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SAP Case Study
mySAP ERP AT SHANGHAIPOWER
ESTABLISHING AN INTEGRATED, ASSET-CENTRIC CORPORATE MANAGEMENTFRAMEWORK
One of Chinas largest enterprises, Shanghai Municipal
Electric Power Company (Shanghai Power) supplies electricity
to 7.2 million customers in Shanghai Chinas biggest city
and maintains assets valued at CNY 81 billion (US$10 billion).
With the implementation of the mySAP ERP application in
2003 and 2004, Shanghai Power has successfully positioned
itself to maintain its edge as a first-class utility enterprise in
China.
By standardizing and integrating business and engineering
data in real time, Shanghai Power optimized its asset-related
business processes across grid engineering and construction,
maintenance and operations, resource management, asset
retirement, financials and human capital, and management
reporting. Accordingly, the application helped support the
companys four strategic goals: superior grid stability and
quality, excellence in customer service, improved control of
operational efficiencies and costs, and end-to-end manage-
ment of asset life cycles.
By implementing mySAP ERP, the company defined the concept
of asset life-cycle management for the first time. Meanwhile,
the company has redesigned, standardized, and optimized
more than 40 asset life-cycle management business processes.
AT A GLANCE
Company Industry: Utilities electrical power Products and Services: Transmission, distribution, and sales of
electric power in Chinas biggest city Revenue and Employees: More than 26 subordinate companies
with 16,000 employees; 2005 annual sales of CNY 45 bill ion(US$5.6 billion) in electricity and CNY 10 billion (US$1.2 billion) inelectric power engineering and construction
Location: Shanghai, China Web Site: www.smepc.com
Challenges and Opportunities Asset-intensive utility operations created challenges in asset
life-cycle management, operational efficiency, key performanceindicators, and information sharing across the enterprise.
Chinas membership in the World Trade Organization required dealingwith other market competitors.
Improving efficiency and controls would lead to opportunities forenhanced profitability and a competitive stronghold.
Strategic GoalsMaintaining the companys edge as a first-class utility enterprise inChina by achieving the following: Ensuring a superior electric power grid Delivering a reliable and high-quality power supply in Shanghai Establishing end-to-end asset life-cycle operational processes Committing to excellence in customer service, asset management,
and operations
Approach
Implement a core enterprise-wide IT platform to enhance corporatemanagement, improve asset management, reduce costs, andultimately, enable higher profitability
Make available shared, real-time information in project planning,execution, accounting, inventory and procurement management, andmore
Implementation Highlight2-phase implementation encompassing more than 26 subordinatecompanies
Why SAP Comprehensive functionality of the mySAP ERP application as a
centralized IT platform Reputation for strong integrity
Solutions, Applications, and ServicesmySAP ERP
Implementation PartnerAccenture
Key ResultsThe following results over a seven-year period: Inventory turnover increased from 2.2 to 4 in 2005, resulting in
working capital improvements of CNY 129 million (US$15.8 million). Retirement of legacy IT systems in more than 26 subordinate
companies resulted in savings of CNY 104 million (US$13.5 million). Productivity increases in project planning and execution resulted in
cost savings of CNY 31 million (US$4 mill ion). The project yielded an internal rate of return of 31%, with a net
present value of CNY 123 million (US$15 million) and a paybackperiod of 3.2 years.
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COMPANY
Founded in 1985, Shanghai Municipal Electric Power Company
(Shanghai Power) is a subsidiary of the state-owned State Grid
Corporation of China. It is the sole electric utility provider in
Shanghai, operating the transmission, distribution, and sales of
electric power in Chinas biggest city. The company supplies
electricity and electric power engineering and construction
services to about 7.2 million customers, both residential and
commercial. With more than 26 subordinate companies and
16,000 employees, Shanghai Power is the third-largest enterprise
in Shanghai in terms of sales revenue and enjoys over 10% rev-
enue growth annually. In 2005 the company had assets totaling
CNY 81 billion (US$10 billion) and generated annual sales of
CNY 45 billion (US$5.6 billion) in electricity and CNY 10 billion
(US$1.2 billion) in power engineering and construction services.
