Parts Catalog
MICHIGAN L320
ENGINE
CUMMINS
KTA19
6316697719
Cummins Engine Co., Inc.
New Parts Warranty Heavy Duty
COVERAGE
PRODUCTS WARRANTED
These warranties apply to New Parts marketed by Cummins for its engines (except those for A, B, and C series engines). They apply anywhere in the world where service is available through a
Cummins distributor or full service dealer.*
BASE WARRANTY
The Base Warranty covers any failures of parts on or after March 31, 1986, which result, under normal use and service, from defects in workmanship or material (Warrantable Failures). The coverage
on cylinder kits designated by Cummins as "Premium Plus" extends two years, 200,000 miles (321,870 kilometers) or 7,200 hours of operation, whichever occurs first, from the date of first
installation. The coverage on other parts extends one year, 100,000 miles (160,935 kilometers) or 3,600 hours of operation, whichever occurs first, from the date of first installation.
EXTENDED MAJOR COMPONENTS WARRANTY
The Extended Major Corn ponents Warranty covers Warrantable Failures on or after March 31, 1986, of engine cylinder blocks, crankshafts, flangeless NT camshafts** and connecting rods (Covered
Parts). Bushing and bearing failures are not included. This coverage begins with the expiration of the Base Warranty and ends three years, 300,000 miles (482,805 kilometers) or 10,800 hours of
operation, whichever occurs first, from the date of first installation.
Both the Base Warranty and Extended Major Components Warranty apply to all Owners in the chain of distribution, and coverage continues to all subsequent Owners until the end of
the respective periods of coverage.
CUMMINS RESPONSIBILITIES
DURING THE BASE WARRANTY
Cum mins will pay for all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor costs will be paid in accordance with Cummins published Standard
Repair Operation guidelines.
Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the Warrantable Failure.
Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair.
When the parts are installed in a non-automotive engine, Cummins will pay reasonable travel expenses for mechanics to and from the engine site, or the repair dock in the case of a marine engine,
including meals, mileage and lodging when it is necessary for mechanics to make on-site warranty repairs.
DURING THE EXTENDED MAJOR COMPONENTS WARRANTY
Cummins will pay for the Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.
OWNER RESPONSIBILITIES
DURING THE BASE WARRANTY
Before expiration of the warranty, Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and have the repair performed by such facility.
If the part was installed in an automotive engine, the Owner must deliver the engine to the repair location. If installed in a marine engine, Owner is responsible for the cost of towing the boat to a
repair dock and for any associated docking and harbor charges.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during warranty repairs except where such items are not reusable due to a
Warrantable Failure.
DURING THE EXTENDED MAJOR COMPONENTS WARRANTY
Before expiration of the warranty, Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and deliver the defective and damaged Covered
Parts to such facility.
Owner is responsible for the cost of all parts needed for the repair except for the defective Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.
Owner is responsible for the cost of all labor needed to repair the engine, including the labor to remove and reinstall the engine. When Cummins elects to repair a part instead of replacing it, Owner
is not responsible for the labor needed to repair the part.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during the repair.
DURING BOTH WARRANTIES
At the time when the parts are installed, Owner is responsible for the preparation of a written record containing the following: (1) the date of installation of the parts; (2) the engine serial number;
(3) the engine miles, hours or kilometers of operation; (4) the parts installed, and (5) the location of the parts in the engine. The purpose of this record is to protect Owner's interests and support
any claim for a Warrantable Failure.
Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manuals.
Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner is responsible for non-engine repairs and for "down
time" expenses, cargo damage and all business costs and losses resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
LIMITATIONS
Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants; overfueling; overspeeding; lack of
maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up, run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel,
or by water, dirt or other contaminants in the fuel.
Cummins does not warrant parts supplied by Cummins which bear the name of another company. These parts are warranted by their manufacturers and not by Cummins. This category of parts
includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, steering pumps, transmissions, torque converters, marine gears, air cleaners, filters
and non-Cummins air compressors, power steering pumps, and engine compression brakes.
Parts provided may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.
Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards.
This warranty does not apply to parts furnished by Cummins at no charge to the Owner.
Page ii
Product Identification Information
Data plates should be referred for parts identification.
1. ENGINE DATA PLATE
Engine No. S.O. No.
Model Ref. No.
Advertised
Conf. No.
Date of mfg.
2. FUEL PUMP DATA PLATE
1•1•1111
ummins Engine Co
Engine I C.I.D. I Family I C.P.L.
Cert
Indent.
Warranty start date
1. Shop order number
2. Model designation
3. Engine serial number
4. Control parts list
TPT (111 x222 c123456a
7543210 s/o99999 ) I
0
1. Control parts list number
2. Calibration code
3. Serial number
4. Top level number
5. Fuel pump assembly number
This catalog was compiled by Garry Wilber in Parts Communications.
Page iii
Customer Service Information
This standard Parts Catalog contains parts information for the following Cummins Engine Model(s):
KTA19C D193028CX 02 CPL 293 S.O. 68886
Certain basic engine components have been matched to give optimum performance to your engine. The part numbers
listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control
Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to
the CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your
engine.
Control Parts List (CPL) Components
Aftercooler Page 70 Piston , engine Page 66
Camshaft Page 67 Turbocharger Page 73
Cyl inder Head Page 77 Exhaust , man ifold Page 83
I njector Page 69
USER INFORMATION
. Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
• The reference numbers appearing on the art pages is for publication use only.
. Assembly content is shown by part number indentation.
. Options are engineered production part groupings, specifically used for compiling engine orders.
• Option numbers are for reference only and are not sold for service.
• Use assembly and not option content to determine service parts replacement.
ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER
WHEN ORDERING PARTS FROM THIS CATALOG
Engine Model Engine Serial No
MFG Make Model Chassis No
Fuel Pump Assembly No. Injector No.
Belt, Fan Belt, Water Pump Belt, Gen.
Element, Fuel Filter Full Flow Lub. Filter
Air Cleaner By-Pass Lub. Filter
Special Equipment
Page iv
Table of Contents
Page
No.
Page
No.
Accessory D r ive 3 Pump I dler 8
Accessory D r ive P u l l ey
AFC Tubing
2
43 Rocker Levers 1 3
Aftercooler 70 Starter 81
Alternator Mounti ng 25 Starter Mounti ng 80
Breather Locat i on 21 Thrott le Lever 89
Cam Fol l ower
Camshaft And Gear
1 5
67
Turbocharger
Turbocharger Mount i ng
73
84
Camshaft I d l er Gear 8 Upper Engi ne Gasket Set 1 01
Corrosion Res istor 90
Cover P late 53 Vibrat ion Damper 22
Crankshaft & Mai n Bear ings 1 1 Water I nlet Connect i on 91 Cyl i nder B lock 5, 7 Water Man ifold 93 Cyl i nder Head 77 Water Out let Connect ion 94 Cyl i nder Head Mount i ng 75 Water P ump 97
Dipst i ck
Dipstick Tube
61
59 Opt ion Number I ndex
Part Number I ndex
A-1
B- 1
Exhaust Accessori es 99
Exhaust E l bow 98
Exhaust Manifol d/turbo Mtg 83
Fan D r ive Arrangement 31
Fan I dler 33
F lywhee l 50
F lywheel Hous i ng 37
F ront Engi ne Support 27
Fue l F i l ter 35
Fuel P ump 44
Fuel P ump Drive 40
Fue l Shutoff Valve 49
Fuel Tubi ng 47
Gear Cover Mount i ng 29
Hand Hole Covers 60
Head Gasket Set - S ing le 1 00
I njector 69
I njector Mounting 1 8
I ntake Manifold 55, 56
I ntake Manifold Mounting 57
L ift i ng Arrangement 79
Lower Engine Gasket Set 1 02
Lubricati ng O i l Pump 1 7
Mag P ickup Locat ion P l ug 38
Oi l Cooler 87
Oi l Cooler Connect ion 88
Oi l F i l l Location 39
Oi l F i lter 58
Oi l Pan 63, 65
Oversize Head Gasket 75
P iston & Connect i ng Rod 66
Page 1
Group No. 09.03 Accessory Drive Pulley Option No. AD4007
a d400gh
Ref
No. Part Number Part Name Req Remarks
1 3002331
ACCESSORY DRIVE PULLEY
OPTION AD4007
Pulley, Alternator 1
Pulley to drive alternator. Right side of
engine. For use with the one piece aluminum
gear cover.
Page 2
Group No. 09.03 Accessory Drive Pulley Option No. AD4014
ad 400g c
Ref
No. Part Number Part Name Req Remarks
3
4
S-316
3200287
3014695
(3011826)
190397
ACCESSORY DRIVE
OPTION AD4014
Key, Plain Woodruff
Seal, Keyway
Pulley, Accessory Drive
Pulley, Accessory Drive
Sleeve, Wear
Accessory drive with two groove pulley to
drive freon compressor. Fuel pump side of
engine. Use with CF4004.
Page 3
Group No. 01.01 Cylinder Block Option No. BP4010
Page 4
Group No. 01.01 Cylinder Block Option No. BP4010
Ref
No . Pa rt N um ber Part Name Req Remarks
CYLINDER BLOCK
OPT ION BP401 0 Cyl i n der bl ock l ess rear gear t ra i n for KT (A) -
1 1 50 C, L , P , G conf ig u rat i ons . Use with
EM4058 th ru EM4065 . Gear cove r plate
des ign .
3060545 B l ock , Cy l i nde r 1
1 (3045960) B l ock , Cy l i nde r 1
2 3002834 B ush i ng 7
3 20502 1 Cap, Ma i n Bear i ng 4 No. 2 , 3 , 4 , & 5
3 205022 Cap, Ma i n Bear i ng 1 No. 1
3 205023 Cap, Ma i n Bear i ng 1 No. 6
3 205075 Cap, Ma i n Bear i ng 1 No. 7
7 301 4766 Screw, Capt ive Washer Cap 9 3/8 - 1 6 x 1 i nch
8 1 9 1 772 Screw, Twe lve Poi nt Cap 2 3/8 - 1 6 x 1 1 /4 i nches
9 S -1 27-C Screw, Hexagon Head Cap 1 0 5/8 - 1 1 x 1 3/4 i nches
1 0 S -1 03-A Screw, Hexagon Head Cap 2 5/8 - 1 1 x 2 i n ches
1 1 3025482 Screw, Twe lve Poi nt Cap 1 4 1 - 1 4 x 7 1 3/ 1 6 i n ch es
1 2 3032633 Screw, Twe lve Poi nt Cap 36 3/4 - 1 6 x 7 29/32 i nches
1 3 3025460 P l ug , P i pe 1 1 /8 i nch
1 4 68445 P i n , G roove 1 2
1 5 60408-L Dowe l , P i n 1
1 6 9226 Dowe l , F lywhee l Hsg 2
1 7 672 1 1 Dowe l , R ear Mai n Bear i ng 2 46 mai n bear i ng
1 8 1 2492 1 Dowe l 2 Crankshaft t h rust bear i ng
1 9 205366 Dowe l , D i amond 1
20 3007632 P l ug , Expans ion 7
22 30075 1 7 N ozzle , P iston Cool i ng 6
23 301 5067 Sea l , 0 R i ng 6
24 3025460 P l u g , P i pe 1 1 /8 i nch
25 1 474 1 6 P l ug , Expansi on 2 P iston cool i ng r if l e
26 3008470 P l ug , P i pe 1 1 i nch
27 1 75830 P l u g , Expansi on 2 Mai n oi l r if le
28 3202 1 1 4 S haft , I d l e r 1 Wate r pump
29 3202 1 1 4 S haft , I d l e r 1 Camshaft
3 1 205298 Tube , Lub O i l T ransfe r 1
32 205059 Washe r , P l a i n 36
34 1 27362 Washe r , P l a i n 2
35 S -603 Washe r , Lock 1 2
36 S -658 Washe r , P l a i n 1 2
38 3025458 P l ug , P i pe 8 1 /8 i nch
44 3033822 Screw, Capt ive Washe r Cap 6 5/ 1 6 - 24 x 3/4 i nch
40 207373 Cove r , Camshaft 1
4 1 3040722 Gasket , Camshaft Cover 1
42 30 1 4766 Screw, Capt ive Washer Cap 3 3/8 - 1 6 x 1 i nch
Page 5
Group No. 01.01 Cylinder Block Option No. BP4010
Page 6
Group No. 01.01 Cylinder Block Option No. BP4010
Ref No .
Pa rt N um ber Part Name Req Remarks
CYLINDER BLOCK
OPT ION BP401 0 Cyl i nde r bl ock l ess rear gear t ra i n for KT (A)-
1 1 50 C , L , P , G conf i gu rat ions . Use wit h
E M4058 t h ru EM4065 . Gear cove r pl ate
design .
CYLI NDER LI NER
3028434 Kit , L i ne r 6
46 (3202240) L i ne r , Cy l i nder 1
47 30 1 4668 Sea l , D R i ng 1 Bottom (b lack)
48 301 1 076 Sea l , D R i ng 1 Top (red)
49 205 1 1 5 Sea l , Crevi ce 1
OV ERSIZED LINERS
3028430 Kit , L i ne r A/R . 020 I nch ove rs iz e
302843 1 Kit , L i ne r A/R . 040 I nch ove rs ize
3028432 Ki t , Li ne r A/R . 060 I nch ove rs ize
3024726 Kit , Li ne r A/R . 083 I nch ove rs ize
3028433 K it , L i ne r A/R . 095 I nch ove rsi ze
L I NER SHIMS
30 1 4226 Sh i m A/R . 007 I nch
30 1 4227 Sh im A/R . 008 I nch
30 1 4228 Sh im A/R . 009 I nch
30 1 4229 Sh im A/R . 020 I nch
30 1 4230 Sh im A/R . 03 1 I nch
Page 7
Group No. 01.01 Idler Gears Option No. BP4010
4 cric
6 CV)
if400gb
Ref
No . Pa rt N um ber Part Name Req Rem arks
CAMSHAFT IDLER GEAR
OPT ION BP401 0
1 3202 1 1 4 S haft , I d l e r 1
3004684 Gear , Bush i ng Cam I d l e r 1
2 (3004599) Gear , I d l e r 1
4 3004686 B ush i ng 1
5 1 30083 Bear i ng , Th rust 2
6 207527 Screw, Twe lve Poi nt Cap 1 5/8 - 1 8 x 3 i nches
7 3200772 Washer , P l a i n 1
PUMP IDLER
OPT ION BP401 0
3202 1 1 4 Shaft , I d l e r 1
3004685 Gear , Bush i ng Wt r Pump I d 1
3 (3004680) Gear , I d ler 1
4 3004686 B ush i ng 1
5 1 30083 Bear i ng , Th rust 2
6 207527 Screw, Twe lve Poi nt Cap 1 5/8 - 1 8 x 3 i nches
7 3200772 Washe r , P la i n 1
Page 8
NOTES
Group No. 01.02 Crankshaft and Main Bearings Option No. BP4010
Page 10
Group No. 01.02 Crankshaft and Main Bearings Option No. BP4010
Ref
No . Pa rt Num ber Part Name Req Rem arks
CRANKSHAFT & MAIN BEARINGS
OPT ION BP401 0
3005357 Cran kshaft 1
1 320 1 082 Cran kshaft , E ng i ne 1
2 207259 Gear , Crankshaft 1
3 206904 Key , Wood ruff 1
AR 1 2270 S he l l , Ma i n Bea r i n g 1 Standard
4 205 1 40 Bear i ng , Ma i n 5 No. 2 , 3 , 4 , 5 , & 6 - Uppe r
5 205 1 50 Beari ng , Ma i n 5 No. 2 , 3 , 4 , 5 , & 6 - Lowe r
6 205 1 60 Bear i ng , Ma i n 2 No. 1 & 7 - Lower
7 205 1 70 Bear i ng , Ma i n 2 No. 1 & 7 - U pper
9 205 1 1 2 Bear i ng , Th rust 4
AR 1 227 1 S he l l , M ai n Bea r i n g A/R . 0 1 0 I nch Overs ize
4 205 1 4 1 Bear i ng , Ma i n A/R No. 2 , 3 , 4 , 5, & 6 - U ppe r
5 205 1 5 1 Bear i ng , Ma i n A/R No. 2 , 3 , 4 , 5 , & 6 - Lower
6 205 1 6 1 Bea r i ng , Ma i n A/R No. 1 & 7 - Lowe r
7 205 1 7 1 Bear i ng , Ma i n A/R No. 1 & 7 - U pper
9 205 1 1 2 Bear i ng , Th rust A/R
AR 1 2272 S he l l , Ma i n Bear i ng A/R . 020 I nch Oversize
4 205 1 42 Bear i ng , M a i n A/R No. 2 , 3 , 4 , 5 , & 6 - Uppe r
5 205 1 52 Bear i ng , Ma i n A/R No. 2 , 3 , 4 , 5 , & 6 - Lower
6 205 1 62 Bear i ng , Ma i n A/R No. 1 & 7 - Lower
7 205 1 72 Bear i ng , Ma i n A/R No. 1 & 7 - U pper
9 205 1 1 2 Bear i ng , Th rust NR
AR 1 2273 S he l l , Ma i n Bear i ng A/R . 030 I nch Overs ize
4 205 1 43 Bear i ng , Ma i n A/R No. 2, 3 , 4 , 5 , & 6 - Upper
5 205 1 53 Bear i ng , Ma i n A/R No. 2 , 3 , 4 , 5 , & 6 - Lowe r
6 205 1 63 Bear i ng , Ma i n A/R No. 1 & 7 - Lowe r
7 205 1 73 Bear i ng , Ma i n A/R No. 1 & 7 - U ppe r
9 205 1 1 2 Bear i ng , Th rust A/R
THRUST RINGS - OVERSIZE
9 300 1 1 96 Bear i ng , Th rust A/R . 0 1 0 I nch Overs ize
9 300 1 1 97 Bear i ng , Th rust A/R . 020 I nch Overs ize
Page 11
Group No. 03.01 Rocker Lever & Housing Option No. BP4010
Page 12
Group No. 03.01 Rocker Lever & Housing Option No. BP4010
Ref
No . Pa rt Num ber Pa rt Name Req Remarks
ROCKER LEVERS
OPT ION BP4010
1 S -1 25 Screw, Hexagon Head Cap 6 1 /2 - 1 3 x 2 i nches
2 205 1 28 Washer , P la i n 48
3053478 Leve r , Rocker 6
3 (3049437) Leve r , Rocke r 1
4 207226 B ush i ng 1
5 1 94037 Socket , Rocke r Leve r 1
3053476 Leve r , Rocke r 6
6 (3049438) Leve r , Rocke r 1
7 207344 Bush i ng 1
208084 R ivet 1
3053477 Leve r , Rocker 6
8 (3049432) Leve r , Rocke r 1
9 207344 Bush i ng 1
208084 R ivet 1
3 1 76773 Shaft , Rocke r Leve r 6
1 0 (3 1 76875) Shaft , Rocke r Leve r 1
1 1 203933 P l ug , Expansion 1
1 2 205394 Screw, Twe lve Poi nt Cap 6 1 /2 - 1 3 x 4 1 /2 i nches
1 3 1 08602 Screw, Hexagon Head Cap 30 1 /2 - 1 3 x 3 3/4 i nches
1 4 3201 5 1 7 Gasket , R k r Leve r Housi ng 6
1 5 S -2 1 2 N ut , Regu lar Hexagon 1 8
1 6 1 68306 Screw, S lotted Set 1 8 1 /2 - 20 x 2 i nches
1 7 205393 Screw, Twe lve Poi nt Cap 6 1 /2 - 1 3 x 2 i nches
Page 13
Group No. 04.01 Cam Follower Housing Option No. BP4010
Page 14
Group No. 04.01 Cam Follower Housing Option No. BP4010
Ref No .
