18
CRANE SYSTEM SAFE、DURABLE、HIGH SPEED TRAVELING CHENG DAY MACHINERY WORKS CO., LTD.
CRANE SYSTEM SAFE、DURABLE、HIGH SPEED TRAVELING
CHENG DAY MACHINERY WORKS CO., LTD.
1
TABLE OF CONTENTS BRIEF INTRODUCTION AND SELECTION STEPS....……………….…………….…………….…..2
TOP RUNNING CHANNEL STEEL END TRUCKS
PRODUCT CODES.............. ....................................…………………………………… ..3 MODEL SELECTIONS..................................................................................................................3 SPECIFICATIONS................................................ .....………………………………………….....4 POWER AND SPEED SELECTIONS.......................…………………………………………………..5
TOP RUNNING WELDED PLATE BOX END TRUCKS
PRODUCT CODES..................................................……………………………………….....…….6 MODEL SELECTIONS ................................................................................................................6 SPECIFICATIONS...............................……………………………………………………………..7 POWER AND SPEED SELECTIONS.............................………….……………………………...…..8
UNDER RUNNING CHANNEL STEEL END TRUCKS
P R O D U C T CODES... . . . . . . . . . . . . . . . . . . . . . . . . .……………………………………………………… . . . . .……… . .9 MODEL SELECTIONS............................................................................................................. ..9 SPECIFICATIONS...........................................................…………………………………………....10 POWER AND SPEED SELECTIONS..………..….……………...…………………………………..11
SOFT START/STOP REDUCTION GEAR MOTORS
FEATURES..................................................................................................................... ...........12 PRODUCT CODES................………………………………………………….………….......……..12 SPECIFICATIONS.............................……………..…………………………...................…………..13
TOP RUNNING END TRUCK WHEELS……………….......................…...................…………...14
UNDER RUNNING END TRUCK WHEELS………………..........................................………....…15
OVERHEAD CRANE POWER SYSTEM……………………………………..........................16
2
■ABUNDANT DIVERSITY TYPE FULLY SUIT FOR YOUR REQUEST
We are please to offer full set components of overhead CRANE SYSTEM. The parts for Top Running End Trucks, Under Running End Trucks, Reduction Gear Motors, Power Supply System and End Trucks Wheels have been made to comply with FEM and ANSI specifications. Purchasing the components from us will shorten your time of design and calculation to search the needs of every project. Either order full set or just its components from us for your requirements are fully welcome. When you buy a crane or a hoist from us, you are also buying the best after-sales service in the crane industry, ensuring your crane assembly to be a complete success for years to come. We always avail to help with any questions you may have or with replacement parts or service.
■EASY SELECTION STEP GUIDE FOR CHOICE
When you intend to order the “END TRUCKS” products, please specify the following information. This could help you to see your request more quickly, and save more time of design and manufacture. For Top Running & Under Running End Trucks: (A) Model: ______________________ (B) Span: _______________________ ft. (C) Weight of Girder: ______________ lb/yd. (D) Traveling Speed: ______________ ft/min. (E) Runway’s Square Bar: ______ in × ______ in or Rail: _____________________lb/yd.
(F) Wheel Base of End Truck: ______ in. ※The wheel base of the end truck shall be 1/7 of the span or greater for double girder and 1/8 for
single girder. Afterwards, please follow our technical manual, and then you will find the most suitable model for your application. We also design special specifications for your requirements that exceed our general technical manual.
※Specifications and dimensions are subject to change without notice.
3
■TOP RUNNING CHANNEL STEEL END TRUCKS
□PRODUCT CODES
□MODEL SELECTIONS Double girder cranes in general are available for heavier capacity & wider spans, and single girder cranes for the advantage of a low dead weight.
DOUBLE GIRDER
SINGLE GIRDER
TC
05
60
60
Model T Top Running
End Truck
C Channel Steel
Wheel Dia. (in) 05 4.7
06 5.9
08 7.7
09 8.5
10 9.8
12 11.8
16 15.7
Truck Length (in) 60 59.7
80 79.4
100 99.1
120 118.7
140 138.6
160 158.4
Travel Speed (ft/min)
(S) (D) 60, 60/20
75, 75/25
85, 85/28
100,100/33
( 10%)
D
BLANK: Single speed
D: Dual speed
Model
TC(ton)
Capacity SPAN （ft）
SPAN （ft）
SPAN （ft）
Model
TC(ton)
Capacity
Model
TC(ton)
Capacity
0.5～123
20 26 33 40 46 53 60 66
TC-05-60 TC-05-80
TC-06-100
TC-06-100
TC-08-100
TC-06-120TC-08-120TC-09-120
TC-08-140TC-09-140
TC-10-140
73 79
TC-08-100 TC-09-100TC-10-120
TC-10-140
TC-09-120 TC-10-140TC-10-140
TC-12-140 TC-12-160
TC-12-140 TC-12-160 TC-16-160
57.510
152030
20 26 33 40 46 53 60 66 73 79
20 26 33 40 46 53 60 66 73 79
Model
TC(ton)
Capacity
0.5～123
SPAN （ft）
TC
TC
Model
Model
(ton)Capacity
(ton)Capacity
57.510
152030
20 26 33 40 46 53 60 66
SPAN （ft）20 26 33 40 46 53 60 66
SPAN （ft）20 26 33 40 46 53 60 66
TC-05-60 TC-05-80 TC-06-100
TC-08-100
TC-08-120
TC-06-60TC-06-80
TC-08-80 TC-09-120
TC-09-80
TC-10-80
TC-10-100
TC-12-100
TC-10-120
TC-12-80 TC-16-100
4
□SPECIFICATIONS OF TC-SERIES END TRUCK
※Optional connecting plate available.
