Craftsman planer molder 351 Operators Manual

Operator's Manual

CRRFTSMRN121_"PLANER/MOLDER

Model No.351.233831

CAUTION: Read and followall Safety Rules and OperatingInstructions before First Useof this Product.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

8507.02 Draft (08/10/97)

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Warranty.................................. 2Safety Rules .............................. 2-3Assembly ................................. 3Installation ............................... 3-5Operation ............................... 5-12Maintenance .............................. 12Troubleshooting ............................ 13Parts Illustration and List .................. 14-19EspaSol ............................... 20-31

FULL ONE YEAR WARRANTY ONCRAFTSMAN 121/="PLANER/MOLDERIf this Craftsman Planer/Molder fails due to a defect inmaterial or workmanship within one year from the dateof purchase, contact the nearest Sears in-home majorbrand repair service in the United States, and Sears willrepair it, free of charge.If this planer/molder is used for commercial or rentalpurposes, this warranty will apply for 90 days from thedate of purchase.This warranty applies only while the product is in theUnited States. This warranty gives you specific legalrightsand you may also have other rightswhich varyfrom state to state.Seam, Roebuck and Co., Dept. 817WA, HoffmanEstates, IL 60179

WARNING: For your own safety, read all of theinstructionsand precautionsbefore operatingtool.CAUTION: Always followproper operatingproceduresas defined in this manual even if you are familiar withuse of this or similartools. Remember that being care-less for even a fraction of a second can result in severepersonal injury.BE PREPARED FOR JOB Wear proper apparel. Do not wear loose clothing,

gloves, neckties, rings,bracelets or other jewelrywhich may get caught in movingparts of machine.

Wear protectivehair covering to contain long hair. Wear safety shoes with non-slipsoles. Wear safetyglasses complyingwith United States

ANSI Z87.1. Everyday glasses have only impactresistantlenses.They are NOT safetyglasses.

Wear face mask or dust mask if operation is dusty. Be alert and think clearly.Never operate power tools

when tired, intoxicatedor when taking medicationsthat cause drowsiness.

PREPARE WORK AREA FOR JOBKeep work area clean. Cluttered work areas inviteaccidents.Do not use power tools in dangerousenvironments.Do not use power tools in damp or wet locations.Donot expose power tools to rein.

Work area should be properlylighted. Proper electrical receptacle should be available for

tool.Three prong plug should be pluggeddirectlyinto properlygrounded,three-prong receptacle.

Extensioncords should have a groundingprong andthe three wires of the extensioncord should be ofthe correct gauge.

Keep visitorsat a safe distance from work area. Keep childrenout of workplace.Make Workshopchild-

proof.Use padlocks,masterswitchesor removeswitchkeysto preventany unintentionaluse of power tools.

TOOL SHOULD BE MAINTAINED Always unplug tool prior to inspection. Consult manual for specific maintainingand adjust-

ing procedures. Keep tool lubricated and clean for safest operation. Remove adjusting tools. Form habit of checking to

see that adjusting tools are removed before switch-ing machine on.

Keep all parts in working order. Check to determinethat the guard or other parts will operate properlyand perform their intended function.

Check for damaged parts. Check for alignment ofmoving parts, binding, breakage, mounting and anyother condition that may affecta tool's operation.

A guard or other part that is damaged should beproperly repaired or replaced. Do not performmakeshift repairs. (Use parts list providedto orderreplacement parts.)

KNOW HOW TO USE TOOL Use right tool forjob. Do not force tool or attachment

to do a job for which it was not designed.i Disconnecttool when changingblades. Avoidaccidental start-up. Make sure that_theswitch

is inthe "off"positionbefore pluggingin. = Do not force tool. It willwork most efficientlyat the

rate for which it was designed. Keep hands away from movingparts'_nd Cutting

surfaces.Never leave tool running unattended.Turn the poweroff and do not leave tool until it comes to a completestop.Do not overreach. Keep proper footingand balance.Never standon tool.Seriousinjurycouk:loccurif tool istippedor if blade is unintentionallycon__cted.Knowyour tool.Learn the tool's operation, applica-tion and specificlimitations.

2


Use recommended accessories (refer to page 17).Use of improperaccessories may cause riskofinjury to persons.

Handle workpiece correctly.Protect hands from pos-sible injury.

Turn machine off if it jams. Knife or bit jams when itdigs too deeply into workpiece. (Motor force keeps itstuck in the work.)

Always keep drive, cutterheed and knife guards inplace and in proper operating condition.

Feed work into knifeor cutter against directionofrotation.

CAUTION: Think safety! Safety is a combinationofoperator common sense and alertness at all timeswhen tool is being used.WARNING: Do not attempt to operate tool until it iscompletely assembled accordingto the instructions.

Refer to Figures 15 and 16, pages 16 and 18.The planer/molder is shipped assembled except for thehandwheel and handle (Figure 16, Key Nos. 22 and 24).INSTALL HANDWHEEL AND HANDLERefer to Figure 16, page 18. Handwheel (Key No. 22) must be installed to the left

side of the planer/molder. Align handle (Key No. 24) with the hole on the rim of

the handwheel. Insert handle screw (Key No. 23) into handle and

tighten to secure. Slide handwheel onto crank elevation screw (Key

No. 19) so that the spring pin (Key No. 21) on thecrank elevation screw is positionedbetween thegroovein the handwheel.

REMOVE CAPSRefer to Figure 15, page 16.The planer/molder is shipped with caps (Key No. 13) onthe threaded shafts (Key No. 11) to avoid damage toshafts during shipping and handling. Unscrew and remove caps beforeturning the tool on. Save caps for future use.MOUNT PLANER TO WORK SURFACERefer to Figure 1. Planer is designed to be portable so it can be moved

to job site, butshould be mounted to stable, levelbench or table. See Recommended Accessories,page 17.

MOUNTING INSTRUCTIONS FOROPTIONAL STAND MODEL 22250Refer to Figure 1.

Material List x 15 x 22" particleboard (not supplied) Four 1A-20x 1" Bolts withwashers and nuts (not

supplied) for mountingboard to Multi-PurposeStand. Four8-1.25 x 30mm boltswith washers (supplied

with planer/molder) for mountingplaner/molder toboard.

A mounting board is needed when mou_tingplaner/molder to Sears Multi-Purpose Stand Model22250. The mounting board is made from " thick ply-wood or particle board. Cut and drill the board using drawing: The 10" diam-

eter hole in the center is used for ventilationonly. Secure the mounting board to the stand top first,

using four " bolts, washers and nuts (not provided).be sure board is centered on stand top and boltedsecurely.

Mount the planer/molderto the mountingboardusing the four 8-1.25 x 30mm bolts withwashers.Thread the bolts throughthe mountingboard andinto the base casting from underneath the board.

1Figure I - Mount Planer/Molder to Optional Multi-PurposeStand Model No, 22250

POWER SOURCEWARNING: Do notconnect planer/molderto the powersource untilall assembly steps have been completed.The motor Is designed for operation on the voltage andfrequency specified.Normal loads will be handled safe-ly on voltages not more than 10% abeve or below spec-ified voltage. Running the unit on voltages which are notwithin range may cause overheatingand motor burn-out. Heavy loads require that voltage at motor terminalsbe no less than the voltage specifiedon nameplate. Power supplyto the motor is controlledby a rocker

switch. Removing the rocker switchwill lockthe unitand prevent unauthorized use.

3


GROUNDINGINSTRUCTIONSWARNING: Improper connectionof equipmentgrounding conductorcan result in the risk of electricalshock. Equipment should be grounded while in use toprotect operator from electricalshock. Check with a qualified electrician if grounding

instructions are not understood or if in doubt as towhether the tool is properly grounded.

This tool is equipped with an approved cord rated at150V and e 3-prong grounding type plug (see Figure2) for your protection against shock hazards.

Grounding plug should be plugged directly into aproperly installed and grounded 3-prong grounding-type receptacle, as shown (see Figure 2).

Properly Grounded Outlet

Grounding Prong

3-Prong Plug__

Figure 2 - 3-Prong Receptacle Do not remove or alter grounding prong in any man-

ner. In the event of a malfunction or breakdown,grounding provides a path of least resistance forelectrical shock.

WARNING: Do not permit fingers to touch the termi-nals of plug when installingor removingfrom outlet. Plug must be plugged into matchingoutlet that is

properly installed and grounded in accordance withall local codes and ordinancesDo not modify plugprovided. If it will not fit in outlet, have proper outletinstalled by a qualified electrician.

Inspect tool cords periodically,and if damaged, haverepaired by an authorized service facility.

Green (or green and yellow) conductor in cord is thegrounding wire. If repair or replacement of the elec-tric cord or plug is necessary, do not connect thegreen (or green and yellow) wire to a live terminal.

Where a 2-prong wall receptacle is encountered, itmust be replaced with a propedy grounded 3-prongreceptacle installed in accordance with NationalElectric Code and local codes and ordinances.

WARNING: This work should be performed by a quali-fied electrician.

Make SureGroundingLug

i=======_ThisIsc n.ooTo A Fm_

2-ProngReceptacleFigure 3 - 2-Prong Remeptade with Adapter

A temporary 3-prong to 2-prong groundingadapter (seeFigure 3) is available for connectingplugs to a two poleoutlet if it is properlygrounded. Do not use a 3-prong to 2-prong groundingadapter

unless permittedby local and national codes andordinances. (A 3-prong to 2-prong groundingadapteris not permitted in Canada)

Where a 3-prong to 2-prong groundingadapter is per-mitted, the rigidgreen tab or terminal on the side of theadapter must be securely connected to a permanentelectrical groundsuch as a properly grounded waterpipe, a properlygrounded outlet box or a properlygrounded wire system. Many coverplate screws,water pipes and outlet

boxesare not properly grounded.To ensure properground, groundingmeans must be tested by a quali-fied electrician.

EXTENSION CORDS The use of any extensioncord will cause'some drop

in voltage and lossof power. Wires of the extension cord must be of sufficientsize

to carry the currentand maintain adequate voltage. The minimum extensioncord wire size is A.W.G.14.

Do not use extensioncords over 25 ft. Ioqg. Use only 3-wire extensioncords having 3-prong

groundingtype plugsand 3-pole receptacles whichaccept the tool plug.

If the extensioncord is worn, cut or damaged in anyway, replace it immediately.

MOTORThe 12" planer/molder is suppliedwith a a2 HPmotor and wiring installed.The 120 Volt AC universal motor has the followingspecifications:Horsepower (Maximum Developed) ............ 2Voltage ................................. 120Amperes ................................. 15Hertz..................................... 60Phase ................................ SingleRPM ............................. ; ..... 4500

ELECTRICAL CONNECTIONSWARNING; Make sure unit is off and disconnectedfrom power source before inspectingany wil:ing.The motor is installedand wiring connected:asillustrat-ed in the wiring schematic (see Figure 4).The motor Is assembled with an approved three con-ductorcord to be used on 120 vo ts as indicated. Thepower supplyto the motor is controlled by adoublepole lockingrocker switch.The power lines are inserted directlyonto the switch.The green ground line must remain securely fastenedto the frame to properly protect against electrical shock.

4


Switch

CircuitBreaker

Figure 4 - Wiring Schematic

Removing the rocker switchwill lock the unit andprevent unauthorized use.