CONTENTS
Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Challenges and Opportunities . . . . . . . . . . . . . . . . . . 3
The Road to an Asset-Centric Framework
Strategic Goals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Selection of mySAP ERP
Implementation
Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Project Planning, Execution, and Accounting
Inventory and Procurement Management
Asset Maintenance and Operation Management
Financial and Management Accounting
Centralized Cash Management Within the FinancialSupply Chain
Centralized Human Capital Management
IT Total Cost Ownership
Return on Investment
Next Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ROI Calculation: Assumptions and Rationales
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the former Electric Power Ministry. China introduced this
second reform to separate business management from govern-
ment oversight, which helped establish corporations and
similar economic entities that operate independently within
the market. Both reforms have facilitated progress toward a
market system. Nongovernment and foreign investment is
encouraged, thereby reducing dependence on state enterprises
and national and local governments for investment capital. In
this way, a new power industry is taking shape, characterized
by an open market, efficient operation, and the potential for
sustainable development. In this more competitive business
environment, Shanghai Power needed to take immediate actions
to enhance its profitability by transforming its management
and adapting the organization to new market rules.
CHALLENGES AND OPPORTUNITIES
The Road to an Asset-Centric Framework
The decision to take the road to an asset-centric corporate
management framework was driven mainly by the following
reasons.
Costly Manual Processes and Lack of Management
Transparency
Before the changeover to enterprise resource planning (ERP),
Shanghai Power operated based on manual information ex-
changes that led to inaccurate, inconsistent, and slow operational
processes. Insufficient transparency into the performance of
different business units, assets, and processes restricted sound
decision making at the management level.
Change of Utilities Market Rules and Structures
The Chinese power industry has undergone two significant
phases of institutional reform since the 1980s. The first came
about in 1987 when the government opened up the power-
generation market and encouraged diversification of ownership
and operation. A second major phase took place in 1997 with
the creation of the State Power Corporation and abolition of
Achieving industrialization throughIT is inevitable. Thereby, one enables
profitability and improves corporate
management by introducing an
advanced ERP model, implementing an
ERP system, and finally successfully
transforming the business.
Yu Ping, Head of ERP Steering Committee,
Shanghai Municipal Electric Power Company
3
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To become a first-class electric power provider in keeping with
Shanghais image as the biggest city in China, Shanghai Power
must ensure a superior power grid to deliver a reliable, high-
quality power supply in Shanghai and drive excellence in
customer service, asset management, and operations. Figure 1
illustrates the companys strategic goals.
With a centralized IT system, Shanghai Power could establish
a holistic and asset-centric utility management framework
integrating financial, material, and asset information and
replacing its widely dispersed array of systems. As shown in
Figure 2, the integrated framework starts from core capital
project planning and then carries over into project execution,
control and purchasing, and inventory management. When a
project nears completion, the system will automatically run
the asset accounting and shift assets or equipment to daily
maintenance and operations. The centralized ERP system helps
the company manage and control the expenses and costs these
activities generate and optimizes investment planning through
centralized cash management.
In addition, the company wanted to improve operational
efficiency and workforce productivity in terms of asset-related
financial and human capital management.
STRATEGIC GOALS APPROACH
Successful implementation of mySAPERP is the important milestone for
Shanghai Power to become one of the
leading electric power providers in the
world by marching toward the goal of
offering best-in-class power grid service
and management and therefore obtain-
ing superior profitability.
Tang Yuezhong, IT Director,
Shanghai Municipal Electric Power Company
4
Figure 1: Strategic Goals
Financial Control& Settlement
Maintenance& Operation
Project Planning& Execution
Inventory &ProcurementManagement
Asset-CentricCorporate
Management
Figure 2: Managing Capital Projects
Holistic andAsset-Centric
CorporateManagement
Efficient Operations
Management trans-parency into
operational costsand processes
Optimizemaintenance costs
and processes
Increase workflowproductivity
Excellent Customer
ServiceCustomer response
time
Outage restorationtime
New services
Superior Power GridGrid stabilityPower quality
End-to-End Asset Life-Cycle ManagementInformed decisions by holistic view on asset life-cycle data
Asset performance monitoring
Project Accounting & EquipmentPhase-In
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Selection of mySAP ERP
After evaluating both domestic and international software alter-
natives, Shanghai Power chose the mySAP ERP application to
support its strategic goals based on the following reasons.
SAP offers an integrated system providing these advantages:
A holistic and asset-centric view of assets throughout thelife cycle, which is important to the utility industry
Aggregated financial, material, and other key information
in a single system
Integrated management and reporting
Real-time information with standardized processes
SAP offers a comprehensive set of utilities-specific functionalityin line with Shanghai Powers requirements in the areas of
project management, plant maintenance and operations,
materials management, accounting, and human capital
management.
