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CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to...

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Crash Rails 1" Continuous Aluminum Retainer Continuous Vinyl Cushions Photoluminescent Insert Korogard High-Impact Rail Cover 1-5/8" (41.28mm) 6" (152.4mm) C6PL The Korogard ® C6PL Photoluminescent Crash Rail with glow-in-the-dark accent strip is a 6" (152.4mm) rail with a full-length vinyl cushion and continuous aluminum retainer. A photoluminescent accent strip is added to the profile extrusion, making the rail visible in total darkness for a period of at least five hours after exposure to normal light conditions. The glow-in-the-dark accent strip serves as an additional way-finding egress in case of evacuations due to a power outage or fire. Best suited for medium- to high-impact areas. The Photoluminescent Crash Rail creates a unique combination of safety and protection for use in any interior setting subject to transient occupancy. The Photoluminescent Crash Rail is backed by a limited five-year warranty. All crash rails are Class A fire rated and meet national building code standards. All Korogard linear profiles color-coordinate with a multitude of Koroseal ® Wallcoverings for a systems approach to wall protection. For more information on Korogard Photoluminescent Crash Rails or the Koroseal Wall Protection System, call your local Korogard distributor or 800-628-0449. Koroseal Wall Protection Systems Korogard ® Crash Rail with Glow-in-the-Dark Accent Strip Shown in Light Conditions Shown in Dark Conditions C6PL ACCESSORY ITEMS C601 End Cap (Foam Cushion) C603 90° Outside Corner Cap (Foam Cushion) C605 Splice Kit C621 Rigid End Cap (Plastic) C623 90° Rigid Corner Cap (Plastic) C624 135° Rigid Corner Cap (Plastic) C641 Extended End Cap
Transcript
Page 1: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

Crash Rails

1"

ContinuousAluminumRetainer

ContinuousVinyl Cushions

PhotoluminescentInsert

KorogardHigh-ImpactRail Cover

1-5/8"(41.28mm) 6"

(152.4mm)

C6PL

The Korogard® C6PL Photoluminescent Crash Rail with glow-in-the-dark accent strip is a 6" (152.4mm) rail with a full-length vinylcushion and continuous aluminum retainer. A photoluminescent accent strip is added to the profile extrusion, making the rail visible intotal darkness for a period of at least five hours after exposure to normal light conditions.

The glow-in-the-dark accent strip serves as an additional way-finding egress in case of evacuations due to a power outage or fire. Bestsuited for medium- to high-impact areas. The Photoluminescent Crash Rail creates a unique combination of safety and protection for usein any interior setting subject to transient occupancy.

The Photoluminescent Crash Rail is backed by a limited five-year warranty. All crash rails are Class A fire rated and meet nationalbuilding code standards. All Korogard linear profiles color-coordinate with a multitude of Koroseal® Wallcoverings for a systemsapproach to wall protection.

For more information on Korogard Photoluminescent Crash Rails or the Koroseal Wall Protection System, call your local Korogarddistributor or 800-628-0449.

Koroseal Wall Protection SystemsKorogard®Crash Rail with Glow-in-the-Dark Accent Strip

Shown in Light Conditions Shown in Dark Conditions

C6PL ACCESSORY ITEMS

C601 End Cap(Foam Cushion)

C603 90° Outside Corner Cap(Foam Cushion)

C605 Splice Kit

C621 Rigid End Cap (Plastic)

C623 90° Rigid Corner Cap (Plastic)

C624 135° Rigid Corner Cap (Plastic)

C641 Extended End Cap

Page 2: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

Korogard®and Koroseal®are registered trademarks of RJF International Corporation.2588C6PLS1109-12

Crash Rails

Product Guide SpecificationSECTION 10 26 00 CRASH RAILSPART 1 GENERAL1.01 SECTION INCLUDES

6" (152.4mm) Crash Rails.

1.02 SUBMITTALSA. Comply with requirements of Section 01 33 00—Submittals.B. Product Data: Submit manufacturer’s product data.C. Shop Drawings: Submit shop drawings showing

components, dimensions, and anchorage details.D. Samples: Submit 12" (304.8mm) long sample of each

model and color specified, including end caps and cornerunits for Architect’s approval.

1.03 QUALITY ASSURANCEA. Comply with NFPA 101® for interior finish materials. Smoke

developed less than 450 and flame spread of 25 or less inaccordance with ASTM E 84.

