist

11 Customer Training

ExpertExpert courses enable the participants to maintain, adjust, expand and reestablish the FLSmidth Automation systems to meet needs, giving the optimal use of the product. Participants should be system administrators or specialists. Expert courses most often require that the participant has gained experience with the product before this advanced training to fully understand and benefit from the course. After the courses participants will be able to train colleagues in the use of FLSmidth Automation systems.

Course DurationMost courses are divided into several modules covering ½ day each.

Expert

Name of course - 1 day consisting of module 1-2

Module for ½ day Module for ½ day

Topics for this module Topics for this module

Introduction

User

Specialist

Expert

Training takes time and is needed for full benefit of the products. Often several weeks are needed to understand and fully use a system.

We recommend that the required time is allocated in order to bring the trainees to a level of understanding good for safe operation and optimal maintenance. This gives the opportunity to understand which powerful tools the products can be for optimal running of a plant. Some trainees should therefore reach specialist level.

In most cases we recommend that groups first of all come for a period of dedicated training at FLSmidth Automation a couple of months before commissioning (often utilizing the actual equipment before shipment to plant). And that we meet again on site to continue training later after installation of the equipment.

Based on some experience with the FLSmidth Automation system, we recommend a follow-up course for brush-up and in-depth training courses in order to close the knowledge gap between the user and the many product features for fully exploitation of the products.

Eventually when a system is upgraded FLSmidth Automation offers training adapted to the system conversion in order to meet and update the knowledge requirements. Mate-rial is in this case based on the software release notes.

In general we strongly recommend training at FLSmidth Automation premises, since it gives the opportunity to concentrate on dedicated training without disturbance from daily plant work.

Training Recommendations

System Life CyclePurchase Comissioning Operation Upgrade

In-depth Training / Expert Training

Brush-Up Training

Training of new Staff

ExtensiveGroup Trainingat FLS (or plant site)

User Trainingon plante site

Training inlatest Features

Training Overview


Process ControlProcess

SimulationHigh Level Control

MangementInformation

System

InfraredScanner

Production QCX Base Training Equipment & Laboratory Automation Mix Control & Optimization

Other Courses

The next pages illustrate overviews of the various courses FLSmidth Automation find relevant to offer to our customers. The courses are shown in 3 sequences in order to show the connection among the courses.

The course sequences illustrate the number of courses relevant for specific products and applications. This should help planning relevant training and count the number of days for specific staff groups.

FLSmidth Automation will be pleased to assist with analysis of training needs. Based on a defined qualification gap, we can offer and plan training accordingly.

A Training ExampleWe enclose examples showing training programmes for several staff groups in need of a sequence of courses. The example shows the order of courses in a row, while the days can be held over a longer period with interruptions in between the individual courses to make use of the gained knowledge.

The large example shown is for a greenfield plant in order to show many courses relevant for this type of customer with many new products. However the training period is most often shorter and can be from a single day to 6-8 weeks, and it is in most cases 2-3 weeks.

If you have other needs than described, FLSmidth Automation will be pleased to develop and implement special training activities according to your wishes. We will prepare a project plan with the optimal solution for your staff.

Course Sequences

Course Sequence for “Plant Automation Training”

Course Sequence for “Laboratory”

Course Overview for “Other Training Courses”

Ap

plic

atio

nM

ain

ten

ance

- M

ill5

day

s

Co

urs

e Se

qu

ence

fo

r Pl

ant

Au

tom

atio

n T

rain

ing

(EC

S &

AC

E)

ECS/

CEM

ula

tor

Ad

van

ced

2 d

ays

Ap

plic

atio

nM

ain

ten

ance

- K

iln5

day

s

Plan

tGu

ide

Ad

van

ced

1 d

ay

Plan

tGu

ide

Web

1 d

ay

Pro

cess

Co

ntr

ol T

ech

niq

ues

use

d in

Pro

cess

Exp

ert

3-4

day

s

ECS/

Co

ntr

olC

ente

r Ex

per

t2

day

s

ECS/

Co

ntr

olC

ente

r A

dva

nce

d2

day

s

ECS/

Co

ntr

olC

ente

r M

imic

s1

day

AC

ESY

SA

dva

nce

d4

day

s

ECS/

Smar

tSta

tio

n1

day

PLC

Sup

plie

rin

tro

5 d

ays*

ECS/

CEM

ula

tor

Bas

ic1

day

AC

ESY

SB

asic

1 d

ay

ECS/

Co

ntr

olC

ente

r B

asic

2 d

ays

Co

mm

un

i-ca

tio

n &

N

etw

ork

layo

ut

1 d

ay

Scan

ner

Exp

ert

1 d

ay

ECS/

Cem

Scan

ner

Ad

van

ced

1 d

ay

ECS/

Gra

teSc

ann

er2

day

ECS/

Stac

kGu

ide

1 d

ay

ECS/

Plan

tGu

ide

Bas

ic1

day

ECS/

Pro

cess

Exp

ert

Mill

Bas

ic1

day

ECS/

Pro

cess

Exp

ert

Kiln

Bas

ic1

day

ECS/

Cem

Scan

ner

Bas

ic1

day

ECS/

Co

ntr

olC

ente

rIn

tro

du

ctio

n1

day

s

Intr

o

Use

r

Spec

ialis

t

Exp

ert

Pro

cess

Co

ntr

ol

Hig

h L

evel

Co

ntr

ol

Pro

cess

Sim

ula

tio

n

Man

agem

ent

Info

rmat

ion

Syst

em

Kiln

Sh

ell

Scan

ner

sSu

bje

cts

Leve

l

* H

eld

by

sub

-su

pp

liers

– s

ee u

nd

er ”

Oth

er C

ou

rses

”


Co

urs

e Se

qu

ence

fo

r La

bo

rato

ry A

uto

mat

ion

Tra

inin

g (

QC

X)

Sub

-su

pp

lier

Equ

ipm

ent

Trai

nin

gQ

CX

/Lab

ora

tory

2 d

ays

Cem

ent

Pro

du

ctio

nC

hem

istr

y2

day

s

QC

X S

oft

war

e B

asic

2 d

ays

QC

XSY

SPL

CPr

og

ram

min

g3

day

s

QC

X/

Ble

nd

Exp

ert

Ad

van

ced

2 d

ays

QC

X/

Au

toSa

mp

ling

2 d

ays

QC

XEq

uip

men

tO

per

atio

n &

Mai

nte

nan

ce1-

5 d

ays

QC

X/L

abU

ser

1 d

ay

Sam

plin

g &

Lab

ora

tory

Tech

no

log

y2-

4 d

ays

ECS/

Cem

Scan

ner

Bas

ic1

day

Intr

o

Use

r

Spec

ialis

t

Exp

ert

Equ

ipm

ent

& L

abo

rato

ry A

uto

mat

ion

Mix

Co

ntr

ol &

Op

tim

izat

ion

QC

X/

Ro

bo

Lab

2 d

ays

QC

X/

Ble

nd

Exp

ert

- M

ill2

day

s

QC

X/A

uto

-Sa

mp

ling

Use

r1

day

QC

X/

Ro

bo

lab

Use

r1

day

On

line

Equ

ipm

ent

1 d

ay

QC

X B

ase

Trai

nin

gPr

od

uct

ion

QC

X In

tro

du

ctio

n1

day

sLa

b A

uto

mat

ion

Intr

od

uct

ion

1 d

ays

Mix

Co

ntr

ol I

ntr

od

uct

ion

1 d

ays

6)

3)

QC

X/

Ble

nd

Exp

ert

- P

ile2

day

s6)

QC

X/

Ble

nd

-D

esig

ner

1 d

ay

6)

QC

X/

Ble

nd

Exp

ert

- A

QL

1 d

ay

QC

X R

ob

ot

Pro

gra

mm

ing

2 d

ays

4)

1)

2)

Sub

ject

s

Leve

l

Co

nti

nu

e to

oth

er c

ou

rses

sk

ipp

ing

intr

od

uct

ion

leve

l

3) ½

-1 d

ay p

er r

elev

ant

pie

ce o

f eq

uip

men

t.

4) S

ee u

nd

er ”

Oth

er C

ou

rses

”.1)

Bas

e Tr

ain

ing

fo

r i.e

. new

pla

nts

or

- st

aff.

2) D

ays

dep

end

on

pre

p. m

eth

od

s; s

ee c

ou

rse

des

crip

tio

n.

5) F

or

stan

d-a

lon

e B

len

dD

esig

ner

th

is d

ay c

an b

e h

old

sep

erat

ely.

6) O

r al

tern

ativ

ely

Ble

nd

Mas

ter.

Co

nti

nu

e to

B

ase

Trai

nin

g

This section of individual other courses are not easily categorized with the previously mentioned courses and not held on a regular basis. Please refer to the specific course descriptions for their individual information.

Course Overview for Other Training Courses

Level

CCTV1 day

Power distribution Network*3 days

PLC Supplier Introduction*5 days (before automation courses)

Instrumentation*1 day

Gas Analysis*2 days

FLS kiln feeder LOW1 day

Process Training* using ECS/Cemulator

5 days

QCX Sub-supplier Equipment Training*No. of days depends on the equipment

QCX Post Commissioning Training 5 days (for example)

* Held by sub-suppliers or other FLSmidth divisions

User

Specialist

Other Courses


ECS/PlantGuidebasic

QCXMix

ControlIntro-

duction

Plant Operators

System Engineers / Maintenance

Technicians

Chemists/ lab personnel/QA

Chemical Engineers/ MaintenanceTechnicians

1 2 3 4 5DAYS:

OnlineEquip-ment

QCX/BlendExpert- Mill

QCX/Blend-

Designer

ECS/Plant-GuideAdv.