A manual reset overload protector is installed in linewith the power supply to the motor. If the planer/molderis overloaded, the protector will break the circuit.If the breaker is tripped, turn the planer/molder "off" andreset the circuitby pressing the button.

Refer to Figures 5- 16.

DESCRIPTIONSears 12" planer/molder finishes rough-cut lumbertosize and planes soft and hardwoods up to 5" thick and121/="wide. Produces decorative designs includingfur-niture moldings, baseboards, casings, picture frames,tongue and groove, glue joints, rabettingand muchmore. Wood feeds into three-blade cutterhead byadjustable rubber in-feed/out-feed rollers.Large 12" x19" cast irontable has precisionground steel columnsfor smooth feeding of the workpiece and reducingvibra-tion. Motor has overload protectionand is enclosed inthe base of the machine, away from wood chips anddust. The gearbox offers two speeds; 26 ft/min, for fastplaning, and 13 f!Jminfor smooth finish molding. Thetool comes with anti-kickback mechanism for addedsafety, and built-incarrying handles.

OPERATION SAFETY RULESWARNING: Operation of any power tool can result inforeign objects being thrown into eyes which can resultin severe eye damage. Always wear safety gogglescomplyingwith United States ANSi Z87.1 (shown onpackage) before commencing power tool operation.CAUTION: Always observe the following safety pre-cautions: Know general power tool safety. Make sure all pre-

cautions are understood (see pages 2, 3 and 5). Whenever adjusting or replacing any parts on

planer/molder, turn switch off and remove plug frompower source.

Make sure all guards are properlyattached andsecurely fastened.

Make sure all movingpartsare free from interference. Always wear eye protectionor face shield. Make sure Imlves are aligned and propedy attached

to utterhead.

Do not plug in planer/molder unless switch is in "off"position.After turningswitchon, allow planer/molderto come to full speed before operating.

Do not attempt to performan abnormal or little usedoperationwithout studyand the use of adequate jigs,fixtures and the like.

Keep hands clear of all movingparts. Do not force cut. Slowing or stalling willoverheat

motor.Allow automaticfeed to function properly. Use quality lumber. Blades last longer and cuts are

smoother with good qualitywood. Do not plane material shorterthan 14", narrower

than 3A",wider than 12Y="or thinner than ". Never make planing cut deeper than _,_". Maintain the proper relationshipsof infeed and out-

feed table surfaces and cutterhead knife path. Do not back the work toward the infeed table. Take precautions against kickback.DO not permit

anyone to stand or cross in line of cuttarhead's rota-tion. Kickback or throwndebris will travel in thisdirection.

Turn switchoff and disconnectpower whenever plan-er/molder is not in use.

Replace or sharpen knivesas they become dam-aged or dull.

Keep planer/molder maintained. Followmaintenanceinstructions(see page 12).

DEPTH OF CUT Thickness planing refersto the sizing Oflumber to a

desired thickness while creating a level surface par-allel to the opposite side of the board.

Quality of thicknessplaning dependson the opere-tor'sjudgement about the depth of cut. Depth of cutdepends on the width,hardness, dampness, graindirectionand grain structureof the wood.

Maximum thickness of wood which can be removedin one pass is _" forplaning operations.For opti-mum planingperformance,the depth of cut shouldbe less than _,4,-.

Board should be planed with shallowcuts until thework has a level side. Once level surlace has beencreated, flip the lumber and create parallel sides.Plane alternate sides until the desired thickness isobtained.

When half of total depth of cut is taken from eachside, the board will have a uniform moisturecontentand additional drying will not cause it to warp.

Depth of cut should be shallowerwhen work is wider. When planing hardwood, take lightct_tsor plane the

wood in thin widths. Make test cut when working with a new type of

board or different kind of operation. Check accuracy of test cut prior to workingon fin-

ished product.

5


ADJUSTINGTHE DEPTHOF CUTRefer to Figure 16, page 18.Board thickness which the planer/molderwill produce isindicated by either scale (Key No. 4) on the side.Thickness is adjusted by rotating the handwheel (KeyNo. 22) clockwise to raise the knife height.To reduce the knife height, rotata the handwheel coun-terclockwise. Do notset knife below %2". Do not plane a board

which is less than a 1,_,thick. Knife heightwill be moved 1Ae"with every complete

revolutionof the handwheel.Make a test cut on a piece of wood and measure thethickness produced.The planer/molder will produce uneven depth of cut(tapered cut) ifthe cutterhead is not parallel with the table.To restore parallelism of the cutterhead with the table: Clamp a vise plier on the left side of the shaft (Key

No. 6) next to the bevel gear (Key. No. 10). Loosen set screws (Key No. 51) and disengage right

bevel gear (Key No. 10) on the elevation screw (KeyNo. 18).

Slowly rotate handwheel to raise or lower the table.Rotate clockwise to raise table, counterclockwise tolower table. Table will be moved by .004" with everyturn of the beveled gear by one tooth.

After moving table the required distance, make surebeveled gears (Key Nos. 10 and 12) are engagedand secured with set screws.

Release and remove the vise plier Make a test cut to make sure the adjustment was

appropriate. Add grease to bevel gears if necessary.When the depth of cut adjustment is operating correctly,loosen the pan head screw (Key. No. 28) and set theindicator(Key No. 29) to show the thickness produced.Make sure that the indicator is positionedcorrectly.

TABLE HEIGHT ADJUSTMENTRefer to Figure 16, page 18. The depth of cut of the planer/molder is adjusted by

raising or loweringthe table. Rotate the handwheel (Key No. 22) to raise or lower

the table to the desired position. The scale and indicator(Key Nos. 4 and 29) can be

used when adjusting the table height.FEED RATE ADJUSTMENTRefer to Figures 5 and 15, pages 6 and 16.The planer/molder has a 2-speed gearboxthat feedsthe workplace at 13 feet per minute (FPM) for improvedsurfacefinish when moldingor planingand 26 FPM forfester planing. Be sureto unplugthe planer/mctderfrom powersource

and turnplaner/molderOFF beforeadjustingthe feedrate.

Remove the socket head bolt (Figure 15, Key No.33) that secures the gearboxcover (Figure 15, KeyNo. 35), remove the gearbox cover. See Figure 5 forthe proper location of the gears.

Figure 5 - Gear Chart

26 FPM

- 30T

-_i]

The planer/molder is assembled with the gears for 13FPM. Both planingand moldingcan be done at this set-up. For the increased feed rate -- 26 FPM, the gearshave to be changed. Gears for 26 FPM are in the hard-ware bag.To change gears: Loosen and remove nyloninsert Iocknutsi(Figure15,

Key No. 28). Slide two screwdrivers,one on either side of the 40T

moldinggear (Figure 15, Key No. 31). Gently push the screwdriversand slide g_ar off the

gear shaft (Figure 15, Key No. 29). Leave the key (Figure15, KeyNo. 27) inthe gear shaft. Removethe 21T moldinggear (Figure 15, Key No. 26). Positionthe gears for 26 FPM on the gea'rshaft,

aligningthe keyway. Gently push it into place. Replace and tighten nylon insert IocknutsV-BELT ADJUSTMENTRefer to Figures 14, 15 and 16, pages 14, 16 and 18.Inadequate tension in the V-Belt (Figure 15, Key No. 54)will cause the belt to slip from the motor pulley(Figure14, Key No. 9) or ddve pulley (Figure 15, Key No. 53).Toadjust V-Belt tension: Loosen and remove four socket head bolts (Figure

16, Key No. 5) on cover (Figure 16, Key No. 2) Remove cover. Loosen two sockethead bolts (Figure 16, ,KeyNo. 48)

thatgo through the tensionplate(Figure16,gay No.39). Tighten two sockethead bolts (Figure 16, Key No.

48) that go intothe indenton tensionplate to tensionbelt. Belt is tensioned properlywhen moderate fingerpressure applied to the midpointof belt produces _"deflection.

Tighten two sockethead bolts (Figure 16, Key No. 48)that gothroughthe tensionplate.

Replace coverand tightenfour bolts (Figure 16, KeyNos. 2 and 5).

6


WOODGRAINFor an improved surface finish with minimal tearout,always plane or mold the workpiece with the grain. Theworkpiece should be fed into the planer/molder so thatthe knives or bits are traveling with the grain as the cut-ters finish the cut. The grain should be angled uptoward the rear of the workpiece as it is fed into thepLaner/molder.

PLANINGWARNING: Always turn the planer/molder off and dis-connect it from the power source whenever knife coveris removed. Never operate planer/molder without theknife cover properly secured.The planer/molder is supplied with planing blades mount-ed in the cutterheedand the infeed and outfeed rollersadjusted to the correct height. The planer/molder is capa-ble of working at two different feed rates. Feed rate refersto rate at which lumber travels through planer/molder.Planing can be done at 13 FPM for an improved surfacefinish or 26 FPM for faster planing (see Feed RateAdjustment). Adjust the table height to produce the depth of cut

desired. Stand to side which the handwheel was attached. Lift edge to infeed side of the table by grasping

edges of board at approximately middleof length. Boards longer than 24" should have additional sup-

port from free standing material stands. Position the workpiece with the face to be planed on

top. Gently slide the workpiece into the infeed side of the

planer/molder until the infeed roller begins toadvance the workpiece.

Let go of the workpiece and allow automatic feed toadvance the workpiece.

Do not push/pull on workpiece. Move to the rear and receive planed lumber by

grasping it in same manner as it was fed.CAUTION: Do not stand directly in line with front orrear of planer/molder. Do not grasp any portion of board which has not

gone past out-feed roller. Repeat this operation on all boards which need to be

same thickness.

AVOIDING SNIPESurface that the planer/molder will produce will besmootherif shallower depth of cut is used. Snipe refersto a depressionat either end of board caused by anuneven force on cutterhead when work is entering orleaving planer. Snipe will occur when boards are notsupported properlyor when only one feed roller is incontactwith work at beginningor end of cuLTo avoidsnipe: Gently push the board up while feeding the work

until the outfeed roller starts advancing It.

Move to the rear and receive planed board by gentlypushing it up when the infeed rollerlooses contactwith the board.

When planing more than one board of the samethickness, butt boards togetherto avoid snipe.

KNIFE HEIGHT ADJUSTMENTRefer to Figures 6 and 15, pages 7 and 16.WARNING: Disconnect planer/molderfrom the powersource and turn the planer/molderOFF before attempt-ing to adjust or replacethe cuttingbitsor knives,or per-forming any adjustment or maintenanceto theplaner/molder.A knife height gauge is provided for use when replacingor adjusting the planingknives (Key No. 40). Unplugthe planer/molderand turn it OFF. Remove the knifecover (Key No. 4) Loosen all the set screws (Key No. 42) on all of the

gibs (Key Nos.41 and 43) in all 3 cutterhead slots. Using the brass punch, tap all the gibs down into the

cutterhead slot. Make sure the gibs are loose and can be moved. Remove the old knives, all gibs and spacers (Key

No. 44). Make sure the cutterhead slots and gibs are clean. Install the new planer knives and replace gibs and

spacers. Tighten the gib set screws only enough to holdthe

gibs and knivesin position. Make sure there is no gap between the gibs,and the

spacers are in place. Place the knife heightgauge on one end of the knife

and adjust the jack screw untilthe knife just contactsthe tab in the middle of the gauge (see Figure 6).

Adjust both ends of all three knives in a similar man-ner untilall of the knivesare at the same height.