B. Comply with NFPA 101 Section 7.10—Marking of meansof egress.

C. Comply with ASTM E 2072 standard specification forlight emitting safety markings.

D. Comply with IMO Resolution A.752.18 guidelines forevaluation, testing, and application of low lighting onpassenger ships.

1.04 DELIVERY, STORAGE, AND HANDLINGA. Delivery: Deliver materials to site in manufacturer’s original,

unopened containers and packaging with labels clearly indicatingmanufacturer and material.

B. Storage: Store materials indoors in a clean, dry area protectedfrom damage and in accordance with manufacturer’s instructions.

C. Handling: Protect materials during handling and installationto prevent damage.

PART 2 PRODUCTS2.01 MANUFACTURER

Koroseal Wall Protection Systems,A Division of RJF International Corporation.

2.02 CRASH RAILSKoroseal “Korogard” C6PL Crash Rail:Crash Rail mountedover continuous aluminum retainer and two continuous vinylbumper cushions. Photoluminescent (PL) insert centered in profileextrusion to provide glow-in-the-dark pathway marking along entirecrash rail length. Exposed surfaces shall be free of wrinkling,chipping, discoloration, or other imperfections.1. Dimensions:

a. Height: 6" (152.4mm).b. Width: 1" (25.4mm).

2. Profile: High-impact vinyl acrylic extrusion locked inplace, nominal 0.078" (1.98mm) thick. Class A firerating, tested in accordance with ASTM E 84.

3. PL Strip: 1-5/8" (41.3mm) wide strip of high-performancephotoluminescent flexible vinyl.

4. Extrusion: Pebble grain finish. Contains EPA registeredMicro-Chek antimicrobial agent.

5. Retainer: Nominal 0.062" (1.57mm) thick6063-T5 aluminum.

6. End Caps: [Foam cushion] [Rigid plastic] wall returnunit of color and texture similar to that of Rail.

7. Corners: External corner units of similar material toend cap units. Carry line of Crash Rail continuouslyaround corner, unless otherwise indicated on drawings.

8. Color: Color to be selected by Architect frommanufacturer’s standard colors.

PART 3 EXECUTION3.01 EXAMINATION

Inspect wall surfaces to receive Crash Rails. Notify the Architect inwriting if wall surfaces are not acceptable. Do not begin installationuntil unacceptable conditions have been corrected.

3.02 INSTALLATIONA. Install Crash Rails to walls securely in accordance with

manufacturer’s written instructions.B. Install Crash Rails accurately in location, alignment, and elevation.C. Provide horizontal steel stud back-up in drywall stud cavity

to accept fasteners.

800-628-0449 • www.korogard.com • Division 10 26 00

Page 3: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

Crash Rails

Korogard® C400-Series Crash Rails are 4" (101.6mm) high with a continuous aluminum retainer. C400-Series Crash Rails combine asimple design element and a variety of mounting options to meet every impact need. Korogard rugged durability makes C400-SeriesCrash Rails best suited for medium- to high-impact areas. The C400 is available as C40E, a Korogard ETS product manufactured with aunique blend of high-performancematerials. The C400 can also be specified as C40F, which has awood grain finishwith fauxwood-wrapped

ends. The C40F rail is available in your choice of eight wood grain finishes including:American Natural, Riga Birch, Honey Maple, Red Alder, Auburn Pear, Shaker Cherry,Rustic Cherry, and Summer Flame. A Brushed Aluminum finish is also availablefor the C40F.

Korogard C400-Series Crash Rails are backed by a limited five-year warranty.All Crash Rails are Class A fire rated and meet national building code standards. AllKorogard linear profiles color-coordinate with a multitude of Koroseal®

Wallcoverings for a systems approach to wall protection.

For more information on Korogard Crash Rails or the KorosealWall ProtectionSystem, please call your local Korogard distributor or 800-628-0449.

Koroseal Wall Protection SystemsKorogard® C400-Series Crash Rails

7/8"(22.2mm)

4" (101.6mm)

.078" (1.98mm)KorogardHigh-ImpactRail Cover

.062" (1.57mm)ContinuousAluminumRetainer

4"(101.6mm)

1-3/8"(34.9mm)

2" (50.8mm)Round x 1/2” (12.7mm)

Thick Mounting CushionAlso Available with 2”

(50.8mm) Round x1/8” (3.18mm)Thick

Mounting Cushion asModel C420

C400/C40E/C40F C430

1-1/2" (38.1mm)Mounting Bracket

Also Available with2" (50.8mm)

Mounting Bracketas Model C450

1-1/2"(38.1mm)

4"(101.6mm)

Mounting Bracket@ 32" O.C. Max.