Sampling & Laboratory Technology

QXC/AutoSam-pling

QCX/Laboratory

QCX/AutoSampling QCX/RoboLab QCX/RoboLabprogramming

ECS/ControlCenterBasic

(QCX software basic)

ACESYSBasic

QCXIntro

ECS/CEM-ulatorBasic

ECS/Process-Expert

KilnBasic

ECS/PlantGuideBasic

ECS/Cem-

ScannerBasic

ECS/Control-CenterMimics ECS/

ControlCenterAdvanced

EquipmentOperation & Maintenance

(days dependant of equipment range)

ECSIntro

Plant Operators


Technicians



1 2 3 4 5 6 7 8 9 10 11 12DAYS:

13 14 15 16 17 18 19 20 22 23 2421

ACESYS AdvancedECS/ProcessExpert

Application Maintenance

ECS/Smart-Station

ECS/Cem-

ScannerAdv.

ECS/Plant-GuideAdv.

QCX/Blend-

DesignerQCX/BlendExpert

- MillSub-supplier

Equipment Training

OnlineEquip-ment

Plant Operators


Technicians



DAYS:

Training example for one product application; 4 plant teams

Training example for large greenfield project; 4 plant teams

Continued:

Introduction

User

Specialist

The training courses of this section are relevant for ECS and ACE systems as well as for the wide range of computer-based control and optimisation applications.

ECSECS (Expert Control and Supervision) is the FLSmidth branded platform for the control system and a wide range of supervisory and managerial solutions for total plant con-trol. The platform can communicate with several PLC brands and integrates all applica-tions into one homogenous platform. The ECS solutions are:

• ECS/ControlCenter™ - HMI/supervisory system • ECS/CEMulator® - cement process simulation for training• ECS/SmartStation™ - engineering and maintenance system • ECS/CemScanner® - kiln shell temperature scanning system • ECS/GrateScanner® - Infrared grate scanners• ECS/ProcessExpert® - high level control & optimization for mills, kilns • ECS/PlantGuide® - management information system • ECS/StackGuide™ - real time emission monitor- & reporting system

ACEACE (Adaptable Control Engineering) is a key to our expertise and capability to design and implement process control systems of every size, up to total plant control. We maintain a strict policy of remaining independent of hardware manufacturers allowing us to meet any customer needs.

The ACE solutions are:• ECS/ACESYS™ - cement control system engineering standards

Course DescriptionsPlease refer to the specific course descriptions for their individual information on the next pages.

Plant Automation Training Courses (ECS & ACE)


Contents:This course is an introduction to the ECS/ControlCenter from FLSmidth Automation.

The course focuses on basic user functions including an introduction to the ECS/ControlCenter applications and features. The following subsystems will be introduced: Data log system, Point system, Alarm system, Event system and I/O Interface. Operation of the ECS/OpStation system will be demonstrated including the human machine interface/HMI OpStation elements such as controls, static and dynamic models and faceplates.Emphasis is put on relevant aspects of the ECS depending on the courses subsequently attended by the group of participants.

Form:The training is class room training with theory and hands-on exercises.

Learning objectives:After attending the course, participants will understand the basics of the ECS system functions and can use the ECS/ControlCenter both for control and to resolve alarm situations. The course can be used as a platform for other FLSmidth Automation courses.

Duration: 1 day

Participants:This course is for plant engineers, operators and technicians needing basic ECS/ControlCenter knowledge.

Previous courses or knowledge required:No previous ECS knowledge is required but the course requires basic MS Windows skills.

ECS/ControlCenter Introduction

ECS Introduction - 1 day consisting of module 1-2

Introduction OpStation Basics

System overview

Systems

Startup & Shutdown

Models

OpStation

Process

Contents:This training course covers the operator functions of the ECS/ControlCenter from FLSmidth Automation*. The course focuses on normal operator functions for daily operation of the plant including alarm handling, trends, reports and point surveys. The following subsystems will be explained: Data log system, Point system, Alarm system, Event system, OpStation and I/O Interface. Emphasis is put on relevant aspects of the ECS depending on the courses subsequently attended by the group of participants.


Learning objectives:After attending the course, participants will understand the ECS/ControlCenter functions and be able to operate the plant through the ECS/ControlCenter. Participants will furthermore know how to monitor and analyze the process through the use of trends, reports and alarms.

Duration: 2 days

Participants:This course is for plant operators and technicians, who need to be familiar with the ECS/ControlCenter for daily use.

Previous courses or knowledge required:The course requires “ECS/ControlCenter Introduction” or similar knowledge.

*The same course as QCX Software basic.

ECS/ControlCenter Basic

ECS/Control Basic - 2 days consisting of module 1-4

Point system Trend & Reports Alarm system OpStation

- A and B points- Point list- Point parameter

- Display - Configuration - Packages

- Configuration- Alarm header- Alarm list

- Controls (start/stop)- Faceplates- Process interface


Contents:This training course covers the advanced operator functions of the ECS/ControlCenter from FLSmidth Automation.The course is an add-on to the “ECS/ControlCenter Basic” course and focuses on basic ECS OpStation editor and deeper understanding of the point system.


Learning objectives:After attending the course, participants will understand the ECS Point System and will be able to make changes in the ECS/OpStation mimics.

Duration: 1 day

Participants:This course is for plant operators and technicians, who need more skills in handling the ECS/ControlCenter.

Previous courses or knowledge required:The course requires “ECS/ControlCenter Basic” or similar knowledge.

ECS/ControlCenter Mimics

ECS/ControlCenter Mimics – 1 day consisting of module 1-2

Points OpStation Editor I

- Configuration- Analogue- Digital

- Model edit- Properties- Owners

Contents:On top of ECS/ControlCenter Basic & ECS Opstation this training course covers the plant engineer functions of the ECS system from FLSmidth Automation.The course focuses on system engineer functions for setup and configuration. The following subsystems will be explained in details: Data log system, Alarm system, Event system and I/O Interface. The ECS OpStation editor and ECS Opstation Configuration facilities will be covered in details. The course includes exercises for static and dynamic editing, setup of dynamics and general editing.


Learning objectives:After attending the course, participants will understand the ECS/ControlCenter func-tions and will be able to setup and configure the system. The course will enable the participant to troubleshoot on/with the system and do general maintenance functions when necessary.Furthermore, participants will be able to create and maintain mimic pictures using the ECS OpStation editor. They will learn to create and use symbol libraries and to use the ECS OpStation Configuration facilities.

Duration: 2 days

Participants:This course is for plant engineers and technicians, who need in-depth knowledge of the ECS/ControlCenter.

Previous courses or knowledge required:The course requires “ECS/ControlCenter Basic” & “ECS/ControlCenter mimics” or similar knowledge.

ECS/ControlCenter Advanced

ECS/ControlCenter Advanced - 2 days consisting of module 1-4

OpStation Editor II Algorithms Security Maintenance

- New model- Objects- Dynamic

- B-points- Editor- MSW

- User- Policies- UAC

- Setup- Log system- Partners


Contents:The training course covers the following subjects:

• Introduction to ACESYS modules• Functionality, behaviour, faceplate parameter and values• application examples with the standard objects, e.g. Group module,Uni-motor and Digital Alarm etc.• Start up and control of plant

Form:The training is class room training with theory and hands on exercises.Training is performed using the relevant PLC and ECS-computer hardware.

Learning objectives:After the training, participants will be able to operate a plant based on an ECS Control System containing the ACESYS modules: Group, Route, Uni- and Bi-motors, Valves, Gates, Analogue points, Digital alarm, Select-points, PIDs and Positioners.

Duration: 1 day

Participants:This course is for operators, maintenance- or production engineers, who work with or maintain ACESYS installations.

Previous courses or knowledge required:The course requires “ECS/ControlCenter Basic” or similar knowledge.

ACESYS Basic – Adaptable Control Engineering SYStems

ACESYS Basic – 1 day consisting of module 1-2

ACESYS modulesACESYS modules,

Startup and Plant Control

- Group- Route- Uni- and Bi-motors- Valves- Gates- Analogue points

- Digital alarm- Select-points- PIDs- Positioners- Startup and control of Plant


• ECS & PLC structure and detailed layout• Creating, changing and adding new ACESYS modules in ECS and PLC• Programming various applications like: PID-control and Mill Ratio control, PLC-PLC communication,

un-interruptible changing of routes

Form:The form is class room training with theory and many hands-on exercises.Training is performed using the relevant PLC hardware or soft-PLC (Customer choice, Siemens S7, Allen Bradley Control Logix, Modicon or ABB AC800M) and ECS-computer hardware. A PLC will typically be shared among 2-3 participants.

Learning objectives:After the training, participants will be able to operate a plant based on an ECS Control System containing the ACESYS modules: Group, Route, Uni- and Bi-motors, Valves, Gates, Analogue points, Digital alarm, Select-points, PIDs and Positioners.

Duration: 4 days

Participants:This course is for electrical engineers, who work with and program ACESYS installations.

Previous courses or knowledge required:The course requires “ACESYS Basic” and programming knowledge of the relevant PLC. Further ECS training is required to advanced level.

ACESYS Advanced

ACESYS Advanced – 4 days consisting of module 1-8

Group & Route modules

and faceplate

Uni-directionalmotor module and faceplates

Bi-directionalmotor module and faceplates

Change over gate, Valve & Select

modules and faceplates

Digital & Analoguealarms andFaceplates

Positioner & PID control modules and faceplates

PLC Communication Repetition

Continued



• Introduction to usage of SmartStation• A detailed description of the interrelations from linked documentation of physical devices connected to

the PLC-system• Advanced searching and look-up techniques• Use of ECS/SmartStation for easy navigation and trouble shooting• Maintenance of drawings and linking of digital pictures to mimic objects.• Import of third party documentation into ECS/SmartStation• Remote connection through the Internet from ECS/SmartStation


Learning objectives:After attending the course, participants will gain the experience to make trouble-shooting on field-devices in an efficient way, through advanced online search techniques on the ECS/SmartStation. The participants will have the knowledge needed to understand and build the interrelations between documentation of physical devices, connected through the PLC-system.