SAP offers a business and technology platform that supportsShanghai Power in adapting to current and future market
changes.
To get a better understanding of the business requirements of
each area and reduce implementation risks, Shanghai Power
invited the Accenture consulting team to conduct business
process reengineering across the enterprise. The intent was to
standardize and optimize business processes and clearly develop
organizational relationships before the IT implementation.
Implementation
After deciding on mySAP ERP, Shanghai Power launched its
implementation of the application in July 2003 in a two-phase
approach. The implementation scope included all subordinate
companies and some subsidiaries. In the first phase, the company
implemented the mySAP ERP Financials and mySAP ERP
Human Capital Management (mySAP HCM) solutions. mySAP
ERP Financials included functionality for financial and manage-
ment accounting and f inancial supply chain management,
including treasury and risk management. In addition, the
mySAP ERP enterprise asset management functionality enabled
inventory management, procurement, and project management
functions. The first phase went live on December 31, 2004, with
part of the rollout extending into early 2005. Plant maintenance
functions went live during the second phase in April 2005. Total
project cost was about CNY 100 million (US$12.5 million).
As the implementation team for the SAP solutions, the con-
sultants from Accenture worked with each business area and IT
department of Shanghai Power on design, actual implementa-
tion, data conversion, user training, and rollout.
5
The condition for reaching the target
is to choose the right direction, which
is the successful implementation of
mySAP ERP.
Yu Ping, Head of ERP Steering Committee,
Shanghai Municipal Electric Power Company
The implementation of mySAP ERP
was successful thanks to harmonization
of ERP knowledge, workforce accept-
ance of the system, and smooth opera-
tional processes.
Tang Yuezhong, IT Director,
Shanghai Municipal Electric Power Company
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By adopting mySAP ERP, the company initially achieved two key
goals: end-to-end life-cycle management and efficient operations.
In addition, the implementation laid the foundation for a
continuous improvement plan aimed at the other two goals of
delivering excellent customer service and establishing a superior
power grid.
Project Planning, Execution, and Accounting
By using the project management functions of mySAP ERP,
Shanghai Power has standardized and optimized the project
management process, improved data integrity for management
reports, and reduced risks and life-cycle costs (see Figure 3).
Automated Purchase Requisitions and Project Control
With mySAP ERP, the company has succeeded in automatingapproximately 14,000 purchase requisitions for capital projects
generated annually. Previously, it took an entire day to create
a purchase requisition manually. Besides reducing effort
dramatically, automation has resulted in asset life-cycle cost
savings of about CNY 3.3 million (US$425,000) annually.
mySAP ERP is also helping Shanghai Power gain budget control
over a portfolio of 22,000 projects1 that were valued at over
CNY 20 billion (US$2.5 billion) in 2005, eliminating the cost
overruns that typically ran about 5%.
Standardized Project Management Processes
In addition, project management processes are standardized
across the company from project planning and budget creation
to project execution and completion including project
resource scheduling, project check and acceptance, and project
accounting and closing.
RESULTS
By implementing and running mySAPERP, the business processes are
standardized and optimized across the
company. Corporate management
regarding centralization, leanness, and
flatness are enhanced. Meanwhile, the
company culture and working environ-
ment have fundamentally changed
toward collaboration throughout the
enterprise.
Fu Ruxiang, ERP Project Manager,
Shanghai Municipal Electric Power Company
6
Purchase requisitionfor capital projects
Figure 3: Automation of the Purchasing Process
1 Shanghai Power generally undertakes about 22,000 projects annually, of
which about 500 are considered large and high value.
Auto
Time to raise a purchase requisition
-100%
1 day
Capital projectsbudget control
0 %
% of capital projects exceeding budget
-100%
5%
Before SAP After SAP
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Improved Transparency and Reduced Risks via Data
Integrity
Finally, mySAP ERP brings Shanghai Power much improved
data integrity and accuracy, eliminating substantial manual
effort for project calculation and consolidation. mySAP ERP
supports project execution with visibility into project status,
resources, tasks, and costs with work breakdown structure
functionality.
Productivity Savings via Automated Status Reporting
Previously, five working days were required to generate project
execution status reports for more than 500 high-value electric
power and construction projects. Without real-time tracking
of project status, quick response to any changes was impossible.
