REFERENCE REV
TITLE SPECIFICATION FOR HARDWARE CP_TSSPEC_075 1
DATE: APRIL 2008
PAGE: 1 OF 15
TABLE OF CONTENTS
Page
INTRODUCTION ................................................................................................................................. 3
1 SCOPE ........................................................................................................................................... 3
2 REQUIREMENTS .......................................................................................................................... 3
2.1 General .................................................................................................................................. 3
2.2 Cable Support Equipment ..................................................................................................... 3
Figure 2 – Side view of cable support section 40 x 40 .................................................................. 4
2.3 Anti Theft Equipment Dimensions ......................................................................................... 4
Table 3 – Nuts, bolts and washer dimensions .............................................................................. 6
3 Labeling and packaging......................................................................................................... 7
4 Documentation ...................................................................................................................... 7
5 Quality Assurance ................................................................................................................. 7
Annex A - Bibliography ..................................................................................................................... 8
Annex B - Revision information ....................................................................................................... 9
Annex C - Technical schedules A and B ....................................................................................... 10
Annex C - Technical schedules A and B (continued) .................................................................. 11
Annex C - Technical schedules A and B (continued) .................................................................. 12
Annex D – Stock Items .................................................................................................................... 14
Annex D – Stock Items (continued) ............................................................................................... 15
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Recommendations for corrections, additions or deletions should be addressed to the:
Technology Services Manager
City Power Johannesburg (Pty) Ltd
P O Box 38766
Booysens
2016
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INTRODUCTION
City Power utilises hardware and associated miscellaneous items during the installation of cables, switchgear and associated equipment. The implication to suppliers is that City Power will only purchase hardware, nuts and bolts that comply with the compulsory specification.
1 SCOPE
This specification covers City Power’s requirements for hardware. The items will be utilized primarily on the distribution networks.
2 REQUIREMENTS
2.1 General
All hardware shall be of an acceptable quality. Suppliers and manufacturers shall be held responsible by City Power for failures in the field.
2.2 Cable Support Equipment
The equipment is utilized to support cable trays where the mass of the cables is such that conventional tray systems would be inadequate. It is also used to mount compact switchgear in load centres.
2.2.1 Cable Support Equipment Dimensions
Cable support sections shall have a minimum wall thickness of 3mm. They shall not be capable of undue flexing throughout its length. This product is not to be confused with cable trunking of similar dimension, which lacks the necessary mechanical strength.
Cable Support Equipment Description (short)
Item number SAP number Dimensions (mm)
Cable support nut clamp spring mounted M10
1 10476 38mm height
M10 threaded hole
Cable support rod threaded M10 2 11584 1m length
M10 thread
Cable support nut clamp spring mounted M12
3 10477 40mm height
M12 threaded hole
Cable support rod threaded M12 4 10053 1m length
M12 thread
Cable support section 40 x 40 5 10051
6m length
40mm height
40mm depth
Table 1 – Cable Support Equipment dimensions
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Figure 1 – Cable support nut clamp spring mounted M10
Figure 2 – Side view of cable support section 40 x 40
2.3 Anti Theft Equipment Dimensions
Anti Theft Equipment Description (short) Item number SAP number Dimensions (mm)
7 sided anti theft brass nut with flange 6 6624 As per drawing
CP_TSDRAW_009 Sheet 4
Locking bar 7 2871 As per drawing
CP_TSDRAW_060
Bolt steel galvanised for pillarbox 8 6199 As per drawing
CP_TSDRAW_009 Sheet 4
Pillar box spanner 9 282 150 mm handle length
35 mm socket depth
Table 2 – Anti Theft Equipment dimensions
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Allen key to accommodate street light cover
35 mm deep socket to accommodate 7 sided anti theft brass nut
Figure 3 – Pillar box spanner
The pillar box spanner socket section shall be made of hardened metal at least 2 mm thick.
2.4 Wall and Floor Fixing Devices The equipment shall be supplied in robust containers. Instructions for use of the product shall be included in all containers. The instructions shall clearly state the safe loading that may be placed on the fixing device. Note: Only bolt type rawl bolts shall be utilized. The threaded rod and nut type devices are not suitable for use on the City Power network.