Duration: 1 day

Participants:This course is for maintenance technicians or system engineers.

Previous courses or knowledge required:The course requires “ECS/ControlCenter Basic“, and “ACESYS Basic” or similar knowledge and detailed knowledge of the applied PLC/DCS-hardware and software.

ECS/SmartStation - PLC Troubleshooting of Field Devices

ECS/SmartStation – 1 day consisting of modul 1-2

Overview & Linking Look-upMedia & applications

- General Overview- Installation & Setup- ECS linking- Object linking

- PLC program look-up- Documentation linking & look-up- Pictures, video & sound linking- Adoption to own applications

Contents:This training course covers the advanced system engineer functions of the ECS/ControlCenter. The course focuses on advanced system administrator functions for installation, setup and configuration. The aim is a dialogue between teacher and trainees.During the course participants will re-install, setup and configure MS Windows and ECS. Printer installation, user access control and general maintenance will be covered as well as advanced OpStation editor features such as faceplates and block algorithms. The exact course plan will be made in cooperation with the customer to fit the participants’ requirements. A special selection of subjects will be available.


Learning objectives:After attending the course, participants will understand the ECS functions and will be able to install, setup and configure the system. The course will enable the participant to troubleshoot on/with the system and do maintenance functions when necessary.Furthermore participants will be able to construct faceplates and setup block algorithms for custom made PLC blocks.

Duration: 2 days

Participants:This course is for experienced plant administrators in need of expert knowledge for special areas of the ECS system.

Previous courses or knowledge required:This course is typically held after having gained some system experience. The course requires “ECS/ControlCenter Advanced” or similar knowledge level.

ECS/ControlCenter Expert

ECS/ControlCenter Expert - 2 days consisting of module 1-4

OpStation Editor III Windows Install ECS Installation ECS Network

- Faceplates- Objects- Open GMS

- Installation- Configuration- Misc. utilities

- Installation- Configuration- Misc. utilities

- Switches & firewalls- Backup- Tips & tools



• A description of the principles for cabling of plant network• Subdivision of network for front-end machine level, intermediate-level and plant level network• A description of the software programming and configuration needed for efficient utilization of the

different network levels• Diagnostic and troubleshooting of communications

Form:The training is class room training with theory and hands on exercises.

Learning objectives:After attending the course, participants will gain the experience to make trouble shooting of communications on different network levels relating both to software setup and hardware installation.

Duration: 1 day

Participants:PLC-network reference documentation from FLSmidth Automation and equipment manufacturer.

Previous courses or knowledge required:The course requires previous courses incl. “ACESYS Advanced” and knowledge of the applied PLC hardware and software as well as trouble shooting techniques.

Communications & Network Layout

Communication & Network Layout1 day consisting of 2 modules

Hardware Software

- Introduction- Network Design- Cabeling

- Device Configuration- Diagnostics- Trouble shooting

Contents:This training course covers an introduction to the operation of the FLSmidth Automation cement Process simulator called the ECS/CEMulator.The course focuses on training the operator/trainee to use the basic functionalities of the ECS/CEMulator seen from a trainee’s point of view. This training includes basic knowledge on how to use the ECS/CEMulator as well as information on disturbances, input parameters and session evaluation. As basis for this ECS OpStation basics and advanced user functions are included in the training.


Learning objectives:After attending the course, participants will be able to start ECS/CEMulator sessions for self study. The participants will furthermore have some ideas on how tutorials and evaluation works in the ECS/CEMulator.

Duration: 1 day

Participants:This course is for plant engineers, operators and technicians, who are assigned to be the ECS/CEMulator users, instructors or CEMulator super-user.

Previous courses or knowledge required:The course requires “ECS/ControlCenter Basic” or similar knowledge and cement process know how.

ECS/CEMulator Basic – Advanced Cement Process Simulator System

ECS/CEMulator Basic – 1 day consisting of module 1-2

CEMulator Introduction CEMulator Exercises

- Intro to CEMulator system- User interfaces- Messages, Disturbances, - Input parameters, Evaluation

- Basic Control- Tutorial runs- Evaluations


Contents:This training course covers an in dept run through on how to operate the FLSmidth Automation cement Process simulator called the ECS/CEMulator.The course focuses on training the instructor to use the basic functionalities of the ECS/CEMulator to make own tutorials, including session handling, disturbances, input parameters and session evaluation. As basis for this the ECS/OpStation basics and advanced user functions are included in the training.


Learning objectives:After attending the course, participants will be able to instruct trainees on how to use the ECS/CEMulator. The participants will furthermore have some guidelines on how to make successful training sessions using the ECS/CEMulator.

Duration: 2 days

Participants:This course is for plant engineers, operators and technicians, who are assigned to be the ECS/CEMulator instructor or ECS/CEMulator super-user.

Previous courses or knowledge required:The course requires “ECS/ControlCenter Basic”, “ECS/CEMulator Basic” knowledge and cement process know how.

ECS/CEMulator Advanced

ECS/CEMulator Advanced – 2 days consisting of module 1-4

Instructor Introduction CEMulator Tutorials CEMulator Evaluation Training Setup

- System Introduction- Hardware configuration- Basic Structure

- Introduction to tutorials- Record tutorials- Tutorial editor

- Evaluation objectives- Printing certificates etc- Customizing Masters

- Create tutorial- Edit tutorial- Set score

Contents:This course is an introduction to the High Level Process Control ECS/ProcessExpert. The course focuses on the basic use of the specific control application e.g. kiln or mill for plant operators.


Learning objectives:After attending the course the participants will be able to use a standard ECS/ProcessExpert application made by FLSmidth Automation. They will know the basic principles of the controller behavior. Furthermore, the participants will be able to understand and use the operator mimics of an ECS/ProcessExpert application in the control room environment.

Duration: 1 day per kiln or mill.

Participants:The training is for plant operators, in need of basic knowledge of how to use the system in the daily operation of controller for the intended process.

Previous courses or knowledge required:The course requires “ECS/ControlCenter” or similar knowledge.

ECS/ProcessExpert Basic

ECS/ProcessExpert Basic – 1 day consisting of module 1-2

Introduction to principles Basic operation

- Basics in a high-level control system

- Main function of ECS/ProcessExpert for mill/kiln

- Operator HMI overview

- Use and understanding of the kiln/mill application


Contents:The training course covers the maintenance facilities in ECS/ProcessExpert for the given application. The course takes the specific sold/installed application into account and is used as the case study during the entire training.

Form:The training is class room training, mainly with hands-on exercises.

Learning objectives:After attending the course the participant will be familiar with the architecture and techniques involved in making the specific ECS/ProcessExpert application. The participant will be able to perform monitoring and tuning of the controller application and ensure long-term benefits of the system. Furthermore, the participant will also be able to modify the controller structure according to major changes in the process configuration.

Duration: 5 days per application. If the total course covers more applications the course will include more exercises.

Participants:The training is for Plant engineers and technicians, responsible for monitoring and maintenance of the ECS/ProcessExpert application.

Previous courses or knowledge required:The course requires “ECS/ProcessExpert Basic”. Further basic knowledge of programming and control engineering is relevant.

ECS/ProcessExpert Kiln Application Maintenance

Kiln Application Maintenance – 5 days consisting of modules 1-10

GeneralApplication Structure

Monitoring & Tuningoptions

Advanced ECS(ECS point and I/O system)

On/Off logic & Control Groups

Control Indices Utility Objects Applied Control Technique

Fuel Control

Continued

Fuel Control Prioritystrategy

Customisation

Contents:The training course covers the maintenance facilities in ECS/ProcessExpert for the given application. The course takes the specific sold/installed application into account and is used as the case study during the entire training.

Form:The training is class room training, mainly with hands-on exercises.

Learning objectives:After attending the course the participant will be familiar with the architecture and techniques involved in making the specific ECS/ProcessExpert application. The participant will be able to perform monitoring and tuning of the controller application and ensure long-term benefits of the system. Furthermore, the participant will also be able to modify the controller structure according to major changes in the process configuration.

Duration: 5 days per application. If the total course covers more applications the course will include more exercises.

Participants:The training is for Plant engineers and technicians, responsible for monitoring and maintenance of the ECS/ProcessExpert application.

Previous courses or knowledge required:The course requires “ECS/ProcessExpert Basic”. Further basic knowledge of programming and control engineering is relevant.

ECS/ProcessExpert Mill Application Maintenance

Mill Application Maintenance – 5 days consisting of modules 1-10

GeneralApplication Structure

Monitoring & Tuningoptions

Advanced ECS(ECS point and I/O system)

On/Off logic & Control Groups

Control Indices Utility Objects Applied Control Technique

Fuel Control

Continued

Recipe handling Prioritystrategy

Customisation


Contents:This training course covers control techniques that are incorporated in ECS/Process-Expert, so that the user will be able to understand the effect of choosing one or the other control strategy.

Form:The training is class room training, with theory and hands-on exercises.

Learning objectives:After attending the course the participants will have a general knowledge of the different control options available in ECS/ProcessExpert. Also an understanding of the effect of choosing different control techniques will be made clear.

Duration: 3-4 days

Participants:This course is for plant engineers and technicians who want to be able to construct their own applications using the ECS/ProcessExpert toolbox.

Previous courses or knowledge required:The course requires “ECS/Process Basic” and “Application Maintenace” course(s) or similar knowledge. Basic knowledge of programming and control engineering is also relevant.

Process Control Techniques used in ECS/ProcessExpert

Process Control Techniques used in ECS/ProcessExpert – 4 days consisting of module 1-8

Different control techniquessupported in pxp

Fuzzy logic MPC Neural Networks

Adaptive control Image Analysis Continued if agreed Client specific subject

Continued

Contents:ECS/PlantGuide makes information available at the right time, in the right place and in the right format for the right people.

This course gives an overview of the ECS/PlantGuide system application.The course introduces the following subjects:

• ECS/PlantGuide Data types • ECS/PlantGuide Reports• ECS/PlantGuide Report scheduling

Form:The training is class room training with theory.