Model Approximate Dimension in Min
Rail Lb/Yd
Approximate Weight
(Lb / 2sets A B C D E F H I J K L
TC-05-60 4.5 2.2 4.7 4.2 9.5 5.3 2.0 5.0 49.6 59.7 5.7 20 530
TC-05-80 4.5 2.2 4.7 4.2 9.5 5.3 2.0 5.0 69.3 79.4 5.7 20 615
TC-05-100 4.5 2.2 4.7 4.2 9.5 5.3 2.0 5.0 89.0 99.1 5.7 20 675
TC-06-60 5.2 2.6 5.9 4.8 11.0 6.3 2.0 5.0 49.6 59.7 6.9 30 671
TC-06-80 5.2 2.6 5.9 4.8 11.0 6.3 2.0 5.0 69.3 79.4 6.9 30 765
TC-06-100 5.2 2.6 5.9 4.8 11.0 6.3 2.0 5.0 89.0 99.1 6.9 30 845
TC-06-120 5.2 2.6 5.9 4.8 11.0 6.3 2.0 5.0 108.7 118.7 6.9 30 930
TC-08-80 5.2 2.6 7.7 4.9 11.0 7.5 2.0 6.1 67.3 79.5 8.6 30 960
TC-08-100 5.2 2.6 7.7 4.9 11.0 7.5 2.0 6.1 87.0 99.2 8.6 30 1205
TC-08-120 5.2 2.6 7.7 4.9 11.0 7.5 2.0 6.1 106.7 118.9 8.6 30 1300
TC-08-140 5.2 2.6 7.7 4.9 11.0 7.5 2.0 6.1 126.4 138.6 8.6 30 1400
TC-09-80 5.4 2.6 8.5 4.9 11.4 8.3 3.0 6.5 66.5 79.5 9.8 30 1270
TC-09-100 5.4 2.6 8.5 4.9 11.4 8.3 3.0 6.5 86.2 99.2 9.8 30 1385
TC-09-120 5.4 2.6 8.5 4.9 11.4 8.3 3.0 6.5 105.9 118.9 9.8 30 1585
TC-09-140 5.4 2.6 8.5 4.9 11.4 8.3 3.0 6.5 125.6 138.6 9.8 30 1700
TC-10-80 5.9 2.8 9.8 5.6 12.6 10.2 3.0 8.0 63.8 79.7 11.3 40 1660
TC-10-100 5.9 2.8 9.8 5.6 12.6 10.2 3.0 8.0 83.5 99.4 11.3 40 1815
TC-10-120 5.9 2.8 9.8 5.6 12.6 10.2 3.0 8.0 103.2 119.1 11.3 40 1965
TC-10-140 5.9 2.8 9.8 5.6 12.6 12.2 3.0 8.0 122.8 138.7 13.3 40 2130
TC-12-80 6.2 3.4 11.8 6.3 13.4 12.2 3.0 9.1 61.4 79.7 13.4 80 1910
TC-12-100 6.2 3.4 11.8 6.3 13.4 12.2 3.0 9.1 81.1 99.4 13.4 80 2080
TC-12-140 6.2 3.4 11.8 6.3 14.2 15.4 3.0 9.1 120.5 138.7 16.5 80 2430
TC-12-160 6.6 3.4 11.8 6.3 14.2 15.4 3.0 9.1 140.2 158.4 16.5 80 2715
TC-16-100 7.2 3.4 15.8 7.2 15.1 15.4 3.0 10.3 78.7 99.4 16.9 80 2805
TC-16-160 7.2 3.4 15.8 7.2 15.1 15.4 3.0 10.3 137.8 158.4 16.9 80 3880
H H
EDB
C
A
Trolley Gauge
L
II J
K
F
5
□POWER AND SPEED SELECTIONS OF TC-SERIES END TRUCKS DOUBLE GIRDER
SINGLE GIRDER
※Relative operating period(percentage duty cycle)＝40%ED
※Above tables are single speed with 4P and dual speed is 1/3 of above speed with 4/12P.