C440

C400 SERIES ACCESSORY ITEMS

C401 Standard End Cap

C403 90° Corner Cap

C404 135° Corner Cap

C405 Splice Kit

C441 Extended End Cap

Protection through Innovatio

n

KO

ROGARD

ETS

C400 C40F

Page 4: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

Korogard®and Koroseal®are registered trademarks of RJF International Corporation.2588C400S2105-13

Crash Rails

Product Guide SpecificationSECTION 10 26 00 CRASH RAILSPART 1 GENERAL1.01 SECTION INCLUDES

4" (101.6mm) Crash Rails.

1.02 SUBMITTALSA. Comply with requirements of Section 01 33 00—Submittals.B. Product Data: Submit manufacturer’s product data.C. Shop Drawings: Submit shop drawings showingcomponents, dimensions, and anchorage details.

D. Samples: Submit 12" (304.8mm) long sample of each modeland color specified, including end caps and corner units forArchitect’s approval.

E. Certification: Submit manufacturer’s certification indicatingcompliance with applicable building code requirements.

1.03 QUALITY ASSURANCEComply with NFPA 101® for interior finish materials. Smokedeveloped less than 450 and flame spread of 25 or less inaccordance with ASTM E 84.

1.04 DELIVERY, STORAGE, AND HANDLINGA. Delivery: Deliver materials to site in manufacturer’s original,unopened containers and packaging with labels clearlyindicating manufacturer and material.

B. Storage: Store materials indoors in a clean, dry areaprotected from damage and in accordance withmanufacturer’s instructions.

C. Handling: Protect materials during handling and installationto prevent damage.

PART 2 PRODUCTS2.01 MANUFACTURER

Koroseal Wall Protection Systems,A Division of RJF International Corporation.

2.02 CRASH RAILSKoroseal “Korogard” C400-Series Crash Rail: Crash Railmounted over continuous aluminum retainer. Exposed surfaceshall be free of wrinkling, chipping, and discoloration.1. Dimensions:a. Height: 4" (101.6mm).b. Width: 7/8" (22.2mm).c. Clearance from Wall: [Model C400, flush with wall][Model C420, 1/8" (3.18mm)] [Model C430, 1/2" (12.7mm)][Model C440, 1-1/2" (38.1mm)] [Model C450, 2" (50.8mm)]

2. Profile: High-impact vinyl acrylic extrusion locked in place,nominal 0.078" (1.98mm) thick. Class A fire rating,tested in accordance with ASTM E 84.

3. Extrusion:C400: Pebble grain finish; C40F: Smooth finish.Contains EPA registered Micro-Chek antimicrobial agent.

4. Retainer: Nominal 0.062" (1.57mm) thick6063-T5 aluminum.

5. End Caps: Injection molded preassembled wall returnunit of color and texture similar to that of rail.

6. Corners: Internal and External corner units of similar materialto end cap units. Carry line of Crash Rail continuously aroundcorner, unless otherwise indicated on drawings.

7. Color: Color to be selected by Architect from manufacturer’sstandard colors.

PART 3 EXECUTION3.01 EXAMINATION

Inspect wall surfaces to receive Crash Rails. Notify the Architectin writing if wall surfaces are not acceptable. Do not begininstallation until unacceptable conditions have been corrected.

3.02 INSTALLATIONA. Install Crash Rails to walls securely in accordance withmanufacturer’s written instructions.

B. Install Crash Rails accurately in location, alignment, and elevation.C. Provide horizontal steel stud back-up in drywall stud cavityto accept fasteners.

800-628-0449 • www.korogard.com • Division 10 26 00

Page 5: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

1. Locate and install Korogard® Crash Rail in accordance with architectural drawings and specifications. When required,Korogard shop drawings should be used in conjunction with these documents.

2. Lay out the work to be completed, including all component parts, along the base of the wall. Check the material for anydamage that may have occurred during shipment and/or handling at the job site.

3. Snap a chalk line at the proper location on the wall to ensure a level installation. Chalk line should be calculated to thecenter line of the mounting bracket wall fasteners.

4. Place the retainer in the proper position on the chalk line and mark hole locations using the proper bit size for fasteners.Note: If the aluminum retainer has been supplied in stock lengths, it will be necessary for it to be field-cut. Determine the allowancesnecessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center ofretainer 3" (76.2mm) in from each end and all intermediate locations not to exceed 32" (812.8mm) O.C.