Wall and Floor Fixing Device Description
(short) Item number SAP number Dimensions (mm)
Wall plug S6 10 10555 Suitable for use with
8mm self tapping screw
Rawl bolt M6 11 10279 Suitable for use with
M6 bolt
Rawl bolt M10 12 5311 Suitable for use with
M10 bolt
Table 3 –Wall and Floor Fixing Device dimensions
2.5 Nuts Bolts and Washers
Nut and Bolt Description (short) Item number SAP number Dimensions (mm)
Nut and bolt M6 x 25 13 10298 25mm length
M6 thread
Nut and bolt gutter M6 x 25 14 10277 25mm length
M6 thread
Nut and bolt M8 x 30 15 10307 30mm length
M8 thread
Nut and bolt galvanised M10 x 35 16 10248 35mm length
M10 thread
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Nut and bolt M10 x 30 17 10314 30mm length
M10 thread
Nut and bolt M10 x 40 18 10315 40mm length
M10 thread
Nut and bolt M10 x 50 19 10317 50mm length
M10 thread
Nut and bolt M10 x 100 20 10321 100mm length
M10 thread
Nut and bolt M10 x 150 21 10325 150mm length
M10 thread
Nut and bolt galvanised M12 x 35 22 10247 35mm length
M12 thread
Nut and bolt galvanised M12 x 40 23 10123 40mm length
M12 thread
Nut and bolt M12 x 40 24 10333 40mm length
M12 thread
Nut and bolt M12 x 75 25 10336 75mm length
M12 thread
Washer flat M12 26 10249 M12 clearance hole
Washer spring M12 27 10851 M12 clearance hole
Washer flat M10 28 10836 M10 clearance hole
Washer spring M10 29 10849 M10 clearance hole
Washer flat M8 30 10840 M8 clearance hole
Washer spring M8 31 10848 M8 clearance hole
Washer flat M6 32 10411 M6 clearance hole
Washer spring M6 33 10847 M6 clearance hole
Table 3 – Nuts, bolts and washer dimensions
2.6 Screws
Miscellaneous Items Description (short) Item number SAP number Dimensions (mm)
Screw pk self tap pk 6x12 34 10781 12mm length
Screw pk self tap pk 6x20 35 10782 20mm length
Screw pk self tap 6x25 36 10783 25mm length
Screw pk self tap 8x20 37 10780 20mm length
Screw pk self tap 8x25 38 10592 25mm length
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2.7 Miscellaneous Items
Miscellaneous Items Description (short) Item number SAP number Dimensions (mm)
Clamp U M12 with brass insert 39 6222 M12 clearance U
Self adhesive PVC cable tie holder 35mm x 25mm
40 1471
35mm length
25mm width
Suitable for use with cable ties up to 5mm
wide
Binding Wire 41 7294 .71 mm
Rod threaded M6 42 1621 1m length
M6 thread
Jointers cotton wax impregnated 43 2151 1x 1000m roll
3 Labeling and packaging
3.1 Packaging shall prevent damage or deterioration of the product during transport, handling and storage.
3.2 The container shall be labelled with the contract number, City Power SAP number, supplier name, and basic product details.
4 Documentation
4.1 Full technical and descriptive details, relating to all the items offered in this enquiry, shall be submitted so the offer can be fully evaluated.
4.2 The information shall include:
a) Company history
b) Business address
c) Contact person and details
d) Product catalogue
4.3 City Power reserves the right to request samples of items for evaluation purposes.
5 Quality Assurance
A quality management system shall be set up in order to assure the quality of the hardware during design, development, production, installation and maintenance. Guidance on the requirements for a quality management system may be found in the following standards: SANS (or SABS ISO) 9000, 9001 and 9004. The details shall be subject to agreement between the purchaser and supplier.