Part N um ber Part Name Req Rem arks
CAM FOLLOWER
OPT ION BP401 0
1 205439 R i ng , Reta i n i ng 1 2
3039 1 63 Leve r , Cam Fol lowe r 6 I njector
2 (20623 1 ) Leve r , Cam Fol l owe r 1
3 205438 Lockwi re , Cam Rol l e r P i n 1
4 205068 P i n , Cam Fol lowe r Rol l e r 1
5 301 6825 Rol l e r , Cam Fol lowe r 1
6 2 1 3559 Socket , Cam Fol l owe r 1
3039 1 64 Leve r , Cam Fol lowe r 1 2 Valves
3 205438 Lockwi re , Cam Rol le r P i n 1
6 2 1 3559 Socket , Cam Fol l owe r 1
7 (205069) Leve r , Cam Fol l owe r 1
8 20507 1 P i n , Cam Fol l ower Rol l e r 1
9 301 6826 Rol l e r , Cam Fol lowe r 1
1 0 AR 1 0626 S haft , Cam Fol lowe r 6
205227 P l ug , Expans i on 2
20530 1 S haft , Cam Fol lowe r 1
1 2 300963 1 Cove r , Camshaft 4
MOUNT ING PARTS
1 3 3002886 Screw, Cam Fol lower S haft 1 2 3/8 - 1 6 x 1 . 3 i n ch , speci a l
1 4 3040838 Screw, Capt ive Washe r Cap 1 2 3/8 - 1 6 x 1 i nch
1 5 3040837 Screw, Capt ive Washe r Cap 1 2 3/8 - 1 6 x 2 1 /2 i nches
1 6 3002993 Dowe l , R i ng 1 2
1 7 304072 1 Gasket , Cam Fol Housi ng 6
1 8 S -604 Washer , Lock 24
1 9 1 27362 Washe r , P la i n 36
PUSH RODS
20 30 1 796 1 R od , P ush 6 I njector
2 1 3057 1 39 Rod , Push 1 2 Valves
Page 15
Group No. 07.06 Lubricating Oil Pump Option No. BP4010
Page 16
Group No. 07.06 Lubricating Oil Pump Option No. BP4010
Ref
No . Part Num ber Part Name Req Rem arks
LUBRICAT ING OI L PUMP
OPT ION BP401 0
3047549 P ump, Lu br i cat i ng O i l 1
1 S - 1 26 Screw, Hexagon Head Cap 2 3/8 - 1 6 x 2 1 /2 i nches
2 S - 1 4 1 Screw, Hexagon Head Cap 1 3/8 - 1 6 x 2 3/4 i nches
4 S -1 99-A Screw, Hexagon Head Cap 1 3/8 - 1 6 x 4 i n ches
5 70760 Dowe l , P i n 1
6 1 07948 Dowe l , D iamond 1
7 20506 1 Gasket , Lub O i l P ump 1
8 207252 Gear, Lubr i cat i ng O i l P ump 1
9 3049543 Gear , Lubr i cat i ng Oi l P ump 2
1 1 S -604 Washer , Lock 4
1 2 205080 P l u nger , P rs Regu lator 1
1 3 205345 P i n , Rol l 1
1 4 205052 Shaft , I d le r 1
1 5 30624 1 5 S pr i ng , Compressi on 1
1 6 3200934 P l ug , Reta i ne r 1
1 7 205057 Body, Lubricat i ng O i l P ump 1
(205049) Body, Lubricat i ng O i l Pump 1
1 8 6952 1 B ush i ng 2
20 205065 S haft , Lub P ump D r ive 1
2 1 3047548 Cover , Lub Oi l Pump 1
(3009955) Cover , Lub O i l Pump 1
MOUNT ING PARTS
23 S -1 03-D Screw, Hexagon Head Cap 3 3/8 - 1 6 x 1 i nch
24 S -604 Washer , Lock 3
25 205898 Sea l , 0 R i ng 2
26 207 1 35 Sea l , Rectangu lar R i ng 1
I I
Page 17
Group No. 06.01 Injector Mounting Option No. BP4010
4
3
2
fi600gp
Ref
No. Part Number Part Name
1
2
3
4
I NJECTOR MOUNT ING
OPT ION BP401 0
307096 1 Screw, Hexagon Head Cap
3006696 Cl amp , I n j ector
205462 L i n k , I nj ector P l u nge r
207244 Sea l , I nj ector
3001 658 Sea l , I nj ector
3001 659 Sea l , I njector
3001 660 Sea l , I njector
Req Rem arks
1 2 5/ 1 6 - 1 8 x 1 i n ch
6
6
6
A/R . 0 1 0 I nch 0/S
A/R . 020 I nch 0/S
A/R . 030 I nch 0/S
Page 18
NOTES
Group No. 03.01.1 Rocker Housing Cover Option No. BR4002
9
4
1
2
5
7
8
10
3 br400ga
Page 20
Group No. 03.01.1 Rocker Housing Cover Option No. BR4002
Ref
No . Pa rt Num ber Part Name Req Rem arks
BREATHER LOCAT ION
OPT ION BR4002 Crankcase breathe rs mou nted on no. 1 , no. 2
and no. 5 valve cove rs .
1 1 568 1 0 B reather , Crankcase 3
2 2 1 9065 Baffle , B reather 3
3 3000528 N ut , Spr i ng 6 3/1 6
4 30 1 0396 Cove r , Rocke r Leve r 3
5 3065950 Screw, Capt ive Washe r Cap 1 2 3/8 - 1 6 x 4 1 /2 i nches
8 3040720 Gasket , Rocker Lever Cover 6
9 30444 1 3 Screw, Capt ive Washe r Cap 6 3/8 - 1 6 x 2 i nches
1 0 30 1 0247 Cove r , Va lve 3
Page 21
Group No. 01.02.2 Vibration Damper Option No. DA4022
da400gi
Ref
No . Pa rt Num ber Part Name Req Rem a rks
V IBRAT ION DAMPER
OPT ION DA4022 V i scous type vi brat i on dampe r 1 3 . 55" x
1 . 75" . Crankshaft pu l l ey has provis i ons for
mou nt i n g an addit i ona l f ront powe r t ake-off
pu l l ey or front power take-off adapte r . Be lt
dr iven fan ar rangement .
1 2 1 7322 Damper , V i brat ion 1
2 205378 Capscrew, Twe lve Poi nt 6 1 /2 - 1 3 x 1 1 /4 i nch
3 205059 Washe r , P l a i n 6 Hardened
4 20688 1 Capscrew, Twe lve Poi nt 6 3/4 - 1 6 x 4 i n ch
5 S -608 Washer , Lock 6
6 3002 1 75 Pu l l ey, Crankshaft 1
Page 22
NOT ES
Group No. 13.02.3 Alternator Mounting Option No. EE4027
Page 24
Group No. 13.02.3 Alternator Mounting Option No. EE4027
Ref
No . Pa rt Num ber Part Name Req Remarks
ALTERNATOR MOUNT ING
OPT ION EE4027 Mount i ng parts for Motorol a a lte rnators.
Mou nted i n standard locat i on and be lt d r iven
at 2 . 92 t imes e ngi ne speed . For gear dr iven
fan dr ive arrangement or when no fan dr ive is
specif i ed . I ncl udes bracket , l i nk , be lt , and 5
groove a lternator pu l l ey wit h be lt and pu l l ey
su pp l i ed i n t he k it . Alte rnator mount i ng
bracket is pa rt of fan opt ions .
1 206996 Be lt , V 2
2 3066528 P u l ley, A lte rnator 1
3 S -1 06 Screw, Hexagon Head Cap 1 1 /2 - 1 3 x 1 3/4 i nches
4 S - 1 1 3 Sc rew, Hexagon Head Cap 1 1 /2 - 1 3 x 1 1 /2 i nches
5 70897 N ut , Lock 1 1 /2 - 20
6 1 1 1 445 Washe r , Lock 2
7 1 58829 Screw, Hexagon Head Cap 1 1 /2 - 20 x 6 1 /2 I nches
8 20331 0 Washe r , P la i n 3 s
320 1 1 88 L i nk , Adj ust i ng 1
9 S -253 N ut , R egu la r Hexagon J am 1 1 /2 - 20
1 0 206202 N ut , J am 1 1 /2 - 20
1 1 320 1 1 85 L i nk , Adj ust i ng 1
1 2 320 1 1 86 L i n k , Adj ust i ng 1
1 3 320 1 1 87 L i nk , Adj ust i ng 1
Page 25
Group No. 01.09 Gear Cover/Housing Option No. EM4058
26
33
• 28.
„.........,
'SIN,
.N. 1r -;...... o o ,..,1.
\‘... \
VA
a
30 31
27
21 23
10 11
lem400gx1
Page 26
Group No. 01.09 Gear Cover/Housing Option No. EM4058
Ref
No . Pa rt N um ber Part Name Req Rem arks
FRONT ENGINE SUPPORT
OPT ION EM4058 Two bolt pad type front engi ne support wit h
5 1 /64 i nch diamate r hol es to accept th e
common ly used 3/4 i nch di ameter Lord
mou nt . I ncl udes a l um i n um gear cove r wit hout
f ront out hydrau l ic pump d r ive provisons.
1 S -1 73-A Screw, Hexagon Head Cap 6 5/8 - 1 1 x 2 1 /4 i nches
2 S -603 Washe r , Lock 6
3 206343 S u pport , F ront E ngi ne 1
4 S -1 040-A E l bow, Male Adapte r 1
6 3025460 P l ug , P i pe 6
7 3009620 Spr i ng , E ng i ne Bar r i ng 1
8 1 32770 B ush i ng 2
9 205 1 33 Bush i ng 1
1 0 30 1 6792 Seal , O i l 1
1 1 30 1 6788 Seal , O i l 1
1 2 30 1 6794 Seal , O i l 1
1 3 30 1 73 1 8 Cover , Gear 1
1 4 30 1 5525 R i ng , Reta i n i ng 1
30 1 89 1 4 G uide , Barr i ng S haft 1
1 5 (301 8909) B ush i ng 1
1 6 (301 89 1 0) Bear i ng , Th rust 1
1 7 (301 89 1 1 ) P i n , Rol l 1
1 8 (301 9 1 54) G u ide , Bar r i ng S haft 1
1 9 30 1 9 1 52 Gear , E ng i ne Barr i ng 1
20 30 1 9 1 53 S haft , Barr i ng 1
2 1 3046202 P l ug , Th readed 2
22 305983 1 P l ug , D rive 1
23 320 1 1 25 Seal , 0 R i ng 1
24 3200642 P l ate , Cl ampi ng 1
25 70645 Dowe l , P i n 1
26 1 02957 Dowe l , D i amond 1
27 30 1 4766 Screw, Capt ive Washe r Cap 1 2 3/8 - 1 6 x 1 i nch
28 3037282 Gasket , Cove r P late 1
29 S -965-E P l ug , P i pe 1
30 2062 1 7 St ud 1
3 1 2062 1 8 St ud 1
32 30 1 996 1 N ut , P l ug 2 3/8 - 1 6
33 3044523 P late , Gear Cover 1
Page 27
Group No. 01.09 Gear Cover/Housing Option No. EM4703
Page 28
Group No. 01.09 Gear Cover/Housing Option No. EM4703
Ref No .
Pa rt Num ber Pa rt Name Req Remarks
GEAR COVER MOUNT ING
OPT ION EM4703 Mou nt i ng for a l um i num gear cover wit hout
f reon compressor .
1 S -1 99-B Screw, Hexagon Head Cap 7 3/8 - 1 6 x 3 3/4 i nches
2 S -602 Washe r , P la i n 7
3 S -604 Washe r , Lock 7
4 1 27362 Washe r , P la i n 9
5 205375 Screw, Twe lve Poi nt Cap 1 3/8 - 1 6 x 2 1 /4 i nches
6 30 1 0596 Screw, Capt ive Washe r Cap 3 3/8 - 1 6 x 1 1 /4 i nches
7 30 1 2476 Screw, Capt ive Washer Cap 8 3/8 - 1 6 x 3 i nches
8 3044762 Gasket , Gear Cover 1
9 3201 1 28 N ut , Regu la r Hexagon 4 3/8 - 1 6
Page 29
Group No. 08.03 Fan Hub Option No. FA4086
Page 30
Group No. 08.03 Fan Hub Option No. FA4086
Ref No .
Pa rt Num ber Part Name Req Rem arks
FAN DRIVE ARRANGEMENT
OPTION FA4086 Be lt dr iven . 70 to 1 d r ive rat i o wit h 20 . 4 i nch
fan cente r . I nc l udes f ixed i d l e r arm and
alte rnator mount i ng bracket . F i rst used by
C l ar k .
3002228 H u b, Fan 1
1 300 1 28 1 Bear i ng , Rol le r 2
2 S -1 1 3 S c rew, Hexagon Head Cap 6 1 /2 - 1 3 x 1 1 /2 i nch
3 3002 1 83 H ub, Fan 1
4 1 1 1 445 Washer , Lock 6
5 3202206 N ut , Lock 1
6 1 4555 1 Seal , 0 R i ng 1
7 S -9 1 1 -B P l ug , P i pe 2
8 3002220 P u l l ey , Fan 1
9 3002 1 93 Cove r , Fan H ub 1
1 0 300 1 280 R i ng , Reta i n i ng 1
1 1 3062393 Sea l , O i l 1
1 2 30022 1 0 S pace r , Bea r i ng 1
1 3 30022 1 1 S pace r , Bea r i ng 1
1 4 30 1 2467 Washe r , P la i n 1
1 5 3036 1 37 S p i nd l e , Fan 1
59 3002206 Be lt , V R i bbed 1
MOUNT ING PARTS
1 6 S -604 Washer , Lock 7
1 7 S -205 N ut , Regu lar Hexagon 7 3/8 i nch
1 8 3000859 Seal , 0 R i ng 1
1 9 320 1 659 Sea l , Rectangu l a r R i ng 1
20 64929 St ud 2
2 1 1 02397 Stud 4
22 320 1 1 1 7 St ud 1
I DLER ASSEMBLY
3033957 Lever , I d l e r 1
23 3 1 77 1 25 S upport , P ivot S haft 1
24 1 4558 1 Seal , 0 R i ng 1
25 30 1 94 1 5 S pr i ng , Tors i on 1
26 3 1 77 1 27 Leve r , I d l e r 1
27 3009475 S haft , P ivot 1
28 1 27454 Washer , P la i n 1
29 S - 1 1 0-B Screw, Hexagon Head Cap 1 5/8 - 1 1 x 6 1 /2 i nch
30 3023499 Cap, I d le r Leve r 1
3 1 3 1 77 1 29 Bear i ng , Th rust 2
32 3009477 S leeve 2
33 30 1 248 1 Screw, Capt ive Washe r Cap 1 7/ 1 6 - 1 4 x 1 1 /2 i nch
35 68 1 7 1 P i n , Rol l 2
48 S -2268 F itt i ng , G rease 1
60 3 1 77 1 28 S leeve, Wear 1
Cont i nued On Next Page . . .