Now the project manager can look over project status at any
time and automatically generate status reports from the system
for an annual cost savings of CNY 568,000 (US$71,000)
through reduced labor.
More Efficient Project Accounting
When a project is complete, the project manager turns over
activities such as project accounting to the finance department
while the maintenance department takes control of project
assets and equipment. That is, the asset-centric model supports
project accounting and equipment maintenance during the
phase-in process.
Project managers have also reduced the time spent on generat-
ing project accounting reports from the system, which now
takes just one working day rather than five. Calculated across
500 projects every year, the annual cost savings is about
CNY 1 million (US$125,000). Further, the company has success-fully defined standardized equipment structures and master
data across the company.
Inventory and Procurement Management
With the implementation of mySAP ERP, inventory and
procurement management has improved dramatically.
7
Figure 4: Faster Project Status Reporting
Project statusreporting
Auto
Time taken to generate project status report
-100%
5 days
Before SAP After SAP
Figure 5: More Eff icient Project Accounting
Project accounting onits completion
1 day
Time taken to handle project accounting
-80%
5 days
Before SAP After SAP
Figure 6: Centralized Inventory Management
Inventory turnover
4.0
Annual inventory turns
2.2
Before SAP After SAP
x1.8
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Finally, as an integrated solution, mySAP ERP helps the companystandardize master data company-wide. Information on materi-
als and vendors is no longer maintained in 26 separate systems.
To illustrate, the total number of master data items related to
materials has plummeted 95% from 284,400 to 15,000, with an
annual operational cost avoidance of about CNY 283,000
(US$35,000). The number of vendor master data items has
dropped by 58%, from 2,330 to 980.
Asset Maintenance and Operations
The mySAP ERP application has helped Shanghai Power better
manage both regular and emergency maintenance and repair.
Within months of the implementation the company had already
achieved the following benefits.
Standardized service order management for planned and
unplanned maintenance mySAP ERP helps the company
standardize service orders for planned and unplanned mainte-
nance of assets or equipment from creation and execution
through to final completion.
Inventory management and procurement functionality of
mySAP ERP helped the company establish integrated inventory
management for the warehouses or stores previously held in
the subordinate companies. The company can now monitor the
inventory data in real time, making adjustments or creating
transfer orders as capital projects require and consequently
reducing inventory carrying costs. As shown in Figure 6,
inventory turnover accelerated from 2.2 early in 2005 to 4.0 by
the end of the year, with an annual 1.8-month working capital
improvement of about CNY 20.5 million (US$2.5 million).
Reduced Purchasing Costs Through a Centralized
Purchasing Strategy
Before the mySAP ERP implementation the purchasing function
was dispersed, with no one department responsible for purchas-
ing activities at headquarters. Instead, purchasing was outsourcedto a subordinate company, Shanghai Power purchasing center.
Without systems integration, there was little transparency in
purchasing activities or oversight of expenditures. Now, the
company has centralized the purchasing department at the
head office, defined its responsibilities, and standardized and
optimized purchasing processes. The purchasing department
collects purchase requisitions on high-value assets or equipment
from the subordinate companies, then consolidates all require-
ments, sources suppliers, negotiates with the selected vendors,
and finally signs long-term purchasing agreements. This way,
the company not only strengthens its control of purchasing
activities but also reduces costs.
8
Total number ofmaterials
Figure 7: Consolidated Material and Vendor Data
15,000
-95%
284,400
Total number ofsuppliers
980
Consolidation in total number of suppliers forprocurement
-58%
2,330
Before SAP After SAP
Consolidation in type of materials used forprojects, MRO, and so forth
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Improved transparency of maintenance costs Before the
implementation, maintenance costs were often inaccurate
because of errors made during manual record keeping and cal-
culation. The plant maintenance function along with process
standardization enables real-time execution and monitoring of
maintenance activities and cost items for greater transparency
at the corporate level. In addition, the availability and transpar-
ency of detailed maintenance data allows for potential reduction
of maintenance costs.
Reduced service order costs for third-party maintenance
outsourcing For daily maintenance operations and unexpected
events, Shanghai Power outsources service to third-party part-
ners. In the past, the accounting staff handled order settlement
manually and verified invoices on an annual basis. Now, these
tasks are completed within the system, and invoice verificationis done once a month. As a result, the processing costs for third-
party maintenance service have fallen sharply.