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Annex B - Revision information
DATE REV. NO. NOTES
April 2006 0 First issue
April 2008 1 Second issue
Addition of item 43 - Jointers cotton wax impregnated
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Annex C - Technical schedules A and B
Schedule A: Purchaser's specific requirements Schedule B: Guarantees and technical particulars of equipment offered
Item Subclause of CP_TSSPEC_075
Description Schedule A Schedule B
1 2.2.1 Cable support nut clamp spring mounted M10 dimensions compliant with specification
Yes
2 2.2.1 Cable support rod threaded M10 dimensions compliant with specification
Yes
3 2.2.1 Cable support nut clamp spring mounted M12 dimensions compliant with specification
Yes
4 2.2.1 Cable support rod threaded M12 dimensions compliant with specification
Yes
5 2.2.1 Cable support section 40 x 40 dimensions compliant with specification
Yes
6 2.3 7 sided anti theft brass nut with flange dimensions compliant with specification
Yes
7 2.3 Locking bar dimensions compliant with specification
Yes
8 2.3 Bolt steel galvanised for pillarbox dimensions compliant with specification
Yes
9 2.3 Pillar box spanner dimensions compliant with specification
Yes
10 2.4 Wall plug S6 dimensions compliant with specification
Yes
11 2.4 Rawl bolt M6 dimensions compliant with specification
Yes
12 2.4 Rawl bolt M10 dimensions compliant with specification
Yes
13 2.5 Nut and bolt M6 x 25 dimensions compliant with specification
Yes
14 2.5 Nut and bolt gutter M6 x 25 dimensions compliant with specification
Yes
Tender Number: _________________________________________________________________
Tenderer’s Authorised Signatory: _________________________________ __________________
Name in block letters Signature
Full name of company: _____________________________________________________________
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Annex C - Technical schedules A and B (continued)
Schedule A: Purchaser's specific requirements Schedule B: Guarantees and technical particulars of equipment offered
Item Subclause of CP_TSSPEC_075
Description Schedule A Schedule B
15 2.5 Nut and bolt M8 x 30 dimensions compliant with specification
Yes
16 2.5 Nut and bolt galvanised M10 x 35 dimensions compliant with specification
Yes
17 2.5 Nut and bolt M10 x 30 dimensions compliant with specification
Yes
18 2.5 Nut and bolt M10 x 40 dimensions compliant with specification
Yes
19 2.5 Nut and bolt M10 x 50 dimensions compliant with specification
Yes
20 2.5 Nut and bolt M10 x 100 dimensions compliant with specification
Yes
21 2.5 Nut and bolt M10 x 150 dimensions compliant with specification
Yes
22 2.5 Nut and bolt galvanised M12 x 35 dimensions compliant with specification
Yes
23 2.5 Nut and bolt galvanised M12 x 40 dimensions compliant with specification
Yes
24 2.5 Nut and bolt M12 x 40 dimensions compliant with specification
Yes
25 2.5 Nut and bolt M12 x 75 dimensions compliant with specification
Yes
26 2.5 Washer flat M12 dimensions compliant with specification
Yes
27 2.5 Washer spring M12 dimensions compliant with specification
Yes
28 2.5 Washer flat M10 dimensions compliant with specification
Yes
29 2.5 Washer spring M10 dimensions compliant with specification
Yes
30 2.5 Washer flat M8 dimensions compliant with specification
Yes
Tender Number: _________________________________________________________________
Tenderer’s Authorised Signatory: _________________________________ __________________
Name in block letters Signature
Full name of company: _____________________________________________________________
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Annex C - Technical schedules A and B (continued)
Schedule A: Purchaser's specific requirements Schedule B: Guarantees and technical particulars of equipment offered
Item Subclause of CP_TSSPEC_075
Description Schedule A Schedule B
31 2.5 Washer spring M8 dimensions compliant with specification
Yes
32 2.5 Washer flat M6 dimensions compliant with specification
Yes
33 2.5 Washer spring M6 dimensions compliant with specification
Yes
34 2.6 Screw self tap pk 6x12 Yes
35 2.6 Screw self tap pk 6x20 Yes
36 2.6 Screw self tap pk 6x25 Yes
37 2.6 Screw self tap pk 8x20 Yes
38 2.6 Screw self tap pk 8x25 Yes
39 2.7 Clamp U M12 with brass insert dimensions compliant with specification
Yes
40 2.7 Self adhesive PVC cable tie holder 35mm x 25mm compliant with specification
Yes
41 2.7 Binding Wire compliant with specification Yes
42 2.7 Rod threaded M6 dimensions compliant with specification
Yes
43 2.7 Jointers cotton wax impregnated Yes
Tender Number: _________________________________________________________________
Tenderer’s Authorised Signatory: _________________________________ __________________
Name in block letters Signature
Full name of company: _____________________________________________________________
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Technical schedules A and B
Deviation schedule
Any deviations offered to this specification shall be listed below with reasons for deviation. In addition, evidence shall be provided that the proposed deviation will at least be more cost-effective than that specified by City Power.
