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CryoTel Continuous Innovation Cryocoolers Dual Split ...

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CryoTel ® Cryocoolers Efficient, reliable, and compact cryogenic cooling Reliability and Space Heritage Sunpower’s free-piston technology is designed and manufactured with inherent reliability that provides confidence in applications where long life is highly valued or required. Our patented gas bearing technology enables non-contacting operation that eliminates wear, and a hermetically sealed structure maintains cleanliness to ensure our cryocoolers have a long life. The current mean time to failure (MTTF) of CryoTel Cryocoolers is over 200,000 hours based on data from internal lifetest units operating at Sunpower. As a statement to our robustness and reliability, Sunpower cryocoolers have been launched into space over 80 time with zero failures. A single Sunpower cryocooler was used on the RHESSI satellite that operated for over 17 years, successfully accumulating over 150,000 hours of operation before the project was decommissioned. Current models of Sunpower cryocoolers have a combined total of almost 500,000 hours of operation in their many launches to and from the International Space Station, as well as other missions including satellites. Sunpower is focused on being an integral participant in the recent growth in space opportunities by offering an extremely reliable solution at a much lower cost and faster delivery time than traditional options, while still meeting performance and longevity needs. Sunpower stands behind our cryocoolers with a replacement warranty. We believe the purchase of a CryoTel ® cryocooler is a long term investment. Sunpower cryocoolers are manufactured in the USA. Continuous Innovation 2005 E. State Street Athens, Ohio 45701 USA 740.594.2221 [email protected] www.sunpowerinc.com Cryocooler Technology Sunpower CryoTel ® cryocoolers are the result of over 40 years of technical leadership, innovation and evolution in free-piston Stirling technology. Our cryocoolers are cost effective, exceptionally quiet, low in vibration, and extremely efficient. In fact, you will not find a more efficient cryocooler in the market. The following graph compares CryoTel cryocoolers' efficiency with that of all known commercially available competitors. Our customers benefit from the superior reliability, efficiency, and power density of our cryocooler technology. Dual Split Cryocoolers Interest in split-type cryocoolers has been a strong focus for further development following Sunpower’s release of the CryoTel DS30. Lessons learned from the development of the DS30 along with an intentional design capability to scale easily has driven Sunpower to focus on developing similar models with new heat removal capabilities. The configuration versatility of a dual split cryocooler, along with its inherent benefit in reduced exported vibration, makes this type of cryocooler ideal in applications with constrained integration space where vibration is critical. Sunpower is currently working on dual split models of cryocoolers with capabilities both smaller and larger than the CryoTel DS30. This includes development of a pulse tube cold head, which further minimizes vibration of the system. AVC — Active Vibration Control The commercial version of Sunpower’s Active Vibration Control hardware that is available for the CryoTel MT, CT, GT, and some configurations of the CryoTel DS30, has been an enabling technology for our cryocoolers in vibration critical applications. However, for demands in harsh environments, or greater need for reliability and robustness, it was decided the current design could be improved. Sunpower hopes to be able to release a new version of the active balancer that can attach to the MT, CT, and GT, as well as the DS30 cold head and any future similar sized cold heads. The new design incorporates a center moving mass and attachment on the outer diameter of the cryocooler to improve alignment with the moving parts in the cryocooler and move away from a single point attachment. The new AVC hardware design is also encapsulated in a hermetic shell to allow operation in vacuum or other harsh environments safely with improved heat removal. Sunpower hopes to begin selling this new design in Q3 of 2020.
Transcript
Page 1: CryoTel Continuous Innovation Cryocoolers Dual Split ...

CryoTel®

Cryocoolers

Efficient, reliable, and compact cryogenic cooling

Reliability and Space HeritageSunpower’s free-piston technology is designed and manufactured with inherent reliability that provides confidence in applications where long life is highly valued or required. Our patented gas bearing technology enables non-contacting operation that eliminates wear, and a hermetically sealed structure maintains cleanliness to ensure our cryocoolers have a long life.

The current mean time to failure (MTTF) of CryoTel Cryocoolers is over 200,000 hours based on data from internal lifetest units operating at Sunpower. As a statement to our robustness and reliability, Sunpower cryocoolers have been launched into space over 80 time with zero failures. A single Sunpower cryocooler was used on the RHESSI satellite that operated for over 17 years, successfully accumulating over 150,000 hours of operation before the project was decommissioned. Current models of Sunpower cryocoolers have a combined total of almost 500,000 hours of operation in their many launches to and from the International Space Station, as well as other missions including satellites.

Sunpower is focused on being an integral participant in the recent growth in space opportunities by offering an extremely reliable solution at a much lower cost and faster delivery time than traditional options, while still meeting performance and longevity needs.

Sunpower stands behind our cryocoolers with a replacement warranty. We believe the purchase of a CryoTel® cryocooler is a long term investment.

Sunpower cryocoolers aremanufactured in the USA.

Continuous Innovation

2005 E. State StreetAthens, Ohio 45701 USA

[email protected]

Cryocooler TechnologySunpower CryoTel® cryocoolers are the result of over 40 years of technical leadership, innovation and evolution in free-piston Stirling technology.

