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dry mortar and
mixing systems
Technology you can trust...
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Building material mixing plant for 100t/h
Claudius Peters Your Partner for Turnkey Solutions
2
Whether it is storage, weighing, mixing,
filling or loading, today's modern dry
mortar or mixing plants must
demonstrate their cost-effectiveness -
either as an extension to an existing
plant or the construction of a new one.
Plant operators need to be confident
they have the right partner to develop
these sites. Claudius Peters
Technologies (CPT) has the full range of
skills needed. Our expertise is applied
to our clients' precise needs to enhance
their competitive strength.
CPT is a leading partner for the cement
and building materials industryworldwide. Our vast product range,
tailor-made to meet the individual
demands of our clients, provides a
complete solution. Whether it is silos for
storage or mixing, mechanical or
pneumatic conveying systems, batch or
continuous mixers, packers or loading
systems, CPT brings almost 100 years
of experience at the forefront of
innovation.
We will find the
right solution for you
The high number of new or modernisedplants supplied and installed by us for
the processing of bulk materials speaks
volumes for our expertise in the dry
building materials industry. We know
about the different material
characteristics and the specific
requirements made on the products
because the experts in our own
laboratory - the Technical Centre -
analyse such products every day. Here
experience and research are combined
to find the optimum solution for your
process. We have the right mixture!
Local competence
As part of a global materials handling
and engineering business, CPT as maincontractor offers clients access to this
broad range of expertise. Together with
our affiliated companies we provide
specialists with extraordinary com-
petence and broad international project
experience.
Local presence on all continents allows
us to install turnkey dry mortar plants or
mixing plants virtually anywhere in the
world.
And once your plant is in operation, our
service team is always on hand.
Claudius Peters Technologies GmbH, Germany and Claudius Peters Technologies S.A., France are part of the
Technologies Division of Claudius Peters Group GmbH, headquartered in Buxtehude, near Hamburg, offeringtechnologies in the field of materials handling and processing, providing turnkey and semi-turnkey systems to a wide
range of industries. Claudius Peters Group GmbH is a wholly owned subsidiary of Langley Holdings plc, a privately
controlled UK engineering group, with regional offices in the Americas, Europe, China and the Far East.
A building material mixing plant under construction in Switzerland.
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The Technical Centre...Research andPractical Experience under One Roof
Our technical engineers are constantly
striving for further improvements. It is
that desire for perfection that
continuously improves processes and
steadily increases economic efficiency -
allowing our clients to meet the everincreasing demands for quality and
cost-effectiveness.
For dry mortar products, these high
quality standards can often only be
tested under realistic conditions. To this
end our Technical Centre offers you our
in-depth knowledge of recipes, quality
standards and testing methods.
Packing tests in the Technical Centre.
Analysis of material samples in our laboratory.
The Technical Centre: Todays ideas turn into tomorrows products
Reliable tests for your plants,
processes and products
The data bank held at our Technical
Centre holds information on more than
12,000 different bulk solids. This
information ensures that right from thestart, in the planning phase, silos,
conveying and dosing systems as well
as mixing technology and packing
components are designed based on
proven experience.
Apart from the stored data,
comprehensive test series and
examination procedures are applied to
test your products and raw materials
under realistic conditions - and we can
define right from the start the best
technical solution with the most
favourable specific values for your
plants and products.
The Technical Centre is equipped with
the latest technology. Air and turbine
packers, mixers and pneumatic
conveying systems are placed along
the test route which a product will pass
before clients decide to invest in the
construction of a new plant or the
optimisation of existing systems. This
ensures clients have the best
information available for a sound
decision.
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Sand...well-processed
The main component of dry mortar is
sand. Sand in its original form, however,
can hardly be used because it is wet
and its composition is often
inconsistent.
Grains in good shape
Only well-adjusted processing systems
turn sand into a high-quality raw
material. Special impact crushers, for
instance, are used to grind the material.
These crushers produce only a very
small share of fillers and form cubic
grains.
In the drying process that follows, ourmain focus is to reach a low-end
temperature while still maintaining low
energy consumption. The sand cooled
down to less than 60C is screened to
obtain the required grain size of the
different end products.
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Delivery and Storage of Raw Materials
Whether coarse and wet aggregates or
pulverised dry products, whether
delivered by truck or rail, processed
manually or fully automatic - CPT
technology feeds products to the silo,
clean and with hardly any dust. With our
systems, even product feeding is an
absolutely clean affair.
