CTX universal - DMG MORI...10,000 rpm, 14.2 kW and 34 Nm (optional) + Tailstock + Y-axis with ± 60...

www.dmgmori.com

2-axis universal turning

CTX universal turning machinesCTX alpha 300 / 500

CTX beta 500 linear / 800 linear / 1250 linear / 2000

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CTX universal turning machines

CTX alpha / beta – The highest standard of universal turning.

Highlights

+ Modular construction with cutting diameters ranging from 200 mm to 600 mm and turning lengths from 335 mm to 2,000 mm

+ Turret with driven tools and C-axis as standard

+ High-precision turret for higher precision and 6,000 rpm (for the CTX beta 500 / 800 linear)

+ Y-axis for complex machining with up to 150 mm travel

+ Configurations with a counter spindle for collision-free reverse-end machining and 6-sided complete machining

+ Direct Drive turret with up to 34 Nm torque (optional)

+ CELOS® from DMG MORI with SIEMENS and ShopTurn 3G: ERGOline® Control with 21.5" multi-touch monitor

+ The latest 3D control systems with SIEMENS or HEIDENHAIN and DMG MORI ERGOline®

The CTX range has redefined universal machining with a modern design and larger working area in the same footprint. The interior features are no less impressive, with a larger cutting diameter and optimal chip removal.

Machines and Technology

Applications and Parts

Control Technology

Energy Efficiency

Automation Solutions

Technical Data

1: Machining on a CTX beta 800 with driven tools and Y-axis

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Linear drive with rapid traverse of up to 60 m/min

+ Maintenance-free linear drive in the X-axis (upper turret) (as standard for the CTX beta 500 / 800 / 1250 linear)

+ Maximum long-term precision and unrivalled surface quality

+ Shortest non-productive times with 60 m/min rapid traverse

+ 5-year guarantee on the linear drive

Tool set-up time of < 30 seconds thanks to VDI with TRIFIX®

+ Maximum stability and repeatability of less than 6 µm

+ As standard for all star turrets

+ Play-free and flexible double centring

+ Increased rigidity thanks to large interface with bolt hole pattern

Direct Drive turret for maximum cutting power

+ CTX alpha: 12,000 rpm, VDI 30 interface, 20 Nm and 8.4 kW power (optional)

+ CTX beta: 10,000 / 12,000 rpm, VDI 40 interface, 34 / 20 Nm and 14.2 / 8.4 kW power

CELOS® by DMG MORI

+ Exclusive technological expertise

+ Conversational programming of complex machining processes on the machine

+ Program generation by the machine operator, no DIN programming necessary

+ Maximum productivity with CELOS® and the DMG MORI technology cycles

CTX beta: 50 % higher precision and speed with

high-precision turret and active cooling

+ < 10 µm tolerance on diameter

+ < 10 µm thermal stability with active cooling

+ 80 bar cutting fluid pressure at every tool position

+ 50 % higher speed, continuous operation at 100 % DC with 6,000 rpm

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Machining of workpieces up to 600 mm in diameter and 2 m in length.

Highlights of the CTX beta 500 / 800 / 1250 linear

+ Built-in ISM 76 spindle motor rated at 5,000 rpm, 34 kW and 380 Nm (CTX beta 1250 linear with ISM 102, 4,000 rpm, 45 kW and 770 Nm)

+ Integrated C-axis with 0.001° resolution

+ Bar machining for workpieces up to 102 mm in diameter (optional)

+ Complete machining with the optional counter spindle and star turret

+ 12-position HPT disc turret (VDI 40), 6,000 rpm, 10 / 10 kW (40 / 100 % DC) and 36 / 28 Nm (40 / 100 % DC)

+ 12-position star turret with Direct Drive (VDI 40), 10,000 rpm, 14.2 kW and 34 Nm (optional)

+ Tailstock

+ Y-axis with ± 60 mm travel (optional)

+ Linear motor with travel speeds of up to 60 m/min

Highlights of the CTX alpha 300 / 500

+ Built-in ISM 52 spindle motor rated at 6,000 rpm, 14 kW and 192 Nm



+ Complete machining with the optional counter spindle and star turret for the CTX alpha 500

+ 12-position turret with Direct Drive (VDI 30), 12,000 rpm, 8.4 kW and 20 Nm

+ Tailstock




Control Technology

Energy Efficiency


Technical Data

05

Highlights of the CTX beta 2000

+ Built-in ISM 102 spindle motor rated at 4,000 rpm, 45 kW and 770 Nm



+ 12-position disc turret with tool drive (VDI 50), 4,000 rpm, 12.5 kW and 85 Nm

+ Six positions with block tool screw fastening

+ Tailstock, optionally NC-controlled


+ Optimal accessibility through the double sliding door

Turning length

CTX alpha 300 / ø max. 240 mm 335

CTX alpha 500 / ø max. 240 mm 525

CTX beta 500 linear / ø max. 410 mm 550

CTX beta 800 linear / ø max. 410 mm 850

CTX beta 1250 linear / ø max. 410 mm 1,300

CTX beta 2000 / ø max. 600 mm 2,000

Measurements in mm

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Maximum stability and long-term precision.


ê Technology and Options


Control Technology

Energy Efficiency


Technical Data

+ Maximum stability Consistent rigidity with robust guideways up to size 55 and up to 50 mm ball screws

+ Optimal chip removal The 45° bed and steep covers prevent temperature variation due to hot swarf

+ Long-term precision Linear scales in the X-axis (optionally available in the Y- and Z-axes)

Diameter variance of < 10 μm as the machine warms up

(HPT turret / driven tools)*

+ Thermal stability Liquid-cooled main and counter spindles*, High-precision turret**, Direct Drive turret*

+ Unrivalled dynamics Maintenance-free linear drive in the X-axis with 1 g acceleration for unrivalled dynamics and long-term accuracy on the CTX beta 500 / 800 / 1250 * Optional ** For the CTX beta 500 linear / 800 linear

CTX beta 800, 8-hour warm-up test

0

–35

–30

–25

–20

–15

–10

–5

0

5

1 2 3 4 5 6 7 8 9

8 μm

* Cold start, aluminium component, 6,000 rpm tool drive after every tool change

Time (hours)without compensation with compensation

30 M

inu

ten

Pau

se

Dia

met

er v

aria

nce

(μm

)

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Linear drive

Even more precision – now as standard.