Tighten the gibs slowly,movingfrom one cutterheadslot to the next, until all three knivesand all gibs aretight and secure.

NOTE: The knivesmay creep up as the:gibsare tight-ened. Lightlytap on kniveswith a piece of hardwoodtopositionknivesagainst jack screws if needed.Knife Height Gauge

Tab_ Knife

Figure 6 - Knife HeightGsuge

7


POSITIONTHE CHIPBREAKERRefer to Figure 15, page 16.The chipbreaker (Key No. 2) is used to help removewood chips from the cutter bitsand kniveswhile planingor molding. Adjustthe chipbreaker every time the cut-ting tools are changed or adjusted.The chipbreakershould be positionedas closeto thecutterheadas possiblewithoutcontactingthe cutter bitsor knives. Loosen the three hex head bolts (Key No. 3)that hold the chip breaker and position it as close to thecutterhead as possible, rotate the cutterhead by hand toensure that there is no interference with the chipbreaker.Secure the chip breaker by tightening the three hex headbolts. Replace and secure knife cover.

MOLDINGMolding, also known as miliworkor trim, can be definedas a strip of wood milled with a plain or decorative sur-face which is continuousthroughout its length. To get superior molding finish, workpiece must be

planed and presized prior to molding.Always presizethe workpiece to '/_,"of the final thicknessprior tomolding.

Certain moldingprofiles require outer edge clean-up.When usingsuch profilesthe workpiece must be pre-sized to " larger than the final width.This will allow ',_,"for clean-up on either side.Certain molding profilescut only the edge of the work-piece. When using such profilesworkpiece must be pre-sized to the same width as the final width.

INSTALLING CUTTER BITSRefer to Figures 7, 8 and 15, pages 8, 9 and 16.NOTE: The cutter bits arc mounted in the center of thecutter head (Figure 15, Key No. 39) usingthe 2" bit gibs(Figure 15, Key No. 43) provided.The cutter bits andthe planing blades (Figure 15, Key No. 40) are mountedin the cutterhead at the same time so that planing andmoldingoperations can be done with the same set-up.The knife setting gauge (see Figure 7) is used whenmountingthree piece moldingbitsin the planer/moldercutterhead.The gauge alignsthe bits inthe cutterheadso that all three bitscut the workpiece in the same posi-tion providingprecise cuts and improvedsurface finish.

Turn the planer/molder off and unplug theplaner/molder from the power source.

Remove the knife cover and chip deflector (Figure15, Key Nos. 4 and 6).

Using the 6mm socket head bolt (Figure 15, Key No.5) used to mount the knife cover, mount the knifesetting gauge to the top of the planer/molder asshown in Figure 7.

Position the knife setting gauge so that the moldingbits are positioned in cutterhead as required. Tightenthe 6mm socket head bolt.

Loosen two set screws (Figure 15, Key No. 42) onthe 2" bit gib (Figure 15, Key No. 43) located in thecenter of the cutterhead.

Use the brass punch in the hardware bag to gentlytap the gib down into the cutterhead slot.

Tap untilthe gib is loose and can be moved. Remove the 1" spacers (Figure 15, Key No.44) as

needed. Be sure the cutterhead slot and gibs arc clean and

free of any dirt, grease, chips or burrs. Place the cutter bits in the cutterhead slo! in place of

the spacers. Insert the first cutter bit to be mounted between the

bit gib and planer knife. Slide the cutter bit against edge of the cutter bit set-

ting gauge and tightenthe cutter bit/bitgib combina-tion in the cutterhead.To mount more than one cutter bit in each cutter-head slot, for example, tongue and groovecutter bits(23302), additional set of three bit gibs is i'equired.Use replacement parts list,page 17, Key No. 43 toorder.

Remove one or both cutterhead gibs (Figure 15, KeyNo. 41) as needed after looseningthe set screws(Figure 15, Key No. 42) and tapping gibs down.

Place the bit gib in the cutterheed slot at the desiredposition.

insert the cutter bit between the bit gib and planerknife, and tightencutter bit]bitgib combination.

Rotate the outterhead and mount the remainingcut-ter bits usingthe knifesetting gauge to align bits.

Be sure all bits and gibs are tight and secure. Remove the knife setting gauge and replace the

knifecoverand chip deflector.WARNING: Never operate planer/molder withoutknifecover and chip deflectorproperly mounted.CAUTION: In order to prevent damage to cUtterhead,caution must be exercisedwhen mountinggibs in thecutterhead slots.

Figure 7 - Installing Cutter Bits and Knife Setttng Gauge

8


12" Planing Knife

Cutter BitGib

Figure 8 - Cutterhead with Cutting Bits

Always tighten the gibs gradually and tightenthethree gibs in the cutterhead slotat the same time.

Mount the gib in one cutterhead slotand tightentheset screws only enough to hold the gib in position,then mount the other two gibs in the same manner.

Tighten the set screws on one gib slightly, then tight-en the other two gibs with equal pressure on the setscrews.

Continueto tightenthe three gibs with small amountsof added pressure, moving from one gib to the next,untilall three gibs are tight and secure.

Repeat the same procedure for mountingthe gibs inthe other two cutterhead slots.

Operate the planer/molder for five minutes andretighten all set screws.

Make sure to recheck the set screws after every twohours of use.

INSTALLING THE PATTERN KNIVESRefer to Figures 9 and 15, pages 9 and 16_The steel pattern knives, Sears Model Numbers 23331through 23341, are " thick, and are suppliedwith gibs.Use only gibs supplied with pattern knives for mountingon the cutterhead.To installpattern knives, all gibs (Figure 15, Key Nos.41 and 43), planing knives (Figure 15, Key No. 40),spacers (Figures 15, Key No. 44) and cutter bits, mustbe removed. Loosen all eight set screws (Figure 15, Key No. 42)

in one cutterhead slot. Use the brass punch to tap all the gibs down into the

cutterhead slot. Remove all gibs, spacers and cutter bits. Repeat the same procedure with the other cutter-

head slots. Be sure all slotsare clean and free of any dirt,

grease, chips or burrs. Positionthe first pattern knifeto be mounted in the

cutterhead slot with the proper gib. Slide the pattern knifeagainst edge of the knife set-

ting gauge and tightenthe knife/gibCOmbinationinthe cutterhead.

Loosen three washer head bolts (Figure 15, Key No.3) and positionchipbreaker (Figure 15, Key No. 2)(see "Position The Chipbreaker",page 7).

Rotate the cutterhead by hand and mount the tworemaining pattern knives.

Use the knife setting gauge to align knives. Be sure all knivesand gibs are aligned, tight and

secure.

ix="PatternKnife

,_,.j.Gibs SuppnedWith Knife

Figure 9 - Cutterhead with Pattern Knive s

The planer/molder cutterheadwill accept multiplepat-tern knife set-ups at one time. For example, a patternknife and its relief knives can be mounted at the sametime so that the relief and the molding can be done withone gib set-up.To mount pattern knife, the gib suppliedwith the pattern knife must be used. To mount backrelief knife, the bit gib and 1" spacers (Figure 15, KeyNos. 43 and 44) must be used. Install the firstpattern knife inthe cutterhead slot

withthe proper gib and tighten the knife/gibcombi-nation. Rotate cutterhead. Use knifeSettinggaugeand install the two remainingpattern knives, one ineach cutterhead slot.

Install the first back relief knifein the cutterhead slotwiththe bit gib and 1" spacers. Tighten the knife/bitgib combination.Rotate cutterhead. Use knifesettinggauge and installthe two remaining back reliefknives, one in each cutterhead slot.

The feed rollers must be lowered after the back reliefcut for moldingoperation. See "Feed Roller Adjust-ment"below.

Make sure all knives and gibs are aligned, tight andsecure.

Turn the cutterhead by hand and make sure there isno interference withthe knifepath.

To installmore than one pattern knife in each cutter-head slot, for example, crown and bed knivesor tongueand groove knives, an additional set of three gibs isrequired.Make sure the chipbreakerpositionis appropriate withall the pattern knives. Be sure to replace the knife cover(Figure 15, Key No. 4) properly after removingthe knifegauge. Replace the chip deflector(Figure 15, Key No. 6).

9


FEED ROLLER ADJUSTMENTRefer to Figures 10, 15, and 16, pages 10, 16 and 18.The planer/molder feed rollers can be raised or loweredas needed. The infeed and ouffeed rollersare set _6"below the cutterheed (not the knives)at the factory forplaningoperation.The infeed and ouffeed rollers haveto be set _e" below the cutterheed for moldingopera-tion usingthe pattern knives. Feed rollers must beadjusted properly for smooth feeding of the work.piece.NOTE: Never lower infeed and oufteed rollersbeyond_o" lower than the cutterheed. This will cause severestress on the gearbox and rollersystem.To adjust feed roller height for molding: Make two 3 x 1 x 3" blocks and mark them as

cutterhead blocks. Make two 2"A, x 11/2x 3" blocks and mark them as

molding blocks. Make sure the blocks are made to the mentioned

size. Turn handwheel (Figure 16, Key No. 22) and lower

the table (Figure 16, Key No. 20) to allow cutterheadblocks to slide freely between the table and the cut-terhead. Cutterhead may have to be turned by handto rotate knife out of the way.

Place the 3" portion of cutterhead blocks beneaththe cutterhead, one on each side. Adjust table heightso the cutterhead block just makes contact with thecutterhead.

Do not raise or lower the table from nowon untilallother adjustmentsare made.

Place the 2"/_6"portionof moldingblocks beneaththe infeed roller,one on each side.

Loosen the large hex nuts ( See Figure 10 andFigure 15, Key No. 10) on both sides of the infeedroller using the wrench provided.

Nylon Insert LockoutThreaded Bushing

(Do not Adjust) "_'r_Large Hex Nut

Figure 10 - AdjustingFeed Roller Height Using the same wrench, turn threaded bushing

(Figure 15, Key No. 9) clockwise until the infeedrollerjust makes contactwith the block.

Tighten large hex nut and repeat this process withthe other side of the infeed roller.

Move moldingblocks beneath the outfeed roller andrepeat the process.

Make sure that the large hex nutsare tightened afteradjustment.

Remove the cutterhead blocksand moldingblocksand retain them for future use.

The feed rollers should be raised to their original posi-tion when the moldingoperationis done and at alltimes when planing.To raise rollersto original position: Make two 21'Ae" x 1" x 3" blocksand mark them

as planing blocks. Adjust the feed rollers height in the same manner as

for the moldingusing 2'_" portionof the blocks. Retain the blocksafter adjustment for future use.AUXILIARY TABLESome of the cuttingbits and pattern knives are designedto cut all of the way throughthe workpiece and _/;,"beyondthe workpiece.This produces a smooth edge and final sizing of theworkpiece.When usingthese bitsor knives,an auxiliarywood table must be mountedon the cast irontable topreventdamage to the table and the bits or knives.The auxiliary table shouldbe made from smooth 3A"particle board (12" wide and 31W' long) to provideasmooth surface for the workpiece to slide on.NOTE: Auxiliarytable is 12" longerthan the bast irontable to allow 6" overhang in the front and rear for longworkpieces.The particle board must be mountedon the cast irontable with four _a x 1" flat head screws, washers andnuts(not included).Be sureto countersinkthe mount-ing holes on the auxiliary table for the flat head screws.The screws must be positionedbelow the surface of theauxiliary table to prevent damage to the workpiece.