Tailor-made silos
Together we will find an individual
solution to suit your specific
requirements. The quantities handled
will define the storage volume of the
Finished product silo with a volume of 40m3and aconical discharge.
Automated handling of bags or big-bags.
Delivery of building material by truckwith a loading capacity of up to60t/h.
silo. Our experiences with different raw
materials help decide on the correct silo
type for capacity required. Depending
on the type of application, steel silos or
textile silos with either pneumatic or
mechanical discharge systems, can be
used.
The variety from which to choose is
vast. Quality, however, can best be
assured when it has been the major
focus from the planning phase right
through to the commissioning of a
plant.
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Weighing and Dosing...The Correct Recipe!
In short, these two functions define the
quality of the finished product - with
regard to quantity, composition and the
ratio of the different materials to each
other.
Individual and efficient
Depending on the type and throughput
capacity of the different raw material
components, different dosing systems
are used. Tailor-made to meet the
requirements of each raw material,
dosing screws, dosing aeroslides,
dosing gates or, in some cases, flow-
metering devices are utilised.
Based on our experience, we
recommend screws for binding agents,admixtures or additives, which are fed
with a capacity of up to approx. 100t/h.
Dosing of additives from big-bags with frequency-controlled dosing screws for 2 - 20t/h.
Two weighing bins for binding agentswith a volume of 5,000 litres.
Additive weigher of special steel for filling weight of300kg.
For higher capacities, dosing aeroslides
should be used. In cases where
aggregates cause wear or destroy
material grains - as is the case with
quartz sands and pearlites - dosing
gates are well proven.
CPT also offers special weighing
systems for your demands:
G weighing bins to take up defined
quantities of admixtures and
binding agents
G differential metering weighers for
sensitive raw materials such as
colouring pigments or accelerators
G weighing belts for consecutive
discharge of aggregates
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The Mixture is Vital
When mixing dry building
materials, it is extremely
important that a consistent
mixture is produced in the
shortest time possible.
This also applies to small
dosing quantities.
The Claudius Peters
turbulence mixer works
on the principle of
mechanical fluidised
beds and achieves an optimum mixing
quality due to the special arrangement
of the mixing tools.
For adding dyes and additives, themixer is equipped with choppers
moving at a speed of up to 3000 min-1.
This high speed prevents agglo-
meration and allows the use of fluids
and pigments.
Fast change of products -
guaranteeing pure products
To meet the clients' demand of ever-
shorter delivery times, today's plant
must be designed for a fast changeover
from one product to the other while
guaranteeing that the products are
absolutely pure.
With Claudius Peters components this
is no problem. Our double-discharge
flap system allows discharge rates of up
to 99.9 per cent of the mixer gross
volume. Depending on the case of
application, hydraulic or pneumatic
opening systems are used. Both
systems have one feature in common:
they are absolutely tight!
Optimum wear protection for high
availability
As abrasive materials are often used in
dry building materials, for instance
quartz sand, wear is a crucial
consideration. Our engineers overcame
this challenge and the result of their
efforts is that our mixers offer highestavailability as they are built of the best-
suited materials and incorporate
constructional protective measures.
Claudius Peters turbulence mixer HTC 6100 L
Simple assembly of a batch mixer with doubledischarge flap.
Mixing tools and choppers.
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We help you handle it!
Claudius Peters packing plants belong
to the generation of smart products, i.e.
they work with a comprehensive
technology to ensure that different
products and bag sizes can be
processed and that the subsequent
handling works perfectly.
Fit in every discipline
We deliver air and turbine packers,
carrousel or in-line type. We can also
include an ultrasonic sealing system
where requested.
12-spout turbo packer for 4,000 bags/h.
Automatic bag applicator for up to 4,800 bags/h.
3-spout in-line packer for hydrated lime.
Air packer with ultrasonic sealing device.
Every aspect you consider important for
your plant is a standard feature of our
machines:
G short times for product changes
G automatic adjustment of all
parameters
G easy access and maintenance
G simple extension due to modular
design
In our machines the only thing missing
is dust!
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Secure on Pallets
Changing from one bag size to another,
e.g. from 30kg to 40kg, for a new
product is done by simply pressing one
button. This is daily routine for the
operators of our palletising systems.
In our plants, integrated palletisers cover
the complete capacity range from 400
to 4,000 bags per hour with all common
palletising patterns. Using versatile
palletising robots, traditional palletisers
for medium and high capacities or an
ideal combination of both systems,
depends on individual clients'
requirements. The modular design of
our system allows all these options.