5. Attach connector plates to ends of retainer using 1" (25.4mm) pan head screws.

6. Attach ends and corners with washer and machine nuts as required.

7. Attach splice joints with #10 x 1-1/2" (38.1mm) machine screws, washers, and nuts.

8. Mount assembly to wall using proper fasteners (not included). Tighten securely.Note: Prior to installation of the Korogard cover, make sure that all fasteners are secure and properly seated.

9. Hold the Korogard cover at an angle and place the top of the cover behind the top of the retainer. Make sure that the coveris placed in the proper position and snap-fit the Korogard cover onto the aluminum retainer by placing hands downwardand applying pressure with the heel of each hand to force the cover onto the retainer. Continue along until the completelength of the cover is securely installed.

10. If you have any questions during installation, please call your local Korogard representative.Note: If the Korogard cover has been supplied in stock lengths, it will be necessary for it to be field-cut. If this distance exceeds stock length,position seam of profile directly over the splice (connector plates) of the aluminum retainer. Determine the distance from insidecap to inside cap. It is recommended that the Korogard cover be cut slightly oversize to provide proper alignment between the end caps.

End Cap(A137)

Connector Plate(A136)

2" Round x 1/2"(50.8mm x 12.7mm)

Cushion(A129)

Wall Fasteners32" (812.8mm) O.C. Maximum

Nut (A179)Washer(A181)

Korogard Cover(A139)

Butt Joint

Aluminum Retainer(A135)

Chalk Line

Mounting cushions or brackets vary based on model number:C400 Flush MountC420 1/8" (3.2mm) Mounting CushionC430 1/2" (12.7mm) Mounting Cushion (shown)C440 1-1/2" (38.1mm) Mounting BracketsC450 2" (50.8mm) Mounting Brackets

ASSEMBLY DRAWING

Splice Detail

Wall Fastener3" (76.2mm) From End

#10 x 1-1/4" (31.8mm)Mach. Screw (A110)

(A175)

Assembly Drawing

Crash Rails/Bumper Guards

KOROSEAL Wall Protection SystemsKorogard® C400-Series Crash Rail

Page 6: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

800-628-0449 • www.korogard.com • Division 10 26 00Korogard® is a registered trademark of RJF International Corporation.

TYPICAL STRAIGHT LENGTHWITH TYPICAL ENDS

TYPICAL STRAIGHT LENGTH

Field Dimension

Crash Rail Length

Korogard Cover Length(Crash Rail Dimension –1-3/4")

1"(25.4mm)

1"(25.4mm)

Field Dimension

Crash Rail Length

Korogard Cover Length(Crash Rail Dimension –1-3/4")

1"(25.4mm)

1"(25.4mm)

TYPICAL ENDTYPICAL END

Retainer Length(Korogard Crash Rail Dimension –2-3/4")

(–69.5mm)

Korogard Cover Length(Crash Rail Dimension –1-3/4")

Retainer Length(Crash Rail Dimension –2-3/4")

Field Dimension

3" 3"

Fie

ldD

ime

nsi

on

Max

imu

m32

"(8

12.8

mm

)O.C

.

Fie

ldD

ime

nsi

onField Dimension

1"(25.4mm)

DOOR JAMB

TYPICAL ENDOUTSIDE CORNER

TYPICAL END

INSIDE CORNERINSIDE CORNER

Crash Rail Dimension

Retainer Length(Crash Rail Dimension –2-3/4")

Retainer Length(Crash Rail Dimension –2-3/4")

Korogard High-ImpactRail Cover

ContinuousAluminumRetainer

7/8"(22.2mm)

MODEL C400

4"(101.6mm)

3" 3" 3" 3"

3"3"

(76.2mm) (76.2mm)

(–69.5mm)

(–44.5mm)

(76.2mm) (76.2mm)

(–69.5mm)

(–44.5mm)

(76.2mm) (76.2mm)

(76.

2mm

)(7

6.2m

m)

(–69.5mm)

(–44.5mm)

Max

imu

m32

"(8

12.8

mm

)O.C

.

Maximum 32"(812.8mm) O.C.

Maximum 32"(812.8mm) O.C.

Maximum 32"(812.8mm) O.C.