GUIDE FENCESWhen molding, the workpiece must be guided into themoldingcutterbits or knives properlyin order to pro-duce the desired shape and size molding. Using prop-erly adjusted guide fences assures the workplece pass-es the moldingcutters/knivesinthe same positionusingmultiple passes.Guide fences shouldbe made from smooth, straighthardwood.Guide fences should be the same length asauxiliarytable (311/4")and 2" wide. Cut the guide fences14" lower than the maximum thicknessof the final work-piece profile.The guide fences must be notchedtoclear the infeed/ouffeedrollersand anti-kickbackpawls.See Figure 11 on page 11 for dimension.To mount guide fences to table/auxiliary table: Installmoldingcutter bits/knivesin the cutterhead.

See =Installing Cutter Bits=and =Installing the PatternKnives".

Lower the table and carefullyturn cutterheadbyhand so that one cutterbitJknlfeis at the lowest pointof the cuttingedge.

Positionthe workplece beneath the cutter bit/knife.

10


Slide in first guide fence and positioninside edge ofguide rail to outside edge of workpiece.

Clamp the guide fence to table/auxiliarytable using"C"clamps on both ends,

Positionsecond guide fence on the other side of theworkpiece and clamp it to table/auxiliarytable,

Make sure workpiece slides between guide fencessmoothlyand without binding.

121/'" _'_9" 9"

"A"willchangedependinguponthicknessof finishedworkpiece.

Figure 11 - Guide Fence (Side View)RELIEF KNIVESMany of the " pattern knivesare suppliedwith reliefknives. The relief knives are used to cut a relief on theback side of the molding so that the molding will betterfit irregular surfaces such as plastered walls.Always cut the relief first before molding the workpiece,so that there is a flat surface for the workpiece to slideon during the molding operation. If the molding is donefirst, the workpieca will not lie flat on the feed table andtherefore the relief cannot be cut.

SE'n'ING UP FOR MOLDING Mount auxiliary table onto cast iron table. Install the required molding cutter bits/knives in the

cutterhead. Lower the table and insert the workpiece relativeto

the positionof cutter bits/knives. Install the guide fences relative to the positionof the

workpiece. Raise the table until the workpiece just contactsthe

infeed roller. Record the height of the table as indicated on the

scale. Lower the table and remove workpiece. Raise the table back to the recorded measurement.

Continue to raise the table one full turn of the hand-wheel. Record the measurement -- this is the firstpass measurement.

Switch on the planer/molder and insert the work-piece until the feed roller begins to advance theworkpiece.NOTE: When using certain cutter bite/knives,theworkpiece may feed in a jerky motion.If this hap-pens, turn the handwheel and raise the table untilthe workplece advances smoothly.Revise the firstpass measurement with the current reading.

If your moldingrequires several passes, make sureyou run all your stock before changingthe set-up foreach pass. This will assure conformityof shapebetween workpieces.

FACE MOLDINGRefer to Figure 12 below.NOTE: Alwayscut the relief first before moldingtheworkpiece. Mount the requiredcutter bits or pattern knives in

the planer/molder cutterhead. (See =Installing CutterBits or Mounting Pattern Knives",pages 8 and 9.)

Positionthe guide fences on each sideof the bitsorknife in the desired position.(See "Guide Fences",page 10.)

mini

Figure 12 - Face Molding

EDGE MOLDINGRefer to Figure 13 below.The workpiece edges can be molded by feeding theworkpieceon edge into the planer/molder.Guide fences that are 3A"shorterthan the workpiecemust be positionedon the sides of the workpiece. Besure the workpiece is supportedrigidlyon both sides bythe guide fences directlyunder the cutter bitsor knives.

JJ J J

Rgure 13 - Edge Molding

ANTI-KICKBACK PAWLSThe planer/molder is suppliedwith anti-kickbackpawlsthat help prevent the cutterhead from kickingback theworkplece.CAUTION." Never stand in front of infeed or outfeedside of planer/molder,Always stand to one side of plan-er/molderto avoid injuryif a kickbackof the workplecoshould occur.

11


DUST COLLECTOR CHIP CHUTERefer to Figure 15, page 16.A dust collector chip chute (not shown) is available asan optionalaccessory.The dust collector chip chute is mountedto the plan-er/molder in place of the chip deflector. To mount dustcollector chip chute: Switch off and unplugthe planer/molder. Unscrew and remove three socket head bolts and

washers (Key Nos. 7 and 8). Remove chip deflector (Key No. 6). Slide dust collectorchip chute along the edges of

knife cover (Key No. 4) so that the slotson the knifecover are aligned above the holes on the dust collec-tor chute and the slots on the dust collector chutealign with the holes on the rear side of roller case(Key No. 1).

Reuse three socket head bolts and washers (KeyNos. 7 and 8) to fasten dust chute with knife cover.

Use three 6-1.0 x 8mm socket head boltsand three6mm flat washers (suppliedwith dust chute) to fas-ten dust chute with roller case.

The dust chute has a fitting for attaching a vacuumhose. Attach a 2!._"O.D. weVdry vacuum hose to the fit-ting. Be sure to turn the vacuum on before operatingthe planer/molder.

OVERLOAD RESETThe planer/molderis suppliedwithan overloadprotectioncircuitbreaker to prevent damage to the planer/moldermotor.

If the planer/molder stopsworking during a planing ormoldingoperation, unplugthe planar/molder and turnthe switch OFF. Press the reset buttonnext to theswitch to enable the planer/molder to be restarted.LIFTING BARSRefer to Figure 16, page 18.Four liftingbars (Key No. 25) are providedto make relo-cation of the planer/molder easy,Slide the four handles out of the infeed and outfeedends of the table and use them to carry theplaner/molder to the desired location.CAUTION: The planer/molder is top-heavy and willtend to tip when moved. Exemise caution whenevermovingthe planer/molder.

Clean the four steel columns (Key No. 32) to preventthe table from bindingwhen raised and lowered.

Keep elevating lead screws (Key Nos. 18 and 19)clean and properlylubricatedwith grease.

Keep the anti-kickbackpawls clean and operatingsmoothlyto prevent injury due to kickback.

After each ten hours of operation, clean thechain/gear drive mechanism.

Using a clean, dry cloth, clean all of the chains andgears of wood chips, dust, and old grease.

Use common automotive bearing grease to lubricateall chains and gears. Be sure all chains and gearshave plenty of grease.

LUBRICATIONThe table surface can be coated with a lubricant, suchas furniturewax, to make the workpiecefeed smoother.Be sure that the lubricantused does not affect the abili-ty to finish the work.piecewithvarnish, sealer, etc.'For example, do not usa any silicone base kJbricantsbecause they will ruin any attempt to finishthe wood.Replace feed rollersif damaged. Replace blades, cutterbitsand pattern knives if worn or damaged.

Refer to Figure 16, page 18,WARNING: Be sure planer/molder is unpluggedfromany power source and turned off before attempting anymaintenance. Keep planer/molder clean of any wood chips, dust,

dirt or debris.

12


SYMPTOMExcessive snipe(gougingat ends of board)

Fuzzy grain

Torngrain

Rough raised grain

POSSIBLE CAUSE(S)

Difficultto raise/lowertable

Uneven depth of cut(tapered cut)Belt slipping

Planer/Molder will not operate

Board slips,will not feed

Board feeds, but does not cut

Board feeds inside, but stopsmoving past the ouffeed miler

Planing/moldingknife cannotbe removed

1. Dull knives

2. Inadequate support of longboards3. Uneven feed roller pressure4. Table not aligned5. Lumber not butted properly

6. Support rollersmisaligned

Planing wood with a high moisturecontent

1. Too heavy a cut2. Knives cuttingagainst grain3. Dull knives

1. Dull knives

2. Too heavy a cut3. Moisture content too high

Cutterhead not parallel with table

Cutterhead not parallel with table

Loose belt

1. No power to planer/molder2. Motor overload protectiontripped

3. Defective or loose switch or wiring

Feed rollerstoo highFeed rollerstoo low

1. Outfeed rollerstoo high

2. Outfeed rollerscannot rotatedueto cloggingof chips

Gibs not loose

CORRECTIVE ACTION

1. Replace knives per instructions,see"Operation"

2. Support longboards3. Check feed roller operation4. Check positionon elevationscrews5. Butt end to end each piece of stock as

boards pass throughplaner/molder6. Adjustsupport rollers iRemove high moisturecontentfrom wood bydrying

1. Review "Depth of Cut"2. Review "Wood Grain"3. Replace knives per instructions,

see =Knife Height Adjustment'1. Replace knives per instructions,

see =KnifeHeight Adjustment"2. Review "Depth of Cut"3. Dry the wood or use dried wood

_.djust elevationscrews,see =Adjusting Depthof Cut"

,

tkdjust elevationscrews,see "Adjusting Depthof Cut"

Tensionor replace belt, see "V-BeltAdjustment"1. Check power source by qualified electrician2. Reset motor overload protection,

see "Overload Reset=3. Check switchand wiring by qualified

electrician

Lower feed rollers,see "Feed Roller Adjustment"Raise feed rollers,see "Feed Rol!erAdjustment"1. Lower outfeed rollersin level.with infeed

rollers,see "Feed Roller Adjustment"2. Clear the clogging,use dust collectorchip

chute, see "Recommended Accessories",page 17

Loosenset screwson gibsand tap downall thegibs

13


Model 351.233831

12 5

11

2119

16

26

26

Figure 14 - Replacement Paris Illustration for Motor


KEYNO,123456789

10111213141516171819202122

PART NO.3857.004283.004284.003860.003861.00STD3152154285.00STD8152053865.003866.003867.003868.001838.003869.003870.003874.003875.003873.003871.003872.003846.003876,00

DESCRIPTIONMotor HousingStatorFan CasingFanAligningBushing6201 Bearing*Armature With Fan6200 Bearing*Motor PulleyBrushHolderCarbon Brush(Set of 2)BrushCap5-0.8 x 10mm Set ScrewGearbox BracketGearboxPinion ShaftGear4 x 4 x 8mm KeyPinion ShaftGear3 x 3 x 7mm KeyGear

Standard hardware item available locally

QTY.1111411112122111111111

KEYNO.23242526272829303132333435363738394O414243

PART NO.8575.00STD3152251531.000533.00STD3155253853.003885.004286.008576.001766.008580.001474.001643.002434.004288.005156.001544.003888.008578.008577.010781.00

DESCRIPTIONGear Shaft6202 Bearing*4 x 4 x 10mm Key3AM1-15 Retaining Ring6002 Bearing*Chain Sprocket4-1.5 x 16ram Pan Head ScrewGearbox HousingCord Plate6-0.8 x 8mm Pan Head ScrewMotor Cord5mm Serrated Washer5-1.6 x 60mm Pan Head ScrewStrain Relief5-1.6 x 70mm Pan Head Screw4mm Serrated Washer5-1.6 x 50ram Pan Head Screw4mm Flat WasherGearbox AssemblyMotorAssembly4-0.7 x 8mm Pan Head Screw

