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Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient...

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Cummins Perspective on Fuel Cells Joerg Ferchau GM Cummins Electrified Systems September 11, 2019
Transcript
Page 1: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

Cummins Perspective on Fuel Cells

Joerg Ferchau

GM Cummins Electrified Systems

September 11, 2019

Page 2: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

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Cummins powers a broad range of applications with

diverse requirements

▪ The world’s largest independent engine

manufacturer

▪ Global manufacturing

▪ Broadest and most capable distribution and

customer support network

▪ Powering more types of equipment in more

markets than any other engine company

Fuel Efficient

High Power Density

Transient Operation

Quick Start

Durability

Low Cost

Common Requirements

Page 3: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

3

Emissions Energy prices

& availability

Globalization Infrastructure

New technologies Regulations Competition

Disruptive Trends

Page 4: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

4

transtrans

BATTERY

ELECTRIC

FUEL CELL

ELECTRIC

INTERNAL

COMBUSTION ENGINEHYBRID

“Power of Choice” – Fuel Cell fit to Cummins applications

Page 5: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

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Fuel Cell Electric

Fuel

Fuel

CellDC/

DC

Battery

Traction

Full Electric

TractionBatteryBatteryBattery

SYSTEM OFFERINGS

SERVICE & SUPPORT

battery

pack

power

electronics

controls

+ + +

motor

generator

gear

boxes

accessories,

cooling, wiringintegrated

powertrain system

=

COMPONENTS

Battery

Materials, MEA’s

& Cells

Battery/Stack

Reuse or

Recycle

CHARGING , CONNECTIVITY, HYDROGEN GENERATION & SUPPLY

fuel cells

+engines

+

storage

Hybrid

Fuel

Prime

MoverGen

Battery

Traction

Cummins turnkey electrified systemsProduct and technology strategy

Page 6: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

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Pure H2

Efficiency: 45-60% Efficiency: 45-65% (80+ in CHP)

Temperature: 65-90°C

Emissions: Zero Emissions

H2, CNG, LNG, Diesel, Gasoline, Ethanol, Methanol, Biofuels

Temperature: 600-900°C

Emissions: NOx < 1ppm, CO <100ppm, CO2*

Water Management, Humidification,

Pressure Levels, H2 storage & availabilityStart-up, Brittle Ceramics, Oxidation of

Anode

Proton Exchange Membrane (PEM) Solid Oxide Fuel Cells (SOFC)

Instantaneous Startup & Transient Response Long Startup Time & Slow Transients

Lower Initial Cost ($1000/kW → $50/kW) Higher Initial Cost ($4000/kW → $1000/kW)

High fuel cost ($10/kg) Very low fuel cost (NG: 2 cents/kWh)

PEMFC vs. SOFC

Page 7: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

77

Active exploration in PEMFC & SOFC

STATIONARY POWER – SOFC

• Higher sensitivity to operating cost

o Efficiency

o Fuel cost – natural gas preferred

• Data centers offer a large potential initial market

7

ON-HIGHWAY POWER – PEM OR SOFC

• Higher sensitivity to initial investment

• Requires distributed fuel availability

• Sensitive to fuel price, but not as much as stationary power

• Regulations (zero carbon zones) & subsidies are the key drivers

Page 8: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

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The project’s objective is to establish a public transport demonstration ecosystem in Costa Rica based on H2 generated from carbon-free, renewable energy and to measure its financial sustainability, business potential and its relevance to Costa Rica and the region. The first phase focused on demonstrating technical viability and the second phase will focus on demonstrating financial sustainability.

COSTA RICA H2

TRANSPORTATION

ECOSYSTEM

PROJECT

Page 9: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

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The lab’s initial focus will be on powering datacenters with natural gas powered fuel cells. The 20-rack environment in the lab simulates datacenter conditions to evaluate whether the fuel cells have the potential to improve efficiency, reduce emissions and cut costs.

MICROSOFT-

CUMMINS

ADVANCED

ENERGY LAB

Page 10: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

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Four Keys to Adoption

Technology Regulations Infrastructure

Readiness

Total Cost of

Ownership

• Efficiency

• Durability/life

• Cold start

• Transient response

• Technology cost ($/kW)

• Fuel cost ($/kg)

• On-board storage

system

• Refueling station cost

• Public refueling

stations

• Pipeline

• Hydrogen by-product

from industries

• Zero emission zones

• Government funding

• Incentives

Page 11: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

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Cummins acquiring Hydrogenics

T E C H N O L O G YAdds both fuel cell and hydrogen generation equipment

enabling Cummins to offer a full differentiated solution, from

start to finish, seamlessly integrated for customers.

E X P E R T I S EAdds a proven team with deep expertise and experience in

fuel cell technology to Cummins.

S P E E D T O M AR K E THydrogenics’ long-track record of commercial success in a

technology that is beginning to accelerate provides a

springboard for Cummins into fuel cell markets, particularly in

China and Europe.

C O L L A B O R AT I O NGlobal gas leader Air Liquide will continue to be a minority

investor, offering collaboration opportunities to strategically

address the production of hydrogen, which has been a long-

standing barrier to broad fuel cell adoption. The acquisition remains

subject to regulatory and

shareholder approvals.

Page 12: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

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We will be a leader in

electrified power in all the

markets we serve.

OUR ELECTRIFICATION VISION

Page 13: Cummins Perspective on Fuel Cells - Energy.gov · 2019-10-28 · Instantaneous Startup & Transient Response Long Startup Time & Slow Transients ... in Costa Rica based on H2 generated

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