+ Maintenance-free linear drive in the X-axis now as standard for the CTX beta 500 / 800 / 1250 linear

+ Minimal non-productive times with 60 m/min rapid traverse: Rapid positioning even over short travel distances

Ideal for grooves and recesses

+ Maximum stiffness = maximum long-term precision and surface quality: Consistent positioning thanks to elimination of backlash in the drive train

Ideal for hard turning

+ No maintenance and minimal life cycle costs: no mechanical transmission, no wear and a 5-year guarantee

Ideal for use in production

+ Mechanical decoupling prevents damage to the drive from collisions

High quality components – designed for every application

CTX alpha CTX beta 500 / 800 / 1250 linear CTX beta 2000

35 mm Ball guideways

45 mm Roller guideways

45 / 55 / 55 mm (X / Y / Z)Roller guideways

32 mm Ball screws

40 mm Ball screws

40 / 40 / 50 mm (X / Y / Z)Ball screws

Linear scales in the X-axis

Linear scales in the Y- and Z-axes (optional)

Water-cooled integrated spindle motors

Cooled turret drives (with Direct Drive)

Energy efficiency with linear drives

+ Up to 28 % lower energy use than the 2010 model thanks to energy efficiency measures featured as standard

+ Consumes just 33,314 kWh per year (CTX beta 800 linear)

+ The same energy consumption as conventional ball screws

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Control Technology

Energy Efficiency


Technical Data


Custom configurations for maximum productivity.

1: Linear drive with 60 m/min rapid traverse 2: Y-axis using the highly stable wedge slideway design 3: Steady rest with automatically traversing slide for vibration-free machining of long components

Highlights

+ Optional counter spindle for reverse-end machining

+ Y-axis* for eccentric complete machining of complex workpieces; maximum stiffness due to the wedge slideway design CTX alpha 300 / 500: 80 mm (± 40) CTX beta 500 / 800 / 1250 linear: 120 mm (± 60) CTX beta 2000: 150 mm (± 75)

+ Automatic steady rest* for vibration-free machining of long components such as shafts CTX beta 800 linear: Clamping diameter from 8 mm to 200 mm, (not in combination with a counter spindle) CTX beta 1250 linear / 2000: Clamping diameter from 8 mm to 350 mm (trailing or controlled by an independent NC-axis); Special steady rests available on request

* Optional

Xs-axis

X-axis

Y-axis = X + Xs

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1 + 2: Tools with TRIFIX® holders for the highest stability and 6 µm repeatability 3: 12-position turret with TRIFIX® holder for < 10 µm positioning accuracy

TRIFIX®: set up quickly, accurately

and with VDI

+ Standard for all star turrets

+ Tool set-up time of < 30 seconds thanks to VDI with TRIFIX®

+ Maximum stability and long-term precision: play-free and spring-loaded double centring and increased rigidity thanks to large interface with bolt hole pattern

+ < 6 µm repeatability (same tool, same position)

+ < 10 µm positioning accuracy from one station to the next

+ Fully aligned driven tools

+ VDI holders can be used

+ Use of large tools with a gear reduction of up to 4 : 1 thanks to the compact design of the turret

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Integrated spindle drives

Maximum cutting power at up to 2,200 Nm.

+ Unrivalled dynamics thanks to integrated spindle drives rated at up to 6,000 rpm or 2,200 Nm and built-in C-axis (0.001°)

+ Maximum precision and temperature stability with water-cooled drives on the main and counter spindles

+ 6-sided complete machining with a counter spindle on the CTX alpha 500 upwards




Control Technology

Energy Efficiency


Technical Data

High-power roughing (CK 45) ISM 36 ISM 52 ISM 52 synchro ISM 76 ISM 76 synchro ISM 102 ISM 102 plus

Component diameter mm 36 75 75 150 150 300 480

Material removal rate cm3 / min. 415 412 546 588 546 588 1,008

Depth of cut mm 4.9 4.9 6.5 7 6.5 7 12

Cutting speed m / min. 240 240 240 240 240 240 240

Feed mm / rpm 0.35 0.35 0.35 0.35 0.35 0.35 0.35

High-power boring* (CK 45) ISM 36 ISM 52 ISM 52 synchro ISM 76 ISM 76 synchro ISM 102 ISM 102 plus

Tool diameter mm 28 55 55 72 72 105 105

Spindle speed rpm 909 462 462 353 353 242 242

Cutting speed m / min. 80 80 80 80 80 80 80

Feed mm / rpm 0.15 0.15 0.2 0.15 0.2 0.27 0.35

* Limited by Z-axis

Type ISM 36 ISM 52 ISM 52 synchro ISM 76 ISM 76 synchro ISM 102 ISM 102 plus

Speed, rpm 6,000 6,000 6,000 5,000 5,000 4,000 2,500

Power (40 / 100 % DC), kW 16.2 / 12.6 20 / 15 14 / 13 34 / 25 32 / 25 45 / 35 52 / 40

Torque (40 / 100 % DC), Nm 62 / 48 127 / 95 192 / 172 380 / 280 360 / 280 770 / 600 2,200 / 1,700