※We suggest using hollow shaft series end trucks at the speeds of 100 ft/min or greater.
※TC-series use reduction gear motor. As to the introduction and specification of reduction gear motor,
please refer to P12~13.
Capacity
(ton)(ft/min)
60
75
85100
S P A N ( ft )33 40 46 53 60 66 73 79
1.5HP × 2
1HP × 2
2HP× 2
0.5~1
3
7.5
15
2
5
102HP × 2
3HP × 2
3HP × 2
4HP × 2
0.5HP × 2
1.5HP × 2 2HP × 2
1HP1.5HP × 2
2HP × 2
2HP × 2 3HP × 24HP × 2
Speed
60Hz
1HP × 20.5HP × 2
1HP × 21.5HP
× 2
× 2
1.5HP × 2
1.5HP × 2
1.5HP × 2 1HP × 2 2HP × 2
2HP × 2
2620
7920 3326 40 5346 60 7366
S P A N ( ft )
S P A N ( ft )7920 4026 33 6046 53 66 73
S P A N ( ft )7920 3326 40 5346 60 7366
Capacity
(ton)
Speed(ft/min)
60Hz
60
75
85100
Speed(ft/min)
Capacity
60Hz
10085
75
60
(ton)
Speed(ft/min)
Capacity
(ton) 60Hz
60
75
85100
Capacity
(ton)
Speed
60Hz
(ft/min)
20
S P A N ( ft )3326 40 5346 60 7366 79
60
75
85100
Capacity
(ton)S P A N ( ft )Speed
(ft/min)
60Hz 20 3326 40 5346 60 7366 79
75
10085
60
Capacity
(ton)S P A N ( ft )
2060Hz
(ft/min)Speed
4026 33 6046 53 7966 73
100
60
85
75
1HP × 2
2HP × 2
3HP × 2
0.5HP × 2
1.5HP × 2
2HP × 2
1HP × 2
0.5HP × 2
1HP × 2
1.5HP × 21.5HP × 2
1.5HP × 2
0.5HP × 2
1HP × 2
1HP × 21HP × 2
1.5HP × 2
2HP × 2
S P A N ( ft )Capacity
(ton)(ft/min)
60Hz
Speed
20 3326 40 5346 60 66
750.5~1
85100
60
S P A N ( ft )Capacity Speed(ft/min)
(ton) 60Hz
385
100
60
75
S P A N ( ft )Capacity
(ton)
Speed(ft/min)
60Hz
60
85
75
100
7.5
S P A N ( ft )Capacity
(ton)
Speed(ft/min)
60Hz
75
85100
60
15
Capacity
(ton)S P A N ( ft )Speed
(ft/min)
60Hz
75
10085
60
2
Capacity
(ton)S P A N ( ft )
60Hz
Speed(ft/min)
100
60
5 75
85
(ton)
Capacity S P A N ( ft )
60Hz
(ft/min)Speed
60
10
100
75
85
20 4026 33 46 53 60 66
20 403326 5346 6660
20 4026 33 46 53 60 66
6620 4026 33 46 53 60
664020 26 33 46 53 60
4020 3326 5346 60 66
6
■TOP RUNNING WELDED PLATE BOX END TRUCKS
□PRODUCT CODES
□MODEL SELECTIONS
Double girder cranes in general are available for heavier capacity & wider spans, and single girder cranes for the advantage of a low dead weight.
DOUBLE GIRDER
SINGLE GIRDER
TP
ModelT Top Running
End Truck
P Welded Plate
Box
Wheel Dia. (in) 05 4.7
06 5.9
08 7.7
09 8.5
10 9.8
12 11.8
16 15.7
20 19.7
Truck Length (in) 60 59.7
80 79.4
100 99.1
120 118.7
140 138.6
160 158.4
180 178.1
Travel Speed (ft/min)
(S) (D) 60, 60/20
75, 75/25
85, 85/28
100,100/33
( 10%)
05
60
60
D
BLANK: Single speed
D: Dual speed
Model
TP(ton)
Capacity SPAN （ft）
TPModel
(ton)Capacity SPAN （ft）
TPModel
(ton)Capacity SPAN （ft）
0.5～123
20 26 33 40 46 53 60 66
TP-05-60 TP-05-80
TP-06-100
73 79
57.510
152030
TP-05-100TP-06-100TP-08-100
TP-06-120TP-08-120
TP-09-120
TP-08-140
TP-09-140
TP-08-100 TP-09-100 TP-09-120 TP-10-140TP-10-120 TP-10-140
TP-10-140 TP-12-140 TP-12-160