QTY.111411211111112232112


Model351.233831

5753

50

5155 46

52

/T57

54

475O

4

263

39 16

63

f

2529

7 23 \5937

67

Rgure 15 - Replacement Parts Illustration for Roller case

16


KEYNO.123

45

67

89

101112

131415161718192O2122232425262728

i29303132

33

34

PART NO. DESCRIPTION8508.008509,007317.00

8510.008662.00

8512.006086.00

STD8510048613.008514.008516.008516.00

8517.003844.008519.00$520.003853.003856.000533.008522.008523.008524.008525.008526.008527.008528.003873.008529,00

8530.00STD8510058532.001775.00

6270.00

STD851006

Roller CaseChipbreaker6-1.0 x 12mm WasherHead BoltKnife Cover6-1.0 x 8mm SocketHead BoltChip Deflector4-0.7 x 8turn SocketHead Bolt4mm Flat Washer*Threaded Bushing22-1.5mm Hex NutThreaded Shaft10-1.5mm Nylon InsertLocknutCap

SpringRetaining BracketRollerChain SprocketSpacer3AM1-15 Retaining RingRoller ChainGearbox ChainMotor ChainChain SprocketGear ShaftGearbox21T Molding Gear4 x 4 x 8mm Key8-1.25mm Nylon InsertLocknutGear Shaft5mm Flat Washer*40T Molding Gear6-1.0 x 25mm SocketHead Bolt5-0.8 x 8ram SocketHead Bolt6mm Flat Washer*

QTY.113

13

13

34444

4442423111111122

1122

3

KEYNO. PART NO, DESCRIPTION QTY.35 8534.00 Gearbox Cover 136 1441.00 3BMI-34 Retaining Ring 337 8535,00 Spacer 3538 STD315225 6202ZZ Bearing* 239 8536.00 Cutterhead 140 8537.00 Planer/Knife (Set) 141 8538.00 Cutterhead Gib 642 8560.00 l 8-1,25 x 16mm Set Screw 1843 8539.00 BitGib 344 8540,00 Spacer 645 8541.00 Jack Screw 646 STD315535 6203ZZ Bearing* 147 3838.00 3BMI-40 Retaining Ring 148 8542.00 Spur Gear 149 3839.00 5 x5 x 10ram Key 250 3829,00 16-1.5mm Hex Nut 251 8544.00 Spur Gear Shaft Assembly 1

! 52 8545.00 Gearbox 153 3840.00 Drive Pulley 154 8547.00 PolyV-belt 155 6511.00 4 x 16mm Dowel Pin 256 8548,00 6-1.0 x 35ram Pan' 1

Head Screw57 6182.00 6-1.0 x 30ram Socket 3

Head Bolt58 8549.00 Anti-KickbackPawl Shaft 159 8550.01 Anti-KickbackPawl 3460 8551 .O0 Bracket 261 3855.00 5-0.8 x 10mm Socket 4

Head Bolt62 1822.00 6-1.25 x 20mm Socket 4

Head Bolt63 8552.00 30T Planing Gear _ 164 8553.00 31T Planing Gear 365 STD852005 5mm LockWasher* 466 8664,00 8 x 45mm Spring Pin 167 9575.00 Brass Punch 1A 8507.02 Owner's Manual 1A 8581.00 Blade HeightGauge 1A 8755.00 Cutter Bit Setting Gauge 1t_ 8760.01 Wrench 1

Recommended Accessories

A E)ustCollectorChipChute 8582.00& _ulti-Purpose Stand 351.22250A HorizontalRollerStand 351.21417

Standard hardware,% Not Shown

item available locally

17


Model 351.233831

28

29 '_ I

30 ..._

32

27

25i

2O

,.

KEYNO.

1 9598.002 8555.003 8556.004 8557.005 }662.00

678

PART NO. DESCRIPTION

9510.008559.008529.00

9 1510.0010 3818.0011 1531.0012 8531.0013 3873.0014 8561.0015 1505.00

16 STD85201617 8562.0018 8563.0019 8564.0020 8565.0021 6164.0022 8566.0023 3821.0024 3820,0025 7365.0026 B568.0027 _812.00

28 0781.00

BaseCover (Left Side)Cover (Right Side)Scale (Set)6-1.0 x 8mm SocketHead BoltShaftBracket8-1.25mm Nylon InsertLocknut3CM1-15 E-RingBevel Gear4 x 4 x 10mm KeyBevel Gear4 x4 x8mm KeyRetaining Plate6-1.0 x 12ram SocketHead Bolt6mm Lock Washer*Right Guide PlateElevation ScrewCrank Elevation ScrewTable3 x 25mm Spring PinHandwheelHandle ScrewHandle

Lifting BarLeft Guide Plate6-1.0 x 10ram PanHead Screw4-0.7 x 8ram PanHead Screw

QTY.11118

122

4222224

2O11111111414

KEYNO.2930313233

3435363738

394O

414243

144454647

48

49

5051

PART NO. DESCRIPTION8569.008570.008571.008572.001822.00

STD8520080423.004287.009511.003855.00

8574.010179.00

STD851006STD8510108579.003886.008533.003984.00

13180.0O

1775.00

1760.00

STD8520051043.00

IndicatorV-belt GuardChain GuardColumn8-1.25 x 20mm SocketHead Bolt8mm Lock Washer*Switch With KeyCircuit BreakerBracket5-0.8 x 10mm SocketHead Bolt

I Tension Plate6-1.0 x 20ram SocketHead Bolt6mm Flat Washer*8mm Flat Washer*ShaftAligning PinLine CordStrain Relief6-1.6 x 20mm ThreadFormingScrew6-1.0 x 25mm SocketHead Bolt6-1.0 x 16mm SocketHead Bolt5mm LockWasher*6-1.0 x 8mm Set Screw

QTY.11144

41124

12

12412112

Standard hardware item available locally

19


CEPILLADORA/MOLDEADORADE 121/="Modelo No.351.233831PRECAUClON: Lea este manual y siga lasReglas de Seguridad y las Instrucciones deOperaci6n, antes de user este producto por laprimera vez.

Ingl6s ............................................ 2-19Ilustraci6n y lista de partes ........................... 14-19Garant_a ............................................ 20Reglas de seguridad ................................ 20-21Montaje ............................................ 21Instalaci6n ........................................ 21-23

Oparaci6n ........................................ 23-30Mantenimiento ....................................... 30

Idantif'w.ati6nde problemas .............................. 31

UN A_IO ENTERO DE GARANTIA PARA LA CEPILLA-DORA/MOLDEADORA DE 31,8 CM CRAFTSMANSi la cepilladora/moldeadora Craftsman falla debido a un defectoen el material o en la mano de obrs, dentro de un aRo a partirde la fecha de compra, p6ngase en contacto con el servicio dereparaciones de rsareas principeles, interno, Sears en EstadosUnidos, y Sears la reparard sin costo.SI esta cepitladora/moldeadora se usa pars fines cornerciales opars arriendo, esta garsntfa se aplica por 90 dfas a partir de lafecha de comprs.Esta garantfa se apllce solamente cuando el producto estd anEstados Unidos. Esta garsntfa le otorga derschos legales especf-ficos y tambidn puede tener otros derschos qua varfan de estadoa estado.

Sears, Roebuck and Co., Dept, 817WA, Hoffman Estates, IL60179

ADVERTENClA: Pars su prop[a seguridad, lea todas lasInstruodones y las prscauciones antes de operar la herrsmienta.PRECAUClON: Siempre siga los procedimientos de operack_'lcorrectos, tel como se definen en esta manuel, aun cuando estdfamilla.dzado con el uso de dsta o de otras herramientas similares.Recuerde quesi no se t;ene cuida.do por aunque sea. una frscci6nde un segundo se pueden producir lesicoes personeles graves.

ESTE PREPARADO PARA EL TRABAJOUse rope. aproplada. No use ropa suelta, guantes, corbatas,anlllos pulsera.s u otres |oyas que pueda.n quedar cogidas enla.s partes rs6viles de la rsdquina.Use una cubierta protectora, pare el cabelto, pa.rs suJetar elcabello largo.

Use zapatos de seguddad con suelas sntldesnzantes.

Use gafa.s de segurided, que cumplan con ANSI Z87.1 deEstados Unidos, Los enteojos cordentaa tienen solarsentetentes resistentes al impacto. NO son anteoJos de seguridad.

Use una mdscara pare la cara o una mdscara pars el poivo,si ia operaci6n produce polvo.

Estd alerta y piense claramente. Nunca opers herramientasrsecdnicas cuando est_ cansado, intoxicado o cuando estdtomando medicamentos que causan mareos.

PREPARACION DEL AREA PARA EJECUTAR ELTRABAJO Mantenga el drsa limpia.Las drsas de trabajodesordenadas

atraenaccidentes. No use herramientas mecdnicas en amblentes peligrssos. No

use herramientas mecdnicas en lugares ht_medos o mojados.No exponga las herramientas mecdnicas ala Iluvia.

El drsa de trabajo debe estar iluminada adecuadamente. Tiene qua heber disponlble un rsceptdcoto el_ctdco adecuado

para la herramienta. El enchufe de tres puntas se tiene quaenchufar dirsctamente en un recept_leulo de trss puntasconectado a tierra corrsctamente.

Los cordones de extensi6n deben tenet una punta de co-nexi6n a tierra y los tree alambres del cord6n de exlensi6ndeben ser del calibre correcto.

Ma.ntenga. a los visitantes a una distancia prudente del dreade traba.jo.Mantenga a los niRos fuera del lugar de trabejo. Haga quesu teller sea a prueba, de ni5os. Use ca.ndados, interruptoresprincipales o remueve las I[aves del interruptor para evitar eluso no intencional de las herramientas mecdnicas.

ES IMPORTANTE MANTENER I.AS HERR AMIENTASDesenchufe siersprs ta herramienta antes de inspeccionarla.Consulte el manual pa.ra,informarse sobre los procedimientosde mantenlmiento y ajuste espec_'ficos.Ma.ntenga la herrarsienta lubdcada y limpia, pare o_ener unaopersci6n rods segura.Remueva la.s herra.mlentas de ajuste. F6rmese el hdbito dereviser para verificar el la.s herra.rsientas de ajuste se ha.nremovido antes de encender la mdquina..Mantenga todas las partes Iistas pare funcionar. Revise paredeterminer que el protector u otras pa.rtes opersrdn correcta-mente y hardn el trsbajo que deben hacer.Revise pars verificar sl hay partes de_adas. Revise parsvedficar el elineamiento de lea partes moviblea, sl hay atas-camiento, rcturas y rsontaje o cuelquler otra condici6n quapudiers afectar laopersci6n de laherramienta,

Si hay una protecciSn o cuelquier otra parte dafiadaa, tienenque rsparsrse corrsctamente o semblarse. No haga rspars-clones provisodas. (Use la lista de partes qua viene incluidapare ordenar las partes de rspuesto.)

EL OPERADOR DEBE SABER COMO USAR LAHERRAMIENTA Use la herramientacorrecta pars el trabajo,No fuerce la

herramlenta,oel accesodo,nl los use pars untrabaJopareel cualno hartsidediseRados.

Desconectela herrsrslentacoando camble lash_Jas. Evlte el arranquaporaccldentes,Asegdmseque el Interruptor

de le herramlentaestden la poelcl6n"apaga.do"(off) antesdoenchufada.

No fuerce la herramlenta.TrabaJarden la formamSsafidenteala veloddadpera la cuel sa diseftS.