Korogard Cover Length(Crash Rail Dimension –1-3/4")

(–44.5mm)

Koro

gar

dC

ove

rLe

ng

th(C

rash

Rai

lDim

ensi

on

–1-3

/4")

(–44

.5m

m)

Koro

gar

dC

ove

rLe

ng

th(C

rash

Rai

lDim

ensi

on

–1-3

/4")

(–44

.5m

m)

Ret

ain

erLe

ng

th(K

oro

gar

dCr

ash

Rail

Dim

ensi

on

–2-3

/4")

(–69

.5m

m)

Ret

ain

erLe

ng

th(K

oro

gar

dCr

ash

Rail

Dim

ensi

on

–2-3

/4")

(–69

.5m

m)

Model C400

Typical Straight Lengthwith Typical Ends

Typical Straight Length

Crash Rails/Bumper Guards

KOROSEAL Wall Protection SystemsKorogard® C400-Series Crash Rail

2588IC40I1109-12

Page 7: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

Crash Rails

Korogard®C500 Crash Rail is 5" (127mm) high with a standard continuous aluminum retainer. The C500 Crash Rail combines a sleek,elliptical design with a variety of mounting options* to meet your wall protection needs. Korogard rugged durability makes the rail anideal choice for medium- to high-impact areas.

Korogard C500 Crash Rails are backed by a limited five-year warranty. All Crash Railsare Class A fire rated and meet national building code standards.

For more information on Korogard Crash Rails or the Koroseal Wall ProtectionSystem, please call your local Korogard distributor or 800-628-0449.

Koroseal Wall Protection SystemsKorogard®C500-Series Crash Rails

C500

1-1/16" (26.99mm)

7/8"(22.28mm)

3-1/2"(88.84mm)

5-1/4"(133.35mm)

Korogard Cover

ContinuousAluminumRetainer

ContinuousVinyl Cushion

Steel Stud(By Others)

No. 201/4"x 1-1/2"

(6.35mm x 38.1mm)Fastener

C500 SERIES ACCESSORY ITEMS

C501 Standard End Cap

C503 90° Corner Cap

C504 135° Corner Cap

C505 Splice Kit

C541 Extended End Cap

* Additional mounting options including clip-mountedversions are also available. Please refer to ProductGuide Specification for additional details.

Page 8: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

Korogard®a registered trademark of RJF International Corporation.2588C500S1109-12

Crash Rails

Product Guide SpecificationSECTION 10 26 00 CRASH RAILSPART 1 GENERAL1.01 SECTION INCLUDES

5" (127mm) Crash Rails.

1.02 SUBMITTALSA. Comply with requirements of Section 01 33 00—Submittals.B. Product Data: Submit manufacturer’s product data.C. Shop Drawings: Submit shop drawings showing

components, dimensions, and anchorage details.D. Samples: Submit 12" (304.8mm) long sample of each

model and color specified, including end caps and cornerunits for Architect’s approval.

E. Certification: Submit manufacturer’s certification indicatingcompliance with applicable building code requirements.

1.03 QUALITY ASSURANCEComply with NFPA 101® for interior finish materials. Smokedeveloped less than 450 and flame spread of 25 or less inaccordance with ASTM E 84.

1.04 DELIVERY, STORAGE, AND HANDLINGA. Delivery: Deliver materials to site in manufacturer’s original,

unopened containers and packaging with labels clearlyindicating manufacturer and material.

B. Storage: Store materials indoors in a clean, dry areaprotected from damage and in accordance withmanufacturer’s instructions.

C. Handling: Protect materials during handling andinstallation to prevent damage.

PART 2 PRODUCTS2.01 MANUFACTURER

Koroseal Wall Protection Systems,A Division of RJF International Corporation.

2.02 CRASH RAILSKoroseal “Korogard” C500-Series Crash Rail:Crash Rail mountedover continuous aluminum retainer and continuous vinyl bumpercushion. Exposed surfaces shall be free of wrinkling, chipping,discoloration, orotherimperfections.1. Dimensions:

a. Height: 5" (127mm).b. Width: 1" (25.4mm).c. Clearance from Wall: [Model C500, flush with wall][Model C520, 1/8" (3.18mm)][Model C530, 1/2" (12.7mm)][Model C540, 1-1/2" (38.1mm)][Model C550, 2" (50.8mm)].

2. Profile: High-impact vinyl acrylic extrusion locked in place,nominal 0.078" (1.98mm) thick. Class A fire rating,tested in accordance with ASTM E 84.

3. Extrusion: Pebble grain finish.4. Retainer: Nominal 0.060" (1.52mm) thick

6063-T5 aluminum.5. End Caps: Injection-molded, preassembled of color

and texture similar to that of rail.6. Corners: External corner units of similar material to end cap

units. Carry line of Crash Rail continuously around corner,unless otherwise indicated on drawings.