Financial and Management Accounting
mySAP ERP provides an optimal platform to integrate financial
management and control with the activities involved in project
management, inventory and procurement, project accounting
and equipment phase-in, and asset maintenance and operation
management. Hence the company can capture corporate f inan-
cial and cash flow status in real time and make timely decisions
accordingly.
Improving Productivity in Financial and Management
Accounting
As shown in Figure 8, the availability of data on each asset
throughout its life cycle allows better budget control. Annual
transaction costs have dropped by CNY 653,000 (US$82,000) with
a 7% improvement in productivity.
When it comes to the financial settlement of capital projects,
the financial department has experienced a dramatic improve-ment in productivity. The time it takes to complete a
settlement for a capital project once the project manager has
submitted the project accounting report and asset list has
dropped by 40%, from five to three workdays. The labor cost has
dropped from CNY 568,000 (US$71,000) to CNY 341,000
(US$42,000).
In addition, mySAP ERP has also brought positive change to the
month-end closing process. Here, each of the subordinate com-
panies has realized a 42% reduction in effort reduction from
12 to 7 workdays. This will lead to annual cost savings of about
CNY 356,000 (US$44,000), from CNY 851,000 (US$106,000) to
CNY 495,000 (US$62,000).
Finally, centralized payroll policy has made a big impact on
financial payroll accounting. Previously, after HR completed
the monthly payroll accounting and submitted it to the f inance
department, employees spent about one working day to com-
plete the relevant activities, with an annual transaction cost
about CNY 74,000 (US$9,000). However, by using mySAP ERP,
Shanghai Power can check and complete the remaining activi-ties for an annual operational savings of about CNY 71,000
(US$8,900).
9
Finance settlementof capital projects
Month-end closing
Payroll accounting
Estimated Annual Effort Reduction inFinance-Related Activities
(in thousand CNY)
Figure 8: Improved Productivity
568
341
851
495
74
2.7
2000 400 600 800 1,000
+7%productivity
improvement
Before SAP After SAP
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Centralized Cash Management Within the Financial
Supply Chain
The company installed the SAP Treasury and Risk Management
application to consolidate the cash management spread across
the different subordinate companies at the head office.
Before the implementation, Shanghai Power used a discrete cash
management strategy to allow each subordinate company to
manage and control cash flow independently. However, this
approach resulted in the following problems:
Tight cash flow Higher cash buffer in each subordinate company Longer cash-to-cash cycle Lower transparency and control of cash liquidity and
planning
However, after the SAP application went live in 2005, the company
has succeeded in centralizing its cash management strategy (see
Figures 9 and 10).
Centralized cash management has significantly reduced the
total required cash buffer by consolidating the bank accounts of
more than 70 operations to 23 bank accounts at headquarters.
Cash utilization is also much improved. Before the implementa-
tion, the sales revenues from electric power would remain in
the subordinate companies for three to five days before transfer
to the head office. Currently, sales revenues are automatically
transferred and booked directly into the accounts of the head
office, accelerating cash flow. From 2004 to 2005, the accounts
receivable lead time shortened by 33% from 12 days to less than
8. Meanwhile, the accounts payable lead time extended by 12%
from 21 to 24 days.
Centralized cash management also produces interest income, as
shown in Figure 10. Before the implementation of mySAP ERP,
one-third of the revenue in electric power about CNY 1.3 bil-
lion (US$162 million) remained in each subordinate company
for 10 days or so, earning about 0.72% interest annually. Now, all
Bank AccountManagement
Figure 9: Cash Management
2-92%
26
Before SAP After SAP
No. of sets of bank accounts for companyoperations and investments
Cash Utilization
Auto+100%
3 to 5 days
Time taken to transfer sales revenue from sub-ordinate companies to head office
Figure 10: Improved Interest Income
Bank Interest Rate
1.44% per annum
Bank interest rate for savings account
0.72% per annum
Before SAP After SAP
+100%
10
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the revenue directly booked at the head off ice earns annual
interest at 1.44%, resulting in annual interest income of about
CNY 3.2 million (US$400,000).
The head office now has a real-time view of the cash status of
all subordinate companies, therefore increasing transparency
and control. The difference between real-time information and
month-end updates will make a significant impact on capital
investments.
Centralized Human Capital Management
Human capital management is another important element
supporting enterprise management and sustaining company
growth. With centralized HR management in the head off ice
and access to real-time HR information across all of the
subsidiaries, Shanghai Power has achieved a 9% productivityimprovement for its HR department (see Figure 11).