TP-12-140 TP-12-160 TP-16-160TP-16-160 TP-16-180 TP-20-180TP-20-180
Model
TP(ton)
Capacity
0.5～123
SPAN （ft）
TP
TP
Model
Model
(ton)Capacity
(ton)Capacity
57.510
152030
20 26 33 40 46 53 60 66
SPAN （ft）20 26 33 40 46 53 60 66
SPAN （ft）20 26 33 40 46 53 60 66
TP-05-60 TP-05-80 TP-06-100
TP-08-100
TP-08-120
TP-06-60TP-06-80
TP-08-80 TP-09-120
TP-09-80
TP-10-80
TP-10-100
TP-12-100
TP-10-120
TP-12-80 TP-16-100
7
□SPECIFICATIONS OF TP-SERIES END TRUCK
Model
Approximate Dimension (in) Min Rail
(lb/yd)
Approximate Weight
(lb / 2sets) A B c D E F H I J K L
TP-05-60 2.7 2.2 4.7 4.2 5.9 5.8 2 5.0 49.6 59.7 6.2 20 454
TP-05-80 2.7 2.2 4.7 4.2 5.9 5.8 2 5.0 69.3 79.4 6.2 20 515
TP-05-100 2.7 2.2 4.7 4.2 5.9 5.9 2 5.0 89.0 99.1 6.4 20 577
TP-06-60 3.0 2.6 6.0 4.8 6.6 6.5 2 5.0 49.6 59.7 7.2 30 652
TP-06-80 3.0 2.6 6.0 4.8 6.6 6.5 2 5.0 69.3 79.4 7.2 30 714
TP-06-100 3.0 2.6 6.0 4.8 6.6 6.5 2 5.0 89.0 99.1 7.2 30 767
TP-06-120 3.0 2.6 6.0 4.8 6.6 6.5 2 5.0 108.7 118.7 7.2 30 850
TP-08-80 3.1 2.6 7.7 4.9 6.8 7.9 2 6.1 67.3 79.5 8.8 30 793
TP-08-100 3.1 2.6 7.7 4.9 6.8 7.9 2 6.1 87.0 99.2 8.8 30 921
TP-08-120 3.1 2.6 7.7 4.9 6.8 8.0 2 6.1 106.7 118.9 8.9 30 1013
TP-08-140 3.2 2.6 7.7 4.9 7.0 8.0 2 6.1 126.4 138.6 8.9 30 1300
TP-09-80 3.0 2.6 8.5 4.9 6.7 10.6 3 6.5 66.5 79.5 11.9 30 1035
TP-09-100 3.0 2.6 8.5 4.9 6.7 10.6 3 6.5 86.2 99.2 11.9 30 1145
TP-09-120 3.1 2.6 8.5 4.9 6.8 10.6 3 6.5 105.9 118.9 11.9 30 1211
TP-09-140 3.1 2.6 8.5 4.9 6.8 10.8 3 6.5 125.6 138.6 12.0 30 1401
TP-10-80 3.2 2.8 9.8 5.6 7.3 12.6 3 8.0 63.8 79.7 13.6 40 1260
TP-10-100 3.2 2.8 9.8 5.6 7.3 12.6 3 8.0 83.5 99.4 13.6 40 1586
TP-10-120 3.2 2.8 9.8 5.6 7.3 12.6 3 8.0 103.2 119.1 13.6 40 1907
TP-10-140 3.3 2.8 9.8 5.6 7.4 12.8 3 8.0 122.8 138.7 13.7 40 1925
TP-12-80 3.5 3.4 11.8 6.3 8.1 16.5 3 9.1 61.4 79.7 17.7 80 1366
TP-12-100 3.7 3.4 11.8 6.3 8.4 16.7 3 9.1 81.1 99.5 17.9 80 1974
TP-12-140 3.7 3.4 11.8 6.3 8.4 16.7 3 9.1 120.5 138.7 17.9 80 2546
TP-12-160 3.7 3.4 11.8 6.3 8.4 16.7 3 9.1 140.2 158.4 17.9 80 2670
TP-16-100 4.2 3.4 15.8 7.2 9.1 18.5 3 10.3 78.7 99.4 20.1 80 2432
TP-16-160 4.5 3.4 15.8 7.2 9.7 18.7 3 10.3 137.8 158.4 20.4 80 3877
TP-16-180 4.5 3.4 15.8 7.2 9.7 18.8 3 10.3 157.5 178.1 20.4 80 4846
TP-20-180 4.5 3.4 19.7 7.2 9.7 20.9 3 12.7 152.8 178.1 23.1 80 6608
HH
AF
I J
K
I
L
Trolley Gauge
C
B D E
8
□POWER AND SPEED SELECTIONS OF TP-SERIES END TRUCKS DOUBLE GIRDER
SINGLE GIRDER
※Relative operating period(percentage duty cycle)＝40%ED
※Above tables are single speed with 4P and dual speed is 1/3 of above speed with 4/12P.
※We suggest using hollow shaft series end trucks at the speeds of 100 ft/min or greater.
※TP-series use reduction gear motor. As to the introduction and specification of reduction gear motor,
please refer to P12~13.