Page 31
Group No. 08.03 Fan Hub Option No. FA4086
Page 32
Group No. 08.03 Fan Hub Option No. FA4086
Ref
No . Part N umber Pa rt Name Req Rem a rks
FAN IDLER
OPT ION FA4086
3009639 P u l l ey , I d l e r 1
36 S -249 N ut , Regu l a r Hexagon J am 1
37 S -640 Washe r , P la i n 1
38 304265 1 B racket , I d le r Pu l l ey 1
39 300948 1 Shaft , I d l e r 1
40 3065830 Sea l , O i l 1
4 1 3003354 Bear i ng , Rol l e r 1
42 320 1 228 P u l l ey, I d le r 1
43 3004057 N ut , Lock 1
44 320 1 206 P l ug , Expansion 1
MOUNT ING PARTS
45 1 03009 Sc rew, Hexagon Head Cap 3 7/ 1 6 - 1 4 x 1 1 /4 i nch
46 S -6 1 0 Washe r , Lock 3
47 30 1 2475 Screw, Capt ive Washe r Cap 2 3/8 - 1 6 x 2 1 /4 i nch
49 3002993 Dowe l , R i ng 2
I DLER STOP
3028750 Stop, I d le r 1
50 S - 1 40 Screw, Hexagon Head Cap 1
5 1 S -1 99-A Screw, Hexagon Head Cap 1
52 S -200 N ut , Heavy Hexagon 2
53 S -267 N ut , Regu la r Hexagon 1
54 S -604 Washe r , Lock 1
55 S -6 1 0 Washe r , Lock 2
56 1 03009 Screw, Hexagon Head Cap 1
57 1 04857 S pacer , Th rott le B racket 1
58 1 77269 E nd, Cont rol Rod 1
6 1 203760 Washe r , P l a i n 1
62 205094 Reta i n e r , Valve Spr i n g 1
63 2 1 1 999 S pr i ng , Va lve 1
64 3028699 B racket , Spr i ng 1
65 3028700 Rod , Cont rol 1
ALTERNATOR MOUNT I NG
30 1 2628 S upport , A lte rnator 1
66 30 1 0596 Screw, Capt ive Washe r Cap 2 3/8 - 1 6 x 1 1 /4 i nch
67 30 1 0597 S crew, Capt ive Washe r Cap 2 3/8 - 1 6 x 3 3/4 i nch
68 304 1 859 S u pport , A lte rnator 1
Page 33
Group No. 06.04 Fuel Filter Option No. FF4001
Page 34
Group No. 06.04 Fuel Filter Option No. FF4001
Ref
No . Part Num ber Pa rt Name Req Rem arks
FUEL F ILTER
OPT ION FF4001 Dua l spi n-on fue l f i lt e rs wit hout check va lve .
Mounted betwee n fue l pump and l ube oi l f i l te r
at same leve l as l u be f i lte r head . For use
wit hout ai r compressor .
AS 1 003000SS Hose 1
1 29859 E l bow, Ma le U n ion 2
2 1 20 1 3 H ead, F ue l F i lt e r 1
30 1 0596 Sc rew, Capt ive Washe r Cap 4 3/8 - 1 6 x 1 1 /4 i nches
3036027 B racket , F i lter 1
30 1 0595 Sc rew, Capt ive Washe r Cap 4 3/8 - 1 6 x 1 i nch
33 1 5847 F i lte r , F ue l 2
1 1 I
Page 35
Group No. 16.01 Flywheel Housing Option No. FH4141
Page 36
Group No. 16.01 Flywheel Housing Option No. FH4141
Ref
No .
Pa rt N um ber Part Name Req Rem a rks
FLYWHEEL HOUSING
OPT ION FH41 41 SAE #1 cast i ron f lywhee l hous i ng for wet
appl i cat ion and Twi n D isc modu l at i ng cl utch .
I nc l udes baffle . Has provis ions for 3/4-1 6
magnet i c pick-u p and bot h sides mach i ned for
starte r mount i ng . F i rst used by I HC for t he
560-B pay loade r .
1 S -63 1 Washe r , P l a i n 1 0
2 205247 Sea l , 0 R i ng 1
3 205409 Screw, Hexagon H ead Cap 1 0 1 /4 - 20 x 5/8 i nch
4 3005886 Sea l , O i l 1
5 S - 1 03-A Screw, Hexagon H ead Cap 2 5/8 - 1 1 x 2 i nches
6 S - 1 1 6 Screw, Hexagon Head Cap 1 0 5/8 - 1 1 x 1 1 /2 i nches
7 S -603 Washe r , Lock 1 2
8 9226 Dowe l , F lywhee l Housi ng 2
9 1 72648 Sea l , Rectangu lar R i ng 2
1 0 205239 Sea l , Rectangu lar R i ng 1
1 1 207374 Baffle , O i l 1
1 2 3036805 H ousi ng, F lywheel 1
1 3 207376 Gasket , O i l D rai n 1
1 4 3006485 Cove r , F lywhee l Hous i ng 1
1 5 3008470 P l ug , P ipe 1
1 6 30 1 0595 Sc rew, Capt ive Washe r Cap 4 3/8 - 1 6 x 1 i nch
Page 37
Group No. 16.01.1 Miscellaneous Option No. FH8713
2
1
fh400gn
Ref
No . Pa rt Num ber Part Name Req
MAG PICKUP LOCAT ION PLUG
OPT ION FH8713
1 553856 Gasket , D ra i n P l ug 1
2 (320 1 759) Screw, Hexagon Head Cap 1
Remarks
3/4-16 plug for the magnetic pick-up location
in the flywheel housing. For use with both wet
or dry flywheel housings. Required when
Woodward 2301 electro- hydraulic governor,
American Bosch governor, Cummins EFC
governor, tachometer, or speed switch is not
specified.
3/4 - 16 x 1/2 inch
Page 38
Group No. 01.08 Oil Gauge Bracket Option No. F04024
lcm400gd
Ref
No . Pa rt Num be r Pa rt Name Req Rem arks
OI L F I LL LOCAT ION
OPT ION F04024 O i l f i l l l ocated on no. 3 cam fol l owe r cover .
1 1 0798 1 Cap , F i l l e r 1
2 32004 1 2 B racket , O i l Tube 1 3200976 Cove r , Camshaft 1
3
4
1 3523 1
32004 1 3
P l ug , Expans ion
B racket , O i l Tube
-1 -1
Page 39
Group No. 09.01 Fuel Pump Drive Option No. FP4815
fp401gm
Ref
No . Part N um ber Pa rt Name Req Rem arks
30 1 6734
FUEL PUMP DR IVE
OPT I ON FP481 5
D r ive Accessory
F u e l pump dr ive for use wi t hout a i r comp res-
sor .
1 S -3 1 6 Key , P l a i n Woodr uff
2 207253 Gear , Accessory D r ive
3 3000 1 75 H u b, Jaw Coupl i ng
4 30095 1 2 S u pport , Accessory D r ive
5 301 4 1 03 Washe r , P la i n 1
6 3025460 P l ug , P i pe 2
7 3045 1 36 Washer , P l a i n 1
8 3045 1 37 Screw, Hexagon Head Cap 1 1 /2 - 20 x 2 i nches
9 3045229 S haft , Accessory D r ive 1
1 0 S -205 N ut , Regu l ar Hexagon 1 3/8 - 24
1 1 5 -602 Washe r, P la i n 5
1 2 S -604 Washer, Lock 1 1 1 /1 6
1 3 3033038 Screw, Capt ive Washe r Cap 3 3/8 - 1 6 x 1 . 6 1 i nches
1 4 30444 1 3 Screw, Capt ive Washer Cap 1 3/8 - 1 6 x 2 i nches
1 5 320 1 693 Gasket , Acc D rive Suppt . 1
Page 40
NOTES
Group No. 05.14 Miscellaneous Option No. FP4863
Page 42
Group No. 05.14 Miscellaneous Option No. FP4863
Ref
No . Part Num ber Pa rt Name Req Rem arks
AFC TUBING
OPT ION FP4863
A i r fue l cont rol p l umbi ng for KTA wit h AFC
auto or var iable speed fue l pump , check
va lves and ove r head tanks . Wit hout ai r
compressor and ASA va lves
1 1 2 1 05 E l bow, Ma l e Adapte r 1
S -1 1 7 Sc rew, Hexagon Head Cap 1 3/8 - 1 6 x 3/4 i nch
S -223 N ut , Heavy Hexagon 1 3/8 - 1 6
S -602 Washe r , P l a i n 1
S -604 Washe r , Lock 1
1 8037 1 C l i p 1
1 9642 1 S u pport , Tube Cl i p 1
3200839 Tube , Ai r F ue l Cont rol 1
S - 1 042-A Tee , M a le Adapte r 1
68 1 39 E l bow, M a l e Adapte r 1
1 73086 Gasket , I nj ector 1
30 1 8309 C l i p 1
30 1 83 1 0 B ush i ng , Reduci n g P i pe 1
30 1 9794 Va lve , Check 1
3045025 P l ug , I njector Or if ice 1
3200842 Tu be , Fue l D ra i n 1
Page 43
Group No. 05.01 Fuel Pump Option No. FP4956
4
fp400go
Ref
No . Pa rt N um be r
3060709
1 3030267
2 3060695
3 302 1 977
4 AR 1 21 1 1
5 30342 1 9
6
7 303 1 298
Part Name Req Remarks
FUEL PUMP
OPTION FP4956
Assembly, Fuel Pump
Fuel Pump Front Cover
Fuel Pump Housing
Idle Spring Pack
Damper, Fuel Pump & Mtg.
Fuel Pump Gear Assembly
Fuel Shutoff Valve
AFC Assembly
PTG/Non-VS/AFC pump with non- resonance
housing. 1" cooled gear pump. Small hole
throttle. Use with 3021971 hardware kit.
FCE-223
Reference FV8010
Page 44
NOTES
Group No. 06.03 Fuel Tubing Option No. FT40025
Page 46
Group No. 06.03 Fuel Tubing Option No. FT40025
Ref
No . Part Num ber Pa rt Name Req Rem a rks
FUEL TUB ING
OPT ION FT40025 Fue l t u bi ng for front fue l bl ock wit h AFC/Auto
fue l pump, check va lves , gear pump cool i ng
and leakage f ix . Wit hout a i r compressor .
1 S -607 Washer , Lock
2 1 00478 Sea l , 0 R i ng
3 1 1 8226 Screw, Socket Head Cap 3/1 6 - 24 x 1 1 /4 i n ches
4 1 270 1 8 Washer , P la i n
5 1 28006 Washe r , P l a i n
6 207442 Con nect i on , F ue l B lock
7 300 1 340 Sea l , 0 R i ng
8 300 1 8 1 1 Screw, Twe lve Poi nt Cap 1 /4 - 20 x 1 i nch
9 S -1 40 Screw, Hexagon Head Cap 7/ 1 6 - 1 4 x 1 3/4 i nches
1 0 S -2 1 7 N ut , H eavy Hexagon
1 1 S -6 1 0 Washe r , Lock
1 2 69324 Washe r , P l a i n
1 3 3046200 S p i de r , Jaw Coupl i ng
1 4 304834 1 Gasket , F ue l P ump
1 5 207 1 1 2 F l ange , We ld
1 6 207 1 1 7 Gasket , A i r Compressor
1 7 30 1 3786 P l ug , P i pe
1 8 30 1 4766 Screw, Capt ive Washe r Cap 3/8 - 1 6 x 1 i nch
1 9 1 8 1 2 1 3 E l bow, P la i n Adapter
20 S -1 56-B Screw, Hexagon Head Cap 1 /4 - 20 x 1 1 /2 i nches
2 1 68 1 38 Con nector , Ma l e
22 70704 Washer , P l a i n
23 3028324 Valve , Check
24 3028325 Va lve , Check
25 3032872 U n i on , Ma le
26 3033023 E l bow, M a l e U n i on
27 3033024 E l bow, Ma l e U n i on
28 3200069 B racket , Check Valve
29 3200070 B rkt Check V lv
30 320 1 6 1 4 S pace r , Mou nt i ng
3 1 3200 1 03 Tu be , Fue l S u pply
32 3200405 Tu be , Fue l S u pply
33 3200425 Tu be , Fue l D ra i n
34 1 27362 Washer , P l a i n
35 1 76288 Tee , Fema l e Adapte r
36 3002 1 50 Sea l , F e rru l e
37 30 1 2478 Screw, Capt ive Washe r Cap 3/8 - 1 6 x 3 1 /2 i nches
38 3025460 P l ug , P i pe
39 303 1 404 Con nector , Tube
40 3200386 Clamp, Tube
4 1 3200387 Clamp, Tube
42 3201 1 1 5 Tu be , Fue l S upply
43 3201 640 Tu be , Fue l D ra i n
44 3201 737 Tu be , Fue l D rai n
Page 47
Group No. 05.06 Fuel Shutdown Valve Option No. FV8010
Page 48
Group No. 05.06 Fuel Shutdown Valve Option No. FV8010
Ref
No . Pa rt N um ber Part Name Req Remarks
FUEL SHUTOFF VALVE
OPT ION FV801 0 24 Volt solenoid operated fue l shut-off va lve .
Two te rm i na ls . Mounted on fue l pump.
3035346 Va lve , S h utoff 1
1 1 34076 Sol enoid 1
1 29886 Body , S hutoff Valve 1
2 1 29826 B ody , S hutoff Valve 1
3 1 29838 Knob 1
4 3279794 Sea l , 0 R i ng 1
5 3000266 S haft , S h utoff Valve 1
6 1 29839 S h i e l d , S h utoff Valve 1
7 1 29768 S pr i ng , Va lve 1
8 1 29888 Sea l , Rectangu lar R i ng 1
9 1 87556 Screw, F i l l iste r H ead 4 3/ 1 6 - 24 x 5/8 i nch
1 0 3030970 D isc , Va lve 1
1 1 3025458 P l ug , P i pe 1
1 2 S -1 89-C Screw, Socket Head Cap 2 1 /4 - 20 x 1 3/4 i nch
1 3 1 8 1 466 Washe r , Lock 2
1 4 1 54087 Sea l , Rectangu l a r R i ng 1
1 5 67684 Washer , P l a i n 2
I 1 1
I
Page 49
Group No. 16.02 Flywheel Option No. FW4104
fw400gb
Ref
No . Part N um ber Pa rt Name Req Rem arks
30 1 5866
FLYWHEEL
OPT ION FW41 04
F lywhee l 1
For C la rk 8000 se r ies conve rte rs .
1 (3062392) F lywhee l 1
2 485 1 Gear , F lywhee l R i ng 1
3 206397 B ush i ng 1
4 325 1 706 Screw, Head Lock i ng 9
5 20086 1 Washer , P l a i n 9
Page 50
NOT ES
Group No. 12.04 Hydraulic Pump Option No. HD4067
Page 52
Group No. 12.04 Hydraulic Pump Option No. HD4067
Ref
No . Pa rt Num be r Part Name Req Rem arks
COVER PLATE
OPT ION HD4067 Cove r pl ate for rear of front gear cove r when
no hyd rau l i c pump dr ive provisi on is speci -
f i ed .
1 S -604 Washer , Lock 1
2 S - 1 03-D Screw, Hexagon Head Cap 1 3/8 - 1 6 x 1 1 /4 i nches
3 3003 1 23 I nse rt , P ump D r ive 1
4 3007380 Gasket , Hyd rau l i c P ump 1
5 30 1 2472 Screw, Capt ive Washer Cap 4 3/8 - 1 6 x 1 1 /2 i nches
6 S - 1 23-A Screw, Hexagon Head Cap 1 5/8 - 1 8 x 2 i n ches
7 30 1 7346 Washe r , P la i n 1
8 3200772 Washer , P la i n 1
9 320 1 609 Cove r , Hyd P ump F l ange 1
Page 53
Group No. 10.01 Intake Manifold Option No. IM4006
Page 54
Group No. 10.01 Intake Manifold Option No. 1M4006
Ref
No . Pa rt N um ber Part Name Req Rem arks
INTAKE MANI FOLD
OPTION IM4006 Aftercooled i ntake man ifold . For use on 1
piece gear cove r engi nes.
