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cryogas- profile_2011.pdf

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Company Profile Cryo Cryo Cryo Cryo g g g as as as as Cryo Cryo Cryo Cryo g g g as as as as www.cryogastech.com
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Page 1: cryogas- profile_2011.pdf

Company Profile

CryoCryoCryoCryoggggas as as as CryoCryoCryoCryoggggas as as as

www.cryogastech.com

Page 2: cryogas- profile_2011.pdf

Introduction

o The company was formed in 1997 to serve Life Sciences, Semiconductor and Energy & Chemical industries.

o The business cover Malaysia, Singapore, Thailand, Indonesia, China, Vietnam and Philippines.

o Our business scope include:

❶ Piping components & equipment supply

❷❷ Compact package system

❸ Engineering & Technical services

Page 3: cryogas- profile_2011.pdf

Core Competency

Cryogas primary focus is in process fluid handling for the following applications:

� Sterile – Mixing, transfer piping, CIP & SIP for biological contamination free system – such as in pharmaceutic, biologic, and personal care production

� Ultra-Clean Technology (UCT) - Innovative Piping System for pure media in semiconductor and photovoltaic

� Cryogenic - Ultra-low heat leak vacuum insulated transfer lines and handling system for ultra low temperature fluids such as liquid nitrogen, argon & helium

Page 4: cryogas- profile_2011.pdf

Experience, Knowledge & Skill- Sterile, UCT & Cryogenic -

Cryogas continue to strive towards the goal of a “learning organization”, with knowledge and

capability to provide industry solution for Sterile, UCT and Cryogenic process requirement,

ensuring customer with trouble free system components and overall operation.

� Material technology - Purity compliance to SEMASPECS, USP Class VI, FDA 21 CFR 177, ASME BPE.

� Surface technology - Low out-gas; contamination free; smooth surface geometry, improving system dry-down, CIP and SIPimproving system dry-down, CIP and SIP

� Zero-dead leg, Self-Drainable, Low-entrapment design – To minimize entrapment zone for process media, microorganism or particle for maintaining system purity

� Orbital Welding technology – Automated pipe welding to minimize weld seam failure and contamination

� Low out-gassing alloy material – Applicable in very high vacuum application and UCT application

� Ultra low heat leak technology – Low temperature media handling and transfer for energy conservation

� Two phase flow engineering -- Sub-zero boiling media transfer for process efficiency

Page 5: cryogas- profile_2011.pdf

Market SpecializationFour Business Units

Business Units

PUREFLOW

Ultra-clean or High purity process

o Semiconductoro Photovoltaico Microelectronic

SANIFLOW

Hygienic process industry

o Food o Beverageo Dairy

STERIFLOW

Sterile production industry

o Pharmaceuticalo Biotechnologyo Personal care

MAXFLOW

Energy & Chemical Industry

o Oil & Gaso Oleo-chemicalo Air separationo Synthetic gas

Page 6: cryogas- profile_2011.pdf

Components & Equipment Supply- Manufacturer Representation History -

Page 7: cryogas- profile_2011.pdf

Piping Components Supply Tubing Fittings, Valves, Steam Traps

Cryogas represent reputable and ASME BPE and SEMASPECS compliance piping components from manufacturer in Germany and USA. These products and its components are fully traceable

with EN10102 3.1B certificate, comply to FDA & USP class VI.

Our trained application engineer is able to assist customer in component selection based on material chemical compatibility, corrosion, weldability, design and process suitability.

Large quantity of local Inventory has been established to ensure quicker supply to meet your project needs with flexible delivery and low overall cost

Page 8: cryogas- profile_2011.pdf

Piping Installation ToolsOrbital welding, cutting & facing

Cryogas has a team of experience welding engineer to train, qualify and certify welding operator for orbital welding in sanitary and UCT piping. We provide welding procedure development and qualification for stainless steel and high alloy nickel materials, such as HastelloyC22, Monel, AL6XN, and Titanium.

We also assist customer in weld seam quality validation and weld log procedure development.

Page 9: cryogas- profile_2011.pdf

Pressure, Temperature, Flow ControlValve & Instrumentation

Cryogas has a team of well trained & experience process control engineer to do flow calculation and sizing for control valve and pressure regulator to meet your needs. Every valves selection come complete with sizing and calculation report or documentation.

Accurate calculation and sizing will ensure shorter validation and commissioning period, besides guarantee trouble-free operation and system performance

Page 10: cryogas- profile_2011.pdf

Process EquipmentPump, Mixer, Nitrodoser

Cryogas has a team of well qualified and experience process engineer who understand your process requirement and specification. We are able to do accurate sizing and calculation to

select the right equipment for your process need.

Sizing & calculation report, calibration report & document are provided for traceability, validation, commissioning purpose, besides guarantee trouble-free operation and system

performance

Page 11: cryogas- profile_2011.pdf

Compact System SolutionsCustomized Prefabrication

Testing

Prefabrication3D Design

TestingValidation

Documentation

Page 12: cryogas- profile_2011.pdf

Pharma Compact SystemSkid System

RO-EDI water generation WFI and PW distribution& control System

Clean Steam Generator Valve Box for Clean Room

Ozone Sanitization

CIP System

Page 13: cryogas- profile_2011.pdf

Pharma Compact SystemMulti-BlockValve skid

Multi-Block Valve to reduce dead leg and hold up volume, reduce SIP/CIP and validation time, beside minimize product residues and risk of cross contamination

P&ID (from customer)

3-D Model Valve Skid

Page 14: cryogas- profile_2011.pdf

UCT Compact SystemValve Manifold

Utility manifold and Process gas laterals for electronic assembly plant and semiconductor fab. Prefabricated in our clean rooms, certified, sealed and shipped to customer site for final installation. Built from customer-supplied ISO's.