Capacity
(ton)(ft/min)
60
7585
100
S P A N (ft)
20 26 33 40 46 53 60 66 73 79
1.5HP × 2
1HP × 22HP× 2
0.5~1
3
7.5
15
2
5
10
20
2HP × 23HP × 2
3HP × 2
4HP × 2
0.5HP × 2
1.5HP × 2 2HP × 2
1HP1.5HP × 2
2HP × 2
2HP × 2 3HP × 24HP × 2
Speed
60Hz
1HP × 20.5HP × 2
1HP × 2
1.5HP
× 2
× 2
1.5HP × 2
1.5HP × 2
1.5HP × 2 1.5HP × 2 2HP × 2
2HP × 2 2HP × 2
3HP × 2
4HP × 2
3HP × 2
4HP × 2
30
60Hz 20
Capacity
(ton)
Speed(ft/min)
605346
S P A N (ft)3326 40 797366
100
85
60
75
Capacity
(ton)(ft/min)Speed
60Hz 20
S P A N (ft)3326 40 5346 60 7366 79
75
100
85
60
Capacity
(ton)(ft/min)
60Hz 20
Speed S P A N (ft)3326 40 5346 60 7366 79
85
100
60
75
Capacity
(ton)
Speed
60Hz
(ft/min)
20
S P A N (ft)3326 40 5346 60 7366 79
60
100
7585
60Hz 20
Capacity
(ton)
Speed(ft/min)
605346
S P A N (ft)3326 40 797366
100
85
60
75
79 (ton)
Capacity
40
S P A N (ft)
2060Hz
(ft/min)Speed
26 33 66 7346 53 60
100
75
60
85
79
Capacity
(ton)
S P A N (ft)4020
Speed(ft/min)
60Hz 26 33 6046 53 66 73
7585
100
60
79 (ton)
Capacity
40
S P A N (ft)
20
(ft/min)
60Hz
Speed
26 33 6046 53 66 73
85
100
60
75
1HP × 2
2HP × 2
3HP × 2
0.5HP × 2
1.5HP × 2
2HP × 2
1HP × 2
0.5HP × 2
1HP × 2
1.5HP × 21.5HP × 2
1.5HP × 2
0.5HP × 2
1HP × 2
1HP × 21HP × 2
1.5HP × 2
2HP × 2
S P A N ( ft )Capacity
(ton)(ft/min)
60Hz
Speed
20 3326 40 5346 60 66
750.5~1
85100
60
S P A N ( ft )Capacity Speed(ft/min)
(ton) 60Hz
385
100
60
75
S P A N ( ft )Capacity
(ton)
Speed(ft/min)
60Hz
60
85
75
100
7.5
S P A N ( ft )Capacity
(ton)
Speed(ft/min)
60Hz
75
85100
60
15
Capacity
(ton)S P A N ( ft )Speed
(ft/min)
60Hz
75
10085
60
2
Capacity
(ton)S P A N ( ft )
60Hz
Speed(ft/min)
100
60
5 75
85
(ton)
Capacity S P A N ( ft )
60Hz
(ft/min)Speed
60
10
100
75
85
20 4026 33 46 53 60 66
20 403326 5346 6660
20 4026 33 46 53 60 66
6620 4026 33 46 53 60
664020 26 33 46 53 60
4020 3326 5346 60 66
9
■UNDER RUNNING CHANNEL STEEL END TRUCKS
□PRODUCT CODES
□MODEL SELECTIONS SINGLE GIRDER
UC
03
60
55
Model U Under Running
End Truck
C Channel Steel
Wheel Dia. (in) 03 3.5
04 3.9
05 4.3
06 5.5
07 6.3
08 7.1
Truck Length (in) 60 59.1
80 78.7
100 98.4 120 118.1
Travel Speed (ft/min)
(S) (D) 55, 55/18
65, 65/22
80, 80/27
( 10%)
D
BLANK: Single speed
D:
Dual speed
UC-04-60
UC-05-60
2
UC5
3
Model
0.5~1
(ton)
Capacity
UC-07-100UC-06-80
UC-04-80
UC-06-100
UC-05-100
UC-03-80
S P A N (ft)
UC-03-60
20 26 33
UC-04-100
4640 53 60
UC-05-80
UC-03-100
7.5
10
UC-07-100
UC-06-60 UC-07-80 UC-08-100
10
□SPECIFICATIONS OF UC-SERIES END TRUCK
Model Dimension (in) Approximate
Weight (lb / 2sets) A
B Runway
C D E F G H I K
UC-03-60 3.8 4"~6"
2 59.7 59.1 46.1 5.5 0.8 5 3.5 390 6"~8"
UC-03-80 3.8 4"~6"