1 30 1 0927 H ousi ng, Aftercooler 1
2 206808 Seal , G rommet 2
3 300 1 300 Cove r , Aftercoole r 1
4 300 1 30 1 Reta i ner , Seal 2
5 3001 304 Gasket , Aft Housi ng 2
6 300 1 305 Gasket , Connect ion 2
7 3005594 Washer , P la i n 4
8 30 1 0596 Screw, Capt ive Washe r Cap 4
9 3002 1 79 Tu be , Wate r T ransfe r 1
1 0 3032 1 6 1 Gasket , Connect i on 1
1 1 3040836 Screw, Capt ive Washe r Cap 3
1 2 30444 1 3 Screw, Capt ive Washe r Cap 2 1
1 3 3200783 P l ate , Cove r 1
1 4 S -995 P l ug , P i pe 2
1 5 320 1 40 1 Con nect i on , Water T ransfe r 1
1 6 207378 Tu be , Wate r T ransfer 1
1 7 3008468 P l ug , P i pe 4
1 8 30 1 09 1 6 S u pport , Thm Housi ng 1
1 9 302829 1 Sea l , 0 R i ng 2
20 S - 1 4 1 Sc rew, Hexagon Head Cap 2
2 1 S -604 Washe r , Lock 2
22 1 27362 Washe r , P la i n 2
23 30 1 2472 Screw, Capt ive Washe r Cap 2
24 209773 Clamp , Hose 6
25 30 1 0922 C l i p 1
26 38 1 827 1 H ose , P l a i n 2
27 30 1 7276 H ose, P l a i n 1
28 1 44372 E l bow, Mal e Adapte r 1
29 30 1 0595 Screw, Capt ive Washe r Cap 2
30 30 1 0926 Gasket , F lange 1
3 1 3 1 75687 Tee , St reet P i pe 1
32 320 1 384 Tu be , Vent 1
Page 55
Group No. 10.01 Intake Manifold Option No. IM4716
im400gg
Ref
No. Part Number Part Name Req Remarks
1 143950
INTAKE MANIFOLD
OPTION IM4716
Connector, Male 1
Vent line plumbing for KT thermostat housing
without expansion tank.
Page 56
Group No. 10.01 Intake Manifold Mounting Option No. IM4721
im400gj
Ref
No . Part Number Pa rt Name Req Rem a rks
3008466
I NTAKE MANIFOLD MOUNT ING
OPT ION IM4721
P l ug , P i pe 1
Mou nt i ng for afte rcool ed i ntake man ifol d . F or
use wit h AFC fue l pump. Wit hout ai r compres-
sor i n l et pl umb i ng and noise pane l s .
2 S -604 Washe r , Lock 24
3 1 0327 1 Screw, Hexagon H ead Cap 1 2
4 1 23204 Screw, Hexagon Head Cap 2
5 1 27362 Washe r , P la i n 24
6 1 37868 Screw, Hexagon Head Cap 2
7 1 37872 Screw, Hexagon Head Cap 8
8 206277 Gasket , I ntake Manifold 6
9 30 1 4304 Seal , Rectangu l a r R i ng 1 2
1 0 S - 1 03-D Screw, Hexagon Head Cap 2
1 1 S -604 Washer , Lock 2
1 2 30 1 1 693 P late , Cove r 1
1 3 3201 388 Gasket , F lange 1
Page 57
Group No. 07.03 Lubricating Oil Filter Option No. LF4011
19
If400ga
Ref
No . Pa rt Num ber Part Name Req Rem a rks
(33 1 3287)
OIL F I LTER
OPT ION LF401 1
E lement , Lu b O i l F i lte r 2
D ua l sp i n on oi l f i l t e rs mou nted h i gh and to
t he rear of b l ock on fue l pump si de .
2 3200965 L ube O i l F i lte r H ead 1
(3202 1 56) H ead , Lu b O i l F i lte r 1
3 3034578 Adapte r , F i lte r H ead 2
4 3029820 Seal , 0 R i ng 1
5 320 1 1 25 Seal , 0 R i ng 1
6 205345 P i n , Rol l 2
7 1 6 1 737 P i n , Rol l 1
8 320 1 583 P l ug , Threaded 1
9 3025458 P l ug, P i pe 3
1 0 205347 P l u nger , Bypass Valve 1
1 1 205348 P l u nge r , Pst Cool i ng Va lve 1
1 2 205346 S pr i ng , Compression 1
1 3 3007 1 70 S pr i ng , P iston Cool Vlv 1
1 4 69533 Stop, Actuator 1
1 5 205350 P l ug , Reta i ne r 1
1 6 3008470 P l ug, P i pe 1
1 7 30 1 3786 P lug, P i pe 1
1 1 8 , 3040838 Screw, Capt ive Washer Cap 6 3/8 - 1 6 x 1 1 /4 inches
1 9 3200977 Gasket , Lub O i l F i l Cover 1
Page 58
Group No. 07.02 Oil Gauge/Dip Arrangement Option No. OB4091
I ob400gy
Ref
No . Part N um ber Part Name Req Rem a rks
DIPST ICK TUBE
OPT ION OB4091 1 . 84 i n ch d i pst i ck t u be . F i rst used by c la rk on
t he 275 f ront l oade r .
1 3000508 Tu be , O i l Gauge 1
2 3065684 Tu be , O i l Gauge 1
Page 59
Group No. 01.08 Oil Gauge Bracket Option No. OB4838
ob400go
Ref
No . Pa rt Num ber Pa rt Name Req
HAND HOLE COVERS
OPT ION 0B4838
1 3201 060 Cove r , Hand Hol e 2
2 30 1 0595 Screw, Capt ive Washe r Cap 1 2
3 3042586 Gasket , Hand Hol e 3
4 320 1 263 Cove r , Hand Hole 1
5 30 1 1 7 1 6 Screw, Capt ive Washe r Cap 6
6 AS 1 60200ON F Hose 1
7 43828-A Cl amp, Hose 2
3046202 P l ug , Threaded 2
8 (30408 1 0) P l ug , Threaded 1
9 304620 1 Seal , 0 R i ng 1
Remarks
Hand hole covers used when the dipstick is
located in the front or rear oil pan adapter
boss fuel pump side or adapter boss exhaust
side with oil fill location on cam follower
cover.
3/8 - 16 x 1 1/2 inch
3/8 - 16 x 1 3/8 inch
Page 60
Group No. 07.02 Oil Gauge/Dip Arrangement Option No. OB4940
1 ob 400g z
Ref
No. Part Number Part Name Req Remarks
1 3064728 Dipstick
DIPSTICK
OPTION 0B4940
1
Dipstick for 1.84 inch tubes (0B4091) located
in oil pan adapter boss fuel pump or exhaust
side with a shallow sump oil pan.
Page 61
Group No. 07.01 Oil Pan Option No. OP4021
Page 62
Group No. 07.01 Oil Pan Option No. OP4021
Ref
No . Pa rt N um ber Part Name Req Rem arks
O IL PAN
OPTION OP4021 Cast al um i num shal low front sump oi l pan . O i l
dra i n-both s i des. Bypass f i lter ret u rn - bot h
si des. O i l leve l 1 0 gal l ons(38 l ite r) h i gh .
8 . 5gal lons (32 . 3 l it e r) l ow. Gear cove r p l ate
design .
1 3202 1 52 Pan , O i l 1
2 3008468 P l ug , P i pe 2
3 3008470 P l ug , P i pe 2
4 30 1 1 046 Connect ion , O i l S uct ion 1
6 S -602 Washe r , P la i n 2
7 S -6 1 0 Washer , Lock 1 2
8 1 29069 N ut , Lock 1
9 1 37890 Screw, Hexagon Head Cap 2
1 0 3008403 Gasket , O i l S uc Con nect ion 1
1 1 30 1 0595 Sc rew, Capt ive Washe r Cap 1
1 2 3065707 B race , Tube 1
1 3 3200706 Cl i p 1
1 4 3202 1 53 Adapte r , O i l Pan 1
1 5 3040838 Screw, Capt ive Washe r Cap 1 8
1 6 3064700 P late , Cl ampi ng 2
1 7 306470 1 P late , Cl ampi ng 2
1 8 320 1 995 Cover , O i l Pan Adapte r 1
1 9 3202259 Gasket , Adapte r 1
20 S -1 8 1 -C Screw, Hexagon Head Cap 2
2 1 3000204 Washe r , Coppe r 2
3046942 P l ug , Threaded 2
22 3046869 P l ug, Threaded 1
23 3046943 Sea l , 0 R i ng 1
Page 63
Group No. 07.01 Oil Pan Option No. OP4716
Page 64
Group No. 07.01 Oil Pan Option No. OP4716
Ref
No . Part Num ber Pa rt Name Req Rem arks
OI L PAN
OPT ION OP471 6 O i l pan adapte r mount i ng used l ess rear gear
t ra i n . Gear cove r p l at e design .
1 3065723 Screw, Capt ive Washe r Cap 28 3/8 - 1 6 x 1 3/4 i nch
2 3042590 Gasket , O i l Pan 1
3 3035624 Screw, Capt ive Washe r Cap 5 3/8 - 1 6 x 1 1 /2 i nch
4 1 37980 Sc rew, Hexagon Head Cap 1 9/ 1 6 - 1 2 x 3 1 /4 i nch
5 30 1 2478 Screw, Capt ive Washe r Cap 2 3/8 - 1 6 x 3 1 /2 i nch
6 3033038 Sc rew, Capt ive Washe r Cap 28 3/8 - 1 6 x 1 3/4 i nch
7 30 1 2475 Screw, Capt ive Washe r Cap 1 3/8 - 1 6 x 2 1 /4 i nch
8 3042587 Gasket , O i l Pan Adapte r 1
9 S -609 Washe r , Lock 1
1 0 3025460 P l ug , P i pe 1
1 1 1 535 1 8 Sea l , R ectangu l a r R i ng 4
1 2 20524 1 Sea l , R ectangu la r St r i p 2
1 3 S-689 Washe r , P l a i n 1
1 4 1 27362 Washe r , P l a i n 2
1 5 S -622 Washer , P l a i n 2
1 6 30 1 3786 P l ug , P i pe 1
1 7 30 1 248 1 Screw, Capt ive Washe r Cap 2 7/ 1 6 - 1 4 x 1 1 /2 i nch
3046202 P l ug , Th readed 2
1 8 (30408 1 0) P l ug , Th readed 1
1 9 304620 1 Sea l , 0 R i ng 1
Page 65
Group No. 01.05 Piston & Conn Rod Option No. PP4072
cx400gb
Ref
No . Pa rt Num be r Part Name Req Remarks
PISTON & CONNECT ING ROD
OPT I ON PP4072 For t he KTA1 9-A , KTA 1 9-C and KTA1 9-P .
CP L : 0)293
CONNECT ING ROD
30439 1 1 Rod , E ngi ne Connect i ng 6
(300079 1 ) Rod , E ngi n e Connect i ng 1
2 30 1 3265 Screw, Connect i ng Rod Cap 2 1 1 / 1 6 - 1 6 x 4 . 62 i nches
3 3043909 B ush i ng 1
4 69558 Dowe l , P i n 4
5 205 1 26 Washe r , Pl a i n 2
6 205840 Bear i ng , Connect i ng Rod 2
6 20584 1 Bear i ng , Connect i ng Rod A/R . 0 1 0 I nch ove rs ize
6 205842 Bear i ng , Connect i ng Rod A/R . 020 I nch ove rsize
6 205843 Bea r i ng , Connect i ng Rod NR . 030 I nch oversize
PISTON, PIN AND RINGS
38033 1 5 Kit , Eng i ne P iston 6
7 205200 P i n , P iston 1
8 205269 R i ng , Retai n i ng 2
9 (3070707) P iston , E ngi ne 1
3803472 Set , P iston R i ng 6 Standard
1 0 3046227 R i ng, Compression P iston 1 Top
1 1 3026595 R i ng , Compression P iston I nt e rmed iate
1 2 302545 1 R i ng, O i l P iston
Page 66
Group No. 01.07 Camshaft and Gear Option No. PP4072
cg400gc
Ref
No . Part N um ber Pa rt Name Req Rem arks
CAMSHAFT AND GEAR
OPT ION PP4072 CP L : 40293
AR45075 Camshaft
1 3066877 Camshaft 1
2 S - 1 1 2 Screw, Hexagon H ead Cap 2 3/8 - 1 6 x 1 i n ch
3 3008970 Gear , Camshaft 1
4 S -302 Key , P l a i n Woodruff 1
5 68908 Lockpl ate 2
6 300797 1 Bear i ng , Camshaft Th rust 1
7 207373 Cove r , Camshaft 1
8 30 1 4766 Screw, Capt ive Washe r Cap 3 3/8 - 1 6 x 1 i nch
9 3040722 Gasket , Camshaft Cover 1
Page 67
Group No. 06.01 Injectors Option No. P P4072
Page 68
Group No. 06.01 Injectors Option No. PP4072
Ref
No . Pa rt N um ber Pa rt Name Req Rem arks
I NJECTOR
OPT ION PP4072 CPL : 40293
30 1 6676 I nj ect or 6
205463 Adapte r , I nj ector 1
1 67 1 57 B a l l , Check 1
1 74299 R eta i ne r , Screen 1
300 1 3 1 4 Cup, I nj ector 1
3008706 S c reen , F i lte r 1
1 73086 Gasket , I njector 1
30 1 05 1 0 Sea l , 0 R i n g 1
1 93736 S ea l , 0 R i ng 1
2052 1 6 S ea l , 0 R i n g 1
(3045047) P l ug , I nj ector O r if i ce 1
203426 P i n , Rol l 1
207245 Reta i ner , I njector Cup 1
205464 S pr i ng , Compression 1
3037292 B a r re l & P l unge r 1
(3022498) B a rre l , I nj ector 1
(303729 1 ) P l u nge r , I njector 1
Page 69
Group No. 10.01 Intake Manifold Option No. P P4072
at400gj
Ref
No. Part Number Part Name Req Remarks
1 3001299
AFTERCOOLER
OPTION PP4072
Core, Aftercooler 1
For the KTA19-525, KTA19-C & KTA19-P.
CPL: 40293
Page 70
NOTES
Group No. 10.06 Turbocharger Option No. PP4072
Page 72
Group No. 10.06 Turbocharger Option No. PP4072
Ref
No . Pa rt Num be r Pa rt Name Req Rem arks
TURBOCHARGER
OPT ION PP4072 CPL : #3293
38030 1 5 K it , T urbo 1
1 20 1 048 Gasket , Connect i on 1
2 201 049 Gasket , Connect ion 1
3 206576 Gasket , Tu rbocha rge r 1
4 3023066 Sea l , 0 R i ng 2
5 3023 1 29 Sea l , D ust 1
3525504 Kit , T u rbo 1
6 (3525546) H ousi ng , Compressor 1
7 3522631 C lamp , V Band 1
8 35 1 9535 N ut , Lock 1
9 (3523553) I mpe l l e r , Tu r Compressor 1
1 0 3525073 Sc rew, H exagon Head Set 4
1 1 3504967 Washe r , P l a i n 4
1 2 3524862 D iffuse r , Tu rboch arge r 1
1 3 3502449 Sea l , R ectangu la r R i ng 1
1 4 35234 1 2 Sea l , S pl i t R i ng 1
1 5 3523980 S l i n ge r , O i l 1
1 6 35244 1 9 Baffle , O i l 1
1 7 35244 1 8 S h im 1
1 8 3523306 Bea r i ng , Tu r Th rust 1
1 9 35 1 9623 Col l a r , T h rust 1
20 35 1 9641 R i ng , R eta i n i ng 4
2 1 35 1 9627 Bear i ng , Tu rbocharge r 2
22 3523429 Hous i ng , Tu r Bear i ng 1
23 35 1 9783 S h i e l d , Tu rbocharger Heat 1
24 352 1 225 S c rew, H exagon Head Set 8
25 352 1 442 S ea l , S pl it R i ng 1
26 352 1 033 S haft & Whee l 1
27 352 1 1 74 H ous i ng , Tu rb i ne 1
28 3503335 N ut , R egu la r H exagon 1
29 3522904 Lockpl ate 4
(35276 1 9) Dataplate 1
35 1 9 1 63 Screw, D r ive 2
TURBO REPAIR KIT
3803257 H e-5a Bear i ng/seal Ki t
Page 73
Group No. 02.01 Cylinder Head Option No. PP4072
Page 74
Group No. 02.01 Cylinder Head Option No. PP4072
Ref
No . Pa rt N um ber Part Name Req Rem a rks
CY LI NDER HEAD MOUNT ING
OPT ION PP4072
1 2031 3 1 N ut , Heavy Hexagon 1 2 3/8 - 24 UN F
2 3032697 Screw, Crosshead Adj ust i ng 1 2 3/8 - 24 x 1 i nch
3 3048620 Crosshead, Va lve 1 2
4 205059 Washe r , P la i n 36
5 3032633 Screw, Twe lve Poi nt Cap 36 3/4 - 1 6 X 8 i nch
6 3 1 774 1 2 Gasket , Cyl i nde r H ead 6
(205479) Gasket , Cyl i nde r Head 1
7 205852 Sea l , G rommet 1
8 205855 Seal , G rommet 3
9 205858 Sea l , G rommet 1
1 0 207448 Sea l , G rommet 4
OVERSIZE HEAD GASKET
3062493 Gasket , Cy l i nde r H ead 1 . 020 I nch Overs ize
302 1 465 Sea l , G rommet 1
302 1 466 Seal , G rommet 3
302 1 467 Sea l , G rommet 1
302 1 468 Sea l , G rommet 4
1
Page 75
Group No. 02.01 Cylinder Head Option No. P P4709
Page 76
Group No. 02.01 Cylinder Head Option No. PP4709
Ref
No . Part N um ber Part Name Req Rem arks
CYLINDER HEAD
OPT ION PP4709 Cyl i n de r heads for standard power appl i ca-
t i ons .