Learning objectives:After attending the course the participants will have the basic idea of what can be achieved with an ECS/PlantGuide application. The participants will also be ready to print reports and participate in report design.

Duration: 2 days

Participants:This course is for management and production/quality responsible people or engineers who are responsible for delivering reports and data analysis for management.

Previous courses or knowledge required:The course requires basic knowledge of MS Windows and “ECS/ControlCenter Introduc-tion” is also useful.

ECS/PlantGuide Basic – Management Information System

ECS/PlantGuide Basic – 2 days consisting of module 1-4

PlantGuide Overview PlantGuideClassic Reports

PlantGuide Excel Add-in Reports

Report Scheduling

- Data from ECS- Data types- Report Types

- Classic Reports Intro- Trend- Exercises

- Excel Add-in Intro- Exercises

- Report Center- Follow up and exercises


Contents:This course introduces hands-on experience with the ECS/PlantGuide system application.The course focuses on the following subjects:

• Finding or creating the points in ECS required for composing the desired report. • ECS/PlantGuide on the office network• Maintenance of the ECS/PlantGuide database.

Form:This course is hands-on training with theory.

Learning objectives:After attending the course the participants will be able to create specific reports and other kind of data analysis relevant for Plant Management use.

Duration: 1 day

Participants:This course is for production/quality responsible people or engineers, who are responsible for delivering reports and data analysis for management.

Previous courses or knowledge required:The course requires basic knowledge of MS Windows and MS Excel.The course requires ECS/PlantGuide Basic or similar knowledge.

ECS/PlantGuide Advanced

ECS/PlantGuide Advanced – 1 day consisting of module 1-2

Configuration & Points PlantGuide Explorer

- Database structure and maintenance

- Site specific configuration

- Network security

- Simple package setup

- Data export to SQL

- KPI Package

Contents:This course introduces hands-on experience with the ECS/PlantGuide Web application.The course focuses on the following subjects:

• Introduction to the file structure of PlantGuide Web• Getting started configuring PlantGuide Web• Page generation and test

Form:The course is hands-on training with theory.

Learning objectives:After attending the course the participants will be able to configure and test a Plant-Guide - Web site.

Duration: 1 day

Participants:This course is for software maintenance engineers.

Previous courses or knowledge required:The course requires basic knowledge of MS Windows and MS Excel.The course requires “ECS/PlantGuide Basic” & “ECS/PlantGuide Advanced”or similar knowledge.

ECS/PlantGuide Web

ECS/PlantGuide Web – 1 day consisting of module 1-2

PlantGuide Web Overview Configuration & Test

- Data structure- Product Features- Security

- General setup- Generating pages- Test & troubleshooting


Contents:ECS/StackGuide makes environmental information available for the authorities based on the environmental permit EU or EPA. This course gives an overview of the ECS/StackGuide system application. The course introduces the following subjects:

• ECS/StackGuide Runtime information and calculation• StackGuide/PlantExplore Data aggregation and validation• StackGuide Reports & ReportCenter scheduling

Form:The course is class room training with theory.

Learning objectives:After attending the course the participants will have the basic idea of what can be achieved with an ECS/StackGuide application. The participants will also be ready to print reports and participate in report design.

Duration: 1 day

Participants:The course is for management and environmental responsible people or engineers who are responsible for delivering environmental reports.

Previous courses or knowledge required:The course requires basic knowledge of MS Windows. “ECS/ControlCenter Introduction” or similar knowledge is also useful.

ECS/StackGuide – Environmental Reporting system

ECS/StackGuide – 1 day consisting of module 1-2

StackGuide/PlantExplore StackGuide Reports

- Data collection & validation- Emission algorithm- Alarm annotation- Design of packages- Export/print

- Review of custom reports- Report Center setup- Scheduling- Catch-up of reports

Contents:The training course covers a description of the ECS/CemScanner system with focus on user functions for daily use. The system principle as well as the different types of hardware will be introduced.

Form:The course is class room training, with theory and hands-on exercises.

Learning objectives:After attending the course, participants will understand the operating principles and functions of the ECS/CemScanner system. Participants will be able to use the system tools to supervise the kiln shell in order to avoid unforeseen kiln stops and learn to enter new lining using RefraControl.

Duration: 1 day

Participants:The course is for operators and technicians, who need knowledge of daily operation of the system.

Previous courses or knowledge required:Some PC experience and knowledge of ECS/ControlCenter is useful.

ECS/CemScanner - Basic

ECS/CemScanner Basic – 1 day consisting of module 1-2

System Overview & Hardware

Functions

System Overview

Hardware components

CemView- Real time view- Historical views

Point Functions- Alarms, trends & reports

System Functions- LiveRing Migration- Refra Control- PyroScan- FanControl


Contents:The training course covers the ECS/CemScanner system with focus on engineering functions for configuration and maintenance of the system. The training will include the LiveRingMigration and RefraControl subsystems.

Form:The course is class room training with theory and hands-on exercises.

Learning objectives:After attending the course, participants will understand the configuration of the ECS/CemScanner system. They will learn how to install, troubleshoot and maintain the system equipment and they will be able to modify system configuration for varying needs.

Duration: 1 day

Participants:The course is for plant engineers, operators and technicians, who need knowledge of operation, configuration, trouble-shooting and maintaining the system.

Previous courses or knowledge required:The course requires ECS/CemScanner Basic or similar knowledge.

ECS/CemScanner - Advanced

ECS/CemScanner Advanced – 1 day consisting of module 1-2

Installation & Configuration

Maintenance

- Preparation on site- Commissioning activities- Software Installation- Configuration

- Regular Maintenance- Diagnostic functions and display- Trouble-shooting- Back-up

Contents:The training course covers a description of the ECS/GrateScanner system, with focus on user functions for daily use as well as engineering functions for configuration and maintenance of the system. The system principles as well as the different types of hardware will be introduced.

Form:The course is class room training, with theory and hands-on exercises.

Learning objectives:After attending the course, participants will understand the operating principles, function and configuration of the ECS/GrateScanner system. Participants will be able to configure and change temperature supervision zones, as well as they can troubleshoot and maintain the system equipment.

Duration: 2 days

Participants:The course is for plant engineers, operators and technicians, who need knowledge of basic functions, operation, configuration, trouble-shooting and maintaining the system.

Previous courses or knowledge required:The course requires ECS/CemScanner Basic or similar knowledge.

ECS/GrateScanner

ECS/GrateScanner – 2 days consisting of module 1-4

Operator Functions Configurations Hardware Installation & Maintenance

System Setup

- CemView- Alarms- Trends

- Layout- Scanners

- Hardware- Installation- Diagnostics

- Configuration- Point Configuration- Software Installation


Contents:The training course focuses on advanced commissioning and service activities beyond standard maintenance and configuration of Cem- or GrateScanner Systems. Retrofit and hardware exchange will be discussed, geometry setup, calibration verification and scanner adjustments will be shown.


Learning objectives:After attending the course, participants will know the ECS/CemScanner and/or Grate-Scanner system down to a detailed level, and they will with some guidance be able to carry out service jobs. They will be able to upgrade software, replace modules and verify proper operation of the systems.

Duration: 1 day

Participants:The course is for engineers and technicians, who need knowledge of commissioning, service, configuration and advanced trouble-shooting of ECS/Scanner systems.

Previous courses or knowledge required:The course requires ECS/Cem- or GrateScanner at Basic and Advanced levels or similar knowledge.

ECS Scanner - Expert

ECS Scanner Expert – 1 day consisting of module 1-2

Advanced Installation & Configuration

Advanced Maintenance

- Retrofit solutions- Software upgrades- Hardware exchange possibility- Commissioning activities- Geometry setup

- Firmware download- Calibration verification- Scanner Service- Commissioning experience

The training courses of this section are relevant for the FLSmidth brand QCX systems (Quality Control by Computer & X-ray) with the various applications and designed labo-ratory automation systems.

QCX incorporates sampling, sample preparation and analysis in integrated system architecture, allowing for any degree of automation. The concept supports both traditional laboratory automation and on-line analysis or combinations hereof. The systems have customized integration of PC’s, equipment, and software applications.

The QCX solutions are:• QCX/Laboratory™ – laboratory/LIMS • QCX/BlendExpert™-Mill – blending control of mill• QCX/BlendExpert™-Pile – pre-blending control of pile• QCX/BlendExpert™-AQL – Automated Quarry Logistics• QCX/BlendMaster™-Mill – blending control of mill• QCX/BlendMaster™-Pile – pre-blending control of pile• QCX/BlendDesigner – offline mix design• QCX/OnStream® – on-line X-ray analysis• QCX/AutoSampling™ – sampling and sample transport • QCX/RoboLab® – fully automated robotics laboratory • QCX/AutoPrep™ – conventional automation

Course DescriptionsPlease refer to the specific course descriptions for their individual information on the next pages

Laboratory Automation Training Courses (QCX)


Chemistry of Cement Production

Chemistry of Cement production - 2 days consisting of module 1-4

Raw Materials I Raw Materials II Clinker Production Cement Production

Cement Production Overview

Raw Material Handling:Incl. quarrying, crushing,

prehomogenisation, storage

Raw Material grinding

Raw Material Composition

Raw Material homogenisation

Kiln Systems

Pyro Processes

Clinker Cooling

Coal Grinding

Cement Grinding

Cement Types

Contents:The training course is an introduction to the cement production processes taking place on a cement plant. The training gives a general idea as platform for other courses within quality control of cement.

Form:Class room training with theory

Learning objectives:After attending the course, participants will understand units and chemical processes in the cement production. This includes understanding vital chemical parameters in the processes, normal parameter ranges and the problems which can be expected when not staying within normal ranges.

Duration: 2 days

Participants:The course is for laboratory personnel.