2 79.4 78.7 65.8 5.5 0.8 5 3.5 450 6"~8"
UC-03-100 3.8 4"~6"
2 99.1 98.4 85.4 5.5 0.8 5 3.5 510 6"~8"
UC-04-60 4.3 4"~6"
2 59.7 59.1 46.1 5.5 1.0 6 3.9 510 6"~8"
UC-04-80 4.3 4"~6"
2 79.4 78.7 65.8 5.5 1.0 6 3.9 590 6"~8"
UC-04-100 4.3 4"~6"
2 99.1 98.4 85.4 5.5 1.0 6 3.9 780 6"~8"
UC-05-60 4.4 5"~7"
2 59.7 59.1 45.3 5.9 0.8 7 4.3 690 7"~10"
UC-05-80 4.4 5"~7"
2 79.4 78.7 65.0 5.9 0.8 7 4.3 800 7"~10"
UC-05-100 4.4 5"~7"
2 99.1 98.4 84.7 5.9 0.8 7 4.3 880 7"~10"
UC-06-60 5.1 5"~7"
3 59.7 59.1 43.3 5.9 1.4 8 5.5 880 7"~10"
UC-06-80 5.1 5"~7"
3 79.4 78.7 63.0 5.9 1.4 8 5.5 960 7"~10"
UC-06-100 5.1 5"~7"
3 99.1 98.4 82.7 5.9 1.4 8 5.5 1070 7"~10"
UC-07-80 5.4 6"~8"
3 79.4 78.7 63 5.9 1.4 10 6.3 1200 8"~12"
UC-07-100 5.4 6"~8"
3 99.1 98.4 82.7 5.9 1.4 10 6.3 1350 8"~12"
UC-07-120 5.4 6"~8"
3 118.8 118.1 102.4 5.9 1.4 10 6.3 1500 8"~12"
UC-08-100 5.6 7"~9"
3 99.2 98.4 78.7 7.9 1.4 12 7.1 2270 9"~12"
UC-08-120 5.6 7"~9"
3 118.9 118.1 98.4 7.9 1.4 12 7.1 2585.5 9"~12"
11
□POWER AND SPEED SELECTIONS OF UC-SERIES END TRUCKS
SINGLE GIRDER
※Relative operating period (percentage duty cycle) = 40%ED
※Above tables are single speed with 4P and dual speed is 1/3 of above speed with 4/12P.
※UC-series 0.3HP use planetary reduction gear motor, and others use reduction gear motor. As to the
introduction and specification of reduction gear motor, please refer to P12~13.
S P A N (ft)
20
1HP × 2
1.5HP × 2
0.5~1
3
2
5
6026 53464033
0.5HP × 2
1HP × 2
0.5HP × 21HP × 2
0.5HP × 21HP × 2
1.5HP × 2
0.3HP × 2
Speed(ft/min)Capacity
(ton) 60Hz
65
55
80
Capacity
(ton)(ft/min)Speed
20 53
S P A N (ft)26 33 40 46 60
55
80
65
60Hz
Capacity
(ton) 60Hz
(ft/min)Speed
20 53
S P A N (ft)26 33 40 46 60
55
80
65
Speed(ft/min)
60Hz (ton)
Capacity S P A N (ft)2620 33 40 46 53 60
55
65
80
0.5HP × 2
1.5HP × 27.5 10
Capacity
(ton)(ft/min)Speed
20 53
S P A N (ft)26 33 40 46 60
55
80
65
60Hz
Speed(ft/min)
60Hz (ton)
Capacity S P A N (ft)2620 33 40 46 53 60
55
65
802HP × 2 2HP × 2
1.5HP × 2
12
■REDUCTION GEAR MOTORS
□FEATURES : Black Bear Reduction Gear Motors are specially designed for overhead crane travel use. All motors have insulation grade “ F” and thermal protection standard. This could avoid the inner of motor overheated, material deteriorated or burned. In addition to our own soft start/stop "flywheel" motors, we also offer a full line of reduction gear motors without flywheels for use with electronic soft start devices. This combination of motors featuring soft start/stop devices, whether mechanical or electronic, greatly increases the safe operation of the hoist equipment as well as the life span of transmission gear units.