3068402 H ead, Cyl i nde r
1 (3 1 766 1 9) H ead, Cyl i nder
2 20509 1 Col l et , Valve
3 300 1 663 G u ide , Va lve Spr i ng
4 205094 Reta i n er , Valve Spr i ng
5 205208 S pr i ng , Va lve
6 3035 1 1 0 Va lve , Exhaust
7 20724 1 Va lve , I ntake
8 205 1 69 G u i de , Valve Crosshead
9 32022 1 0 G u i de , Va lve Stem
1 0 205093 I nse rt , Valve
1 1 68445 P i n , G roove
1 2 3026296 I nse rt , Valve
1 3 20540 1 P l ug , Expans ion
1 4 206224 P l ug , Expans ion
1 5 3002 1 58 P l ug, P i pe
1 6 S -9 1 5 -A P l ug , P i pe
1 7 203933 P l ug , Expansion
i 1
Page 77
Group No. 03.01 Rocker Lever & Housing Option No. SS4025
Page 78
Group No. 03.01 Rocker Lever & Housing Option No. SS4025
Ref
No .
Pa rt Num ber Pa rt Name Req Rema rks
LI FT ING ARRANGEMENT
OPT ION SS4025 L ift i n g ar rangement with l ifti ng bosses on
rocke r housi ngs #1 , 9* , #4 and 46 . Exhaust
brace mou nted on #3 .
1 3202 1 96 H ousi ng , Rocke r Lever 1
2 S -995 P l u g , P i pe 1
6 3202 1 93 H ousi ng , Rocke r Lever 4
7 205 1 29 Dowe l , R i ng 6
8 3202 1 92 H ous i ng, Rocke r Lever 1
i
1 I
Page 79
Group No. 13.05.1 Starter Mounting Option No. ST4011
st400gm
Ref
No . Pa rt N um ber Part Nam e Req
STARTER MOUNT I NG
OPT ION ST401 1
1 S -603 Washe r , Lock 3
2 202 1 59 Screw, Twe lve Poi nt Cap 3
3 206395 Gasket , Sta rte r 1
4 303 1 007 Gasket , Sta rte r 1
5 5 -1 1 6 Screw, Hexagon Head Cap 3
6 S -603 Washe r , Lock 3
7 206389 Cove r , Starte r Hol e 1
8 303 1 007 Gasket , Sta rte r 1
9 206394 Space r , Start i ng Motor 1
Remarks
For SAE #1 flywheel housing with access slot
and wet application. Mounts starter on right
side of engine, facing flywheel.
5/8 inch
5/8 - 11 x 2 1/4 inches
5/8 - 11 x 1 1/2 inches
5/8 inch
Page 80
Group No. 13.05 Starter Option No. ST8023
st 100ga
Ref
No . Pa rt N um ber Pa rt Name Req
STARTER
OPT ION ST8023
1 302 1 038 Motor , Start i ng 1
2 30 1 8924 W i re , G rou nd 1
Remarks
24volt electric starter DR50 MT300 277.5
degrees with ground strap. Has right hand
rotation, positive engagement and is an
insulated Delco Remy starter. Not to be used
on K19 engines requiring aluminum flywheel
housings.
Page 81
Group No. 11.01 Exhaust Manifold Option No. TB4025
Page 82
Group No. 11.01 Exhaust Manifold Option No. TB4025
Ref
No . Pa rt Num ber Part Name Req Remarks
EXHAUST MANIFOLD/TURBO MTG
OPTION TB4025 Dry exhaust man ifol d and a i r crossove r for
top mou nted t u rbocharge r wit h f ront out
ex haust on KTA . May be used on KT wit h
aft ercool e r when preheat i ng of t h e i ntake a i r
for col d weather is requ i red . I ncl udes non-
premi um exhaust man ifol d mou nt i ng ha rd-
ware .
1 1 09594 Washe r , P la i n
2 1 97032 Screw, Hexagon Head Cap 7/1 6 - 1 4 x 1 1 /2 i n ches
3 300 1 405 Lockplate
4 3043097 Gasket , Exhaust Man ifol d
5 3001 404 Screw, Hexagon Head Cap 7/1 6 - 1 4 x 5 1 /2 i nches
6 3202 1 72 Screw, Hexagon Head Cap 7/1 6 - 1 4 x 5 i nches
7 2051 86 Man ifol d , Exhaust
8 30 1 6 1 39 Connect ion , Ai r Crossover
9 S -1 06-C Screw, Hexagon Head Cap 3/8 - 1 6 x 4 3/4 i nch es
1 0 S -604 Washe r , Lock
1 1 1 27362 Washe r , P la i n
1 2 1 403 1 5 Cl amp , T Bolt
1 3 30 1 2472 Screw, Capt ive Washe r Cap 3/8 - 1 6 x 1 1 /2 i nches
1 4 30 1 6 1 42 H ose, P la i n
1 5 3032 1 6 1 Gasket , Connect ion
1 6 3202 1 73 Man ifol d , Exhaust
Page 83
Group No. 10.06.1 Turbocharger Mounting Option No. TB4735
tb400gj
Ref
No . Pa rt Num ber Pa rt Name Req Rem a rks
1 AS 1 60250ON F
TURBOCHARGER MOUNT ING
OPT ION TB4735
Hose 1
Mou nt i ng and pl umbi ng for top mounted
Holset t u rbocharge r wit h f ront out exhaust ,
d ry or wet exhaust man ifol ds and without
mou nted torque conve rte r cool e r on KT or
KTA .
2 S -604 Washe r , Lock 2
3 S - 1 039-A Con nector , M al e 1
4 43828-A Cl amp , Hose 2
5 1 1 8346 U n ion , Ma le 1
6 1 4799 1 C l i p 2
7 1 9 1 772 Screw, Twe lve Poi nt Cap 2 3/8 - 1 6 - 1 1 /4 i nches
8 206576 Gasket , Turbocharger 1
9 206943 U n ion , Adapte r 1
1 0 2 1 5 1 95 H ose , F lexi ble 1
1 1 2 1 9 1 38 N ut , Regu lar Hexagon 4
1 2 3003536 Coupl i ng , E l bow Hose 1
1 3 30 1 09 1 5 Stud 4
1 4 3200 1 78 Tu be , Tu r O i l D rai n 1
1 5 3200273 Tu be , Tu r O i l S upply 1
1 6 3202 1 1 7 Gasket , Connect ion 1
Page 84
NOTES
Group No. 07.05 Lubricating Oil Cooler Option No. TC4024
Page 86
Group No. 07.05 Lubricating Oil Cooler Option No. TC4024
Ref
No . Pa rt Num ber Pa rt Name Req Rem arks
OIL COOLER
OPT ION TC4024 Cast i ron eng i ne oi l coole r with provis ions to
pl umb wate r by-pass t ube to bottom of
rad iator tan k . For use with eng i ne oi l f i l t e rs
mou nted on fue l pump s ide .
1 3000900 C l i p 1
2 30 1 1 298 Tu be , Water Bypass 1
3 70624 Seal , 0 R ing 1
4 1 46 1 62 Washe r , P l a i n 1
5 30 1 0596 Screw, Capt ive Washe r Cap 2 3/8 - 1 6 x 1 1 /4 i nches
6 30 1 5283 Screw, Capt ive Washe r Cap 1 5/ 1 6 - 1 8 x 3/4 i nches
7 30609 1 2 Gasket , Connect i on 1
8 320 1 884 P late , Cover 1
320 1 1 55 Cooler , E ngi ne Cast 1
9 S - 1 03-C Screw, Hexagon Head Cap 8 3/8 - 24 x 3 3/4 i nches
1 0 S -604 Washe r , Lock 8
1 1 S-923-E D rai ncock 1
1 2 1 27362 Washe r , P l a i n 1 0
1 3 206973 Gasket , O i l Coole r Core 4
1 4 30 1 2478 Screw, Capt ive Washe r Cap 2 3/8 - 1 6 x 3 1 /2 i nches
1 5 3042889 Screw, Capt ive Washer Cap 7 3/8 - 1 6 x 1 7/8 i nches
1 6 306579 1 Gasket , Tor Cnv O i l Coole r 1
1 7 1 45540 Seal , 0 R i ng 1
1 8 206256 P l ug , Threaded 1
1 9 3200988 Cove r , Lub O i l Coole r 1
20 320 1 785 Core , Cooler 2
2 1 3202 1 0 1 P l ug , Threaded 2
22 32022 1 7 H ous i ng , O i l Coole r 1
23 S -604 Washer , Lock 4
24 1 27362 Washe r , P l a i n 4
25 205275 Screw, Twe lve Poi nt Cap 4 3/8 - 1 6 x 1 3/4 i nches
26 3033038 Screw, Capt ive Washer Cap 2 3/8 - 1 6 x 1 5/8 i nches
27 3040838 S crew, Capt ive Washe r Cap 1 0 3/8 - 1 6 x 1 1 /4 i nches
28 3042889 S crew, Capt ive Washe r Cap 7 3/8 - 1 6 x 1 5/8 i nches
29 3042890 Screw, Capt ive Washe r Cap 1 4 3/8 - 1 6 x 4 i nches
30 3200550 Gasket , Lu b Oi l C I r Hsg 1
3 1 320 1 287 Cl i p 1
Page 87
Group No. 07.05.1 Miscellaneous Option No. TC4702
tc400g I
Ref
No . Pa rt N um ber Part Name Req Rem arks
OIL COOLER CONNECT ION
OPT ION TC4702 Wate r pump to l u b oi l cool e r standard
connect i on . F or KTA eng i nes .
1 205289 Gasket , Wt r T rf Con nect i on 1
2 206998 Tu be , Wate r T ransfe r 1
3 3002 1 92 Con nect i on , Wate r Out l et 1
4 30 1 0596 Screw, Capt ive Washe r Cap 2 3/8 - 1 6 x 1 1 /4 i nches
5 302829 1 Sea l , 0 R i ng 2
Page 88
Group No. 15.07 Throttle Control Option No. TL8001
tI800gb
Ref
No . Pa rt Num be r
1 S -1 59-B
2 S -25 1
3 5 -600
4 70704
5 3048296
6 3024 1 69
Part Name Req Remarks
THROTTLE LEVER
OPTION TL8001
Screw, Hexagon Head Cap
Nut, Regular Hexagon Jam
Washer, Lock
Washer, Plain
Lever, Throttle
Spring, Torsion
Two hole breakover type throttle lever with
0.34 inch diameter holes on 2.12 and 2.62
inch centers. Not compatible with VS fuel
pump housing.
1/4-28 x 1 1/2 Inch
1/4-28
Page 89
Group No. 08.08 Water Filter Option No. WF4001
wf400ga
Ref
No. Part Number Part Name Req Remarks
1 3318319
CORROSION RESISTOR
OPTION WF4001
Resistor, Corrosion
Single spin-on cartridge mounted on water
pump housing. For cooling systems at or
below 100 quart capacity.
Fleetguard WF2076
Page 90
Group No. 08.07.1 Water Connection Option No. WI4001
wi400ga
Ref
No . Pa rt Num ber Part Name Req
WATER I NLET CONNECT ION
OPT ION WI4001
1 205288 Gasket , Wt r T rf Con nect i on 1
2 30 1 0595 Screw, Capt ive Washe r Cap 4
3 300770 1 Con nect i on , Wate r I n let 1
Remarks
3.50 inch outside diameter water inlet connec-
tion mounted behind the water pump pointing
down.
3/8 - 16 x 1 inch
Page 91
Group No. 08.06 Water Manifold Option No. WM4003
Page 92
Group No. 08.06 Water Manifold Option No. WM4003
Ref
No . Pa rt Num ber Part Name Req Rem a rks
WATER MANI FOLD
OPT ION WM4003 Wate r t ransfe r t ubes for d ry exhaust gear
cover pl ate design .
1 207233 Tu be , Wate r T ransfe r 5
2 302829 1 Sea l , 0 R i ng 1 0
3 20 1 737 The rmostat 2
30 1 672 1 H ous i ng , The rmostat 1
4 1 43950 Con nector , Mal e 1
5 1 86780 Sea l , The rmostat 2
6 30 1 0933 H ousi ng , The rmostat 1
7 S -962-E D ra i n cock 1
8 30 1 0596 Screw, Capt ive Washe r Cap 1 3/8 - 1 6 x 1 1 /4 i nches
9 30 1 0597 Screw, Capt ive Washe r Cap 5 3/8 - 1 6 x 3 3/4 i nches
1 0 30 1 09 1 8 Gasket , Thermostat Housi ng 1
Page 93
Group No. 08.07.1 Water Connection Option No. W04002
4
wo400g a
Ref
No . Pa rt Num ber Pa rt Name Req Remarks
WATER OUTLET CONNECTION
OPT ION W04002 D ua l 2 . 5 i nch wate r out l et con nect i ons
poi nt i n g up .
1 306 1 003 Con nect i on , Wate r Out l et 2
2 S -602 Washe r , P la i n 4
3 30 1 2470 Screw, Capt ive Washer Cap 4 3/8- 1 6 x 3/4 I nch
4 30609 1 2 Gasket , Connect ion 2
Page 94
NOT ES
Group No. 08.01 Water Pump Option No. WP4009
Page 96
Group No. 08.01 Water Pump Option No. WP4009
Ref
No . Pa rt N u m ber Part Name Req Rem arks
WATER PUMP
OPT ION WP4009 Wate r pump wit h provis i ons for pump
mounted wate r f i lte r . Gear cove r pl ate desi gn .
30 1 1 389 P ump, Wate r
1 1 45623 Sea l , 0 R i ng
2 3005594 Washe r , P la i n
30 1 0529 Con nect i on , Wate r I n let
3 S -1 1 4 Screw, Hexagon Head Cap 1 /4 - 20 x 3/4 i nch
4 S -600 Washe r , Lock
5 S -63 1 Washe r , P l a i n
6 205363 Washe r , Spr i ng
7 206963 Adapte r , F i lt e r Head
8 3008466 P l ug, P i pe
9 3008469 P l ug , P i pe
1 0 30 1 0 1 81 Con nect ion , Wate r I n let
1 1 30 1 0704 Tu be , Wate r T ransfe r
1 2 320 1 982 Con nector , Ma le
1 3 320 1 983 E l bow, Ma l e Adapte r
1 4 38 1 8849 S haft , S h utoff Valve
1 5 38 1 8885 Sea l , 0 R i ng
1 6 30 1 0596 Screw, Capt ive Washe r Cap 3/8 - 1 6 x 1 1 /4 i nches
1 7 (30 1 2472) Sc rew, Capt ive Washe r Cap 3/8 - 1 6 x 1 1 /2 i nches
1 8 30 1 2474 Sc rew, Capt ive Washe r Cap 3/8 - 1 6 x 2 i nches
3022920 P ump, Wate r
1 9 S -962-E D ra i ncock
20 S -1 6002 Bear i ng , B al l
2 1 S - 1 6069 Bear i ng , Bal l
22 70 1 83 R i ng , R eta i n i ng
23 205258 R i ng , Reta i n i ng
24 206948 Sea l , O i l
25 206964 Body, Wate r P ump
26 3033677 Seal , Water P ump
27 3042827 S haft , Water P ump
(205 1 58) S haft , Water P ump
(3040833) S haft , Water P ump
28 3056476 I mpe l l e r , Water P ump
29 3036096 B race , Water P ump
30 S -1 03-A Screw, H exagon Head Cap 5/8 - 1 1 x 2 i nches
3 1 S -205 N ut , R egu l a r H exagon
32 S -603 Washe r , Lock
33 S -604 Washe r , Lock
34 S -658 Washe r , P la i n
35 1 27362 Washe r , P l a i n
36 30 1 2476 Screw, Capt ive Washe r Cap 3/8 - 1 6 x 3 i nches
37 3040832 S haft, Water P ump
38 3202283 Gasket , Water P ump
3025885 S haft , Water P ump
39 205498 P l ug , O i l
40 20725 1 Gear, Water P ump
4 1 3007386 Support , Water P ump
42 S -965-E P l ug , P i pe
43 205 1 56 B ush i ng
(3007364) Su pport , Water Pump
44 380 1 1 95 S haft , Wtr P ump
(3025887) S haft , Water Pump
45 3026556 Bear i ng , Th rust
46 303472 1 Reta iner , S haft
47 3200968 P l ug , Threaded
Page 97
Group No. 11.01.1 Exhaust Connection Option No. XS4003
I xs400g pl
Ref
No . Part N um ber Part Name Req
EXHAUST ELBOW
OPT ION XS4003
1 S -604 Washe r , Lock 4
2 1 9 1 772 Screw, Twe lve Poi nt Cap 4
3 20 1 989 C l amp, V Band 1
4 207 1 75 Con nect i on , Exhaust Out l et 1
5 S -9 1 5-A P l u g , P i pe 1
Remarks
Page 98
Exhaust connection-90 degree elbow with
exhaust manifold mounting flange for 6inch
piping.