Bar capacity, mm 36 51 (65) 51 (65) 65 (76) 65 (76) 104 (111) 102

Spindle head (flat flange) 140h5 140h5 140h5 170h5 170h5 220h5 220h5

MS CS MS CS MS CS MS CS MS CS MS CS MS CS

CTX alpha 300

CTX alpha 500

CTX beta 500 / 800 linear

CTX beta 1250 linear

CTX beta 2000

MS = Main spindle CS = Counter spindle Standard Optional

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Integrated spindle drives

Power charts

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

12795

21

131520

0.25

1,50

0

3,60

0

6,00

0

ISM 36 ISM 52 ISM 52 synchro

6,000 rpm / 16.2 kW / 62 Nm 6,000 rpm / 20 kW / 127 Nm 6,000 rpm / 14 kW / 192 Nm

ISM 76 ISM 76 synchro ISM 102

5,000 rpm / 34 kW / 380 Nm 5,000 rpm / 32 kW / 360 Nm 4,000 rpm / 45 kW / 770 Nm

6248

2620

12.6

16.2

6,00

0

2,50

0

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

4,00

0

550

770

1.31.6

45

600

106

35

83S

peed

(rpm

)

Power(kW)

Torque(Nm)

5,00

0

850

36032 280

61

25

48

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

2534

0.60.8

380280

5248

5,00

05,

000

850

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

192171

2620

13

14

6,00

0

700

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

ISM 102 plus

2,500 rpm / 52 kW / 2,200 Nm

2,50

0

225

2,200

2.31.8

5.0

52

1,700

195

40

153

10

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

12

Direct Drive turret

Up to 12,000 rpm for better productivity with the highest possible material removal rate.

Highlights

+ High-precision turret for maximum precision and 6,000 rpm

+ Direct Drive turret rated at up to 12,000 rpm optionally available for the CTX alpha and CTX beta machines (star turret)

+ Maximum stability with six block tool stations on the VDI 40 and VDI 50 turrets on the CTX beta machines (12-position disc turret)

+ Large tools for maximum machining power with a gear reduction of up to 4 : 1 on the Direct Drive turret

1: High-precision turret for higher precision with thermal compensation

Turret Machine

Type // Speed // Power (40 / 100 % DC) // Torque (40 / 100 % DC)

CTX alpha300 / 500

CTX beta500 / 800

CTX beta 1250

CTX beta 2000

VDI 30, 12-position disc turret* // 12 × 5,000 rpm //5.4 / 3.3 kW // 18 / 13 Nm


VDI 30, 12-position star turret // Direct Drive TRIFIX® / 12 × 12,000 rpm // 8.4 / 7.5 kW // 20 / 16 Nm

VDI 40, 12-position disc turret // High-precision turret12 × 6,000 rpm //10 / 10 kW // 36 / 28 Nm

VDI 30, 16-position disc turret // High-precision turret 16 × 6,000 rpm //10 / 10 kW // 32 / 28 Nm

VDI 40, 12-position star turret // Direct Drive TRIFIX® / 12 × 10,000 rpm // 14.2 / 10.9 kW // 34 / 26 Nm



VDI 40, 16-position disc turret //16 × 4,000 rpm //12.5 / 8 kW // 85 / 50 Nm

VDI 50, 12-position disc turret //12 × 4,000 rpm //12.5 / 8 kW // 85 / 50 Nm

* Configuration as a star turret with TRIFIX® on machines with a counter spindle (alpha: 16-position star turret with VDI 25) Standard Optional




Control Technology

Energy Efficiency


Technical Data

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CTX alpha 300 / 500 CTX alpha 300 / 500

VDI 30, 12-position disc turret // 12 × 5,000 rpm

VDI 30, 12-position star turret with Direct Drive // 12 × 12,000 rpm

CTX beta 1250 CTX beta 2000



Power(kW)

Torque(Nm)

Spe

ed(r

pm)

18.020.0

13.0

5.0

3.32.5

5.45.0

0.06

0.50.4

0.16

0.8

3,00

0

4,00

0

5,00

031 40 50

Torque(Nm)

Power(kW)

Spe

ed(r

pm)

1.6

5.65.0

11.310.0

0.08

1.01.3

3,15

0

3,00

0

4,00

020

28.0

36.0

18.012.5

0.06

Power(kW)

Torque(Nm)

Spe

ed(r

pm)

0.60

4,00

0

5,00

0

8,00

0

12,0

0020

20.0

16.0

6.06.65

7.508.40

Power(kW)

Torque(Nm)

Spe

ed(r

pm)

14.2

10.9

6

7

5,00

04,

000

6,30

0

8,00

0

10,0

00400

315

34.0

26.0

10.413.6

1

CTX beta 500 / 800 / 1250 / 2000

VDI 40, 12-position star turret with Direct Drive // 12 × 10,000 rpm

Power(kW)

Torque(Nm)

Spe

ed(r

pm)

4.0

4.75.06.88.0

12.5

0.16

1.0

1.62.5

3,75

03,

250

2,25

0

1,42

0

1,00

0

4,00

020 31 40

30

50

85

20

CTX beta 500 / 800


Power(kW)

Torque(Nm)

Spe

ed(r

pm)

10.0

6,00

0

2,65

0

3,50

0

400

300

36.028.0

16.0

1.0

* Optional

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Driven tools

Maximum milling performance rated at up to 12,000 rpm, 14 kW and 85 Nm.