7. Color: Color to be selected by Architect frommanufacturer’s standard colors.

PART 3 EXECUTION3.01 EXAMINATION

Inspect wall surfaces to receive Crash Rails. Notify the Architect inwriting if wall surfaces are not acceptable. Do not begin installationuntil unacceptable conditions have been corrected.

3.02 INSTALLATIONA. Install Crash Rails to walls securely in accordance with manufacturer’s

written instructions.B. Install Crash Rails accurately in location, alignment, and elevation.C. Provide horizontal steel stud back-up in drywall stud cavity

to accept fasteners.

800-628-0449 • www.korogard.com • Division 10 26 00

Page 9: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

Crash Rails

Korogard® C610 and C680 Crash Rails are 6" (152.4mm) rails with full-length vinyl bumpers and continuous aluminum retainers.A 2" (50.8mm) accent strip is added to the profile extrusion to add contrast and design options. The accent strip in the C610 Crash Railis a solid color, while the C680 Crash Rail has a Traffic Patterns® insert manufactured from 21 oz. fabric-backed Koroseal®, Vicrtex®,orKoroseal®StudiosWallcovering. The C610 Crash Rail is ideal for medium- to high-impact areas, and the C680 Crash Rail is best suitedfor low-impact areas. End and corner caps are available either as patented foam cushion or as rigid plastic.

Korogard C610 and C680 Crash Rails are backed by a limited five-year warranty.All Crash Rails are Class A fire rated and meet national building code standards. AllKorogard linear profiles color-coordinate with a multitude of Koroseal and VicrtexWallcoverings for a systems approach to wall protection.

For more information on Korogard Crash Rails or the Koroseal Wall ProtectionSystem, please call your local Korogard distributor or 800-628-0449.

Koroseal Wall Protection SystemsKorogard® C610 & C680 Crash Rail

C610/C680

6"(152.4mm)

1"(25.4mm)

.062" (1.58mm)ContinuousAluminumRetainer

ContinuousVinylCushions

.078" (1.98mm)KorogardHigh-ImpactRail Cover

C610 ACCESSORY ITEMS

C601 Standard End Cap(Foam Cushion)

C603 90° Outside Corner Cap(Foam Cushion)

C605 Splice Kit

C621 Rigid End Cap (Plastic)

C623 90º Rigid Corner Cap (Plastic)

C624 135º Rigid Corner Cap (Plastic)

C641 Extended End Cap

C610 C680

Page 10: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

Korogard®, Koroseal®, Traffic Patterns®, and Vicrtex® are registered trademarksof RJF International Corporation.2588C610S21

09-12

Crash Rails

Product Guide SpecificationSECTION 10 26 00 CRASH RAILSPART 1 GENERAL1.01 SECTION INCLUDES

6" (152.4mm) Crash Rails.

1.02 SUBMITTALSA. Comply with requirements of Section 01 33 00—Submittals.B. Product Data: Submit manufacturer’s product data.C. Shop Drawings: Submit shop drawings showing components,

dimensions, and anchorage details.D. Samples: Submit 12" (304.8mm) long sample of each model

and color specified, including end caps and corner units forArchitect’s approval.

E. Certification: Submit manufacturer’s certification indicatingcompliance with applicable building code requirements.

1.03 QUALITY ASSURANCEComply with NFPA 101

®for interior finish materials. Smoke

developed less than 450 and flame spread of 25 or less inaccordance with ASTM E 84.

1.04 DELIVERY, STORAGE, AND HANDLINGA. Delivery: Deliver materials to site in manufacturer’s original,

unopened containers and packaging with labels clearlyindicating manufacturer and material.

B. Storage: Store materials indoors in a clean, dry area protected fromdamage and in accordance with manufacturer’s instructions.

C. Handling: Protect materials during handling and installationto prevent damage.

PART 2 PRODUCTS2.01 MANUFACTURER

Koroseal Wall Protection Systems,A Division of RJF International Corporation.

2.02 CRASH RAILSKoroseal “Korogard” C610/C680 Crash Rail: Crash Rail mountedover continuous aluminum retainer and two continuous vinylbumper cushions. Insert centered in profile extrusion to provide acontrasting color or pattern along entire Crash Rail length. Exposedsurface shall be free of wrinkling, chipping, and discoloration.1. Dimensions:

a. Height: 6" (152.4mm).b. Width: 1" (25.4mm).c. Clearance from Wall: [Model C600, flush with wall][Model C620, 1/8" (3.18mm)] [Model C630,1/2"(12.7mm)] [Model C640, 1-1/2" (38.1mm)][Model C650, 2" (50.8mm)].