Motor feature diagram of curves
□PRODUCT CODES R
ota
ting
Sp
ee
d
Time
Soft Start
Rotating
Soft Stop
Start
Rotating
Stop
Stop Without Bake
<Soft start/stop
Motor>
<General
Motor>
Model ST Reduction Gear
Motor Without Flywheel
Motor Power 04 0.4kW=0.5Hp
07 0.75kW=1Hp
11 1.1kW=1.5Hp
15 1.5kW=2Hp
22 2.2kW=3Hp
30 3.0kW=4Hp
37 3.7kW=5Hp
Reduction Ratio
A 1/8.5
B 1/15
C 1/20
F 1/12
Pole Blank 4P
D 4/12P
ST
02
A
A
13
□SPECIFICATION OF ST-SERIES REDUCTION GEAR MOTORS
ST04~ST11 series:
Model Power (HP)
Pole (P)
Rated Current(A) Rat. RPM
Pinion Dimension(in)
60Hz A B C
High Speed
6 0 H z
ST04A 0.5 4 230/460V 2.8/1.4
1/8.5
203
M3.5 16T
M3.5 18T
M3.5 23T
M4.0 18T
M4.0 22T
17.1 6.2 2.6
ST04AD 0.5/0.17 4/12 460V 0.81/0.55 203/68 18.9 7.3 3.4
ST07A 1.0 4 230/460V 3.6/1.8 203 18.3 7.3 2.8
ST07AD 1.0/0.3 4/12 460V 1.24/0.82 203/68 20.5 8.8 3.4
ST11A 1.5 4 230/460V 4.2/2.1 203 20.5 8.8 3.4
ST11AD 1.5/0.5 4/12 460v 1.63/1.3 203/68 21.7 10.0 3.4
Low Speed
6 0 H z
ST04B 0.5 4 230/460V 2.8/1.4
1/15
115 17.1 6.2 2.6
ST04BD 0.5/0.17 4/12 460V 0.81/0.55 115/38 18.9 7.3 3.4
ST07B 1.0 4 230/460V 3.6/1.8 115 18.3 7.3 2.8
ST07BD 1.0/0.3 4/12 460V 1.24/0.82 115/38 20.5 8.8 3.4
ST11B 1.5 4 230/460V 4.2/2.1 115 20.5 8.8 3.4
ST11BD 1.5/0.5 4/12 460v 1.63/1.3 115/38 21.7 10.0 3.4
ST15~ST30 series:
Model Power (HP)
Pole (P)
Rated Current(A) Rat. RPM
Pinion Dimension(in)
60Hz A B C D E F G
High Speed
6 0 H z
ST15F 2.0 4 230/460V 7.2/3.6
1/12
143
M4.0 18T
M4.0 22T
M4.0 26T
M6.0 12T
M6.0 16T
3.0 6.1 3.0 21.2 7.7 7.5 3.3
ST15FD 2.0/0.67 4/12 460V 1.84/1.6 143/47 3.0 6.1 3.0 24.4 7.7 10.6 3.3
ST22F 3.0 4 230/460V 9.2/4.6 143 3.5 7.3 3.6 22.6 7.6 8.7 3.6
ST22FD 3.0/1.0 4/12 460V 143/47 3.5 7.3 3.6 25.4 7.6 11.5 3.6
ST30F 4.0 4 230/460V 11.2/5.7 143 3.5 7.3 3.6 23.4 7.6 8.7 4.4
ST30FD 4.0/1.3 4/12 460V 2.75/2.1 143/47 3.5 7.3 3.6 25.4 7.6 11.5 3.6
ST37F 5.0 4 230/460V 13.1/6.6 143 3.5 7.3 3.6 23.4 7.6 11.5 4.4
ST37FD 5.0/1.67 4/12 460V 4.3/3.3 143/47 3.5 7.3 3.6 26.2 7.6 11.5 4.4
Low Speed
6 0 H z
ST15C 2.0 4 230/460V 7.2/3.6
1/20
86 3.0 6.1 3.0 21.2 7.7 7.5 3.3
ST15CD 2.0/0.67 4/12 460V 1.84/1.6 86/28 3.0 6.1 3.0 24.4 7.7 10.6 3.3
ST22C 3.0 4 230/460V 9.2/4.6 86 3.5 7.3 3.6 22.6 7.6 8.7 3.6
ST22CD 3.0/1.0 4/12 460V 86/28 3.5 7.3 3.6 25.4 7.6 11.5 3.6
ST30C 4.0 4 230/460V 11.2/5.7 86 3.5 7.3 3.6 23.4 7.6 8.7 4.4
ST30CD 4.0/1.3 4/12 460V 2.75/2.1 86/28 3.5 7.3 3.6 25.4 7.6 11.5 3.6
ST37C 5.0 4 230/460V 13.1/6.6 86 3.5 7.3 3.6 23.4 7.6 11.5 4.4
ST37CD 5.0/1.67 4/12 460V 4.3/3.3 86/28 3.5 7.3 3.6 26.2 7.6 11.5 4.4
14
C
BAB
E
C D
A
E
D
■TOP RUNNING END TRUCK WHEELS
All wheels, axles and other critical components are made from alloy steel with enough strength, better wear-resisting and pressure resisting. All axle assemblies incorporate sealed ball bearings for smooth running and long life.