20


Mantenga las manos alejadas de las partes m6viles y de lassuperficies cortadoras.Nunca deje que una herramienta funcione cola. Descon6ctelay no se vaya hasta que se defenga completamente.No trate de alcanzar demasiado lejos. Mant6ngase firmey equilibredo.Nunca se pare en la herramienta. Se pueden producirlesiones graves si la herramienta se incline, o sise tcoael disco o la correa pot accidente.

Conozca su herramienta. Aprenda la operaci6n de la herra-mienta, aplicacibn y lim_taeiones especfficas.

Use los acoesorios que se recomienda. (Refri6rase a la pdgi-na 17.) Si se usan accesodos iecorrectos, se puede producirriesgo de lesiones personales.

Deje las manos libres para operar la mdquina. Prot_jalas deposibles lesionea.

Desconecte la mdquina si ae atassa. La cuchillo o la hoja seatassa cuando penetra demasiedo profundamente en la plezade trabajo. (La fuerza del motor la mantiene pegada ala piezade trabajo.)

Siempre mantenga el impulsor, el portacochilla y tas protec-ciones de las cuchUlas en su lugar y en condiciones deoperaci6n adecuadas.

Alimente el trabajo en la euchilla o en la cortedora en contrade la direcci6n de rotaci6n.

PRECAUClON: IPiense en la seguridadt La seguddad es unacombinacibn de sentido com0n del operador y de ester alertaen todo mornento cuando se estd usando la herramienta.

ADVERTENCIA: No trate de operarla herramlentahastequeest_ completamentemontadasegt_nlas Instrucciones.

Refidrase a las Figuras 15 y 16, pdginas 16 y 18.La ospilladora/moideadora se envfa montada, exospto por elvelante y el mango (Figura 16, Clave Nos. 22 y 24).

INSTALACION DEL VOLANTE Y EL MANGORefidrasea la Figure 16, pdglna 15.

El volante(Clave No.22) se tiene que Instalar af 1adoizquier-do de [a ospilladora/moldeadora.Annee el mango(Clave No.24) conel aguJeroen el aro delvolante.Inserteel tomUlodel mango (Clave No.23) en el mango yapri6tetoen forma segura.Desliceel velante en el tornillode eteved6n de la mantvela(Clave No.19) de modo que el pasadorde resorte(ClaveNo.21) en el tornillode eleveci6nde la manivela quede colocadoentre la ranuray el volante.

REMOClON DE LAS TAPASRefldrasea la Figure 15, p=_gina16.La ospllladora/moldeadora se envfacon lastapas (Clave No.13)en los ejes roscados(Clave No. 11) para evitarel dafioen losejes duranteel envfoy el manejo.

Desatomilley remuevalas tapesantesde enosnderla herra-mienta.Guarde las tapespara usoen el futuro.

MONTAJE DE LA CEPILLADORA EN LASUPERFICIE DE TRABAJORefi6mseala Figure 1.

La cepl[ladoraha sidodise_edapara que sea portdtildemodoque se pueda Ilevaral lugar de trabajo,pero se tieneque montaren un banco o mesaestable y nivelada.Vea"AccesoriosRecomendados",pdgina17.

INSTRUCCIONES DE MONTAJE PARA ELPEDESTAL OPCIONAL MODELO 22250Refidrasea Ia Figura1,Llste de Materiales

Tabla de partfculas de 1,3 x 38,1 x 55,9 cm(no viene inclui-da)Cuatro pernos de 1/4 - 20 x 11A"con arandelas y tuercas (novienen incluidos) pare e[ montaje de la tabla en el pedestal deprop6sffo mdltiple.Cuatro pernos de 8 - 1,25 x 30 mm con arandelas (vienenincluidos con la ospilladora/moldeadora) para montar la cepi-IladoraJmoldeedora en la tabta.

Se necesita una tabla de montaje cuando se monte la ospilla-doraJmoldeadom en el pedestal de prop6sito mdltiple, modelo22250 Sears. La table de montaje estd hecha de madem lamb-neda de 11,3 cm de espesor o de partfcu[as.

Corte y perfore la tabla usando el dibujo. Elagujero de25,4 cm de didmetro en el centro se usa Data ventilaci6nsolamente.

Asngure primero la tabla de montaje en la I_arte superior delpedestal, usando cuatro pernos de ", arandelas y tuercas(no vienen inctuidos). Asegdrese que la tabla quede osntradaen la parte superior del pedestal y apernad a en forma segura.Monte la cepilladora/moldeedora en la tabla de montaje usan-do los cuatro pernos de 8 - 1,25 x 30 mm con las arandelas.Atomille los pernos a travds de ta tabla de montaje yen lapleza fundida de la base desde la parte inferior de la tabla.

cm13,7915

.I Cmcm

cm13,7 crn I

1,3 crn 2im!_ _

9 cm55 9 cm _-

Figure 1 - Monte la Ceplgedora/Moldndom en el Pedestal dePropdelto Mdltlple Opclonal Modelo No. 22250

FUENTE DE ENERGIAADVERTENCIA: No conecte la cepilladoraJmoldeadoraalafuentede energfaslno hastedespu6sde que _e hayan comple-tado todos los pesosdel montaje.

21


Elmotorhasidodisefiedoparaoperarconelvoftafeylafre-cuenc_aespecificedos,Lasca_gasnorrnalessepuedenrnanejarconseguridadconvoltajesde norndsde 10/oporsobreo bajodel voltajeespecificado.SI se hace funcionar la unidadconvol-tajes que no estdn dentrode la garna,se puedepraduciruncalentamientoexcasivoy quernarseel rnctor.LOScargas pesa-des exigenque el voltaje en los terminalesdel motorno scanmenos que el voltajeespedficado.

El abasteeirnlento de energfaque va admotorestd controladopor el interruptoroscilante. Si se remueveel ir_erruptorosci-lantese asegura la unidady se impideel uso no autorizado.

INSTRUCCIONES PARA LA CONEXION A TIERRAADVERTENCIA: Si se conectaincorractamenteelconductorde conexidna tierra de1equlpo,se puede producirun desgo dechoqueeldctdco.El equipodabe estar conectadoa tierra mien-tras se estd usando,para protegeral operadorcontra un choqueeldctdco. SI las Instrucoiones para la conexidn a tierra no se ent[enden

o si se tienen dudes de que la herrarnienta estd conectada atierm correctamente, consulte a un electdcista calificado.

Esta herramienta vlene equlpada con un corddn de 3 conduc-totes, aprobado, con capacldad de 150V y con un enchufede 3 puntas del tipo de conexibn a tierra (yea la Figure 2) parasu prateccidn en contra de los peligros de choque el_ctrico.

El enchufe de eonexl_,n a tierra se dabe enchufar directa-mente en un receptdculo de conexidn a tierra de 3 puntas,conectado a tierra e Instalado correctamente, como sernuestra (Figure 2).

Tornacorrlente conectadoa tierra correctamente

Punta de conexidn a tierra

3En;uhntufaesde __

Figure 2 - Recapt_culo de 3 Puntas

No remuevanialtere la punta de conexidna t{errade ningunamanera. En el caso de una fallao de una descargadisruptive,la conexi_ a tlerra proporcionael caminode menorrasisten-cla al choqueeldctdco.

ADVERTENClA: No perm;taque los dedostoquen lostermi-hales o el enchufe cuandose estdninstalandoo rernoviendodeltomaeordente.

El enchufe se debe enchufar en el tomacorriente correspon-dlente, que dabe estar instadadocorrectarnente y conectedoa tierra segOn todos los cddigos y reglarnentos locales. Nomodiflque el enehufe que se propornlona. SI no calza enel tomacordente, haga que un electrlcista oslificado instaleuno osrrecto.

Inspecclonelos cordones de la herramlentaped_llcamente y,sl est_.nda_ados, hdgalosreparar porun servido autodzado.El conductor verde (o verdey amarillo)del corddn es el cablede conexldn a tlerra.Si es necasadoreparar o carnbiarel cor-ddn eldctdcoo el enehufe,no conecte el cableverde (o verdey amadUo)a un terminalosrgado.Cuando ca eneuentraun recaptdcolode pared de 2 puntas,se debe reemplazarporun reosptdoslode 3 puntasconecta-do a tlerracorrectament_ee Instaladode acuerdocon loscddt-gosy raglarnentos del NationalElectdcCodey con los c_:ll-gos locales.

ADVERTENCIA: Este trabajo debe serejecutadoporun elec-tdcista calificado.Se puede obtenerun adaptadorde conexibn a tierraproviso-riode 3 puntasa 2 puntas(vea la Figura3) pare conectarlosenchufesa un tomacorrientebipolar,si estd conectadoa tierracorrectamente.

Tal6nde tierra_ ,======_ AsegdreseA _ IF _ que estedap dor , J TII coectedoa

.... _ _ I_ II unaconexidnP_ncnulrede \ ! II a tierra

3 pun__ concoido'*_ _'/ _Recapt_culo

de 2 puntasFigure3 - Receptdculode 2 Puntascon Adaptador

No use un adaptador de conexi_,n a tierra de 3 puntas a2 puntas a menos que sea permitido por los cddigos y regia-rnentos locales y nacionales, (En Canadd no se perrnite usarun adaptador de conexidn tierra de 3 puntas a 2 puntas.)

En donde se permite el uso de un adaptador de conexidn a tierrade 3 puntas a 2 puntas, la lengOeta verde rlgida o el terminal enel lado del adaptador debe ester conectado firmernente a unaconexidn a tierra eldctrica perrnanente, tadcorno una tuberla deague conectada a tierra correctamente, una caja de tomacorden-te conectada a tierra correctarnente o un sistema de cablesconectado a tierra correctarnente.

Muchos de lostornillosde la planchade cubierta, lastube-rfas de ague y lascajas de tornacorrienteno estdnconecta-dos a tierra correctamente,Pareasegurar una conexidna tie-rra correcta, un e[ectricistacalificadodabe probai"los mediosde conexidna tlerra.

CORDONES DE EXTENSIONEl uso de cualquiercorddnde extensidnproducir_,ciertacarda de voltajey pdrdidade energ[a.Loscablesdel corddn de exlensi(_ntienen que aer del tama_osuficientecomo para conducircorrientey rnantener el voltajeadecuado.El tamaRomfnimodel cable del cordbnde extensidnes 14A.W.C. No use cordonesde extensidncon mdsde 7,6 rn deIongitud.

Use cordones de extensidnde 3 cables,con enchufesdel Upode conexi_n a tierra de tres puntasy receptdculosde tripola-resque acepten el enchufe de la unidad.

Si el corddnde extensi6nestd desgastado,cortedoo daSadoen alguna forma, cdrnbieloinrnediatamente,

MOTORLa capilladora/rnoldeadora de 31,8 cm viene con un motorde 21,_caballos de fuerza y con el osbleado instalado.El motor universalde corriente alternade 120 voltiostiene lasespecificacionessiguientes:Caballos de fuerza (mdximo desarrollado) ............ 2Voltaje ............................ ;.. : ...... 120Ampedos ........................ ; ..... ' ....... 15Hertz ........................................ 60Fase ................................. i MonofdslcoRPM ............................ _........... 4500

22


CONEXIONES ELECTRICASADVERTENCIA: Asegt_raseque la unidadastd apagada ydasconectadade la fuantede energfaantes de inspeccionarel cableado.El motor se instala y se conecta el cableado segt_n la ilustreci6nen el diagrama de cablaado (vea la Flgura 4, pagina 23).El motor se monta con un cord6n de tres conductores, aprobado,para usarse con 120 voltice, tal como se indica. El abastecimien-to de energfa qua va al motor eat& controlado pot un interruptorcecilante de enelavamiento, bipolar.Las gneas de enargfa el_ctrica se insertan directamente en elinterruptor. La Ifnaa de conexi6n a tierre verde debe permanecerfirmemente sujeta al bastidor para ofrecer la protecci6n adecua-da en contra del choque el_ctrico.