1 Direct Drive

Machining on a CTX alpha 500 with driven tools and Y-axis

2 Maximum stability

Maximum stability due to six additional tool stations with block tool screw fastening:

As standard for all 12-position disc turrets in the CTX beta range + VDI 40 and VDI 50 + Compatible with long boring bars + Compatible with turning tools

CTX alphaStandard: VDI 30

5,000 rpm, 5.4 kW, 18 NmOptional: VDI 30

Direct Drive 12,000 rpm, 8.4 kW, 20 Nm

CK45 high-performance milling Tool drive 1: 1 Tool drive 1: 1 Tool drive 4: 1

Material removal rate cm3 /min 55 65 165

Spindle speed rpm 1,910 1,751 1,432: 4

Power kW 2.99 3.65 7.37

Torque Nm 14.95 19.92 49.14

Feed mm/tooth 0.09 0.08 0.18

Cutting depth / width mm 4 / 20 2.9 / 40 4 / 40

Cutting speed m/min 120 220 180

Number of teeth 4 4 4

Mill diameter mm 20 40 40

Specific cutting force N/mm2 1,451 1,451 1,451

CK45 tapping

Thread size mm M14 × 1.25 M20 × 1.25 M24 × 1.5

Spindle speed rpm 341 318 265




Control Technology

Energy Efficiency


Technical Data

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CTX beta 1250 linearStandard: VDI 40




Material removal rate cm3 /min 58 87.5 238.7


Power kW 3.15 4.49 11.22

Torque Nm 27.07 33.98 84.89

Feed mm/tooth 0.09 0.11 0.15

Cutting depth / width mm 2.3 / 63 2.5 / 63 5 / 63





CK45 tapping



CTX beta 2000 Standard: VDI 50




Material removal rate cm3 /min 238.7 1.1 318


Power kW 11.22 0.03 10.64

Torque Nm 84.89 0.03 80.5

Feed mm/tooth 0.15 0.1 0.5

Cutting depth / width mm 5 / 63 0.2 / 3 2 / 63





CK45 tapping

Thread size mm M30 × 2 M20 × 1.5 M24 × 1.5


CTX beta 500 linear / 800 linear Standard: VDI 40

6,000 rpm, 10 kW, 36 NmOptional: VDI 40



Material removal rate cm3 /min 58 87.5 238.7


Power kW 3.15 4.49 11.22

Torque Nm 27.07 33.98 84.89

Feed mm/tooth 0.09 0.11 0.15

Cutting depth / width mm 2.3 / 63 2.5 / 63 5 / 63





CK45 tapping



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Control Technology

Energy Efficiency


Technical Data

Highlights of the CTX range

+ Short chip-to-chip time thanks to fast turret indexing times (30°, 0.4 sec.).

+ Less than 30 seconds to change tools thanks to the TRIFIX® precision quick-change system (as standard for star turrets)

+ Unrivalled long-term precision with linear scales in the X-axis as standard

+ Maximum thermal stability thanks to water-cooled, integrated spindle motors

+ Maximum machining power with the Direct Drive turret with driven tools at up to 34 Nm for the CTX alpha and beta (optional)

+ Six tool stations with block tool screw fastening on the turret for maximum stability (CTX beta)


High-tech components for maximum precision and performance.

All the machines in the CTX range feature high-quality, state-of-the-art components. This allows the CTX to provide maximum performance every time – fast, precise and reliable.

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1: Hydraulic component 2: Subcontracting, aluminium heat sink for radio controlled motors, machining time of 175 seconds 3: Hydraulics industry, steel switch nut, machining time of 190 seconds

Drive element // CTX beta 500

Sector Automotive Workpiece dimensions 240 mm

Material CK45 Machining time 45 seconds

Blank Forging blank Highlights High-performance turning

Pulley // CTX beta 500

Sector Hydraulics Workpiece dimensions ø 80 × 60 mm

Material CK45 Machining time 3.2 minutes

Bar diameter 85 mm (h11) Highlights Long thin shaft, very slender

Control piston // CTX beta 500

Sector Drive technology Workpiece dimensions ø 80 × 180 mm


Bar diameter 80 × 80 mm (h11) Highlights High-performance turning, large chip volume

Distribution unit // CTX beta 800



Cut piece 120 mm (× 150) Highlights Eccentric machining with Y-axis

Adapter ring // CTX beta 800

Sector Drive technology Workpiece dimensions ø 95 × 50 mm


Bar diameter 100 mm (h11) Highlights Driven tools for drilling and tapping

Reducing plug // CTX beta 800


Material Aluminium Machining time 3.80 minutes

Bar diameter 45 mm (h11) Highlights Complete machining, ready to use

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Control Technology

Energy Efficiency


Technical Data

SIEMENS with ShopTurn 3G

+ Conversational programming

+ 3D graphics including real-time simulation

+ New, clear screen design

+ Indicator lamp diagnostics for all drives

+ Simple graphical programming

+ User diagrams for quick set-up

HEIDENHAIN with DINPlus

+ Graphical conversational programming (structured machining time)

+ 3D real-time simulation

+ Over 1 GB of part program memory

+ Tool file with 999 tools and 64 materials

+ Tool service life monitoring

+ Maximum operating convenience: Comprehensive range of cycles

+ Compatible with HEIDENHAIN control systems 1190 and 3190

Control technology

from DMG MORI – from the idea to the finished product.

ERGOline® Control with 21.5" multi-touch-screen and SIEMENS

+ DMG MORI ERGOline® Control with adjustable multi-touch screen and intuitive icon-based user interface

+ 12 apps to support the user

+ Continuous administration, documentation and visualisation of order, process and machine data

+ Compatible with PPS and ERP systems

+ Can be networked with CAD / CAM products

+ Open to CELOS® app extensions

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2

3

DMG MORI technology cycles

A new level of productivity.

1: Easy tool monitoring

Driven tool load monitoring during the machining process in order to avoid damage to the machine and equipment

3: Alternating speeds – to avoid chatter

Variation of the spindle speed during machining in order to avoid vibration

2: Eccentric turning and milling

Machining off-centre features on a workpiece that are not on the spindle centreline

4: Program mode control

Displays the workpiece number and workpiece data;

makes it easier to continue machining after a program

interruption

5

8

6

7

5: Counter spindle centre

Cycle to automatically insert a tailstock centre from the tool turret into the chuck of the counter spindle

7: Runtime monitor

Analyses the machining process time and serves as a basis for cycle optimisation

6: Gear hobbing

Straight and helical gears, splines or unhardened gears

8: Retraction cycle

In manual operation the X- and Y-axes travel to the end positions for eccentric machining at the touch of a button

DMG MORI technology cycles

Make complex machining processes an effortless reality.