Page 15: cryogas- profile_2011.pdf

UCT Compact SystemValve Rack

N2, CDA stick module- engineered for anyraised floor within asemiconductor facility.

Bulk Gas & Chemical skid -Control, Purification, andMonitoring, Reduce On-sitelabor and start-up time,tested and ready forinstallation

PCW and N2 service for vacuumpump and chiller installations.Adjustable supply pressure,individual PCW flow, balance, andshut-off for each connection.Reduce on-site Cost, labor, andrisk

Page 16: cryogas- profile_2011.pdf

Cryogenic System SolutionLow loss $ system

Cryobiologicalprocess

Cryogas has been supplying Cryogenicsystem for 15 years, providing variousinnovative solution to the two-phase lowtemperature fluid handling and transfer insemiconductor, pharmaceutical andchemical industries. Our engineers hasthe knowledge in the characteristics and

MBE wafer growing process

LIN injection for pressurization and inerting

Environmental Test Chamber

behaviour of cryogenic fluids like liquidnitrogen, liquid argon and liquid heliumunder various temperature, pressure andflow conditions.

We provide system performance analysisto plant operating personnel to assess theeconomic impact of the system:

•Ultra low Heat Leak Analysis

•Break Even Analysis

•Long Term Financial Analysis

Page 17: cryogas- profile_2011.pdf

System solution approach:

o Review of User Requirement Specifications

o System Design, Design review, qualification and validation

Pharma System Solution Design, PreFabrication, Installation, Testing and Commissioning

Verifies

Verifies

USER REQUIREMENT

SPECIFICATION

FUNCTIONAL

SPECIFICATION

PERFORMANCE

QUALIFICATION

OPERATIONAL

QUALIFICATIONqualification and validation

o Equipment & component specification and selection

o System Installation, Testing, and Commissioning

o Process and clean utility (PW, HPW, WFI, PS and Compressed media)

Verifies

DESIGN

SPECIFICATION

SYSTEM

BUILD

INSTALLATION

QUALIFICATION

Page 18: cryogas- profile_2011.pdf

Engineering & Technical ServicesProcess Design

We provide system engineering:

� Process Flow Design & Diagram (PFD)

� Process Control Design & Diagram

� P& ID (Process Level Piping Diagrams and Instrumentation Diagrams)

� Process Pipe sizing

� Process Control valve sizing

� Equipment and Material specification

� ISO and 3D solid work for plant piping layout design

Page 19: cryogas- profile_2011.pdf

We provide below engineering support:

� Utilities Evaluation & Energy Conservation Studies

� Troubleshooting & Process Optimization

� Process Documentation Development

Engineering & Technical ServicesCustomer Operation Support

� Process Documentation Development

� Process Commissioning & Start-up Assistance

� On-Site Operator and Engineering Staff Training

� Pilot Plant Planning, Design, and Oversight Assistance

Page 20: cryogas- profile_2011.pdf

Orbital Welding Services – Capacity & Capability --

We perform:

� Weld procedure qualification

� Weld seam quality inspection and validation

� Welding and videoscopydocumentationdocumentation

� Piping Slope validation

� No of machine and tools:

o Orbital welding machine: 7 sets (6mm to 200mm pipe size)

o Orbital cutter: 8 sets

o Facing tools: 6 sets

o Videscope 8 mtr: 2 sets

Page 21: cryogas- profile_2011.pdf

Human Resource Management

� Cryogas Tech provide a conducive working ecosystem for every individual to

excel in their career. Each team member is given the opportunity to discover

and develop their potential through knowledge application, self or team

learning, acquisition of new skill set and experience in a given role &

responsibility

� We focus on talent management

o Team working & learningo Team working & learning

o Skill development

o Leadership transformation

� Human capital lies at the core of innovation.

o We provide innovative and creative working environment

o Our unique products and technology allows each individual to work and gain

exposure in multi-industrial discipline

o We exposed each individual to multi-cultures working environment at various

geographical areas in Asia and Middle East

Page 22: cryogas- profile_2011.pdf

Training and Resource Center

� Training and Skill Development center

� Orbital Welding

� Videoscope inspection

� Process tube cutting and end preparation

� Process & instrument tube bending

� Machine repair and maintenance

� Process development center

� Liquid nitrogen dosing

� Mixing process (future)

� Knowledge Library

� Product technology

� Process technology

Page 23: cryogas- profile_2011.pdf

Cryogas Values

� Customer First

� Team work with understanding and appreciation

� Embrace change with Innovative, Creativity and Self-Learning

� Knowledge Learning every moment

� Commitment and Dedication� Commitment and Dedication

� Integrity and Honesty

� Passion and Interest

� Hard working

� Frugality

� Health and Environment

� Compassion and Charity

Page 24: cryogas- profile_2011.pdf

Organization Chart

Page 25: cryogas- profile_2011.pdf

Inventory, Warehouse & Logistic

Page 26: cryogas- profile_2011.pdf

Clients

Life Science Semiconductor

Energy & Chemical


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