3/8 - 16 x 1 1/4 inches
Group No. 11.01.1 Exhaust Connection Option No. XS4014
xs400gq
Ref
No . Pa rt N um ber Part Name Req
EXHAUST ACCESSORIES
OPT ION XS401 4
1 1 08330 Washe r , P la i n 5
2 1 5839 1 Sc rew, Hexagon Head Cap 5
3 30 1 1 23 1 B racket , Muffl er 1
Remarks
Muffler support bracket mounted on #3 rocker
housing. First used by Clark on the 1320
loader.
3/8 - 16 x 1 inch
Page 99
Group No. 17.01 Gasket Sets
Ref
No . Part N um ber Part Name Req Rem arks
HEAD GASKET SET - SI NGLE
30 1 5239 Set , S i ng l e Head Gsk . 1
1 00478 Sea l , 0 R i ng 1 2
1 3 1 026 Sea l , 0 R i ng 1 2
205852 Sea l , G rommet 1
205855 Sea l , G rommet 3
206277 Gasket , I nta ke Man ifold 6
206279 Gasket , Connect i on 1
206446 Gasket , Wtr Trf Con nect i on 1
206576 Gasket , Turbocha rge r 1
207038 Sea l , 0 R i ng 1
207244 Sea l , I nj ector 1
207448 Seal , G rommet 4
300 1 340 Sea l , 0 R i ng 1 2
3023066 Sea l , 0 R i ng 4
302642 1 Sea l , 0 R i ng 2
302829 1 Seal , 0 R i ng 5
3040720 Gasket , Rocke r Leve r Cover 1
304072 1 Gasket , Cam Fol Housi ng 1
3043097 Gasket , Exhaust Man ifol d 2
3070789 Gasket , R kr Leve r Housi ng 1
3 1 774 1 2 Gasket , Cyl i nde r Head 1
205479 Gasket , Cyl i nder Head 1
205852 Sea l , G rommet 1
205855 Sea l , G rommet 3
205858 Seal , G rommet 1
3 1 79027 Gasket , Connect ion 3
38 1 8885 Sea l , 0 R i ng 2
Page 100
Group No. 17.01 Gasket Sets
Ref
No . Part Num ber Pa rt Name Req Rem arks
UPPER ENGINE GASKET SET
380 1 005 Set , Upper E ng i ne Gsk . 1
68209 Gasket , Bypass Va lve Body 1
1 00478 Sea l , 0 R i ng 2
1 3 1 026 Seal , 0 R i ng 1 2
201 048 Gasket , Connect ion 1
20 1 049 Gasket , Connect i on 1
205852 Sea l , G rommet 6
205855 Sea l , G rommet 1 8
205858 Sea l , G rommet 6
206277 Gasket , I ntake Man ifold 6
206279 Gasket , Connect i on 1
206576 Gasket , Turbocharge r 1
206808 Sea l , Grommet 2
207038 Sea l , 0 R i ng 1
207244 Sea l , I njector 6
207448 Seal , G rommet 24
300 1 304 Gasket , Aft Housi ng 2
300 1 305 Gasket , Connect ion 2
300 1 340 Sea l , 0 R i ng 1 2
3002 1 50 Sea l , Fe rru le 2
30 1 4304 Sea l , Rectangu lar R i ng 1 2
3023066 Sea l , 0 R i ng 2
302829 1 Sea l , 0 R i ng 1 3
3032 1 6 1 Gasket , Connect ion 2
3040720 Gasket , Rocke r Leve r Cover 6
3043097 Gasket , Exhaust Man ifold 6
3070789 Gasket , R kr Leve r Housi ng 6
3 1 774 1 2 Gasket , Cy l i nde r H ead 6
205479 Gasket , Cyl i nde r Head 6
205852 Sea l , G rommet 1
205855 Sea l , G rommet 3
205858 S ea l , G rommet 1
207448 Sea l , G rommet 1
Page 101
Group No. 17.01 Gasket Sets
Ref
No . Part Num ber
• P a rt Name Req Rem arks
LOWER ENGINE GASKET SET
380 1 007 Set , Lowe r E ng i ne Gasket 1
67946 Washe r , P la i n 3
70624 Sea l , 0 R i ng 2
1 45536 Sea l , 0 R i ng 1
1 45540 Seal , 0 R i ng 2
1 45600 Sea l , 0 R i ng 1
1 535 1 8 Seal , Rectangu lar R i ng 4
1 63654 Seal , 0 R i ng 2
1 76027 Gasket , S upport 1
20506 1 Gasket , Lu b O i l P ump 1
205239 Sea l , Rectangu l a r R i ng 1
205247 Sea l , 0 R i ng 1
205288 Gasket , Wtr Trf Connect i on 1
205289 Gasket , Wtr Trf Connect i on 1
20579 1 Gasket , Scavenge P ump 1
205898 Sea l , 0 R i ng 2
206973 Gasket , O i l Cool e r Core 4
206978 Sea l , Rectangu lar R i ng 1
207075 Gasket , F l ange 1
207 1 1 7 Gasket , A i r Compressor 1
207 1 35 Sea l , R ectangu la r R i ng 1
3002330 Gasket , Acc . D r ive Support 1
3005885 Seal , R r C rk Assy 1
3007380 Gasket , Hyd rau l i c P ump 1
3008403 Gasket , O i l S uc Connect i on 1
30 1 09 1 8 Gasket , Thermostat Hous i ng 1
30 1 0926 Gasket , F l ange 1
301 5067 Sea l , 0 R i ng 6
301 6788 Sea l , O i l 1
30 1 6789 Sea l , O i l 1
30 1 6792 Seal , O i l 1
30 1 6794 Seal , O i l 1
3020977 P l u nge r , Gove rnor 1
302829 1 Sea l , 0 R i ng 2
3029820 S eal , 0 R i ng 2
3037282 Gasket , Cove r P lat e 1
304072 1 Gasket , Cam Fol Hous i ng 6
3040722 Gasket , Camshaft Cover 1
3042586 Gasket , Hand Hol e 3
3042587 Gasket , O i l P an Adapte r 1
3042590 Gasket , O i l P an 1
3044762 Gasket , Gear Cover 1
3065790 Gasket , Lub O i l Cl r Hsg 1
306579 1 Gasket , Tor Cnv O i l Coole r 1
3069 1 03 Gasket , F ue l P ump 1
3069844 Sea l , Rectangu l a r St r i p 2
3200287 Seal , Keyway 1
320 1 1 25 Seal , 0 R i ng 2
320 1 388 Gasket , F lange 1
320 1 693 Gasket , Acc D r ive S upport 1
30609 1 2 Gasket , Connect i on 2
3049688 Gasket , A i r Compressor 1
3202259 Gasket , Adapter 1
3202283 Gasket , Wate r Pump 1
391 960 1 Gasket , Acc D r ive Cover 1 1 1
Page 102
Group No. 17.01,
17.01.1 Repair Kits
Ref
No . Pa rt Num ber Part Name Req Rem a rks
3028434 Kit , L i ne r 1 Standard
3028430 Kit , L i ne r 1 . 020 I nch 0/S
302843 1 Kit , L i ner 1 . 040 I nch 0/S
3028432 Kit , L i ne r 1 . 060 I nch 0/S
3024726 K it , L i ne r 1 . 083 I nch 0/S
3028433 Kit , L i ne r 1 . 095 I nch 0/S
AR 1 2270 S he l l , Ma i n Bear i ng Std 1 Standard
AR 1 227 1 S he l l , Ma i n Bear i ng . 0 1 0 A/R . 0 1 0 I nch
AR 1 2272 S he l l , Ma i n Bear i ng . 020 A/R . 020 I nch
AR 1 2273 S he l l , Ma i n Bear i ng . 030 A/R . 030 I nch
380 1 005 Set , Uppe r E ng i ne Gsk . 1
380 1 007 Set , Lower E ng i ne Gasket 1
30 1 5239 Set , S i ng le Head Gsk . 1
38033 1 5 Kit , E ng i ne P iston 1
3803472 Set , P iston R ing 1
30 1 0242 Gasket S et , F ue l P ump 1
3803 1 53 Kit W. P . Repa i r (Major) 1
3803257 Kit , T u rbo RePai r 1
205840 Bear i ng , Con nect i n g Rod 1 2 Standard
20584 1 Bear i ng , Con nect i n g Rod A/R . 0 1 0 I nch 0/S
205842 Bear i ng , Con nect i n g Rod A/R . 020 I nch 0/S
205843 Bear i ng , Connect i ng Rod A/R . 030 I nch 0/S
3006236 S leeve, Wear 1
3006237 S leeve, Wear 1
Page 103
Option Index
Option No. Description Page No.
AD4007 Accessory Drive Pulley 2
AD4014 Accessory Drive 3
BP4010 Cam Follower 15
Camshaft Idler Gear 8
Crankshaft & Main Bearings 11
Cylinder Block 5, 7
Injector Mounting 18
Lubricating Oil Pump 17
Pump Idler 8
Rocker Levers 13
BR4002 Breather Location 21
DA4022 Vibration Damper 22
EE4027 Alternator Mounting 25
EM4058 Front Engine Support 27
EM4703 Gear Cover Mounting 29
FA4086 Fan Drive Arrangement 31
Fan Idler 33
FF4001 Fuel Filter 35
FH4141 Flywheel Housing 37
FH8713 Mag Pickup Location Plug 38
F04024 Oil Fill Location 39
FP4815 Fuel Pump Drive 40
FP4863 AFC Tubing 43
FP4956 Fuel Pump 44
FT40025 Fuel Tubing 47
FV8010 Fuel Shutoff Valve 49
FW4104 Flywheel 50
HD4067 Cover Plate 53
IM4006 Intake Manifold 55
IM4716 Intake Manifold 56
IM4721 Intake Manifold Mounting 57
LF4011 Oil Filter 58
OB4091 Dipstick Tube 59
OB4838 Hand Hole Covers 60
OB4940 Dipstick 61
OP4021 Oil Pan 63
OP4716 Oil Pan 65
P P4072 Aftercooler 70
Camshaft And Gear 67
Cylinder Head Mounting 75
Injector 69
Piston & Connecting Rod 66
Turbocharger 73
P P4709 Cylinder Head 77
SS4025 Lifting Arrangement 79
ST4011 Starter Mounting 80
ST8023 Starter 81
TB4025 Exhaust Manifold/turbo Mtg 83
TB4735 Turbocharger Mounting 84
TC4024 Oil Cooler 87
TC4702 Oil Cooler Connection 88
TL8001 Throttle Lever 89
WF4001 Corrosion Resistor 90
WI4001 Water Inlet Connection 91
Page A-1
Option No. Description Page No.
WM4003 Water Manifold 93
W04002 Water Outlet Connection 94
WP4009 Water Pump 97
XS4003 Exhaust Elbow 98
XS4014 Exhaust Accessories 99
Page A-2
INDEX
Part No. Descr i pt ion Page No. Part No. Descr i pt ion Page No.
AR 1 0626 S haft , Cam Fol lowe r 1 5 S -1 040-A E l bow, Male Adapte r 27
AR 1 2 1 1 1 Damper , Fue l P ump & Mtg. 44 S - 1 042-A Tee, M al e Adapte r 43
AR 1 2270 S he l l , Mai n Bear i ng 1 1 , 1 03 S -2268 F itt i ng , G rease 3 1
AR 1 227 1 She l l , Mai n Bear i ng 1 1 , 1 03 S -1 6002 Bear i ng , Ba l l 97
AR 1 2272 S he l l , Mai n Bear i ng 1 1 , 1 03 S -1 6069 Bear i ng , Bal l 97
AR 1 2273 S he l l , Mai n Bear i ng 1 1 , 1 03 4851 Gear , F lywhee l R i ng 50
AR45075 Camshaft 67 9226 Dowe l , F lywhee l Hsg 5 , 37
AS 1 003000SS H ose 35 43828-A Clamp, Hose 60 , 84
AS 1 60200ONF H ose 60 60408-L Dowe l , P i n 5
AS 1 602500NF Hose 84 64929 St ud 3 1
S -1 03-A Screw, Hexagon Head Cap 5 , 37 , 97 6721 1 Dowe l , R ear M a i n Bear i ng 5
S -1 03-C S crew, Hexagon Head Cap 87 67684 Washe r , P lai n 49
S -1 03-D Screw, Hexagon Head Cap 1 7 , 53 , 57 67946 Washe r , P lai n 1 02
S -1 06 Screw, Hexagon Head Cap 25 68 1 38 Connector , Ma le 47
S -1 06-C Screw, Hexagon Head Cap 83 68 1 39 E l bow, Male Adapte r 43
S -1 1 0-B Screw, Hexagon Head Cap 3 1 68 1 7 1 P i n , Rol l 3 1
S -1 1 2 Screw, Hexagon Head Cap 67 68209 Gasket , Bypass Va lve Body 1 0 1
S -1 1 3 Screw, Hexagon Head Cap 25 , 3 1 68445 P i n , G roove 5 , 77
S -1 1 4 Screw, Hexagon Head Cap 97 68908 Lockpl ate 67
S -1 1 6 Screw, Hexagon Head Cap 37 , 80 69324 Washer , P l ai n 47
S -1 1 7 Screw, Hexagon Head Cap 43 6952 1 B ush i ng 1 7
S -1 23-A Screw, Hexagon Head Cap 53 69533 Stop, Act uator 58
S -1 25 Screw, Hexagon Head Cap 1 3 69558 Dowe l , P i n 66
S -1 26 Screw, Hexagon Head Cap 1 7 70 1 83 R i ng , Retai n i ng 97
S -1 27-C Screw, Hexagon Head Cap 5 70624 Seal , 0 R i ng 87 , 1 02
S -1 40 Screw, Hexagon Head Cap 33 , 47 70645 Dowe l , P i n 27
S -1 4 1 Screw, Hexagon Head Cap 1 7 , 55 70704 Washer , P l ai n 47 , 89
S -1 56-B Screw, Hexagon Head Cap 47 70760 Dowe l , P i n 1 7
S -1 59-B Screw, Hexagon Head Cap 89 70897 N ut , Lock 25
S -1 73-A Screw, Hexagon Head Cap 27 1 00478 Seal , 0 R i ng 47 , 1 00 , 1 0 1
S -1 8 1 -C Screw, Hexagon Head Cap 63 1 02397 St ud 3 1
S -1 89-C Screw , Socket Head Cap 49 1 02957 Dowe l , D iamond 27
S -1 99-A Screw, Hexagon Head Cap 1 7 , 33 1 03009 Screw, Hexagon Head Cap 33
S -1 99-B Screw, Hexagon Head Cap 29 1 0327 1 Screw, Hexagon Head Cap 57
S -200 Nut , Heavy Hexagon 33 1 04857 S pacer , Th rott l e B racket 33
S -205 N ut , R egu lar Hexagon 3 1 , 40 , 97 1 07948 Dowe l , D i amond 1 7
S -2 1 2 N ut , R egu la r H exagon 1 3 1 0798 1 Cap, F i l l er 39
S -2 1 7 N ut , Heavy Hexagon 47 1 08330 Washe r , P l ai n 99
S -223 N ut , Heavy Hexagon 43 1 08602 Screw, Hexagon Head Cap 1 3
S -249 N ut , R egu la r H exagon Jam 33 1 09594 Washe r , P lai n 83
S -25 1 N ut , R egu l a r H exagon Jam 89 1 1 1 445 Washe r , Lock 25 , 3 1
S -253 N ut , R egu l a r H exagon Jam 25 1 1 2 1 05 E l bow, Mal e Adapte r 43
S -267 N ut , R egu l a r Hexagon 33 1 1 8226 Screw, Socket Head Cap 47
S -302 Key , P l a i n Wood ruff 67 1 1 8346 U n i on , M a l e 84
S -3 1 6 Key , P l a i n Wood ruff 3 , 40 1 23204 Screw , Hexagon Head Cap 57
S -600 Washer , Lock 89 , 97 1 2492 1 Dowe l 5
S -602 Washe r , P lai n 29 , 40, 43 , 63 , 1 270 1 8 Washer , P l ai n 47
94 1 27362 Washe r , P l ai n 5 , 1 5 , 29, 47 ,
S -603 Washer , Lock 5 , 27 , 37, 80 , 55 , 57 , 65
97 1 27454 Washer , P lai n 3 1
S -604 Washe r , Lock 1 5 , 1 7 , 29 , 3 1 , 1 28006 Washe r , P lai n 47
33 , 40 , 43 1 29069 N ut , Lock 63
S-607 Washer , Lock 47 1 29768 Spr i ng, Va lve 49
S -608 Washer , Lock 22 1 29826 Body , Shutoff Va lve 49
S -609 Washer , Lock 65 1 29838 Knob 49
5 -6 1 0 Washe r , Lock 33 , 47 , 63 1 29839 Shie l d , Sh utoff Va lve 49
S -622 Washer , P l ai n 65 1 29859 E l bow, Male Un ion 35
S-63 1 Washer , P lai n 37 , 97 1 29886 Body , S hutoff Valve 49
S -640 Washer , P lai n 33 1 29888 Seal , Rectangu la r R i ng 49
S -658 Washer , P lai n 5 , 97 1 30083 Bear i ng, Thrust 8
S -689 Washer , P lai n 65 1 3 1 026 Seal , 0 R i ng 1 00 , 1 0 1
S -9 1 1 -B P l ug , P i pe 3 1 1 32770 Bush i ng 27
S-9 1 5-A P l ug , P i pe 77 , 98 1 34076 Sol enoid 49
S -923-E D ra i ncock 87 1 3523 1 P l ug, Expansion 39
S -962-E D ra i ncock 93 , 97 1 37868 Screw, Hexagon Head Cap 57
S -965-E P l ug , P i pe 27 , 97 1 37872 Screw, Hexagon Head Cap 57
S -1 039-A Connector , Male 84 1 37890 Screw, Hexagon Head Cap 63
Page B-1
INDEX
Part No. Descr i pt ion Page No. Part No. Descr i pt ion Page No.