+ Creating large transmissions or special threads which cannot be produced by simple thread cutting

+ Free definition of contours, pitches and gears

1: Multi-thread cycle

This cycle provides an interface for entering the inclination, number of threads and contour of the thread

+ CONVERSATIONAL ThREAd pROgRAmmINg

ON ThE mAChINE +

muLTI-ThREAd CyCLEa

b

d

1

M

Design

FEM-optimised design with high static and low moving masses

Servo technology / frequency control

Frequency-controlled coolant and hydraulic pumps instead of fixed displacement pumps with regulator technology

Energy efficiency

Save up to 30 % energy with DMG MORI machines.



Control Technology

Energy Efficiency


Technical Data

Linear guideways

Negligible friction due to the consistent use of roller bearing technology

EFF 2

EFF 1

IE1StandardE�ciency

IE2High

E�ciency

IE3PremiumE�ciency

IE4Super Premium

E�ciency

IEC motors

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Drives

Energy recovery during the braking phases of spindles and feed drives

Motor

The latest drive motors with up to 93 % efficiency

Cooling*

Precision-regulated coolant unit (± 0.1°K) for demand-based cooling power

High efficiency

Optimal design + Optimal drive design

+ Drives capable of energy recovery

+ Controlled accumulators*

+ Minimised friction

Intelligent control system

+ Process optimisation

+ DMG MORI Virtual Machine*

+ DMG MORI AUTOshutdown

DMG MORI Energy Saving

+ Intelligent technology already saves up to 20 % of energy costs over the entire life cycle of your DMG MORI machine tool

+ DMG MORI AUTOshutdown: Intelligent standby controls to avoid unnecessary energy consumption when idle

DMG MORI Virtual Machine*Unique – your CTX machine 1 : 1 on the PC

+ Efficient production start-up thanks to optimal preparation

+ Real part production time calcula-tion thanks to PLC integration

+ Full availability of all cycles and NC functions

+ The highest process safety thanks to collision detection and working area monitoring

+ Authentic machine model with precise working area display

+ Set-up and tool change times are cut by 80 %

* Optional

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Complete packages for bar machining

+ Automatic workpiece pick-up device

+ Conveyor belt for transporting the workpieces from the machine

+ Preparation for bar feed or bar loading magazine

+ CTX alpha: ø 65 × 200 mm / 3 kg

+ CTX beta: ø 102 × 250 mm / 6 kg

Integrated handling system for the CTX beta 800 linear

+ NC-controlled loading and unloading device with double gripper for the main and counter spindle

+ Workpieces up to ø 250 mm, 40 to 160 mm in length and 15 kg

+ Pallet carousel with 17 pallet stations

Automation solutions

Intelligent workpiece handling for maximum productivity.

CTX beta 800 linear with WH 10 top workpiece handling



Control Technology

Energy Efficiency


Technical Data

WH 10 top workpiece handling

+ Space-saving automation for workpieces weighing up to 10 kg

+ 6-axis industrial robot, loading capacity of up to 10 kg and 2,017 mm working radius

+ Flexible integrated workpiece storage with either a rotary indexing table, conveyor belt or drawer system with a loading capacity per drawer of up to 40 kg

+ For the CTX alpha 300 / 500 and the CTX beta 500 / 800 linear

25

Drawer workpiece storage system

CTX alpha CTX beta

Automation

WH 3

WH 10 / WH 25

WH 10 top

Additional solutions

Articulated robot arm

Portal loader

Configuration levels / periphery

Washing

Deburring

Measuring

Workpiece marking

WH 3 workpiece handling

+ Retrofittable automation for workpieces weighing up to 3 kg

+ 6-axis industrial robot, 3 kg loading capacity and 892 mm working radius

+ 15-position paternoster system

+ Optional: Transport system for optimal machine accessibility

+ For the CTX alpha 300 / 500 and the CTX beta 500 / 800 linear

CTX alpha 500 with WH 3 workpiece handling

L

ø B

D2

D4

D3

D1

ø TK2ø

A

d

HY

ø TK

a

SW

M

T

N

N

U

ST

R

C

D

F

G LI

AA1 B

Z

HZ

V

XY

N

E

T

N

N

O

HX

N

Q

P

W

K

N

26

A B d D1 D2 D3 D4 TK HY L TK2 SW (a)