Previous courses or knowledge required:A chemical background is needed

Contents:This training course is introduction to the QCX system from FLSmidth Automation.The course focuses on understanding the QCX System concept, basic cement laboratory functions and how the QCX System can improve or replace these functions.

Form:Presentation & demonstration.

Learning objectives:After attending the course the participants will understand the concept and workings of the QCX System.

Duration: 1 day

Participants:This is an introduction to any QCX System, for people without prior knowledge of QCX systems.

Previous courses or knowledge required:None.

QCX Introduction – Quality Control by Computer and X-Ray

QCX Introduction – 1 day consisting of module 1-2

QCX solutionsfor Quality Control

QCX products &your QCX system

- QCX history and LIMS system- Sampling from the process- Sample preparation- Using sample measurements- Demonstration

- Basis of QCX system, QCX/Laboratory and QCX/Reporting- Automatic feedback to Process- Automatic Sampling- Sample preparation and measurement- Data collection and test treatment- QCX in other industries


Contents:This training course covers theory and practice of sampling, preparation and measurement. The course focuses on the principles for obtaining good and reliable data reflecting the process. Minimizing errors in sampling, preparation and analysis demands knowledge of theory in each operation and it demands understanding of the pitfalls which attribute to the total error in each analysis.The course will be a selection of the above based on participants needs.

Form:The course is class room training with theory, combined with exercises in the laboratory.

Learning objectives:After attending the course the participants will have theoretical and practical knowledge of sampling, sample preparation and sample analysis.

Duration: 2-4 days

Participants:The course is for quality managers and laboratory responsible personnel.

Previous courses or knowledge required:The course QCX Introduction as well as some chemical cement background knowledge is useful.

Cement Sampling and Laboratory Technology

Cement Sampling and Laboratory Technology – 2-4 days consisting of module 1-8*

Continued

XRF theory and its use in cement production

XRD theory and its use in cement production

XRF instrument testing. ThermoFischer or

PANanalytical

Powder sample preparation and grinding test

Glass bead sample preparation I

Glass bead sample preparation II

Data quality tests I Data quality tests II

- How glass beads overcome the limitations of powder measurements- Bead preparation equipment- Flux

- Correct sample/flux ratios and mathematical methods

- Introduction to TOS, heterogenic materials and representative mass reduction- Correct sampling FLS sampling equipment

- Variographycal analysis of sampling errors- Test and analysis of preparation- and analysis errors

- XRF theory - Elements of the XRF equipment: tube, crystals, filters and detectors- Calibration - Fusion and Powder samples

- XRD theory - Elements of the XRD equipment: tube, crystals, slit, detectors- Calibration - Powder samples for FCaO- Bogue phase composition and Rietveld quantitative XRD

- FLSA XRF acceptance test- Hardware & software configuration- Pulse Height - Distribution- Calibration with standard samples- Short, long term stability

- Theoretical limitations in measurements of powder samples- Grinding & grinding test- Cross contamination & other error sources- Reproducibility test on powder samples

* Amount of relevant modules depend on the prep. methods; see course description.

Contents:This training course covers the operator functions of the ECS/QCX system from FLSmidth Automation why it is the course also called ECS/ControlCenter Basic.The course focuses on normal operator functions for daily operation of the plant including alarm handling, trends, reports and point surveys. The following sub-systems will be explained: Data log system, Point system, Alarm system, Event system and I/O Interface.


Learning objectives:After attending the course, participants will understand the system functions and be able to operate the plant through the ECS/OpStation. Participants will furthermore know how to monitor and analyze the process through the use of trends, reports and alarms.

Duration: 2 days

Participants:The course is for plant operators and technicians, who need to be familiar with the QCX system for daily use.

Previous courses or knowledge required:The course requires “QCX Introduction” or similar knowledge.

QCX Software Basic

QCX Software Basic – 2 days consisting of module 1-4(Course same as ECS Basic)

Point system Trend & Reports Alarm system OpStation

- A and B points- Point list- Point parameter

- Display - Configuration - Packages

- Configuration- Alarm header- Alarm list

- Controls (start/stop)- Faceplates- Process interface


Contents:This training course covers operator functions of the QCX/Laboratory system from FLSmidth Automation.The course focuses on normal operator functions for daily operation of the QCX system including display functions for lab data, control data, alarm handling, trends and lab reports. The QCX/Laboratory will be explained.


Learning objectives:After attending the course, participants will understand the QCX/Laboratory system functions and be able to operate the system.

Duration: 1 day

Participants:The course is for laboratory operators and technicians, who need to be familiar with the QCX system for daily use.

Previous courses or knowledge required:The course requires knowledge of daily operation in a cement laboratory and QCX Introduction.

QCX/Lab User

QCX/Lab User – 1 day consisting of module 1-2

QCX/Laboratory Functionality QCX/LaboratorySupervision Facilities

- QCX Module Functionality- Operator functions- Exercises

- Display Functions- Trend & Report Facilities- Exercises

Contents:This training course covers the core software in any QCX system.The course focuses on the daily operational functions and software configuration possibilities.


Learning objectives:After attending the course the participants will have an overview of the QCX system design and knowledge of how to use, configure, and troubleshoot the different parts of the QCX/Laboratory system.

Duration: 2 days


Previous courses or knowledge required:Participants should have some knowledge on daily operation in a cement laboratory.QCX Introduction, Sampling & Laboratory Technology, and QCX Software Basic are relevant courses prior to this course.

QCX/Laboratory - Laboratory Equipment & Quality Control

- Analysis: equipment, functions, progras, data items and formulas- Organizing Samples- Sample Registration - Data storage & sample display application- Exercises

- Creating equipments, functions, programs, data items and formulas- Setup of specific sample groups- Setup of sample points

- Setup of sub-samples- Using advanced options of sub-samples- Formulas based on data from more equipment- Equipment utility tool- Communication protocols

- Possibilities of reports to paper, screen and file- Automatic scheduling- Export to PLC system - Point values stored with samples

QCX/Laboratory – 2 days consisting of module 1-4

The fundamentalsof a QCX system

SimpleQCX/Laboratory setup

AdvancedQCX/Laboratory setup

Reporting


Contents:This training course is introduction to the QCX system from FLSmidth Automation.The course introduces the concept in Equipment & Laboratory Automation in relations to laboratory functions and how the modules interact and can improve or perform some of these functions.


Learning objectives:After attending the course the participants will understand the concept and applications of Equipment and Laboratory Automation. The course is only meant as the first day in a longer course.

Duration: 1 day

Participants:This is an introduction to the QCX User, QCX Equipment, QCX/AutoSampling or QCX/Robolab courses, for people without prior knowledge of QCX systems.

Previous courses or knowledge required:Participants should have some knowledge on daily operation in a cement laboratory.

Lab Automation Introduction

Lab Automation Introduction – 1 day consisting of module 1-2

QCX concept for automatedSampling/Laboratory

QCX automation products& your QCX system

- QCX system concept- Sampling from the process- Sample preparation- Sample analysis- Intepreting the sample analysis

- QCX/Laboratory and QCX/Reporting- Logging, validating, accepting/ rejecting sample data- Project specific QCX/Laboratory, QCX/Autosampling- QCX systems applied in other areas

Contents:This training course covers the operational aspects of the QCX equipment from FLSmidth Automation. Further the training covers the guidance needed for maintenance and troubleshooting. The actual content and length of the course depends on the equipment included in the actual QCX system.

Form:The course is based on hands-on exercises why equipment should be available. Therefore this training is mainly relevant as on site training at plant site.

Learning objectives:After attending the course the participants will be able to undertake the daily operation and conduct the maintenance of the equipment.

Duration: 1-5 days depending on the equipment (small or large system).

Participants:The training addresses Instrumentation engineers and technicians with responsibility for the daily operation and maintenance of the QCX system.

Previous courses or knowledge required:The course requires “Lab Automation Introduction”.

QCX Equipment Operation & Maintenance

QCX Equipment – 1 day consisting of module 1-2More days depending on equipment #

Equipment Operation Maintenance of Equipment

- Equipment Functionality- Equipment Documentation- Basic Operation

- Basic Maintenance- Maintenance Schedule- Trouble-shooting


Contents:This training course covers operator functions of the QCX system from FLSmidth Automation.The course focuses on normal operator functions for daily operation of the QCX system including display functions for lab data, control data, alarm handling, trends and lab reports. The QCX/AutoSampling module will be explained.

Form:The course is class room training with theory and hands-on exercises. If the supervision facilities are covered by a previous course more exercises and hands-on training will be included instead.

Learning objectives:After attending the course, participants will understand the QCX system functions and be able to operate the system.

Duration: 1 day


Previous courses or knowledge required:The course requires Lab Automation Introduction or the participants should have some knowledge on daily operation in a cement laboratory.

QCX/AutoSampling User

QCX/AutoSampling User – 1 day consisting of module 1-2

Functionality QCX/ Supervision Facilities

- QCX/AutoSampling Functionality- Operator functions- Exercises


Contents:This training course covers operator functions of the QCX system from FLSmidth Automation.The course focuses on normal operator functions for daily operation of the QCX system including display functions for lab data, control data, alarm handling, trends and lab reports. The QCX/RoboLab module will be explained.

Form:The course is class room training with theory and hands-on exercises. If the supervision facilities are covered by a previous course more exercises and hands-on training will be included instead.


Duration: 1 day


Previous courses or knowledge required:The course requires Lab Automation Introduction or the participants should have some knowledge on daily operation in a cement laboratory.

QCX/RoboLab User

QCX/RoboLab User – 1 day consisting of module 1-2

Functionality QCX/ Supervision Facilities

- QCX/Robolab Functionality- Operator functions- Exercises



Contents:This training course covers the QCX server side of a QCX/AutoSampling system.The course focuses on understanding the system design, normal operator functions for daily operation, configuration possibilities, and maintenance / troubleshooting tools.