Wheel Diameter B: ψ 4.7~ψ 8.5
Material: S45C Medium Carbon Steel
Model
Approximate Dimension(in)
Bearing
Load allowable of
each wheel(lb)
Rail (lb/yd)
Weight (lb) Teeth A B C D E
GW0520 M3.5 40T 5.8 4.7 2.2 0.9 3.5 6206ZZ 3900 20 21
PW0520 5.8 4.7 2.2 0.4 3.0 6206ZZ 3900 20 20
GW0630 M3.5 49T 7.0 5.9 2.6 1.1 4.2 6307ZZ 6200 30 24
PW0630 6.9 5.9 2.6 0.5 3.6 6307ZZ 6200 30 23
GW0830 M3.5 63T 9.0 7.7 2.6 1.1 4.3 6308ZZ 8100 30 35
PW0830 9.0 7.7 2.6 0.6 3.7 6308ZZ 8100 30 34
GW0930 M3.5 69T 9.8 8.5 2.6 1.1 4.3 6309ZZ 8900 30 50
PW0930 9.7 8.5 2.7 0.6 3.7 6309ZZ 8900 30 47
Wheel Diameter B: ψ 9.8~ψ 19.7
Material: ScMn3 Alloy Cast Steel
Model Approximate Dimension(in)
Bearing Load allowable
of each wheel(lb)
Rail (lb/yd)
Weight (lb) Teeth A B C D E
GW1040 M4.0 69T 11.2 9.8 2.8 1.4 4.7 6310ZZ 19400 40 58
PW1040 11.2 9.8 2.8 0.6 3.9 6310ZZ 19400 40 53
GW1280 M4.0 82T 13.2 11.8 3.3 1.6 5.5 6312ZZ 22000 80 100
PW1280 13.2 11.8 3.3 0.6 4.5 6312ZZ 22000 80 91
GW1680 M6.0 72T 17.5 15.8 3.3 1.8 6.3 6314ZZ 28500 80 168
PW1680 17.5 15.8 3.3 0.8 5.7 6314ZZ 28500 80 159
GW2080 M6.0 89T 21.5 19.7 3.3 2.0 6.5 6316ZZ 36500 80 247
PW2080 21.5 19.7 3.3 0.8 5.7 6316ZZ 36500 80 232
A BB
DCE
A
C DE
15
Dimension C could process to customer's special requirements with extra cost.
■UNDER RUNNING END TRUCK WHEELS
Material: S45C Medium Carbon Steel
Model Approximate Dimension(in)
Bearing Load allowable of
each wheel(lb) Teeth A B C D E F
SGW 03 M3.5 40T 5.9 3.5 1.0 1.5 2.5 1”-8UNC 6205ZZ 4400
SPW 03 4.7 3.5 0.5 1.5 1.9 1”-8UNC 6205ZZ 4400
SGW 04 M3.5 45T 6.5 3.9 1.1 1.5 2.6 1 ¼”-7UNC 6206ZZ 4840
SPW 04 5.2 3.9 0.6 1.5 2.1 1 ¼”-7UNC 6206ZZ 4840
SGW 05 M3.5 49T 7.0 4.3 1.1 1.8 2.9 1 ½”-6UNC 6207ZZ 6600
SPW 05 5.7 4.3 0.6 1.8 2.3 1 ½”-6UNC 6207ZZ 6600
SGW 06 M3.5 57T 8.1 5.5 1.6 1.6 3.2 1 ½”-6UNC 6307ZZ 7480
SPW 06 7.0 5.5 0.8 1.6 2.4 1 ½”-6UNC 6307ZZ 7480
SGW 07 M3.5 64T 9.1 6.3 1.6 1.6 3.2 1 ½”-6UNC 6308ZZ 8300
SPW 07 8.0 6.3 0.8 1.6 2.4 1 ½”-6UNC 6308ZZ 8300
SGW 08 M4 70T 11.3 7.1 1.6 2.2 3.7 - 6210ZZ 12000
SPW 08 8.6 7.1 1.0 2.2 3.1 - 6210ZZ 12000 ※Wheel could be exchanged to I type, or I & H types.
F
C D
E
B A A
CD
E
B F
16
■OVERHEAD CRANE POWER SYSTEM SAFETY CONDUCTOR SYSTEM:
Advantage of using flat cable: 1. Power supply by flat cable could avoid the wrong motion as using electric track that brush and
track might contact badly. 2. Power distribution by electric track just suit for simple control since the amount of track has its
limit. But there is no limit as power supply by flat cable.
Clamp
Middle power feeding
C Rail
Current collector
End power Tension
C Track
Track Coupler
Cable Trolley
Flat Cable
Towing Trolley
17
■BLACK BEAR CORPORATION 1500S. MILLIKEN AVE. UNIT I ONTARIO, CA91761, U.S.A. TEL: 1-(909)-390-0380 FAX: 1-(909)-0270
■CHENG DAY MACHINERY WORKS CO., LTD. NO. 173 WEN CHIU RD., TA CHIA, TAICHUNG HSIN, TAIWAN. ■Revision of Feb.12, 2009.
■Due to the printing factors, the color of the products is subject to minor deviation from the physical objects. ■Specifications and dimensions are subject to change without notice.