Tool turret

CTX alpha 300 / 500 410 540 30 240 310 216 146 340 ± 40 65 – – –

CTX beta 500 / 800 linear 500 700 40 410 380 240 177 410 ± 60 65 568 508 30

CTX beta 1250 linear 500 700 40 410 380 240 177 420 ± 60 80 568 508 30

CTX beta 2000 537 730 50 600 370 250 169 420 ± 75 85 590 520 35

Dimensions in mm

A A1 B C D E F G HX HZ I K L

Working area

CTX alpha 300 169 285 124 47 65 240 101 75 210 335 17 600 310

CTX alpha 500 169 285 124 47 65 240 301 75 210 525 17 800 500

CTX beta 500 linear 140 255 95 54 65 410 257 87 300 550 19 777.5 500

CTX beta 800 linear 140 273 95 54 65 410 557 87 300 850 19 1,077.5 800

CTX beta 1250 linear 158 276 110 54 65 410 976 87 300 1,300 19 1,527.5 1,250

CTX beta 2000 208 658 160 62 80 600 – 100 415 2,025 21 2,408.5 2,000

Dimensions in mm

N O P Q R S T U V W X Y Z

Working area

CTX alpha 300 370 67 8 6 25 17 8 100 355 100 500 130 649

CTX alpha 500 550 67 8 6 25 17 8 100 355 100 500 130 645

CTX beta 500 linear 500 75 – – 40 30 2.5 150 480 102.5 795 185 660

CTX beta 800 linear 800 75 – – 40 30 2.5 150 480 102.5 795 185 960

CTX beta 1250 linear 1,250 75 – – 40 30 2.5 150 480 148.5 795 185 1,410

CTX beta 2000 2,025 93 20 0 40 35 8 200 590 140 – 190 2,185

Dimensions in mm

Universal CTX alpha / beta disc turret with tailstock

Tool turret Working area


Working areas



Control Technology

Energy Efficiency


Technical Data

ê Working Areas

B

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E

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D2

D4

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27

CTX alpha 500, beta 500 / 800 / 1250 linear star turret with counter spindle and Y-axis

Tool turret Working area

A B C d D1 D2 D3 D4 D5 D6 E G H HY

Tool turret

CTX alpha 500 270 100 540 30 240 200 195 205 470 440 135 100 85 ± 40

CTX beta 500 linear 320 120 650 40 450 244 229 242 560 520 165 120 100 ± 60

CTX beta 800 linear 320 120 650 40 450 244 229 242 560 520 165 120 100 ± 60

CTX beta 1250 linear 320 120 650 40 450 244 229 242 560 520 165 120 100 ± 60

Dimensions in mm

A A1 B C D E F G HX HZ I K L

Working area

CTX alpha 500 140 240 95 48 100 240 385 75 145 520 20 780 470

CTX beta 500 linear 117 227 66 57.5 120 450 162.5 87 300 500 24 720 395

CTX beta 800 linear 117 227 66 57.5 120 450 462.5 87 300 800 24 1,020 695

CTX beta 1250 linear 117 227 66 57.5 120 450 912.5 87 300 1,200 24 1,470 1,145

Dimensions in mm

N O P R S T U V W X Y Z

Working area

CTX alpha 500 550 108 85 25 17 7 100 355 140 500 130 615

CTX beta 500 linear 500 132 100 40 55 27.5 150 505 180.5 795 200 566

CTX beta 800 linear 800 132 100 40 55 27.5 150 505 180.5 795 200 866

CTX beta 1250 linear 1,200 132 100 40 55 27.5 150 505 180.5 795 200 1,316

Dimensions in mm

28

CTX alpha 300 CTX alpha 500 CTX beta 500 linear CTX beta 800 linear CTX beta 1250 linear CTX beta 2000

Working area

Max. swing mm 510 510 700 700 700 800

Maximum turning diameter mm 240 240 410 410 410 600

Distance from main spindle to tailstock (without chuck) mm 520 500 675 975 1,379 2,285

Maximum workpiece length with tailstock (machinable) mm 310 525 550 850 1,250 2,000

Distance from main spindle to counter spindle (without chuck) mm – 780 720 1,020 1,470 –

Max. workpiece length with counter spindle (machinable) mm – 480 500 800 1,145 –

Main spindle (standard) ISM 52 synchro ISM 52 synchro ISM 76 ISM 76 ISM 102 ISM 102

Integrated spindle motor (ISM) with C-axis (0.001°) rpm 6,000 6,000 5,000 5,000 4,000 4,000

Drive power (40 / 100 % DC) kW 14 / 13 14 / 13 34 / 25 34 / 25 45 / 35 45 / 35

Torque (40 / 100 % DC) Nm 192 / 172 192 / 172 380 / 280 380 / 280 770 / 600 770 / 600

Spindle head (flat flange) mm 140 h5 140 h5 170 h5 170 h5 220 h5 220 h5

Spindle diameter in the front bearing mm 100 100 130 130 160 160

Draw tube internal diameter mm ø 52 (66) 52 (66)* 67 (77) 67 (77) 95 (104) 104 (111)

Max. chuck diameter mm 215 215 320 320 400 500

Counter spindle (optional) ISM 36 ISM 52 ISM 52 ISM 52

Integrated spindle motor (ISM) with C-axis (0.001°) rpm – 6,000 6,000 6,000 6,000 –

Drive power (40 / 100 % DC) kW – 16.2 / 12.6 20 / 15 20 / 15 20 / 15 –

Torque (40 / 100 % DC) Nm – 62 / 48 127 / 95 127 / 95 127 / 95 –

Spindle head (flat flange) mm – 140 h5 140 h5 140 h5 140 h5 –

Spindle diameter in the front bearing mm – 90 100 100 100 –

Draw tube internal diameter mm ø – 37 52 52 52 –

Max. chuck diameter mm – 175 215 215 215 –

Turret (standard)

Tool holder in accordance with VDI / DIN 69880 mm 12 × VDI 30 12 × VDI 30 12 × VDI 40 + 6 block tools 12 × VDI 40 + 6 block tools 12 × VDI 40 + 6 block tools 12 × VDI 50 + 6 block tools

Number of driven tools / maximum speed rpm 12 / 5,000 12 / 5,000 12 / 6,000 12 / 6,000 12 / 4,000 12 / 4,000

Drive power / torque (40 % DC) kW / Nm 5.4 / 18 5.4 / 18 10 / 36 10 / 36 11.3 / 28 12.5 / 85 (25 % DC)

Indexing time 30° seconds 0.314 0.314 0.2 0.2 0.4 0.48

Turret slide (upper)

X / Y / Z mm 210 / ±40 / 335 210 / ±40 / 525 300 / ±60 / 550 300 / ±60 / 855 300 / ±60 / 1,300 415 / ±75 / 2,025