2. Profile: High-impact vinyl acrylic extrusion locked in place,nominal 0.078" (1.98mm) thick. Class A fire rating, testedin accordance with ASTM E 84.

3. Accent Strip: 2" (50.8mm) wide strip of [high-impact vinylacrylic extrusion (C610)] [Traffic Patterns insert (C680)].

4. Extrusion: Pebble grain finish. Contains EPA-registeredMicro-Chek antimicrobial agent.

5. Retainer: Nominal 0.062" (1.57mm) thick 6063-T5 aluminum.6. End Caps: [Foam cushion] [Rigid plastic] Wall return unit

of color and texture similar to that of rail.7. Corners: External corner units of similar material to end cap

units. Carry line of Crash Rail continuously around corner,unless otherwise indicated on drawings.

8. Color: Color to be selected by Architect from manufacturer’sstandard colors.

PART 3 EXECUTION3.01 EXAMINATION

Inspect wall surfaces to receive Crash Rails. Notify the Architect inwriting if wall surfaces are not acceptable. Do not begin installationuntil unacceptable conditions have been corrected.

3.02 INSTALLATIONA. Install Crash Rails to walls securely in accordance with

manufacturer’s written instructions.B. Install Crash Rails accurately in location, alignment, and elevation.C. Provide horizontal steel stud back-up in drywall stud cavity to

accept fasteners.

800-628-0449 • www.korogard.com • Division 10 26 00

Page 11: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

1. Sitúe e instale el protector contra golpes KOROGARD® según los planos arquitectónicos y las especificaciones. Cuando sea necesario, se deberán utilizar los planos de taller KOROGARD junto con estos documentos.

2. Organice el trabajo a realizar, incluyendo todas las piezas, a lo largo de la base de la pared. Compruebe que el material no se haya dañado durante la transportación y/o la manipulación en el sitio de montaje.

3. Trace una línea en la posición adecuada, con un cordel entizado, a lo largo de la pared para garantizar que el montaje quede correctamente nivelado. Debe calcularse la altura de la línea de tiza para que quede en la línea de centro de los accesorios de fijación a la pared.

4. Coloque el detenedor en la posición correcta sobre el cordel entizado y marque los lugares de los orificios utilizando brocas del tamaño correcto para los accesorios de fijación. NOTA: Si el detenedor de aluminio ha sido suministrado en tiras de longitud estándar, será necesario cortarlo en el sitio. Determine la holgura necesaria para las jambas de las puertas, las esquinas, etc. (vea el dorso de la página) y corte el detenedor a la medida correcta. Taladre orificios de un tamaño adecuado en el centro del detenedor 3" (76.2 mm) hacia dentro, desde cada uno de los extremos, y todas las distancias intermedias no deberán ser mayores de 32" (812.8 mm) de centro a centro.

5. Fije las placas de conexión a los extremos del detenedor utilizando tornillos de cabeza troncocónica de 1" (25.4 mm).

6. Fije los extremos y las esquinas con arandelas y tuercas de chapa, según sea necesario.

7. Fije las juntas de empate con tornillos, arandelas y tuercas de chapa de 1/4"- 20 x 1-1/2" (6.35 mm - 20 x 38.1 mm).

8. Monte el conjunto en la pared, utilizando accesorios de fijación apropiados (no incluidos). Apriételo bien.

9. Mantenga la cubierta KOROGARD inclinada y coloque la parte superior de la cubierta detrás de la parte superior del detenedor.Asegúrese de que la cubierta esté situada en la posición correcta y monte la cubierta KOROGARD en el detenedor de aluminio colocando las manos hacia abajo y haciendo presión con el talón de ambas manos para empujar la cubierta hacia el detenedor. Prosiga de la misma manera a todo lo largo de la cubierta hasta que la misma quede instalada correctamente.

10. Si tiene alguna duda durante la instalación, llame al representante de KOROGARD de su localidad.

NOTA: Si la cubierta KOROGARD fue suministrada en tiras de longitud estándar, será necesario cortarla en el sitio. Mida la distancia desde la tapa interior hasta la tapa interior. Se recomienda cortar la cubierta KOROGARD ligeramente sobremedida para lograr una alineación correcta entre las tapas de los extremos.