1 37980 Screw, Hexagon Head Cap 65 205 1 1 5 Seal , Crevi ce 7
1 403 1 5 C lamp, T Bolt 83 205 1 26 Washe r , P l ai n 66
1 43950 Connector , Ma le 56 , 93 205 1 28 Washe r , P l ai n 1 3
1 44372 E l bow, Mal e Adapte r 55 205 1 29 Dowe l , R i ng 79
1 45536 Seal , 0 R i ng 1 02 2051 33 B ush i ng 27
1 45540 Seal , 0 R i ng 87 , 1 02 205 1 40 Bear i ng , Mai n 1 1
1 4555 1 Seal , 0 R i ng 3 1 205 1 4 1 Bear i ng , Mai n 1 1
1 4558 1 Seal , 0 R i ng 3 1 205 1 42 Bear i ng , Mai n 1 1
1 45600 S eal , 0 R i ng 1 02 205 1 43 Bear i ng , M ai n 1 1
1 45623 Seal , 0 R i ng 97 205 1 50 Bear i ng , M ai n 1 1
1 46 1 62 Washe r , P lai n 87 205 1 5 1 Bear i ng , Mai n 1 1
1 474 1 6 P l ug , Expansion 5 205 1 52 Bear i n g , Mai n 1 1
1 4799 1 C l i p 84 205 1 53 Bear i ng , M ai n 1 1
1 535 1 8 Seal , Rectangu l ar R i ng 65 , 1 02 205 1 56 Bush i ng 97
1 54087 Seal , Rectangu lar R i ng 49 205 1 60 Bear i ng , Mai n 1 1
1 568 1 0 B reathe r , Cran kcase 2 1 205 1 6 1 Bear i ng , Mai n 1 1
1 5839 1 S crew, Hexagon Head Cap 99 205 1 62 Bear i ng , M ai n 1 1
1 58829 Screw, Hexagon Head Cap 25 205 1 63 Bear i ng , Mai n 1 1
1 6 1 737 P i n , Rol l 58 2051 69 Gu ide , Va lve Crosshead 77
1 63654 S eal , 0 R i ng 1 02 205 1 70 Bear i ng , M ai n 1 1
1 671 57 Bal l , Check 69 205 1 7 1 Bear i ng , Mai n 1 1
1 68306 Screw, S lotted Set 1 3 205 1 72 Bear i ng , Mai n 1 1
1 72648 Seal , Rectangu la r R i ng 37 205 1 73 Bear i ng , M ai n 1 1
1 73086 Gasket , I nj ector 43 , 69 205 1 86 Man ifo ld , Exhaust 83
1 74299 R eta i ne r , Screen 69 205200 P i n , P iston 66
1 75830 P l ug , Expansion 5 205208 Spr i ng , Va lve 77
1 76027 Gasket , S upport 1 02 2052 1 6 Seal , 0 R i ng 69
1 76288 Tee, Female Adapter 47 205227 P l ug , Expansi on 1 5
1 77269 E nd , Cont rol Rod 33 205239 Seal , Rectangu la r R i ng 37 , 1 02
1 8037 1 Cl i p 43 20524 1 Seal , Rectangu la r St r i p 65
1 8 1 2 1 3 E lbow, P l a i n Adapte r 47 205247 Seal , 0 R i ng 37 , 1 02
1 8 1 466 Washe r , Lock 49 205258 R i ng , Reta i n i ng 97
1 86780 Seal , The rmostat 93 205269 R i ng , Reta i n i ng 66
1 87556 Screw, F i l l iste r H ead 49 205275 Screw, Twelve Poi nt Cap 87
1 90397 S leeve , Wear 3 205288 Gasket , Wtr Trf Connect ion 9 1 , 1 02
1 9 1 772 Screw, Twelve Poi nt Cap 5 , 84 , 98 205289 Gasket , Wtr T rf Connect i on 88 , 1 02
1 93736 Seal , 0 R i ng 69 205298 Tube , Lub O i l T ransfe r 5
1 94037 S ocket , Rocke r Leve r 1 3 20530 1 S haft , Cam Fol l owe r 1 5
1 9642 1 S upport , Tube Cl i p 43 205345 P i n , Rol l 1 7 , 58
1 97032 S crew, Hexagon Head Cap 83 205346 Spr i ng , Compress i on 58
20086 1 Washe r , P l ai n 50 205347 P l u nge r , Bypass Valve 58
20 1 048 Gasket , Con nect ion 73 , 1 0 1 205348 P l unge r , Pst Cool i ng Va lve 58
20 1 049 Gasket , Con nect i on 73 , 1 0 1 205350 P l ug , Reta i ne r 58
20 1 737 T hermostat 93 205363 Washe r , Spr i n g 97
20 1 989 Clamp, V Band 98 205366 Dowe l , D iamond 5
202 1 59 S crew, Twe lve Poi nt Cap 80 205375 Screw, Twe lve Poi nt Cap 29
203 1 3 1 N ut , Heavy Hexagon 75 205378 Capscrew, Twelve Poi nt 22
2033 1 0 Washe r , P l ai n 25 205393 Screw, Twe lve Poi nt Cap 1 3
203426 P i n , Rol l 69 205394 Screw, Twe lve Poi nt Cap 1 3
203760 Washe r , P l ai n 33 20540 1 P l ug , Expansion 77
203933 P l ug , Expansi on 1 3 , 77 205409 Screw, Hexagon Head Cap 37
20502 1 Cap, Mai n Bear i ng 5 205438 Lockwi re , Cam Rol l e r P i n 1 5
205022 Cap, Mai n Bear i ng 5 205439 R i ng , Reta i n i ng 1 5
205023 Cap, Mai n Bear i ng 5 205462 L i n k , I nj ector P l u nger 1 8
205052 Shaft , I d le r 1 7 205463 Adapter , I njector 69
205057 Body, Lubr icat i ng O i l P ump 1 7 205464 Spr i ng , Compression 69
205059 Washer , P l ai n 5 , 22 , 75 205479 Gasket , Cyl i nde r H ead 1 00 , 1 0 1
20506 1 Gasket , Lub Oi l Pump 1 7 , 1 02 205498 P l ug , O i l 97
205065 S haft , Lub P ump D r ive 1 7 20579 1 Gasket , Scavenge P ump 1 02
205068 P i n , Cam Fol lower Rol ler 1 5 205840 Bear i ng , Connect i ng Rod 66 , 1 03
20507 1 P i n , Cam Fol l ower Rol ler 1 5 20584 1 Bear i ng , Connect i ng Rod 66 , 1 03
205075 Cap, Mai n Bear i ng 5 205842 Bear i ng , Connect i ng Rod 66 , 1 03
205080 P l unge r , P rs Regu lator 1 7 205843 Bear i ng , Connect i ng Rod 66 , 1 03
20509 1 Col l et , Valve 77 205852 Seal , Grommet 75 , 1 00 , 1 0 1
205093 I nse rt , Valve 77 205855 Seal , Grommet 75 , 1 00 , 1 0 1
205094 Reta i ne r , Valve Spr i ng 33 , 77 205858 Seal , Grommet 75 , 1 00 , 1 0 1
2051 1 2 Bear i ng , T hrust 1 1 205898 Seal , 0 R i ng 1 7 , 1 02
Page B-2
INDEX
Part No. Descr ipt ion Page No. Part No. Descri pt ion Page No.
206202 N ut , Jam 25 300 1 1 97 Bear i ng , Th rust 1 1
2062 1 7 Stud 27 300 1 280 R i ng , Retain i ng 3 1
2062 1 8 St ud 27 300 1 28 1 Bear i ng, Rol l e r 3 1
206224 P l ug , Expansion 77 3001 299 Core , Afte rcool e r 70
206256 P l ug , Th readed 87 300 1 300 Cover , Afte rcoole r 55
206277 Gasket , I ntake Man ifold 57 , 1 00 , 1 0 1 300 1 30 1 R eta i ne r , Sea l 55
206279 Gasket , Connect i on 1 00 , 1 0 1 3001 304 Gasket , Aft Housi ng 55 , 1 0 1
206343 S upport , F ront Eng i ne 27 300 1 305 Gasket , Con nect ion 55 , 1 0 1
206389 Cove r , Starte r Hole 80 300 1 3 1 4 Cup , I nj ector 69
206394 Spacer , Start i ng Motor 80 300 1 340 Seal , 0 R i ng 47 , 1 00 , 1 0 1
206395 Gasket , Starte r 80 300 1 404 Screw, Hexagon Head Cap 83
206397 Bush i n g 50 300 1 405 Lockpl ate 83
206446 Gasket , Wtr T rf Connect ion 1 00 300 1 658 S eal , I nj ector 1 8
206576 Gasket , Tu rbocharge r 73 , 84 , 1 00 , 300 1 659 S eal , I nj ector 1 8
1 0 1 300 1 660 Seal , I njector 1 8
206808 Seal , G rommet 55 , 1 0 1 300 1 663 Gu i de , Valve S pr i ng 77
20688 1 Capscrew, Twelve Poi nt 22 300 1 8 1 1 S crew, Twe lve Poi nt Cap 47
206904 Key, Woodruff 1 1 3002 1 50 Seal , Fe rru l e 47 , 1 0 1
206943 U n ion , Adapte r 84 3002 1 58 P l ug , P i pe 77
206948 Seal , O i l 97 3002 1 75 P u l l ey , Cran kshaft 22
206963 Adapter , F i lte r Head 97 3002 1 79 Tube , Wate r Transfer 55
206964 Body , Water Pump 97 3002 1 83 H ub, Fan 3 1
206973 Gasket , O i l Coole r Core 87 , 1 02 3002 1 92 Connect ion , Water Out let 88
206978 Seal , Rectangu l ar R i ng 1 02 3002 1 93 Cove r , Fan H u b 3 1
206996 Be lt , V 25 3002206 Belt , V R i bbed 3 1
206998 Tube , Water Transfe r 88 30022 1 0 S pacer , Bear i ng 3 1
207038 Seal , 0 R i ng 1 00 , 1 0 1 30022 1 1 S pacer , Bear i ng 3 1
207075 Gasket , F l ange 1 02 3002220 P u l l ey , Fan 3 1
207 1 1 2 F lange , We ld 47 3002228 H ub, Fan 3 1
2071 1 7 Gasket , A i r Compressor 47 , 1 02 3002330 Gasket , Acc. D r ive Support 1 02
207 1 35 Seal , Rectangu la r R i ng 1 7 , 1 02 300233 1 P u l ley , Alte rnator 2
207 1 75 Connect i on , Exhaust Out let 98 3002834 B ush i ng 5
207226 B ush i ng 1 3 3002886 Screw, Cam Fol l owe r S haft 1 5
207233 Tube , Water Transfe r 93 3002993 Dowe l , R i ng 1 5 , 33
20724 1 Valve , I ntake 77 3003 1 23 I nse rt , P ump D r ive 53
207244 Seal , I nj ector 1 8 , 1 00 , 1 0 1 3003354 Bear i ng , Rol ler 33
207245 Reta i ne r , I njector Cup 69 3003536 Coupl i ng , E l bow Hose 84
20725 1 Gea r , Wate r P ump 97 3004057 N ut , Lock 33
207252 Gea r , Lubr i cat i ng O i l P ump 1 7 3004684 Gear , B ush i ng Cam I d le r 8
207253 Gea r , Accessory D r ive 40 3004685 Gear , B ush i ng Wtr P ump I d 8
207259 Gear , C ran kshaft 1 1 3004686 B ush i ng 8
207344 B ush i ng 1 3 3005357 Crankshaft 1 1
207373 Cove r , Camshaft 5 , 67 3005594 Washe r , P l a i n 55 , 97
207374 Baff l e , O i l 37 3005885 Seal , R r Crk Assy 1 02
207376 Gasket , O i l D ra i n 37 3005886 Seal , O i l 37
207378 Tube , Wate r Transfe r 55 3006236 S l eeve , Wear 1 03
207442 Con nect i on , F ue l B l ock 47 3006237 S leeve , Wear 1 03
207448 Seal , G rommet 75 , 1 00 , 1 0 1 3006485 Cove r , F lywhee l Hous i ng 37
207527 Screw, Twe lve Poi nt Cap 8 3006696 Clamp, I njector 1 8
208084 R ivet 1 3 3007 1 70 S pr i ng , P iston Cool V lv 58
209773 Clamp, Hose 55 3007380 Gasket , Hydrau l i c P ump 53 , 1 02
2 1 1 999 Spr i n g, Valve 33 3007386 S upport , Wate r P ump 97
2 1 20 1 3 Head , F ue l F i lte r 35 30075 1 7 Nozz le , P iston Cool i ng 5
2 1 3559 Socket , Cam Fol lowe r 1 5 3007632 P l ug , Expansion 5
2 1 5 1 95 Hose , F lexi b le 84 300770 1 Connect ion , Water I n let 9 1
2 1 7322 Damper , Vi brat ion 22 300797 1 Bear i ng, Camshaft Thrust 67
2 1 9065 Baff le , B reathe r 2 1 3008403 Gasket , O i l S uc Connect i on 63 , 1 02
2 1 91 38 N ut , Regu lar H exagon 84 3008466 P l ug , P i pe 57 , 97
553856 Gasket , D ra i n P l ug 38 3008468 P l ug , P ipe 55 , 63
3000 1 75 H ub , J aw Coupl i ng 40 3008469 P l ug , P ipe 97
3000204 Washe r , Copper 63 3008470 P l ug , P i pe 5 , 37, 58 , 63
3000266 S haft , S hutoff Valve 49 3008706 Screen , F i lte r 69
3000508 Tube , O i l Gauge 59 3008970 Gear , Camshaft 67
3000528 N ut , Spr i ng 2 1 3009475 S haft, P ivot 3 1
3000859 Seal , 0 R i ng 3 1 3009477 S leeve 3 1
3000900 Cl i p 87 300948 1 S haft , I d ler 33
3001 1 96 Bea r i ng , Thrust 1 1 30095 1 2 S upport , Accessory D r ive 40
Page B-3
INDEX
Part No. Descr ipt ion Page No. Part No. Descri pt ion Page No.