Rapid traverse X / Y / Z m / min 30 / 22.5 / 30 30 / 22.5 / 30 60 / 22.5 / 30 60 / 22.5 / 30 60 / 22.5 / 30 30 / 22.5 / 35

Feed force X / Y / Z kN 4.5 / 4.5 / 7.5 4.5 / 4.5 / 7.5 5.6 / 5.6 / 7.4 5.6 / 5.6 / 7.4 6.5 / 6 / 9 7.5 / 7.5 / 10.0

Slide for counter spindle

Y mm – 550 500 800 1,200 –

Rapid traverse speed Z m / min – 30 30 30 30 –

Z feed force kN – 7.5 7.4 7.4 9.5 –

Tailstock

Axis mm 370 550 500 800 1,200 2,025

Force kN 6.0 6.0 8.0 8.0 14.0 18.0

Tailstock centre MK 4 4 5 5 5 5

Machine weight kg 3,800 4,300 5,000 6,100 7,650 11,000

Control system

Operate 4.5 on SIEMENS 840D solutionline**

CELOS® from DMG MORI with SIEMENS and ShopTurn 3G: ERGOline® Control with 21.5" multi-touch monitor

HEIDENHAIN control system** –

Standard Optional – not available * Available from Jan 2016

** ERGOline® Control with 19" monitor


Technical data



Control Technology

Energy Efficiency


Technical Data

ê Layout Plans


Working area

Max. swing mm 510 510 700 700 700 800








Drive power (40 / 100 % DC) kW 14 / 13 14 / 13 34 / 25 34 / 25 45 / 35 45 / 35

Torque (40 / 100 % DC) Nm 192 / 172 192 / 172 380 / 280 380 / 280 770 / 600 770 / 600







Drive power (40 / 100 % DC) kW – 16.2 / 12.6 20 / 15 20 / 15 20 / 15 –

Torque (40 / 100 % DC) Nm – 62 / 48 127 / 95 127 / 95 127 / 95 –





Turret (standard)






X / Y / Z mm 210 / ±40 / 335 210 / ±40 / 525 300 / ±60 / 550 300 / ±60 / 855 300 / ±60 / 1,300 415 / ±75 / 2,025


Feed force X / Y / Z kN 4.5 / 4.5 / 7.5 4.5 / 4.5 / 7.5 5.6 / 5.6 / 7.4 5.6 / 5.6 / 7.4 6.5 / 6 / 9 7.5 / 7.5 / 10.0


Y mm – 550 500 800 1,200 –


Z feed force kN – 7.5 7.4 7.4 9.5 –

Tailstock

Axis mm 370 550 500 800 1,200 2,025

Force kN 6.0 6.0 8.0 8.0 14.0 18.0



Control system







Working area

Max. swing mm 510 510 700 700 700 800








Drive power (40 / 100 % DC) kW 14 / 13 14 / 13 34 / 25 34 / 25 45 / 35 45 / 35

Torque (40 / 100 % DC) Nm 192 / 172 192 / 172 380 / 280 380 / 280 770 / 600 770 / 600







Drive power (40 / 100 % DC) kW – 16.2 / 12.6 20 / 15 20 / 15 20 / 15 –

Torque (40 / 100 % DC) Nm – 62 / 48 127 / 95 127 / 95 127 / 95 –





Turret (standard)






X / Y / Z mm 210 / ±40 / 335 210 / ±40 / 525 300 / ±60 / 550 300 / ±60 / 855 300 / ±60 / 1,300 415 / ±75 / 2,025


Feed force X / Y / Z kN 4.5 / 4.5 / 7.5 4.5 / 4.5 / 7.5 5.6 / 5.6 / 7.4 5.6 / 5.6 / 7.4 6.5 / 6 / 9 7.5 / 7.5 / 10.0


Y mm – 550 500 800 1,200 –


Z feed force kN – 7.5 7.4 7.4 9.5 –

Tailstock

Axis mm 370 550 500 800 1,200 2,025

Force kN 6.0 6.0 8.0 8.0 14.0 18.0



Control system






L2L1

A

E

B C

D

L1

A

E

L2

B

C

D


Floor plansFloor plans of single-door machines

Front view Plan view

Floor plans of two-door machines

Front view Plan view

A B C D E L1 L2

Machine

CTX beta 2000 2,052 1,108 3,097 2,142 1,270 6,234 5,565

Dimensions in mm

A B C D E L1 L2

Machine

CTX alpha 300 1,787 1,015 2,473 1,720 1,249 3,705 3,130

CTX alpha 500 1,787 1,015 2,473 1,720 1,249 3,843 3,330

CTX beta 500 linear 2,035 1,040 2,749 1,862 1,252 4,491 3,885

CTX beta 800 linear 2,035 1,040 2,749 1,862 1,252 4,771 4,180

CTX beta 1250 linear 1,939 1,040 2,862 1,875 1,270 5,242 4,670

Dimensions in mm

CTX alpha 300

CTX alpha 500

CTX beta 500 linear

CTX beta 800 linear


CTX beta 2000

Machine options

Counter spindle – –

Differential pressure clamping at the main spindle

Differential pressure clamping at the counter spindle – –

Tool measuring probe

Y-axis for turret 1 (upper)

Linear scales for the Y- and / or Z-axes

Bar machining / automation

Bar machining package with parts catcher, hydraulic hollow clamping, 4-colour signal light and interface for a bar feed or bar loading magazine

–

Bar loading magazine for a maximum bar length of 1.2 to 3.2 m –

Preparation for external handling with robot interface, automatic sliding cover and chuck flushing

Automatic loading partition for automation with a 6-axis robot // electrical interface for a 6-axis robot

– –

Shaft machining

Tailstock function for counter spindle – –

Steady rest slide, automatic positioning, steady rest clamping range up to 165 mm – – –

Steady rest slide, automatic positioning, steady rest clamping range up to 350 mm – – – – –