Los cojines o soportes de montaje varían según el número de modelo:C800 Montaje a rasCojín de montaje C820 de 1/8" (3.18mm) Cojín de montaje C830 de 1/2" (12.7mm)Soportes de montaje C840 de 1-1/2" (38.1mm) Soportes de montaje C850 de 2" (50.8mm)

Distancia máxima de 32" (812.8mm)entre centros

Cordel entizado

Detenedor de aluminio

Placa de conexión

Tuerca hexagonal No. 20 de 1/4"(6.35mm)

Cubierta Korogard

Junta a tope

Tornillo de estrías de 1" (25.4mm)

Accesorio defijación a la pared

Accesorio de fijación a la pared 3"(76.2mm) desde el extremo

Arandela

Tornillo Phillips de 1"(25.4mm) Tapa de extremo

Detalle del empate

PLANO DE ENSAMBLAJE

Tapa de extremo

Tuerca

Paragolpe continuo

Tornillo de chapa de 1/4"-20 x 1-1/2"(6.35mm - 20 x 38.1mm)

Sistemas de protección de paredes KorosealProtector contra golpes de la Serie C800Instrucciones de instalación

Page 12: CrashRails...necessary for door jambs, corner conditions, etc. (see next page) and cut retainer to proper length. Drill proper size holes at center of Drill proper size holes at center

LONGITUD RECTA ESTÁNDAR CON EXTREMOS ESTÁNDAR

LONGITUD RECTA ESTÁNDAR

Dimensión del sitio

Longitud del protector contra golpes

Distancia máxima de 32"

(812.8mm) entre centros

Distancia máxima de 32"

de centro a centro (812.8mm)

Distancia máxima de 32"

(812.8mm) entre centros

Longitud de la cubierta Korogard

(Dimensión del protector contra golpes –2-3/4") (–69.9mm)

Longitud de la cubierta Korogard

(Dimensión del protector contra golpes –2-3/4") (–69.9mm)

Longitud de la cubierta Korogard

(Dimensión del protector contra golpes –2-3/4") (–69.9mm)

1" (25.4mm)

1" (25.4mm)

EXTREMO ESTÁNDAREXTREMO ESTÁNDAR

Longitud del detenedor

(Dimensión de la cubierta Korogard –1") (–25.4mm)

Lon

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(Dim

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–1")

(–2

5.4

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)

Lon

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Ko

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Lon

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Dimensión del sitio

3" 3"

Dim

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Dim

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siti

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Dimensión del sitio

JAMBA DE PUERTA

EXTREMO ESTÁNDAR ESQUINA EXTERIOR

EXTREMO ESTÁNDAR

ESQUINA INTERIORESQUINA INTERIOR

Longitud de la cubierta Korogard

Dimensión del protector contra golpes

Longitud del detenedor

(Dimensión del protector contra golpes –3-3/4") (–95.3mm)

Longitud del detenedor

(Dimensión del protector contra golpes –3-3/4") (–95.3mm)

Longitud del detenedor

(Dimensión del protector contra golpes –3-3/4") (–95.3mm)

Cubierta del protector contra golpes de alto impacto Korogard

Detenedor continuo de aluminio

MODELO C800

3" 3" 3" 3"

3"

3"

8" (203.2mm)

1-1/4"

Cojín de vinilo continuo

(31.8mm)

(76.2mm)

(76.2mm)

(76.

2mm

)(7

6.2m

m)

(76.2mm)

1" (25.4mm)

(76.2mm)

1" (25.4mm)

1" (25.4mm)

(76.2mm) (76.2mm)

Lon

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(Dim

en

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–1

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–25

.4m

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Dis

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m

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ima

de

32

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(81

2.8

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Dimensión del sitio

Longitud del protector contra golpes

Dis

tan

cia

m

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de

32

"

(81

2.8

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Dimensiones de instalación para el protector contra golpes de la Serie C800NOTA: Incluye el Protector contra Golpes Modelo C800 de Montaje a RasCojín de montaje de 1/8" (3.18mm) para el modelo C820Cojín de montaje de 1/2" (12.7 mm) para el modelo C830Soportes de montaje de 1-1/2" (38.1 mm) para el modelo C840Soportes de montaje de 2" (50.8 mm) para el modelo C850

800-628-0449 • www.korogard.com • Division 10 26 00

® es marca comercial de RJF International Corporation.2588SC80I1110-08


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