3009620 S pr i ng , Eng i ne Barr i ng 27 30 1 7276 Hose , P la i n 55
300963 1 Cover , Camshaft 1 5 30 1 73 1 8 Cove r , Gear 27
3009639 P u l l ey , I d le r 33 30 1 7346 Washer , P lai n 53
30 1 0 1 8 1 Connect i on , Wate r I n let 97 30 1 796 1 Rod, P ush 1 5
30 1 0242 Gasket Set , Fue l P ump 1 03 30 1 8309 Cl i p 43
30 1 0247 Cover , Valve 2 1 30 1 83 1 0 Bush i ng , Reduci ng P i pe 43
30 1 0396 Cover , Rocke r Leve r 2 1 30 1 89 1 4 Gu ide , Barr i ng S haft 27
30 1 05 1 0 Sea l , 0 R i ng 69 30 1 8924 W i re , Ground 8 1
30 1 0529 Connect ion , Wate r I n let 97 30 1 9 1 52 Gear , E ngi ne Barr i ng 27
30 1 0595 Screw, Capt ive Washe r Cap 35 , 37, 55, 60 , 30 1 9 1 53 S haft , Barr i ng 27
63 , 9 1 30 1 94 1 5 Spr i ng, Torsion 3 1
30 1 0596 Screw, Capt ive Washe r Cap 29 , 33 , 35 , 55 , 30 1 9794 Va lve , Check 43
87, 88 , 93 30 1 996 1 N ut , P l ug 27
30 1 0597 Screw, Capt ive Washe r Cap 33 , 93 3020977 P l unge r , Gove rnor 1 02
30 1 0704 Tube , Water Transfe r 97 302 1 038 Motor , Start i ng 8 1
30 1 09 1 5 St ud 84 3021 465 Seal , Grommet 75
30 1 09 1 6 S upport , Thm Hous i ng 55 302 1 466 Seal , Grommet 75
30 1 09 1 8 Gasket , Thermostat Hous- 302 1 467 Seal , Grommet 75
i ng 93 , 1 02 302 1 468 Seal , G rommet 75
30 1 0922 Cl i p 55 3021 977 I d le Spr ing Pack 44
30 1 0926 Gasket , F l ange 55 , 1 02 3022920 Pump, Wate r 97
30 1 0927 H ousi ng , Afte rcool e r 55 3023066 Seal , 0 R i ng 73 , 1 00 , 1 0 1
30 1 0933 Housi ng , Thermostat 93 3023 1 29 Seal , D ust 73
30 1 1 046 Connect ion , O i l S uct ion 63 3023499 Cap, I d l er Lever 3 1
30 1 1 076 Seal , D R i ng 7 3024 1 69 Spr i ng , Torsion 89
30 1 1 23 1 B racket , M uff l e r 99 3024726 Kit , L i ne r 7 , 1 03
30 1 1 298 Tube , Wate r Bypass 87 302545 1 R i ng , O i l P iston 66
30 1 1 389 P ump , Wate r 97 3025458 P l ug , P i pe 5 , 49 , 58
30 1 1 693 P l ate , Cover 57 3025460 P l ug , P i pe 5 , 27, 40, 47 ,
30 1 1 7 1 6 Screw, Capt ive Washe r Cap 60 65
30 1 2467 Washe r , P lai n 3 1 3025482 Screw, Twe lve Poi nt Cap 5
30 1 2470 Screw, Capt ive Washe r Cap 94 3025885 S haft , Water P ump 97
30 1 2472 Screw, Capt ive Washe r Cap 53 , 55 , 83 3026296 I nse rt , Va lve 77
30 1 2474 Screw, Capt ive Washe r Cap 97 302642 1 Seal , 0 R i ng 1 00
30 1 2475 Screw, Capt ive Washe r Cap 33 , 65 3026556 Bear i ng , Thrust 97
30 1 2476 Screw, Capt ive Washe r Cap 29 , 97 3026595 R i ng , Compress i on P iston 66
30 1 2478 Screw, Capt ive Washe r Cap 47 , 65 , 87 302829 1 Seal , 0 R i ng 55 , 88 , 93 , 1 00 ,
30 1 248 1 Screw, Capt ive Washe r Cap 3 1 , 65 1 0 1 , 1 02
30 1 2628 S upport , A lte rnator 33 3028324 Valve , Check 47
30 1 3265 Screw, Connect i ng Rod Cap 66 3028325 Va lve , Check 47
30 1 3786 P l ug , P i pe 47 , 58 , 65 3028430 Kit , L i ne r 7 , 1 03
30 1 4 1 03 Washe r , P l ai n 40 302843 1 Kit , L i ne r 7 , 1 03
30 1 4226 S h im 7 3028432 K it , L i ne r 7 , 1 03
30 1 4227 S h im 7 3028433 Kit , L i ne r 7 , 1 03
30 1 4228 S h im 7 3028434 Kit , L i ne r 7 , 1 03
30 1 4229 S h i m 7 3028699 B racket , Spr i ng 33
30 1 4230 S h im 7 3028700 Rod, Cont rol 33
30 1 4304 Sea l , R ectangu l ar R i ng 57 , 1 0 1 3028750 Stop, I d le r 33
30 1 4668 Seal , D R i ng 7 3029820 Seal , 0 R i ng 58 , 1 02
30 1 4695 P u l ley , Accessory D r ive 3 3030267 F ue l P ump F ront Cove r 44
30 1 4766 Screw, Capt ive Washe r Cap 5 , 27 , 47 , 67 3030970 D isc, Valve 49
30 1 5067 Seal , 0 R i ng 5 , 1 02 303 1 007 Gasket , Starte r 80
30 1 5239 Set , S i ngle Head Gsk . 1 00 , 1 03 303 1 298 AFC Assembly 44
30 1 5283 Screw, Capt ive Washe r Cap 87 3031 404 Connector , Tube 47
30 1 5525 R i ng , Retai n i ng 27 3032 1 6 1 Gasket , Con nect ion 55 , 83 , 1 0 1
30 1 5866 F lywhee l 50 3032633 Screw, Twe lve Poi nt Cap 5 , 75
30 1 6 1 39 Connect ion , Ai r Crossove r 83 3032697 Screw, Crosshead Adj ust i ng 75
30 1 6 1 42 Hose , P l a i n 83 3032872 U n ion , Male 47
30 1 6676 I njector 69 3033023 E l bow, Male U n ion 47
30 1 672 1 Hous i ng , Thermostat 93 3033024 E l bow, Male Un ion 47
30 1 6734 D r ive Accessory 40 3033038 Screw, Capt ive Washer Cap 40, 65 , 87
30 1 6788 Seal , O i l 27 , 1 02 3033677 Seal , Wate r P ump 97
30 1 6789 Seal , O i l 1 02 3033822 Screw, Capt ive Washe r Cap 5
301 6792 Seal , O i l 27 , 1 02 3033957 Leve r , I dle r 3 1
30 1 6794 Seal , O i l 27 , 1 02 30342 1 9 Fue l Pump Gear Assembly 44
30 1 6825 Rol l e r , Cam Fol lowe r 1 5 3034578 Adapter , F i lte r H ead 58
30 1 6826 Rol l e r , Cam Fol lowe r 1 5 3034721 Retai ner , Shaft 97
Page B-4
INDEX
Part No. Descr ipt ion Page No. Part No. Descri pt ion Page No.
3035 1 1 0 Valve , Exhaust 77 3065684 Tube , O i l Gauge 59
3035346 Va lve , S hutoff 49 3065707 B race , Tu be 63
3035624 Screw, Capt ive Washe r Cap 65 3065723 Screw, Capt ive Washe r Cap 65
3036027 B racket , F i lter 35 3065790 Gasket , Lub O i l C l r Hsg 1 02
3036096 B race , Water P ump 97 306579 1 Gasket , Tor Cnv O i l Coole r 87 , 1 02
3036 1 37 S p i n d le , Fan 3 1 3065830 Seal , O i l 33
3036805 Hous i ng , F lywhee l 37 3065950 Screw, Capt ive Washer Cap 2 1
3037282 Gasket , Cove r P l ate 27 , 1 02 3066528 P u l l ey , A lte rnator 25
3037292 Bar re l & P l u nger 69 3066877 Camshaft 67
3039 1 63 Lever , Cam Fol lowe r 1 5 3068402 H ead , Cy l i nde r 77
3039 1 64 Lever , Cam Fol l owe r 1 5 3069 1 03 Gasket , F uel P ump 1 02
3040720 Gasket , Rocke r Leve r Cove r 2 1 , 1 00 , 1 0 1 3069844 Seal , Rectangu l ar St r i p 1 02
304072 1 Gasket , Cam Fol Housi ng 1 5 , 1 00 , 1 02 3070789 Gasket , R k r Leve r Housi ng 1 00 , 1 0 1
3040722 Gasket , Camshaft Cove r 5 , 67 , 1 02 307096 1 Screw, Hexagon Head Cap 1 8
3040832 S haft , Wate r Pump 97 3 1 75687 Tee, St reet P i pe 55
3040836 Screw, Capt ive Washer Cap 55 3 1 76773 S haft , Rocke r Lever 1 3
3040837 Screw, Capt ive Washe r Cap 1 5 3 1 77 1 25 S upport , P ivot S haft 3 1
3040838 Screw, Capt ive Washe r Cap 1 5 , 58, 63 , 87 3 1 77 1 27 Leve r , I d le r 3 1
304 1 859 S upport , Alte rnator 33 3 1 77 1 28 S leeve , Wear 3 1
3042586 Gasket , Hand Hol e 60 , 1 02 3 1 77 1 29 Bear i ng , Thrust 3 1
3042587 Gasket , O i l Pan Adapte r 65 , 1 02 3 1 774 1 2 Gasket , Cy l i n der H ead 75 , 1 00 , 1 0 1
3042590 Gasket , O i l P an 65 , 1 02 3 1 79027 Gasket , Connect ion 1 00
304265 1 B racket , I d le r Pu l l ey 33 3200069 B racket , Check Valve 47
3042827 S haft , Water P ump 97 3200070 B rkt Check Vlv 47
3042889 Screw, Capt ive Washe r Cap 87 3200 1 03 Tube , F ue l Supply 47
3042890 Screw, Capt ive Washer Cap 87 3200 1 78 Tube , T ur O i l D ra i n 84
3043097 Gasket , Exhaust Man ifol d 83 , 1 00 , 1 0 1 3200273 Tube , Tur O i l Supply 84
3043909 B ush i ng 66 3200287 Seal , Keyway 3 , 1 02
30439 1 1 R od , E ng i ne Con nect i ng 66 3200386 Cl amp, Tube 47
30444 1 3 Screw, Capt ive Washer Cap 2 1 , 40 , 55 3200387 Clamp, Tube 47
3044523 P l ate , Gear Cove r 27 3200405 Tube , F ue l Supply 47
3044762 Gasket , Gear Cove r 29 , 1 02 32004 1 2 B racket , O i l Tube 39
3045025 P l ug , I nj ector O r if i ce 43 32004 1 3 B racket , O i l Tu be 39
3045 1 36 Washe r , P l ai n 40 3200425 Tube , F ue l D ra i n 47
3045 1 37 Screw, Hexagon Head Cap 40 3200550 Gasket , Lub O i l Cl r Hsg 87
3045229 S haft , Accessory D r ive 40 3200642 P late , Cl ampi ng 27
3046200 S pide r , J aw Coupl i ng 47 3200706 C l i p 63
304620 1 S eal , 0 R i ng 60 , 65 3200772 Washe r , P l ai n 8 , 53
3046202 P l ug , Th readed 27 , 60 , 65 3200783 P l ate , Cover 55
3046227 R i ng , Compression P iston 66 3200839 Tube , Ai r Fue l Cont rol 43
3046869 P l ug , Th readed 63 3200842 T ube , F ue l D ra i n 43
3046942 P l ug , Th readed 63 3200934 P l ug , R eta i ne r 1 7
3046943 Seal , 0 R i ng 63 3200965 Lu be O i l F i l t e r Head 58
3047548 Cove r , Lu b O i l P ump 1 7 3200968 P l ug , Th readed 97
3047549 P ump, Lubr icat i n g O i l 1 7 3200976 Cove r , Camshaft 39
3048296 Leve r , Th rott l e 89 3200977 Gasket , Lub O i l F i l Cover 58
304834 1 Gasket , F ue l P ump 47 3200988 Cove r , Lu b O i l Cool e r 87
3048620 Crosshead , Va lve 75 3201 060 Cover , Hand Hole 60
3049543 Gear , Lubr i cat i ng O i l P ump 1 7 320 1 082 Cran kshaft , E ngi ne 1 1
3049688 Gasket , Ai r Compressor 1 02 320 1 1 1 5 Tube , Fue l Supply 47
3053476 Leve r , Rocke r 1 3 3201 1 1 7 St ud 3 1
3053477 Lever , Rocker 1 3 3201 1 25 Seal , 0 R ing 27 , 58 , 1 02
3053478 Leve r , Rocke r 1 3 3201 1 28 N ut , Regu la r Hexagon 29
3056476 I mpel le r , Wate r Pump 97 3201 1 55 Coole r , E ng i ne Cast 87
3057 1 39 R od, P ush 1 5 320 1 1 85 L i n k , Adj ust i n g 25
305983 1 P l ug , D r ive 27 3201 1 86 L i n k , Adjust i n g 25
3060545 B lock , Cyl i n der 5 3201 1 87 L i n k , Adjust i ng 25
3060695 F ue l P ump Housi ng 44 320 1 1 88 Li n k , Adj ust i ng 25
3060709 Assembly , Fue l P ump 44 3201 206 P l ug , Expansion 33
30609 1 2 Gasket , Connect i on 87 , 94 , 1 02 320 1 228 P u l ley , I dle r 33
3061 003 Connect ion , Water Out l et 94 3201 263 Cover , Hand Hole 60
3062393 Seal , O i l 3 1 3201 287 Cl i p 87
30624 1 5 S pr i ng , Compressi on 1 7 3201 384 Tube , Vent 55
3062493 Gasket , Cy l i nder Head 75 3201 388 Gasket , F lange 57 , 1 02
3064700 P late , Clampi ng 63 3201 40 1 Connect ion , Wate r T ransfe r 55
306470 1 P late , Cl ampi ng 63 3201 5 1 7 Gasket , Rkr Lever Housi ng 1 3
3064728 D i pst ick 6 1 3201 583 P l ug , Th readed 58
Page B-5
INDEX
Part No. Descr ipt ion Page No. Part No. Descri pt ion
320 1 609 Cove r , Hyd Pump F lange 53
320 1 6 1 4 S pacer , M ount i ng 47
320 1 640 Tube , F ue l D ra i n 47
320 1 659 Seal , R ectangu l a r R i ng 3 1
320 1 693 Gasket , Acc D r ive S uppt . 40 , 1 02
320 1 737 Tube , F ue l D ra i n 47
3201 785 Core , Cool e r 87
320 1 884 P l ate , Cover 87
3201 982 Con nector , Mal e 97
320 1 983 E l bow, Mal e Adapte r 97
320 1 995 Cove r , O i l Pan Adapte r 63
3202 1 0 1 P l ug , Th readed 87
3202 1 1 4 S haft , I d l e r 5 , 8
3202 1 1 7 Gasket , Connect i on 84
3202 1 52 Pan , O i l 63
3202 1 53 Adapte r , O i l P an 63
3202 1 72 Screw, Hexagon Head Cap 83
3202 1 73 Man ifol d , Exhaust 83
3202 1 92 H ous i ng , Rocker Leve r 79
3202 1 93 Hous i ng , Rocker Leve r 79
3202 1 96 Housi ng, Rocker Leve r 79
3202206 N ut , Lock 3 1
32022 1 0 Gu i de , Va lve Stem 77
32022 1 7 Hous i ng , O i l Coole r 87
3202259 Gasket , Adapte r 63 , 1 02
3202283 Gasket , Water P ump 97 , 1 02
3251 706 Screw, Head Lock i ng 50
3279794 Seal , 0 R i ng 49
33 1 5847 F i lte r , F ue l 35
33 1 83 1 9 Resistor , Cor rosi on 90
3502449 Seal , Rectangu l a r R i ng 73
3503335 N ut , Regu la r H exagon 73
3504967 Washe r , P lai n 73
35 1 9 1 63 Screw, D r ive 73
35 1 9535 N ut , Lock 73
35 1 9623 Col l a r , Th rust 73
35 1 9627 Bear i ng , Tu rbocharge r 73
35 1 964 1 R i ng, Reta i n i ng 73
35 1 9783 S h i e l d , Turbocharge r Heat 73
352 1 033 S haft & Whee l 73
352 1 1 74 H ous i ng , Tu r bi ne 73
352 1 225 Screw, Hexagon Head Set 73
352 1 442 Seal , S pl i t R i ng 73
352263 1 C l amp, V Band 73
3522904 Lockpl ate 73
3523306 Bea r i ng , Tu r Th rust 73
35234 1 2 Seal , S pl it R i ng 73
3523429 H ous i ng , Tu r Bear i ng 73
3523980 S l i nge r , O i l 73
35244 1 8 Sh im 73
35244 1 9 Baff le , O i l 73
3524862 D iffuse r , Tu rbocharge r 73
3525073 Screw, Hexagon Head Set 73
3525504 Kit , Tu rbo 73
3801 005 Set , U ppe r Engi ne Gsk . 1 0 1 , 1 03
380 1 007 Set , Lower E ngi ne Gasket 1 02 , 1 03
3801 1 95 Shaft , Wtr Pump 97
38030 1 5 Kit , Tu rbo 73
3803 1 53 Kit W . P . Repai r (Major) 1 03
3803257 He-5a Bear i ng/sea l Kit 73 , 1 03
38033 1 5 Kit , Engi ne P iston 66 , 1 03
3803472 Set , P iston R i ng 66 , 1 03
38 1 827 1 H ose , P la i n 55
38 1 8849 S haft , S hutoff Valve 97
38 1 8885 Seal , 0 R i ng 97 , 1 00
39 1 960 1 Gasket , Acc D r ive Cover 1 02
Page B-6
Page No.
Parts Catalog
KTA 1 9 VME
L320
THE FOLLOWING FILTERS CAN BE PURCHASED THRU VME PARTS
NORTH AMERICA:
FILTER PART NUMBER
FUEL 12003653
LUBE 12000200
LUBE-BYPASS 11996228
WATER-FOR FLUSHING 12967020
WATER-FOR SERVICING 12968028