Duration: 2 days


Previous courses or knowledge required:The course requires QCX Base Training courses or knowledge on daily operation in a cement laboratory. Lab Automation Introduction is also relevant prior to this course.

QCX/AutoSampling – Automatic Sampling and Transport of Sampled Material

- Presentation of a typical AutoSampling system- QCX PLC functionality- QCX Server functionality- Sequence of a sample call- Operator functions available in the GMS overview picture- Faceplate functionality- Online documentation- Setting up the sample schedule

- B-point layout for a typical AutoSampling system- The B-point log- Sequence of a typical sample call (detailed)

- The basics- Required QCX equipment drivers- Language setup- ECS configuration- QCX configuration

- Using online help: QCXSYS documentation QCXSYS driver manuals AutoSampling user manual- Trouble-shooting techniques: ECS Alarm list Alarm faceplates

QCX/AutoSampling – 2 days consisting of module 1-4

QCX/AutoSamplingOverview & Operation

Interface betweenQCX Server & PLC

AutoSamplingConfiguration

AutoSamplingTrouble-shooting

Contents:This course has focus on the QCX/RoboLab operator functions for daily operation as well as the configuration possibilities in the software. The course covers the following subjects:

• Cell configuration• Master Recipes and Recipes• Sample arrival from QCX/AutoSampling• Sample structure for QCX/AutoSampling samples• Sample login from conveyor or other manual entry equipment• Sample structure for manual entry samples• Hands-on Robolab Exercises

Form:Class room training with theory, combined with exercises in the robot laboratory.Training is performed using a computer system and the QCX/Robolab equipment available. If the training takes place on site, the actual computer and hardware will be used as the training platform.

Learning objectives:After attending this course the participants will be able to control the QCX/Robolab and trouble shoot in case of problems.

Duration: 2 days


Previous courses or knowledge required:The course requires QCX Base Training courses or knowledge on daily operation in a cement laboratory. Lab Automation Introduction is relevant prior to this course.

QCX/RoboLab

QCX/Robolab – 2 days consisting of module 1-4

Operation on preconfiguredQCX/Robolab

Sample arrival and recipe Troubleshooting & error finding

Troubleshooting & error finding


Contents:This course has focus on the robot in a QCX/RoboLab.

Form:The course is class room training with theory, combined with exercises in the robot laboratory.

Learning objectives:After attending this course the participants will be able to operate an ABB robot, teach positions and make minor modifications in the FLSmidth Automation robot application program.

Duration: 2 days


Previous courses or knowledge required:The course requires QCX Base Training courses or knowledge on daily operation in a cement laboratory. Lab Automation Introduction and QCX/RoboLab are relevant courses prior to this course.

QCX Robot Programming

- Robot safety - Movement principles- Coordinate systems - Manual mode(s) - Gripper control- Jogging the robot- Standard positions- Typical sequences - Automatic mode - Remote operation

- Calibration- Revolution counters - Re-loading software- Operator log- Error log- Reporting a problem - Documentation

- Program structure - Using text editor- Positions, speed and corners - MoveJ, MoveL and MoveC - Exercises

- Tool relative programming- How to modify positions- Work object relative programming - Step-by-step guide to teach positions- Exercises

QCX Robot Programming – 2 days consisting of module 1-4

Jogging the robot Robot setup Teaching positionsTeaching relative

positions

Contents:This course focus on the structure and design of the module based QCX/PLC program controlling the QCX/AutoSampling system. The course is a speciality only recommended if you want to be able to make changes or troubleshoot on the PLC level (or want to program the PLC yourself).


Learning objectives:After attending the course the participant will be able to make changes or troubleshoot on the PLC level.

Duration: 3 days

Participants:The course is for PLC Maintenance personnel.

Previous courses or knowledge required:The course requires QCX Base Training courses or knowledge on daily operation in a cement laboratory. Basic knowledge about the required PLC platform (corresponding to 5 days of training) and experience after QCX/AutoSampling course.

QCXSYS PLC Programming

QCXSYS/PLC Programming – 3 days consisting of module 1 - 6

Continued

QCXSYS Basics Using QCXSYS AutoSamplingApplications

Working with AutoSampling Applications

- QCXSYS project structure- Using instances- Naming conventions- Version control- Physical I/O- Inter-module communication- Interfaces

Hands-on Training - Transport control- Sending station line modules- Receiving station line modules- Diverter control- Section supervision- Profibus configuration- Check of diverter set-points

Hands-on Training

QCXSYS modules Modifying QCXSYS modules

- QCXSYS module design- Version numbers- Module I/O naming- QCXSYS building blocks- QCXSYS style guide for faceplates

Hands-on Training


Contents:This training course is an introduction to the QCX Mix Control system from FLSmidth Automation.The course focuses on understanding the need for QCX Mix Control in relations to the production process and how your QCX Mix Control can improve and control this in accordance with international standards.


Learning objectives:After attending the course the participants will understand the concept and applications of QCX Mix Control & Optimization. The course is only meant as the first day in a longer course.

Duration: 1 day

Participants:This is an introduction to the QCX/BlendExpert Mill/Pile or OnLine Equipment course, for people without prior knowledge of QCX systems.

Previous courses or knowledge required:Participants should have some knowledge on daily operation in a cement laboratory.

Mix Control Introduction

Mix Control Introduction – 1 day consisting of module 1-2

QCX concept for automated quality control

QCX automation products & your QCX system

- QCX system concept- Sampling from the process- Sample preparation- Sample analysis- Interpreting the sample analysis

- QCX/BlendExpert for mill/pile- QCX/BlendDesigner- Logging, validating, accepting/ rejecting sample data- Reporting, trending- Project specific QCX/BlendExpert- QCX systems applied in other areas

Contents:This training course is part of the QCX Mix Control & Optimization training sequence.The course focuses on understanding the QCX Online equipment in relation to the production process.

Form:Presentation and hands-on demonstration.

Learning objectives:After attending the course the participants will understand the concept, operations and technical workings of the QCX Online equipment.

Duration: 1 day

Participants:The course is for quarry- and quality managers, laboratory responsible personnel, operators, engineers with the need and prior knowledge of the QCX System and hardware.

Previous courses or knowledge required:The course requires any of the QCX Introduction courses.

Online Equipment

Online Equipment – 1 day consisting of module 1-2

The QCX Online analyzer for QCX/BlendExpert I

QCX Online analyzer for QCX/BlendExpert II

- The QCX/BlendExpert online analyser application; outer and inner loop- The Online analyzer principles and application- Configuring the QCX/BlendExpert- Simulation of result coming from an online analyser

- Setting up communication between Online analyzer software and QCX/BlendExpert- Applying the QCX/BlendExpert online application- Using constrain sets- Understanding control key values


Contents:This training course deals with theory and practice of chemical control of raw mill or cement mill production.The course focuses on the principles in the QCX/BlendExpert-Mill (or BlendMaster) software for automatically controlling the raw and/or cement mill production for optimum process operation.

Form:Class room training with theory and hands-on exercises

Learning objectives:After attending the course the participants will understand how the QCX/BlendExpert- Mill application works and they will know how to configure and operate the QCX/BlendExpert-Mill for optimum performance.

Duration: 2 days

Participants:The course is for quality managers and laboratory responsible personnel, people with prior knowledge of QCX Systems.

Previous courses or knowledge required:The course requires knowledge of daily operation in a cement laboratory and prior knowledge of QCX Systems as well as any one of the QCX Introduction courses or QCX/BlendExpert-Pile course.

QCX/BlendExpert- Mill

QCX/BlendExpert- Mill; 2 days consisting of module 1-4

The fundamentals of QCX/BlendExpert mill control

Setting up the QCX/BlendExpert Mill control I

Setting up the QCX/BlendExpert Mill control II

PLC aspects of the QCX/BlendExpert Mill

- Solving the mixing problem- Rawmix calculations- The static model- The dynamic model- Compensation- GMS user interface- Interface between QCX/BlendExpert, QCX/Laboratory and the ECS I/O system

- Configuration of the QCX/BlendExpert Mill- How compensation and silo is affected by errors- Understanding the different reset possibilities- Trending & reporting- Understanding control key values

- Using constrain sets and cost- Adding dust return to the configuration- Adding fuel and setting mill targets on the clinker- Point Trends- Editing the GMS user interface

- The interface between the QCX/BlendExpert Mill and PLC- Setting up the I/O

Contents:This training course deals with theory and practice of chemical control of raw materials in stock-piles.The course focuses on the principles in the QCX/BlendExpert-Pile (or BlendMaster) software for automatically controlling the pile stacking for optimum raw material mix.


Learning objectives:After attending the course the participants will understand how the QCX/BlendExpert- Pile works and they will know how to configure and operate the QCX/BlendExpert-Pile for optimum performance.Duration: 2 days

Participants:The course is for quarry- and quality managers, laboratory responsible personnel.

Previous courses or knowledge required:The course requires knowledge of daily operation in a cement laboratory and prior knowledge of QCX Systems. Any one of the QCX Introduction courses, and/or QCX/BlendExpert-Mill course.

QCX/BlendExpert-Pile

QCX/BlendExpert- Pile; 2 days consisting of module 1-4

The fundamentals of QCX/BlendExpert mill control

Setting up the QCX/BlendExpert Pile control I

Setting up the QCX/BlendExpert Pile control II

PLC aspects of the QCX/BlendExpert Pile

- Solving the mixing problem- Rawmix calculations- The static model- The dynamic model- Compensation- GMS user interface- Interface between QCX/BlendExpert, QCX/Laboratory and the ECS I/O system

- Configuration of the QCX/BlendExpert- Pile - Pile model: Pile layers, re-claimer layers and pile optimisation- Trending & reporting

- Understanding the different reset possibilities- Understanding control key values - Optimization- Point Trends- Editing the GMS user interface- The OnLine Analyzer

- The signal layout between the QCX/BlendExpert Pile, PLC & OnLine Analyzer- Setting up the I/O


Contents:This training course is dealing with theory and practice in the area of chemical control of piles and mill products.The course focuses on the principles in the QCX/BlendDesigner software for examining and estimating the impacts of changing input parameters to the production process.