Item Subclause of CP_TSSPEC_075
Proposed deviation
Tender Number: _________________________________________________________________
Tenderer’s Authorised Signatory: _________________________________ __________________
Name in block letters Signature
Full name of company: _____________________________________________________________
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Annex D – Stock Items
Material Group: Hardware
Item SAPNo. SAP Short Description SAP Long Description
1 10476 Cable support nut clamp spring mounted M10
Cable support nut clamp spring mounted M10 CP_TSSPEC_075
2 11584 Cable support rod threaded M10 Cable support rod threaded M10 CP_TSSPEC_075
3 10477 Cable support nut clamp spring mounted M12
Cable support nut clamp spring mounted M12 CP_TSSPEC_075
4 10053 Cable support rod threaded M12 Cable support rod threaded M12 CP_TSSPEC_075
5 10051 Cable support section 40 x 40 Cable support section 40 x 40 CP_TSSPEC_075
6 6624 7 sided anti theft brass nut with flange
7 sided anti theft brass nut with flange CP_TSSPEC_075
7 2871 Locking bar Locking bar CP_TSSPEC_075 according to CP_TSDRAW_060
8 6199 Bolt steel galvanised for pillarbox Bolt steel galvanised for pillarbox CP_TSSPEC_075
9 282 Pillarbox spanner Pillarbox spanner CP_TSSPEC_075
10 10555 Wall plug S6 Wall plug S6 CP_TSSPEC_075
11 10279 Rawl bolt M6 Rawl bolt M6 CP_TSSPEC_075
12 5311 Rawl bolt M10 Rawl bolt M10 CP_TSSPEC_075
13 10298 Nut and bolt M6 x 25 Nut and bolt M6 x 25 CP_TSSPEC_075
14 10277 Nut and bolt gutter M6 x 25 Nut and bolt gutter M6 x 25 CP_TSSPEC_075
15 10307 Nut and bolt M8 x 30 Nut and bolt M8 x 30 CP_TSSPEC_075
16 10248 Nut and bolt galvanised M10 x 35 Nut and bolt galvanised M10 x 35 CP_TSSPEC_075
17 10314 Nut and bolt M10 x 30 Nut and bolt M10 x 30 CP_TSSPEC_075
18 10315 Nut and bolt M10 x 40 Nut and bolt M10 x 40 CP_TSSPEC_075
19 10317 Nut and bolt M10 x 50 Nut and bolt M10 x 50 CP_TSSPEC_075
20 10321 Nut and bolt M10 x 100 Nut and bolt M10 x 100 CP_TSSPEC_075
21 10325 Nut and bolt M10 x 150 Nut and bolt M10 x 150 CP_TSSPEC_075
22 10247 Nut and bolt galvanised M12 x 35 Nut and bolt galvanised M12 x 35 CP_TSSPEC_075
23 10123 Nut and bolt galvanised M12 x 40 Nut and bolt galvanised M12 x 40 CP_TSSPEC_075
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Annex D – Stock Items (continued)
Material Group: Hardware
24 10333 Nut and bolt M12 x 40 Nut and bolt M12 x 40 CP_TSSPEC_075
25 10336 Nut and bolt M12 x 75 Nut and bolt M12 x 75 CP_TSSPEC_075
26 10249 Washer flat M12 Washer flat M12 CP_TSSPEC_075
27 10851 Washer spring M12 Washer spring M12 CP_TSSPEC_075
28 10836 Washer flat M10 Washer flat M10 CP_TSSPEC_075
29 10849 Washer spring M10 Washer spring M10 CP_TSSPEC_075
30 10840 Washer flat M8 Washer flat M8 CP_TSSPEC_075
31 10848 Washer spring M8 Washer spring M8 CP_TSSPEC_075
32 10411 Washer flat M6 Washer flat M6 CP_TSSPEC_075
33 10847 Washer spring M6 Washer spring M6 CP_TSSPEC_075
34 10781 Screw self tap pk 6x12 Screw packet 6x12mm CP_TSSPEC_075
35 10782 Screw self tap pk 6x20 Screw self tap packet 6x20mm CP_TSSPEC_075
36 10783 Screw self tap pk 6x25 Screw self tap packet 6x25mm CP_TSSPEC_075
37 10780 Screw self tap pk 8x20 Screw self tap packet 8x20mm CP_TSSPEC_075
38 10592 Screw self tap pk 8x25 Screw self tap packet 8x25mm CP_TSSPEC_075
39 6222 Clamp U M12 with brass insert Clamp U M12 with brass insert CP_TSSPEC_075
40 1471 Self adhesive PVC cable tie holder 35mm x 25mm
Self adhesive PVC cable tie holder 35mm x 25mm CP_TSSPEC_075
41 7294 Binding Wire Binding Wire CP_TSSPEC_075
42 1621 Rod threaded M6 Rod threaded M6 CP_TSSPEC_075
43 2151 Jointers cotton wax impregnated Jointers cotton wax impregnated CP_TSSPEC_075