Reduced HR Operational Costs
With the implementation of mySAP ERP HCM, Shanghai Power
has reduced HR annual operating costs by about CNY 600,000
(US$75,000).
Qian Weiming, HR manager of Shanghai Power, explains that
before the implementation, the company spent five workdays
collecting HR data from the subordinate companies and gener-
ating consolidated reports. With the system in place, it is much
easier for employees to generate reports for top management,
who now spend about an hour to search for relevant data and
create a report.
In terms of personnel administration, mySAP ERP HCM has
helped the company shorten the time to maintain records from
five workdays to a day and a half, with annual cost savings of
about CNY 248,000 (US$31,000).
11
Figure 12: Centralized Payroll Administration Data Maintenance
1.5 days-70%
5 days
Monthly time to update personnel administrationrecords
Personneladministration(at each subordinatecompany)
Before SAP After SAP
Figure 13: HR Payroll Execution via a Centralized Platform
1 person day-99%
129 person days
HR effort in monthly payroll executionHR payroll execution(across all 26 subordi-
nate companies)
Before SAP After SAP
Figure 11: HR Reports Generated by the System
1 hr-88%
1 day
Time to collect data and create customizedHR report
HR report generation(Involving multiple sub-
ordinate companiesdata)
Before SAP After SAP
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Centralized Payroll Policies and Processes
With the implementation of mySAP ERP, Shanghai Power cen-
tralized HR payroll policy and standardized the HR payroll
process. The subordinate companies, each of which generated
payroll at different intervals using different banks, had handled
the HR payroll process in the past. Not surprisingly, this caused
high transaction costs as well as lower efficiency and employee
satisfaction across the company. Now, where payroll execution
once took an aggregated 129 workdays company-wide, the cen-
tralized payroll process is completed in one workday for an
annual cost savings of about CNY 351,000 (US$44,000). Further,
Qian Weiming points out that, with a 9% improvement in HR
efficiency and productivity, HR employees can spend more time
on higher-value strategic activities rather than transactional
tasks.
Improved Transparency of HR Data and Application
Integration Across the Company
Figure 14 demonstrates the contrast between the separate pay-
roll processes formerly handled by the subsidiaries and the
streamlined centralized process. Each subordinate company
operated three subsystems to handle payroll, personnel admin-
istration, and employee retirement insurance. Now, the compa-
ny operates consolidated HR payroll processes with the support
of payroll functionality in mySAP ERP, which leads to higher
transparency and lower transaction costs.
12
Figure 14: Benefits of Centralized Payroll Processes
Before SAP
Holding company
Personnel system
Payroll system
Subcompany Subcompany Subcompany Subcompany
Personnelsystem
Personnelsystem
Personnelsystem
Personnelsystem
Payrollsystem
Payrollsystem
Payrollsystem
Payrollsystem
Payroll effort =26 subcompanies x 1 week each
Payroll maintenance effort =26 subcompanies x 1 system each
After SAP
Holding company
Personnel andpayroll system
(SAP)
Subcompany Subcompany Subcompany Subcompany
Payroll effort =1 main company x 1 day
Payroll maintenance effort =1 centralized HR system
Process
System
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IT Total Cost of Ownership
In addition, mySAP ERP has signif icantly reduced Shanghai
Powers IT total cost of ownership (TCO). With the many inde-
pendent and far-flung systems managing operations at the sub-
ordinates, IT operational costs totaled about CNY 50 million
(US$6 million) annually. mySAP ERP has replaced some legacy
IT systems and retired several functional systems, lowering TCO
about CNY 16.5 million (US$2 million) annually from 2006 on.
Return on Investment
The quantified benefits from the successful implementation
and the companys investment and incremental costs in mySAP
ERP are summarized in the following table.
The table illustrates the investment, incremental costs, and
benefits of the SAP solution and implementation by Shanghai
Power. Costs total CNY 113.8 million (US$14 million) over a
seven-year period.
The impressive results associated with each benefit contributes
to total savings of CNY 293.5 million (US$37 million) in the ERP
life-cycle period with annual savings of CNY 46.6 million
(US$5.8 million) from 2006 on.
Over a seven-year period, Shanghai Power should realize a net
present value of CNY 123 million (US$15 million), a 31% internal
rate of return, and a total payback period of 3.2 years. That is, the
company should see its return on investment in early 2008.