Learning objectives:After attending the course the participants will understand how the QCX/Blend-Designer works as well as how to configure and operate it.

Duration: 1 day

Participants:The course is for quarry- and quality managers, laboratory responsible personnel.

Previous courses or knowledge required:Knowledge of daily operation in a cement laboratory and prior knowledge of QCX systems is required as well as any of the QCX/BlendExpert-Mill/Pile courses.

QCX/BlendExpert-BlendDesigner

QCX/BlendDesigner – 1 day consisting of module 1-2

The fundamentals of the QCX/BlendDesigner

Setting up the QCX/BlendDesigner

- QA Manger’s tool box for mix design- Examine impact of changes; Raw material, additives, fuel, dust- Examine impact of constraints- Cost analysis

- Configuration of the QCX/BlendDesigner- Customizing the user interface- Importing data from QCX/BlendExpert Mill/Pile control- Optimizing and blending- Improving commissioning of online QCX/BlendExpert

Contents:This training course deals with the mathematical theory in the QCX/BlendExpert application and complex matters in the areas of chemical control of piles and mill products.Ideally, the course will be a follow-up course for people who have participated in the QCX/BlendExpert course and later gained experience of the operation of their own application for more than one year.


Learning objectives:After attending the course the participants will have a deep and thorough understanding of the QCX/BlendExpert software and underlying mathematical modelling..Duration: 2 days

Participants:The course is for quarry- and quality managers, laboratory responsible personnel, production process engineers.

Previous courses or knowledge required:The course requires previous experience with QCX products and QCX/BlendExpert.Further any one of the QCX Introduction courses & QCX/BlendExpert-Mill/Pile.

QCX/BlendExpert Advanced

- The static model- The dynamic model- Bias compensation or feeder compensation

- Model Based Predictive Control based on Linear Quadratic Optimization

- Using trigger functions- Using multivariable feeder estimation- Import/Export of points to other applications

QCX/BlendExpert Advanced – 2 days consisting of module 1-4

Brush up of a QCX/BlendExpert Control

The Mathematical Model of the QCX/BlendExpert

Complex features of QCX/BlendExpertMill/Pile control

Examples and case studies


The title “Other Training” covers individual courses which do not belong in the previous two groups of courses. Other courses either have other suppliers, other prices or other demands as for instance specific equipment requirements. Therefore the courses are only arranged on specific demand.

Other Training Courses


Contents:The training course covers a description of the various gas analyzing systems and analyzers used in cement and minerals applications, including configuration, operator functions, start-up procedures, process relations and maintenance procedures.

Form:Training requires relevant equipment and takes place either at FLSmidth, FLSmidth Airloq production facility or on plant site. The training is class room training in combination with hands-on exercises. On site training usually takes place after start-up and commissioning of the gas analyzing systems.

Learning objectives:After attending the course, participants will understand the operating principles, functions and configuration of the system. Participants will be able to optimize the value of a gas analyzing system and avoid unforeseen down time for the equipment through precise troubleshooting and maintenance.

Duration: 2 days

Participants:The training is for plant engineer in charge of the gas analysis equipment and other plant engineers, operators and technicians, who need knowledge of basic functions, operation, troubleshooting and maintenance.

Previous courses or knowledge required:No specific course or knowledge is required.

Gas Analysis Training

Contents:The training course covers a description of the LOW feeder and its components: Weighing system, check weighing, flow gate control with the special Lenz positioning frequency drive, start-up procedures, de-dusting etc. The course also covers process relations and maintenance procedures.

Form:Class room training with power point presentation.If a LOW feeder is under test at FLSmidth Automation, it will be possible to see a simulated operation of the LOW feeder together with the plant control system.

Learning objectives:After attending the course, participants will understand the LOW feeder operating principles, functions and configuration of the LOW feeder system..Duration: 1 day

Participants:Plant engineers and technicians (preferable electrical or process)Minimum 3 and maximum 10 participants

Previous courses or knowledge required:No specific course or knowledge is required

FLS kiln feeder LOW – Loss of Weight


Contents:The training course covers an introduction to the closed circuit TV system as well as a description of the CCTV installation and maintenance of the system.

Plant camera monitoring• Fixed cameras. • Remote cameras with pan, tilt and zoom function

High temperature Kiln Camera• Normal video image• High temperature Cooler Camera

High temperature Spyrometer Kiln Camera• A combination of video-imaging and computer-driven pyrometer

Low temperature Spyrometer Cooler Camera• A combination of video-imaging and computer-driven pyrometer• Air-cooled system

Form:Training is class room training with practical examples which requires relevant equipment and therefore most often takes place on plant site.

Learning objectives:After attending the course, the participants will have a good idea about the camera use, the system, and the possibilities for their factory.

Duration: 1 day

Participants: The training is for plant engineers and technicians.


CCTV - Close Circuit TeleVision


• Load distribution (LOC)• Transformer and cable dimensioning • Short circuit and selectivity• Power factor• Influence of harmonics (EMC)• Motor Control Centre (MCC)• Typical wiring systems• Intelligent solutions• Building forms• Electrical rooms

Form:Class room training with theory and exercises

Learning objectives:After attending the course, participants will understand the basics of the entire electrical system of the plant. The participants will be able to add or remove consumers and make modifications..Duration: 3 days

Participants:Plant engineers, operators and technicians who need knowledge of the above

Previous courses or knowledge required:No specific course or knowledge is required

Power Distribution Network


Contents:The course is an introduction to process instrumentation for cement factories. Introduction to the most used transmitters (pressure, temperature, air flow, level), the most common control loops, TV camera, FLS-Folaphone (Electric Ear), FLS CF-silo system and FLS-Low kiln feed system.

Form:The course is class room training with practical examples.

Learning objectives:After attending the course, participants will have a good idea about the most used transmitters and control loops of a cement factory.

Duration: 1 day

Participants:The training is for plant engineers and technicians.

Previous courses or knowledge required:No specific knowledge is required.

Instrumentation Training

Contents:Training in an realistic environment increasing the participants skills in reaching pre-defined production and quality targets gaining knowledge of the total process of the cement plant.

• From Quarry to Crusher• From Crusher to Raw mill• From Raw Mill to Kiln• From Kiln to Cement Mill• From Cement mill to Packing

Form:The course is combining theoretical lectures, group work and simulation.

Learning objectives:The participant will be able to test his/her knowledge after the theoretical lectures and Group work at the ECS/CEMulator.After the course the participant will be able to describe the cement process from the Crusher to the Cement Silos, emphasising the process of the main machinery of the cement plant. Further the participant will be able to use the ECS/CEMulator for own training purpose.

.Duration: 5 days

Participants:Plant Engineers (production, mechanical and electrical) and control room operators.

Previous courses or knowledge required:No specific knowledge is required

General Process Training using the ECS/CEMulator


Contents:The training course covers an introduction to the PLC hardware and PLC programming software including: Boolean logic functions, timer- and mathematical functions, I/O-allocation, data file-concept & -operations, program-file concept, subroutine/function block concept and linear scanned program execution versus interrupted program control.

Form:The training is class room training with theory and hands-on exercises. Often this course takes place at PLC supplier’s premises.

Learning objectives:After attending the course, participants will have the basic knowledge to identify the various hardware-parts for basic trouble-shooting and to understand the general principles of programming the actual equipment.

Duration: 5 days (depending on the PLC type).

Participants:Standard PLC documentation, vendor specific hardware- & software manual.


PLC Supplier Introduction

Contents:The idea of this course is to optimise the use of an existing QCX system. A specialist may visit the plant approximately 6 months after end of the commissioning identifying the areas in which a customised training is needed. The content of this course is therefore highly flexible and is intended to meet specific focus areas and requirements. In addition the level of the course can be selected differently across the focus areas.

Form:Will meet the content requirements set by client prior to the visit and discussed and agreed with FLSmidth Automation.

Learning objectives:After attending the course, participants will have the basic knowledge to identify the various hardware-parts for basic trouble-shooting and to understand the general principles of programming the actual equipment.

Duration: Will meet the content requirements but should often be at least 5 days.

Hardware:The training platform is the client’s equipment.

Participants:Training could be for operators, laboratory staff, chemical engineers or maintenance staff for instance.

Previous courses or knowledge required:Gained system experience, otherwise no specific knowledge is required.

QCX Post-Commissioning Training



• Overview over the hardware equipment delivered from this sub-supplier• Erection of the hardware/equipment• Design and functionality• Maintenance• Troubleshooting • Operation principles

Form:The training is held at the sub-supplier’s premises or held on plant site in connection with commissioning.Class room training with theory and hands-on exercises

Learning objectives:After attending the course the participants will have the knowledge of how to erect, maintain and troubleshoot the QCX equipment. .Duration: The duration depends on the type of equipment. Please ask for specific quotation for the course content and course duration.

Participants:Quality Managers, Laboratory responsible personnel, electrical maintenance (or fine mechanics maintenance) or Mechanical Erection Manager


QCX Sub-supplier Equipment Training

As part of FLSmidth Institute we also offer seminar conferences. Where our training courses cover specific applications and in-dept knowledge of a dedicated subject, the seminars are yearly events with a more broad perspective. These annual international seminars are recognized events in the industry. The events offer managers and specialists from around the world the opportunity to meet colleagues, exchange ideas and expand their knowledge. This way there is a chance to create a valuable network among the participants.All seminars are conducted by experienced FLSmidth personnel and are backed by the vast knowledge of the entire FLSmidth organization. The seminars most often include a plant visit. This offers a great opportunity to see different solutions of another plant and examples of some of the features discussed.As example FLSmidth Automation has held the Control System Seminar five times with success and the Quality Control Seminar has been held twice the last years and is also planned for 2008. The seminars should always reflect the current industrial need why they are not specified here. Therefore see our seminar plans on separate flyers or on the internet page.