Safely transported
A foil packing system is the standard for
all our palletisers to ensure that the
packed building materials reach clients
in safe condition. Wrapping, stretching
or shrinking - for each method we
deliver the best-suited technology as
part of our commitment to offer
complete solutions.
A compact palletiser for a capacity of up to 900 bags/h.
Integrated high level palletiser for higher capacities.
A selection of possible packing patterns.
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Bulk loading station for clients who pick up their products.
Bulk loading under a mixing plant.
Loading silo with sample taking.
Flexibility does not stop at the Mixer
When loading bulk materials it is vital to
make the pure products available to the
clients in time. In practice, however, it is
not possible to use a separate silo for
each finished product.
Together we will determine the most
economic solution. This can, on the one
hand, be direct loading from the mixer
into the silo truck or site containers or,
on the other hand, Claudius Peters
Technologies finished product silos for
a fast, simple product change. The
special design of these silos prevents
segregation of the products.
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Everything under control
Our control technology, which is proven
worldwide, ensures trouble-free
operation of the production process
from the initial material supply to the
loading of the finished products.
Based on standardised hardware and
software components our concept
meets all requirements on process
technology and automation. At
Claudius Peters Technologies both
aspects work hand in hand, providing
the optimum solution for clients.
Visualisation of a Claudius Peters mixing plant
Automatic loading via chip card and interactive input.
Control of a mixing plant from the control room.
Always up to date
If production data is required for your
company's administration, the link is no
problem. For an expansion or an update
of any system, support from the
Claudius Peters Teleservice is readily
available.
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Claudius Peters Technologies GmbH
Schanzenstrae 40
D-21614 Buxtehude
Germany
Tel: +49 (0) 4161 706-0Fax: +49 (0) 4161 706-270
Claudius Peters Technologies S.A.
34 Avenue de Suisse
F-68316 Illzach
France
Tel: +33 (0) 3 89 313 300
Fax: +33 (0) 3 89 619 525
Claudius Peters (Americas) Inc.
4141 Blue Lake Circle
Dallas, Texas 75244, USA
Tel: +1 972 386 4451
Fax: +1 972 386 [email protected]
Claudius Peters (do Brasil) Ltda.
Rua Coral, 71 - Jardim do Mar
09725-650 So Bernardo do Campo
So Paulo, Brasil
Tel: +55 11 4337 4040
Fax: +55 11 4337 5017
Claudius Peters (UK) Ltd.
320 Kings Road, Reading
Berkshire, RG1 4JG, UK.
Tel: +44 (0)118 966 4555
Fax: +44 (0)118 966 9899
Claudius Peters (Ibrica) S.A.
Avenida de Amr ica, 37
1a Planta-Oficina 140
Edificio Torres Blancas
E-28002 Madrid, Spain
Tel: + 34 91 413 36 16
Fax: +34 91 519 69 56
Claudius Peters (Italiana) srl
Via Verdi, 2
I-24121 Bergamo, Italy
Tel: +39 0 35 237 196
Fax: +39 0 35 237 [email protected]
Claudius Peters (China) Ltd.
Unit A, 10/F
Two Chinachem Plaza
68 Connaught Road Central, Hong Kong
Tel: +852 2544 1848
Fax:+852 2854 0011
Branch Office:
10/F, Office Block
Hong Kong Macau Centre
No. 2 Chaoyangmen Bei Da Jie
Beijing 100027, P.R. China
Tel: +86 10 6501 3831
Fax:+86 10 6501 3803
Claudius Peters (Asia Pacific) Pte. Ltd.
25 International Business Park
#04-61 German Centre
Singapore 609916
Tel: +65 562 9100
Fax:+65 562 9109
A Lang ley Holdi ngs Co mpany
www.claudiuspeters.com
CPT 01.03 Printed in England
CALCINING . COATING
COOLING . DISPATCH . DOSING
DRY BLENDING . DRYING
GRANULATION . GRINDING
PACKAGING . PNEUMATIC CONVEYANCE
PULVERIZED FUEL SUPPLY
SILO SYSTEMS . STOCKYARD SYSTEMS
TURNKEY PROJECTS
The information contained within this brochure is deemed to be correct at the time of going
to press. Due to the policy of continued improvement, we reserve the right to change any
specification without prior notice. ERRORS & OMISSIONS EXCEPTED