Interruptor

Interruptor de circuito _"__/_ [_a

Figure 4 - Dlagrema del Cableado

Si se mmueve el interruptorcecHante se asegure la unidadysa impideel uso no autorizado.

Hay un protectorde sobmcargade majuste manual instaladoenla lrnea del abastecimientode energfaqua va al motor.Si lacepilladore/moldeadorase sobrecarga,el protectorcortar_,el cir-cuito.Si el interruptorse dispara,apague la cepiHadora/moldeadorayvuelvaa ajustarel circuitopresionandoel bot6n.

Refi6rese alas Figures 5 - 16.

DESCRIPClONLa cepiiladora/moldeadora de 31,8 cm Craftsman acaba lamadera cortada 8spera y la deja del tamaSo correcto y cepillamaderas blandas y duras de hasta 12,7 crn de aspasor y 31,8 cmde ancho. Produce dlsaftos decorativce entre ice qua se encuen-tmn las moldums de muebles, zbsalos, cajas, mamos de pin-tures, manhihembra, empalmas de goma, rebajce y muchos mds.La madera sa alimenta en el portacuchilla de ires cuchillas, conrodillce ajustablas de goma de entrada/salida. La mesa grendede hierro fundido de 31,6 x 48,3 cm tlene columnas de acero,esmadtadas a preclsi6n, para. poder elimentar uniformemente lapieza de trabaJo y reducir la vibreci6n. El motor cuenta con pro-tecci6n de sobmcerga y estd encerrado en la base de la md-qulna, eleJado de laa astillas de madera y del polvo. La caja deengranajas ofrece dos velocidades; 7,9 m/min, para un cepilladordpido y 4 m/min, para el moldeado de acabado Iiso. La herra-mlenta vlene con un mecanismo anticontragolpe para agregarseguddad y con mangos portadores incorporados.

REGLAS DE SEGURIDAD DE OPERACIONADVERTENCIA: La opereci6nde todaslas herremJentasmecd-nicaspuede hacerque los objetceesan lanzadce a los ojosIoquapuodeproduclrdafiosgravesan 6stce. Slempreusa gafasde ceguddad qua cumplanconlos requisitcede ANSI Z87.1 deEstado_Unldes (sa muestmnen el paquete) antesde comenzarconla operad6nde lea herramlentasmecdnlsas,

PRECAUClON: Siempreobservelas precaucionasde segud-dada continuaci6n:

Aprenda los aspectos de asguridad de las herramientasmecdnicas en general. AsegOmse qua todas las preceucionasse entiendan (vea las pdginas 20, 21 y 23).Cuando ajuste o cambie cualquier parte en la cepilladora]moldeadore, apague el interruptor y remueva el enchufede la fuente de energfa eldctrica.Aseg_rese que todas las prctecciones est6n adjuntas correc-tamenta y sujetas en forma segure.Asegt_mse que todas las partes moviblas estdn iibms y sinninguna interferencia.Siempre use protecci6n para los ojos o para la care.Asegdmsa que las cuehillas estdn elineadas y adjuntes co-rrectamente en el portacuchilla.No enchufe la cepiliadoraJmoldeadore a mence que el inte-rruptor estd en "apagado" (off). Despuds qua se encienda elinterruptor, permita qua la cepilladora/moldeadora elcance lavelocided completa antes de operer.No trete de hacer una opereci6n anormal o infrecuente sinestudiada y sin usar las plantillas, artefactos y otros artfculospor el estilo adecuadce.Mantenga las manos alejadas de las partes movibles.No fuerce el code. Si funciona mds despacio o se para, elmotor se calentard demasiado. Permita que fla.alimentaci6nautomdtica funcione correctamente.

Use madera de salidod. I.as hojasduranmds y loscortes sonmds uniformesconuna madera de buena calidad.No cepiUe el material de menos de 36,8 cm de Iongitud, conmence de 1,9 em de ancho, con mds de 31,8 cm de ancho orods delgado qua 1,3 cm.Nunca haga el corte de cepillado rods profundo que 2,4 mm.Mantenga las relacionas cormctas de las superficies de lamesa de elimentaci6n de entrade y la de salida y del paso dela cuchilla en el portacuchilla.No retroceda el trabajo hacia la mesa de elimentaci6n deentrada.

Tome las preceucionas necasarias en contra de los contra-golpes. No parmita que nadia sa pare o cruce la Ifnas de larotaci_n del portacuchilla. Los contragolpas o el desperdiciovolado avanzard an esta dimcd6n.

Apague el intarruptor y desconecte la energia aldctdca cuan-do la cepilladora/moldeadore no estd en uso.Cambie o afile las cuchillas cuando se da_en o pierdan el filo.Mantenga la cepilladoraJmoldeadora bien mantenida. Siga lasinstrucdones de mantenimianto (vea la p4gina 12).

PROFUNDIDAD DEL CORTE El cepillado de espesor se refiere a reducir el tamaho de !a

madere al espasor deasado el mlsmo tiempo que sa crea unasuperficte nlvelada, parelela el lado opuesto de la tabla.

I.a calidad del cepUlado de espesor depande del buan Juiclodel operador en Io que sa refiere a la profundidad del corte.La profundidad del corte depende del ancho, la dureza, lahumedad, la direcci6n de la veta y de la estructure de laveta de la madera.

La profundidad m_odma del corie que se puede aceptar conuna copilladore de espesor es de 2,4 mm. SI se desea obta-ner el major rendimiento de kt cepilladore, la profundidad delcorte debe sar mence de 1,6 mm.

La tabla sa tiene qua cepinar con codes poco profundce hastaqua la plesa de tmbaJo tenga un lade nlvelado. Una vez qua

23


sa haya creado una superflcie nivelada, d6 vuelta a la maderay croe lados paralelos. Cepille los lados altemados hasta quesa obtenga el espesor deseado.Cuando la mitad de la profundidad total del corte se sasa decada lado, la tabla tendrd un contenido de humedad uniformey no se combard con mds sasado.La profundidad del corte tiene que ser menor cuando el tra-bajo es mds ancho.

Cuando cepil[e madera dura, haga codes peque6os o cepf-Ilela en anchos delgados.

Haga un code de prueba cuando trabaje con un tipo de tablanuavo o con una operaci6n de distinta dase.

Revise la precisi6n de la prueba de corte antes de trabajar enel producto terminado.

AJUSTE DE LA PROFUNDIDAD DEL CORTERefidrasa ala Figure 16, pdgina 18.El espesor de la tabla que la cepilladora/moldsadora vaa pro-ducir queda indicado en cualquier escala (Clave No. 4) en el lado.Et espesor sa aJusta rotando el volante (Clave No. 22) en el senti-do de tas manillas del reloj pare elevar ta altura de la cuchilla.Para reducir la aitura de la cuchilla, rote el velante en el sentidocontrario alas manillas del reloj. No ajuste la cochilla a menos de 1 cm. No copille una table

que tenga menos de 1,3 cm de espesor, La altura de la cuchUla sa moverd 1,6 mm con cada revolu-

cidn complete del volante.Haga un corte de prueba en la pieza de madera para medir elespesor producido.La cepiUadora/moldeadora producir_, una profundidad disparejadel corte (code ahusado) si el portacuchilla no estd paralelo conla mesa. Para volver a establecer el paralelismo de1 podacuchillacon la mesa:

Agarre un alicate de prensa de tornillo en el lado izquierdo deleje (Clave No. 6) al lado del engranaje c6nico (Clave No. 10),Suelte los tornillos de fijaci6n (Clave No. 51) y desengancheel engranaje c6nico derecho (Clave No. 10) en el tornitlo deelevaci6n (Clave No. 18).Rote lentamente el vdante para elevar o bajar la mesa.Rbtelo en el santido de las manillas del reloj pare elevar tamesa yen el sentido contrario para bajarla. La mesa samoverd 0,1 mm con cada vuelta del engranaje c6nico deun diente.

Despu6sde moverla mesa la distancianecesaria,asagdresaque los engranajescdnlcos(Clave Nos.10 y 12) estdnengan-chadosy aseguradosconlos tornillosde fijaci6n.Sueltey remuevael alicatede la prensade torni,o.Haga un code de pruebapare asegurarseque el aJuste esta-ba correcto.Agregue grasa a los engranajes c6ntcos si es necesado.

Cuando la profundidad det ajuste de code est6 operando correc-tamente, suelte el tornillo de sabeza de place (Clave No. 28) yaJuste el Indicador (Clave No. 29) pare que muestro el espesorproduddo. Aseg0mse que el Indicador eat6 colosado correcta-mente.

AJUSTE DE LA ALTURA DE LA MESARefidrasaa la Figura16, pdgina18. La profundidadde la cepilladoraJmoideadorase ajusta elevan-

do o baJandola mesa. Rote la rueda (Clave No.22) pare elevaro baJarla mesa a la

posicl6ndesaada.

La essala y el indicador (Clave Nos. 4 y 29) se pueden usarcuando se ajusta la altura de la mesa.

AJUSTE DE LA VELOCIDAD DE ALIMENTACIONRefi6rase a las Figuras 5 y 15, p_ginas 24 y 16,La cepilladora/mo[deadora tiene una caja de engranajes de 2velocidades que alimenta la pieza de trabajo a 4 metros pot ml-nuto pare Iograr un asabado de superficie mejorado cuando semoldea o cepilla y 7,9 metros por minuto para un cepi[lado rodsrdpido,Asegt_rese de desenchufar la cepilladora/rnoldeador a de lafuente de energ[a y apdguela antes de ajustar la velocidad dealimentaci6n.

Remueva el perno de c_beza hueca (FLgura 15, ,Clave No. 33)que asegura la cubierta de la caja de engranajes (Figura 15,Clave No. 35) y remueva la cubierta de la caja de engranajes.Vea la Figure 5, pare encontrar la ubisaci6n correcta de losengranajes.

2IT

,4D[MOLDEADO 4 MET-ROS POR

CEPILLAD

0 7,9 MET-ROS

30T

lIT

Figure 5 -Table de EngranaJsaLa cepllladoraJmoldeadorasa monteconlos engranajespare4 metrospot minuto.Tantoel copillado comoel moldeadosepueden hacer con este arreglo. Si se desea aumentarlavelocidadde alimentaci6n - 7,9 metrosporminuto,se tienenque cambiarlos engranajes.Los engranajespara7,9 metrospor minutovienen en la bolsade los ad[culos de ferreterfa.

Parecambiar losengranaJes: Sueltey remuevalas tuercasde saguridad del insedo de

nikSn(Figure15, Clave No.28).Desllcedosdestomilladores,uno en cada lado del engranajede moldeado40T (Flgura15, Clave No.31).Suavementeempuje los destorniUadoresy desliceel engra-naje fuera del eje de engranaJes(Figure15, Clave No. 29).Deje la cuSa(Figura15, Clave No.27) en el eJede engrana-jes.Remuevael engranajede moldeado21T (Figure15, ClaveNo.26).Ponga losengranaJespare 7,9 metrosporminutoen el eje deengranajes,alineandola ranura.SuavementeempdJelosen au lugar.