13
Quantified Benefits of the mySAP ERP Implementation (in million CNY)
20042 2005 2006 2007 2008 2009 2010 2011 Total
Investment and Incremental Costs 90 10 2.3 2.3 2.3 2.3 2.3 2.3 113.8
- Hardware 15 15
- Software 15 15
- Training and rollout 10 10 20
- Implementation 50 50
- Maintenance 2.3 2.3 2.3 2.3 2.3 2.3 13.8
Quantified Benefits 13.9 46.6 46.6 46.6 46.6 46.6 46.6 293.5
- Project planning and execution 1.5 4.9 4.9 4.9 4.9 4.9 4.9
- Inventory and procurement management 6.2 20.7 20.7 20.7 20.7 20.7 20.7
- Financial and management accounting 0.2 0.7 0.7 0.7 0.7 0.7 0.7
- Centralized cash management 0.9 3.2 3.2 3.2 3.2 3.2 3.2
- Human capital management 0.1 0.6 0.6 0.6 0.6 0.6 0.6
- IT savings from legacy systems 5.0 16.5 16.5 16.5 16.5 16.5 16.5
2 The first phase of the SAP implementation at Shanghai Power included the head off ice and more than 26 subordinate companies. It started in July 2003
with business process reengineering and ended December 31, 2004, with successful go-live of mySAP ERP. As the majority of the investment occurred in
2004, that year was chosen as the starting point for the ROI analysis.
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According to Fu Ruxiang, IT manager for Shanghai Power,
mySAP ERP is helping the company meet its strategic goals and
standardize corporate business processes. However, some busi-
ness areas still need improvement while business operations are
being stabilized. Going forward, the next steps focus primarily
on how to improve business operations with the support of
mySAP ERP.
This case study also identified a variety of steps that Shanghai
Power could take with minimal effort to better support the
asset-centric corporate management framework, as follows.
In terms of inventory management, current replenishmentrequests are maintained manually, which has a negative
impact on forecast accuracy and even inventory management.
For this, the Business Consulting group of SAP Consultingrecommends that the company utilize the material resource
planning function in mySAP ERP to generate replenishment
requisitions automatically when inventory stock reaches the
reordering point, thereby reducing logistics costs and
optimizing inventory management.
In terms of order and documentation management, ShanghaiPower still uses manual approval procedures such as purchase
and service order release. We recommend that Shanghai Power
run the workflow function of mySAP ERP to streamline the
operational processes, shorten the operational lead time, and
therefore improve response to customer requirements.
Manual input of invoices and verification for accounts payableinvolves substantial effort and a potentially high error rate.
Therefore, for this, we recommend utilizing the standard
invoice verification function of mySAP ERP to reduce manual
effort and the probability of input errors.
Since the company still handles cash and budget planningmanually, we recommend that the company utilize the
strategic enterprise management functionality of mySAP ERP
for cash and budget planning, consequently achieving the
automatic inclusion of purchase commitments and accounts
payable and receivable and enhancing transparency and con-
trol in budgeting.
Some HR processes such as employee leave requests andperformance management are still handled manually. We
recommend that the company implement the employee self-
services function in mySAP ERP HCM to automate these
processes, thereby reducing operational costs, redeploying
the workforce to higher-value activities, and capturing higher
employee participation and satisfaction.
After making major achievements with the baseline implemen-
tation of mySAP ERP, Shanghai Power will continue to use
additional functionality in mySAP ERP toward its additional
goals of delivering excellent customer service and a superior
power grid.
NEXT STEPS
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ROI Calculation: Assumptions and Rationales
APPENDIX
DRIVER ASSUMPTION RATIONALE
Discount Rate 5.58% Bank loan rate
Annual Employee Cost CNY 60K (US$7.5K) Average annual salary per office employee
Annual Working Days 264 days 12 months x 22 working days (Shanghai Power has a 5-day work week)
Benefit Ramp-Up Period 9 months Users take time to real ize full benefits of effort reduction from new processes and new system
SAP Investment Allocation 2004: CNY 90M (US$11M) Taking the conservative approach, software license, hardware, and implementation costs are2005: CNY 10M (US$1.2M) fully accounted for in 2004
Training and rollout costs, totaling CNY 20M (US$2.5M), are divided equally between 2004and 2005
Annual IT Savings CNY 16.5M (US$2M) Annual IT savings from retirement of legacy systems that are replaced by SAP
ERP Lifespan 7 years Consistent with the general life of back-office ERP systems
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