Common features from previous seminarsTechnical subjects covered by presentations International forum of participants Contact with technical specialists Group discussion work One-day plant visit Product demonstrations Sightseeing with Tivoli dinner

Registration, Time & Place See website: www.flsautomation.com for current time and price. See FLSmidth Institute for other current seminars.: www.flsmidth.com/flsmidth+institute/english/default.htm

Customer Seminars


Time ScheduleContact FLSmidth Automation to book for individual training course(s), receive a quotation or join the waiting list for a common course. Check our web-site www.flsautomation.com or www.flsmidth.com/Institute for current list of open courses.

Most often dates are mutually agreed upon when we receive your order.

PricesYou may contact your local FLSmidth Automation Customer Services sales representative to receive an offer or: FLSmidth Automation, Hoeffdingsvej 34, DK-2500 Valby, Copenhagen, Denmark Att.: Customer Services , Tel: +45 36 18 27 00, Fax: +45 36 18 27 99, e-mail: [email protected]

Training standard Normal standard enrolment fee covers:

• Registration and tuition• Training material• Use of training facilities and equipment • Instruction in English by experienced FLSmidth Automation specialists• Refreshments and lunches (European style, but special dietary is available upon request) • Training Certificate after course is completed.

Not included in course price: travel costs, board, local transport and lodging for the participants.

All courses are presented in English, but courses in other languages may be possible by special arrangement. Another option is to use a translator; but with a translator the length of the course is most often prolonged.

General Information and Conditions

Training held at plant siteThe standard described in this training catalogue is only applicable if formal training is ordered. During commissioning informal hands-on training may take place at plant sites without preparation or training material.

When you want well-prepared training with high benefit for the participants, please remember the following conditions:

• Secure that training is defined and part of your order• Define training groups and give them dedicated time with no interruptions • Arrange a maximum of two persons per workstation monitor in order for the participants to benefit

from hands-on exercises.• Rent of extra equipment from FLSmidth should be considered in due time, if the local equipment is not

enough/ available.• Make sure that a class room with a white board (or black-board) and over-head projector is available

(Resolution minimum 1024x768 – recommended 1280x1024)

Training held at FLSmidth Automation headquarter in Copenhagen, DenmarkTraining held at our Copenhagen premises is normally held from 900 - 1600 Monday to Friday. Lunch from 1200-1300

The training takes place at FLSmidth Automation’s facilities in Copenhagen (Valby area). We are located approximately 4 km from centre Copenhagen and 10 km from Copenhagen (Kastrup) airport.

We advise you to arrive the day before the start of the course, and to stay until the day after the course has finished if you travel overseas.

We will be happy to assist you in arranging hotel accommodation. On the Course Registration Form you can choose tourist and business hotel categories. Price range is approximately DKK 700-1500 per night


Alternatively the internet may be of help. The following web-addresses may be relevant to visit:

FLS use i.e. these hotels Distance from FLS/City Centrewww.firsthotels.dk/Vesterbro 3 / 0 kmwww.scandic-hotels.dk/webers 3 / 0 kmwww.hotelfyogbi.dk 1 / 3 kmwww.rossini.dk 1 / 3 km

www.woco.dk - the official tourist site of Copenhagenwww.denmark.dk - the official link to all kinds of information about Denmarkwww.flsautomation.com - our web-site

Please inform us, if you require more information before your stay.

Visa and InsuranceVisa for Denmark may be required, and can be obtained by contacting the Danish Embassy in your country. We offer to assist to ease the process by writing an invitation let-ter to the embassy. Please note that obtaining visas may take several weeks or months.

Due to differences in illness and accident insurances among countries, FLSmidth Automation cannot take any responsibility in this matter. You are therefore strongly advised to ensure that your insurance coverage is adequate before leaving home.

ContactFLSmidth Automation, Hoeffdingsvej 34, DK-2500 Valby, Copenhagen, Denmark, Att.: Customer Services, Tel: +45 36182700, Telefax: +45 36182799, e-mail: [email protected]

Training held at branch office in Bethlehem, PA., USA

At the US office a modern training room with up to 12 workstations is available.Training is normally held hours 8:30am until 4:30pm five days a week.

Arrival and HotelFor training at our premises, we advise you to arrive the day before the start of the course and to stay until the day after the course has finished. We will be happy to assist you in arranging your hotel accommodation. On the Course Registration Form you can find Tourist and Business hotel categories to choose from.There are many fine hotels close to the office. Three recommendations are;

• Four Points Sheraton: Lehigh Valley, 3400 Airport Road, Allentown, PA 18109, Tel: (610)-266-1000• Hampton Inn: 3560 Bath Pike, Bethlehem, PA 18017, Tel: (610) 866-5800• Holiday Inn: 300 Gateway Drive, Bethlehem, PA 18017, Tel: (610)-866-5800

AirportsAllentown, PA (ABE) 1 milePhiladelphia, PA - International (PHL) 67 milesNewark, NJ (EWR) 73 miles

Visa and InsuranceVisa for USA may be required and can be obtained by contacting the United States Embassy in your country. We can assist to ease the process by writing an invitation letter to the embassy. Please note that obtaining visas may take several weeks or months. Due to differences in illness and accident insurances among countries, FLSmidth Automation cannot take any responsibility in this matter. You are therefore strongly advised to ensure that your insurance coverage is adequate before leaving home.

Contact FLSmidth Automation Division, Customer Service – Training, (Phone) +1 (610) 264 6044, (Fax) +1 (610) 264 6405

Training held at other branch officesMost other FLSmidth offices will be able to set up training facilities in case you need training to be held in Spain, France, India, Australia etc.


Course Registration Please complete and send the enclosed registration form or send same information by fax, mail or online-registration. Check our web-site for more information.

We need information about the participant names, titles and qualifications prior to the training. This enables us to adapt the training accordingly, and helps us meeting participant expectations.

Upon receipt of your order and/or registration form, we will forward you an order confirmation, any additional general information and an invoice for the enrolment fee. Your participation has been accepted only when you have received our confirmation. We will contact you and mutually agree on a course date.

Conditions for Cancellation If a course is cancelled by the client the following payment is applicable: 0-30 days before = 100% of fee 31-60 days before = 50% of fee 61 days before = 0% of fee

The course registration constitutes a legally binding contract for your attendance. It may be necessary for reasons beyond the control of FLSmidth to change the content, timing and sequence of the programme, the speakers, the topics, the date or the venue. In the unlikely event of the seminar/course being cancelled, FLSmidth will make a full refund but disclaim any further liability. Course Registration Form Please mail or telefax course registration form (see next page) - or a copy – to your local FLSmidth Automation address or to:

FLSmidth Automation, Hoeffdingsvej 34, DK-2500 Valby, Copenhagen, Denmark, Telefax: +45 36182799, Att.: Customer Services

Upon receipt of the form an order confirmation registration package including detailed information and invoice will be forwarded to you.

FLSmidth A/S - Automation Division Høffdingsvej 34DK-2500 ValbyDenmarkTel.: +45 3618 2700Fax.: +45 3618 2799email: [email protected]

FLSmidth Inc., Automation Division3225 Schoenersville RoadBethlehemPA 18017, USATel.: +1 610 264 6044 Fax.: +1 610 264 6045E-mail: [email protected]

F.L. Smidth, S.A. - Automation DivisionEdificio F.L.SmidthCarretera de la Coruña km. 17,8E-28230 Las Rozas (Madrid)SpainTel.: +34 91 636 0370Fax.: +34 91 636 0245E-mail: [email protected]

FLS Automation Italia S.r.l.Viale Rosselli, 12I-22100 Como ItalyTel.: +39 031 576304Fax.: +39 031 3385624E-mail: [email protected]

F.L.Smidth Automation A/S, SingaporeUnit 763, Horizon GreenAng Mo Kia Ave. 2S 567793SingaporeTel.: +65 65560779 / +65 91724998Fax.: +65 65560773E-mail: [email protected]

FLSmidth Private Limited . Automation DivisionFirst Floor, Capital Towers180 Kodambakkam High Road NungambakkamChennai 600 034T.N.-IndiaTel.: +91 44 2831 1480/81/82Fax.: +91 44 2831 1483E-mail: [email protected]

FLS Automation Australia Pty Ltd.Bowral Street 1PO Box 1196, Bowral NSW 2576AustraliaTel.: +61 2 48 616 050Fax.: +61 2 48 616 052E-mail: [email protected]

FLS Automation South Africa (Pty) Ltd.Constantia Park, Lakeview House, Cnr Hendrick Potgieter & 14th ave, WeltevredenparkPO Box 5073 Weltevredenpark ZA AfricaTel.: +27 11 470-9711/9700Fax.: +27 11 475-7667E-mail: [email protected]


Australia • Denmark • India • Italy • Singapore • South Africa • Spain • USA

FLSmidth AutomationHøffdingsvej 34DK-2500 ValbyCopenhagenDenmarkTel: +45 - 36 18 27 00Fax: +45 - 36 18 27 [email protected]

© FLSmidth A/S Automation. All rights reserved. ECS/ProcessExpert, ECS/CEMulator, ECS/PlantGuide, QCX/RoboLab, QCX/OnStream, ECS/CemScanner, ECS/ACESYS, ECS/ControlCenter, ACE/Woodware, ECS/SmartStation, ECS/StackGuide, QCX/Laboratory, QCX/AutoSampling, QCX/AutoPrep, QCX/BlendExpert, QCX/BlendMaster and Kilnloq are either registered trademarks or trademarks of FLSmidth A/S Automation in the United States and /or other countries. All other trademarks are property of their respective owners.

FLSmidth Automation reserves the right to change specifications without prior notice. Our brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time. Please contact us for specific information or data that may relate to your interests.

Date post:	01-Jan-2016
Category:	Documents
Upload:	hazem-diab
View:	44 times
Download:	1 times

courses

Documents