Vuelvaa colocar y apdote lastuercasde saguddad del inser-to de nil6n.

AJUSTE DE LA CORREA VRefidrasealas Figures14, 15 y 16, pdginas14, 16y 18.La tensionincorrectade la correaV (Figure15, Clave No. 54)hard que la correa se resbalede la poleadel motor(Figura 14,Clave No.9) o de la polea Impulsora(Figure15, Clave No. 53).Pare,aJustarla tensk_nde la correa%/." Sueltey remuavalos cuatropemos de cabeza h_Jeca(Figure

16, Clave No.5) en la cubleda(Rgura 16, Clave No. 2).

24


Exception - Stale At Source,Re_9_]_a_%_d, operator requested.

Suelte los dos pernosde osbeza hueca (Figura 16, Clave No.48) que pasan por la placa de tensi6n(Figura16, Clave No.39).Apdetelos dospernos de cabeza hueca (Figura16, ClaveNo.48) que van en la indentaci6n.en la p[acade tensi6nparatensar la correa. La correatieos la tensi6ncorrectasi ccandose aplica una presi6nmoderadaconel dedoen su parle delmediose produce6,4 mm de desvLaci6n.Aprietelos dos pernosde cabeza hueca(Figura16, ClaveNo.48) que pasana traves de la placa de tensi6n.Vuelva a colocarla cubiertay apnete loscuatm pernos(Figura 16, Clave Nos.2 y 5).

VETA DE LA MADERASi se desea obtener un acabado de supelficiemejoradocon undesgarramientomfnimo,siempmcepilley moldeela pieza de tra-bajo en la direcci6nde la veta. La pleza dotrabaJodebe alimen-tarse en la cepilladora/moldeadorade modo que lascuchglasuhojasse muevanen la direcci6nde la veta, a modidaque lascortadorasaosban el corte.La veta debe estaren _.ngulohaciala parle trasera de la pieza de trabajoa medidaque se alimentaen la cepilladora/moldeadora.

CEPILLADOADVERTENClA: Siempre apague la cepilladora/moideadomydescondctelade la fuentede energfacuandosa remuevalacuchilla.Nunca opere la capilladora/moldeadore sin la cubiertade la cuchillacorrectamenteasegurada.La cepllladora/moldeadoraviene con hojascepilladorasmon-tadas en el portacuchillay con los i:odillos do entraday salidaajustadosa la altura correcta. LacepiHadora/mo_deadorapuedetrabajara dosvelcoidadesde alimentaci6n distintas.La velocidadde aflmentaci6nes aquellaa la cual la maderase mueve a trav_sde la cepilladoraJmoldeadora.El cepilIadose puede hacer a 4metros por minutopara Iograrun acabado de superticlemejoradoo a 7,9 metrospot minutopara Iograrun cepilladorods rdpido(vea "Ajustede la Velcoidadde Alimentaci6n"). Ajuste la alturade la mesa para producirla profundidaddel

code deseada. Pdmse en el lado en el cualse adjunt6el volante. Levanteel bordehacia el lade de entradade la mesa, aga-

rrandolos bordesde la tabla a aproximadamentela mitadde la Iongitud.Las tablas que sonmds largas de 61 cm debentenor seporteadicional conpedestalsepara el matedal separados.

Coloquela pieza de trabajo conla cam que seva a ceplllaren la parte superior.Suavementede.slicela pteza de trabajoen el ladode entradade la ospifladora,'moldeadom hastaqueel rodillode ontradaempiece a moverla.Suelte la pleza de trabajoy permitaque la alimentaci6nautomdticala mueva.No la empujeitire.Mu6vase a la parle traseray recibala madera ospillada aga-rrdndoiaen la mlsmamanera que se aliment6.

PRECABCION: No so paredimctamenteen Ifnea conla partedolantorao trasera de la ospllladora/moldeadora.

No agarm nlngunaparle de la tabla que no haya pasadomasalld del rodillode salida.Replta esta operacl6n en todas las tab_asque neossiten serdel mlsmo sepesor.

Electronics by DivisionEVITE EL REDONDEOLa superficieque la ospillador_moldeadora producirdsard mdslisasi sa usa unamenor profundidadde corse.El redondeoserefierea la depmsi6nen algunode losextremosde la tabla, pro-ducidapot una fuerza disparejaen el portacuchiliacuandoel tra-bajo entrao sale de la cepilladora.EI redondeosucederdcuandolas tablasno est6napoyadascorrectamenteo cuandos61ounrodillode alimentaci6nestd en contacto conel trabajoal comien-zoo al final del corte. Para evitarel redondeo: Empuje suavemente la tabta hacia arriba cuando se alimenta

el trabajo hasta qua el rodillo de salida empiece a moveda. Mudvase hacia la parle trasera y reciba la tabla cepillada

empujdndola hacia ardba suavernente cuando el rodillo deentrada pierde el contacto con esta.

Cuando se cepille mds de una tabla del mismo espesor, hagaque se topen entre sf para evitar el redondeo.

AJUSTE DE LA ALTURA DE LA CUCHILLARefidrase a las Figuras 6 y 15, pdginas 25 y 16.ADVERTENClA: Desconecte la cepilladora/moldeadora de lafuente de energfa y apague la cepilladora/moldeadora antes detratar de ajustar o de cambiar las hojas cortadoras o las cuchi-Ilas o de haoer ajustes o mantenimiento en La capilladora/moldeadora.

Viene un medidor de la altura de las cuchillas incluido para quese use cuando se cambien o ajusten las cuchillas cepilladoras(Clave No. 40).

Desenchufe la cepilladora/moldeadora y APAGUELA.Remueva la cubierta de la cuchilla (Clave NO. 4)Suelte todos los tornillos de fijaci6n (Clave No. 42) en todaslas cu_as (Clave Nos. 41 y 43) en las tres ranuras del por-tacuchillas.

Use el punz6nde lat6n y golpee suavementetodas lascuSasparaque se metan en la ranuradel portacuchillas.Aseg,',mseque las cutlasestdnsueltasy que se puedanremover.

Remueva las cuchillasviejas,todas iascu_as y espaciadores(Clave No.44).AsegOreseque las renuras del portacuchillay las cu6as est6nlimpias.Instalelascuchlllasde la cepilladoranuevasy vuelvaa colo-car las cutlasy losespaciadores.Apdete lostomillosde fljaci6nde lascu6as s61oIo suficientecornoparasujetartanto lascufiascomo las cuchillasen sulugar.Aseg_lreseque no quede un espaclo libreentre las cu6as yque los espaciadomsestdnen su lugar.Pongael medidorde altura do la cuchillaen un oxtremode6stay ajusteel gatohastaque la cuchillaapenas entre encontactocon la lengOetaen el medio del medidor(vea laFlgura 6).Ajusteambos extremosde lastres ouchillasen una manerasimilarhastaquo todaslas cuchiltasquedena la mismaaltura.

Apriete las sagas lentamente, movidndose de una ranura deiportacuchilla a la pr6xima hasta que las tres cuchillas y todaslas cu6as queden apretadas y seguras.

AVISO: I.as cuchillas pueden subirse cuando se apdetan Isecu6as. Golpee suavemente las cuchillas con un pedazo de made-ra dura para colocadas en contra del gato sagdn sea neossado.

25


Medidor de la afiura de la cuchiHa

JPa;ao

Leng0eta _ CuchiUa

fijTrcr_ deFigure 6 - Medldor de la Altura de la Cuchllla

COLOCACION DEL ROMPEDOR DE ASTILLASRefi6raseala Figure 15, pdgina 16El rompedorde astillas (Clave No 2) se usa para ayudararemoverlas astillas de madera de las hojasoortadorasy de lascuchillascuandose sepilla o moidea.Ajuste el rompedorde asti-lies cadavez que se cambieno ajusten las herramientascorta-dorasEl rompedor de astillas se tiene que colocar tan serca del por-tacuchilla como sea posible sin entrar en contacto con las hojascortadoras o las cuchillas Suelte los tres pernos de cabezahexagonal (Clave No. 3) que sujetan el rompeder de astillas ycol6quelo tan cerca del portacuchilla como sea posible, rote elportacuchilla manualmente para asegurarse que no haya interfe-rencla con el rompedor de astillas Asegure el rompedor de astklies apretando los tres pernos de cabeza hexagonal Vuelva acolocor y asegurar la cubierta de la cuchilla

MOLDEOEl moldeo, que tambi(_n se le conoca como fresado o acabado,se puede definir como el fresade de una franja de madera conuna supefficie simple o decorativa que es continua a travds detoda su Iongitud.

Para Iograr un acabado de moldeo superior, ta pieza de tra-bajo se tiene que cepillar y debe tener el tamario adecuadoantes del moldeo. Siempre haga que ta pieza de trabajo tenga1,6 mm de espesor adicional, antes del moldea, comparadecon el espesor final.

Ciertos perfiles de moldeo necesitan la limpieza del borde exte-rior. Cuando use dichos perfiles, la pieza de trabajo tiene guetener 3,2 mrn de ancho adicional comparade con el ancho fnal.Esto permite limpiar 1,6 mm en cualquier lade.Ciertos perfiles de motdeo s61o cortan el borde de la pieza detrabajo. Cuande se usen dichos perfiles, las piezas de trabajodenen que ser del mismo ancho que el ancho final.

INSTALACION DE LAS HOJAS CORTADORASRefl_rasea leeFigures7, 8 y 15 p_ginas26, 27 y 16AVISO: Las hojascortadorasse montanen el cantro del pottaouchllla(Figure15, Clave No.39) usando las curiaede lascuchlllasde 5 crn (Figure15, Clave No 43) induidas I.as hojascortadoras y las hoJascopilladeras (Figure15, Clave No 40) semontanen el portacuchillaal mismo tiempo, de mode que lasoperacionesde caplllado y moldeose puedanhacer con lamismapreparaci6nEl medidor de ajustede la cuchilla(yea la Figure7) se usa cuan-do se montan lee hojasmoldeadorasde tree plezas en el por-tacuchlllade la copllladora/moldeadora El medldoralinea leshojasen el portacuchlllade modo que lastres corten la plezade trebeJoen la mlsmaposici6n,ofreclendocortespreclsosyun meJoracabade de Is eupefficie.

Apague la copilladora/moldeadora y desenchtJfela de lafuente de energfaRemueva la cubierta de la cuchilla y el desviader de astillas(Figura 15, Clave Nos 4 y 6).Use el perno de cabeza hueca de 6 mm (Figure 15, Clave No5) que se us5 para montar la cubierta de la cuchilla, monte elmedider del ajuste de la cuohilla on la parte superior de lacepilladora/moldeadora tal como se muestra en !a Figura 7

Figure 7 - Instalacl6n de las Holse Cortadoms y del Medldor deA[uste de la Cuchllla

Ponga el medidor de ajuste de la cuchilla de mode que lashojas moldeadoras queden colocadas en el portacuchillasegt]n sea necesario Apriete el pemo de cabeza hueca de6 mm

Suelte los dos tornillos de fljacibn (Figura 15, Clave No 42)en la curia de la hoja

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Craftsman planer molder 351 Operators Manual

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