Our cryocoolers are cost effective, exceptionally quiet, low in vibration, and extremely efficient. In fact, you will not find a more efficient cryocooler in the market. The following graph compares CryoTel cryocoolers' efficiency with that of all known commercially available competitors.

Our customers benefit from the superior reliability, efficiency, and power density of our cryocooler technology.

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[email protected]

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Our customers benefit from the superior reliability, Our customers benefit from the superior reliability, Our customers benefit from the superior reliability, efficiency, and power density of our cryocooler efficiency, and power density of our cryocooler

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Dual Split CryocoolersInterest in split-type cryocoolers has been a strong focus for further development following Sunpower’s release of the CryoTel DS30. Lessons learned from the development of the DS30 along with an intentional design capability to scale easily has driven Sunpower to focus on developing similar models with new heat removal capabilities. The configuration versatility of a dual split cryocooler, along with its inherent benefit in reduced exported vibration, makes this type of cryocooler ideal in applications with constrained integration space where vibration is critical. Sunpower is currently working on dual split models of cryocoolers with capabilities both smaller and larger than the CryoTel DS30. This includes development of a pulse tube cold head, which further minimizes vibration of the system.

AVC — Active Vibration ControlThe commercial version of Sunpower’s Active Vibration Control hardware that is available for the CryoTel MT, CT, GT, and some configurations of the CryoTel DS30, has been an enabling technology for our cryocoolers in vibration critical applications. However, for demands in harsh environments, or greater need for reliability and robustness, it was decided the current design could be improved. Sunpower hopes to be able to release a new version of the active balancer that can attach to the MT, CT, and GT, as well as the DS30 cold head and any future similar sized cold heads. The new design incorporates a center moving mass and attachment on the outer diameter of the cryocooler to improve alignment with the moving parts in the cryocooler and move away from a single point attachment. The new AVC hardware design is also encapsulated in a hermetic shell to allow operation in vacuum or other harsh environments safely with improved heat removal. Sunpower hopes to begin selling this new design in Q3 of 2020.

Page 2: CryoTel Continuous Innovation Cryocoolers Dual Split ...

CryoTel Measured Performance

DS MINI DS 30

1.8 W

45 W

≤ 40 K

1.3 kgCold Head: 128 mm

Wave Generator: 116 mmCold Head: 39 mm

Wave Generator: 55 mm

120,000 hrs Goal

± 0.1K

DC 24V (3.75A)

any

no

NA

32 W

480 W

35 K

6.4 kgCold Head: 232 mm

Wave Generator: 244 mmCold Head: 73 mm

Wave Generator: 92 mm

120,000 hrs Goal

± 0.1K

DC 48V (19A)

any

yes

+ 30 mm

S P L I T S E R I E SCONTROLLERS

The CryoTel® Family of CryocoolersYouTube Search: Sunpower Free-Piston Stirling Cryocooler Animation

Efficient, reliable, and compact cryogenic cooling. Data is subject to change. Additional technical information may be found at : www.sunpowerinc.com

For additional information or price quotations please email [email protected]

Lift

(W)

Cold Tip Temperature (K)

Generation II Controller

for Integral Series

AVC Controller

DS Mini Controller

20 60 100 140 180 220 260 300

Lift

(W)

Cold Tip Temperature (K)

Nominal Heat Lift @ 77K(23°C reject)Nominal Cooler Input Power

Lowest Temperature

Cooler Mass

Overall Length

Outside Diameter

MTTFTemperature Stability

Power Supply

OrientationAVC Balancer Backward Capable

Added Length for AVC

CryoTel CryocoolerSpecs

Not to scale with DS MINI image

30 60 90 120 150 180 210 240 270 3000.01.02.03.04.05.06.07.08.09.0

0.01020304050607080

10090

Lift

(W)

Nominal Performance Nominal Performance

23°C Reject 23°C Reject

NA + 30 mmAdded Length for AVC

45 W 480 WNominal Cooler Input Power

1.3 kg 6.4 kgCooler Mass

Cold Head: 39 mmWave Generator: 55 mm

Cold Head: 73 mmWave Generator: 92 mmOutside Diameter

± 0.1K ± 0.1KTemperature StabilityTemperature StabilityTemperature

any anyOrientation

MT

5 W

80 W

≤ 40 K

2.1 kg

245 mm

73 mm

200,000 hrs

± 0.1K

DC 24V (12A)

any

yes

+30 mm

CT

11 W

160 W

≤ 40 K

3.1 kg

261 mm

83 mm

200,000 hrs

± 0.1K

DC 24V (12A)

any

yes

+32 mm

GT

16 W

240 W

35 K

3.1 kg

276 mm

83 mm

200,000 hrs

± 0.1K

DC 48V (10A)

any

yes

+32 mm

I N T E G R A L S E R I E S

MT CT GT

Lift

(W)

05

101520253035404550

20 60 100 140 180 220 260 300

Lift

(W)

Nominal Performance

100 140 180 220 260 300

Lift

(W)

Cold Tip Temperature (K) Cold Tip Temperature (K)Cold Tip Temperature (K)

Nominal PerformanceNominal Performance

05

101520253035

20 60 100 140 180 220 260 300

23°C Reject23°C Reject 23°C Reject


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