Clamping at the main spindle

Chuck up to 215 mm in diameter including accessories and chuck jaws –

Chuck up to 325 mm in diameter including accessories and chuck jaws – –

Chuck up to 400 mm in diameter including accessories and chuck jaws – – –

Chuck up to 500 mm in diameter including accessories and chuck jaws – – – – –

Clamping at the counter spindle



Chuck up to 315 mm in diameter including accessories and chuck jaws – – – –

Coolant and chip disposal

Slat band chip conveyor

External chuck flushing, main spindle

External chuck flushing, counter spindle – –

8 bar coolant supply, 600 l and 40 µm paper belt filter

8 / 20 bar coolant supply, 600 l and 40 µm paper belt filter


8 / 20 bar internal coolant supply, 980 l, 40 µm paper belt filter and coolant unit

8 / 20 / 80 bar internal coolant supply, 980 l, 40 µm paper belt filter and coolant unit and additional 80 bar for four independent outlets in the turret (upper)

Mechanical oil mist filter

Standard Optional – not available



Control Technology

Energy Efficiency


Technical Data

ê Options


Options

DMG MORI recommends

33

CTX alpha 300

CTX alpha 500

CTX beta 500 linear

CTX beta 800 linear


CTX beta 2000

Machine options

Counter spindle – –

Differential pressure clamping at the main spindle

Differential pressure clamping at the counter spindle – –

Tool measuring probe

Y-axis for turret 1 (upper)

Linear scales for the Y- and / or Z-axes

Bar machining / automation

Bar machining package with parts catcher, hydraulic hollow clamping, 4-colour signal light and interface for a bar feed or bar loading magazine

–

Bar loading magazine for a maximum bar length of 1.2 to 3.2 m –

Preparation for external handling with robot interface, automatic sliding cover and chuck flushing

Automatic loading partition for automation with a 6-axis robot // electrical interface for a 6-axis robot

– –

Shaft machining

Tailstock function for counter spindle – –

Steady rest slide, automatic positioning, steady rest clamping range up to 165 mm – – –

Steady rest slide, automatic positioning, steady rest clamping range up to 350 mm – – – – –

Clamping at the main spindle

Chuck up to 215 mm in diameter including accessories and chuck jaws –



Chuck up to 500 mm in diameter including accessories and chuck jaws – – – – –

Clamping at the counter spindle



Chuck up to 315 mm in diameter including accessories and chuck jaws – – – –

Coolant and chip disposal

Slat band chip conveyor

External chuck flushing, main spindle

External chuck flushing, counter spindle – –

8 bar coolant supply, 600 l and 40 µm paper belt filter



8 / 20 bar internal coolant supply, 980 l, 40 µm paper belt filter and coolant unit

8 / 20 / 80 bar internal coolant supply, 980 l, 40 µm paper belt filter and coolant unit and additional 80 bar for four independent outlets in the turret (upper)

Mechanical oil mist filter


34



Control Technology

Energy Efficiency


Technical Data

ê Options

CTX alpha 300

CTX alpha 500

CTX beta 500 linear

CTX beta 800 linear


CTX beta 2000

Software

ShopTurn 3G technology cycle for gear hobbing

ShopTurn 3G technology cycle for eccentric turning and milling

ShopTurn 3G “Easy Tool Monitoring” technology cycle for tool wear monitoring

ShopTurn 3G “Alternating Speed” technology cycle to avoid chatter

ShopTurn 3G “Multi-thread Cycle” technology cycle for cutting threads with free contours

ShopTurn 3G “Counter Spindle Centre” technology cycle for the complete machining of shaft components with no cycle interruptions

– –

ShopTurn 3G “Program Status Monitor” technology cycle for the visualisation of the program number, workpiece status and workpiece number

ShopTurn 3G Easy Tool Monitor 2.0 tool management system

ShopTurn 3G “Runtime Monitor” technology cycle for analysing machining time

ShopTurn 3G “Retraction Cycle” technology cycle for preparing the working area for set-up and as an emergency stop function

DMG MORI Netservice / DMG MORI Service Agent

Miscellaneous

Machine adaptation for increased ambient temperatures of up to 50ºC (tropical package)



Options

35

CTX alpha 300

CTX alpha 500

CTX beta 500 linear

CTX beta 800 linear


CTX beta 2000

Software

ShopTurn 3G technology cycle for gear hobbing

ShopTurn 3G technology cycle for eccentric turning and milling

ShopTurn 3G “Easy Tool Monitoring” technology cycle for tool wear monitoring

ShopTurn 3G “Alternating Speed” technology cycle to avoid chatter

ShopTurn 3G “Multi-thread Cycle” technology cycle for cutting threads with free contours

ShopTurn 3G “Counter Spindle Centre” technology cycle for the complete machining of shaft components with no cycle interruptions

– –

ShopTurn 3G “Program Status Monitor” technology cycle for the visualisation of the program number, workpiece status and workpiece number

ShopTurn 3G Easy Tool Monitor 2.0 tool management system

ShopTurn 3G “Runtime Monitor” technology cycle for analysing machining time

ShopTurn 3G “Retraction Cycle” technology cycle for preparing the working area for set-up and as an emergency stop function

DMG MORI Netservice / DMG MORI Service Agent

Miscellaneous

Machine adaptation for increased ambient temperatures of up to 50ºC (tropical package)


www.dmgmori.comDMG MORI LifeCycle Services

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a spare part offered by us at least 20 % cheaper elsewhere, we will

refund the price difference up to 100 % *.

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without travel expenses or any additional costs!

Spindle service at best prices. The highest level of competence

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spindle service!

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costs, highest machine availability and maximum precision

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CTX universal - DMG MORI...10,000 rpm, 14.2 kW and 34 Nm (optional) + Tailstock + Y-axis with ± 60...

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