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Cummins QSK50 Dual Fuel Engine

Date post: 12-Oct-2015
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5/21/2018 CumminsQSK50DualFuelEngine-slidepdf.com http://slidepdf.com/reader/full/cummins-qsk50-dual-fuel-engine 1/10 Cummins QSK50 Dual Fuel for Pressure Pumping Shane Cannon  
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  • Cummins QSK50 Dual Fuel for Pressure PumpingShane CannonDual Fuel Market LeaderDual Fuel Market Leader

  • Environmental Benefits

    Economic Benefits

    Drivers for Natural GasIn Cummins Off Highway Applications

    Energy PolicyEconomic Benefits

  • Natural Gas Adoption By HHP MarketS

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    Stationary O&G Gas CompressionTraditional Spark-Ignited Market)

    Stationary Power Generation

    Now

    3+ yrs

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    (Traditional Spark-Ignited Market)

  • Cummins QSK50 Tier 2 Dual Fuel Kit

    Mixer

    Dynamic Fuel Actuator Valve

    Off engine Gas Train

    OEM Integrated On-Engine Gas Manifold

    CTT Optimized Mixers

    Knock Detection

    EGTs

    Mixer

    Customer Interface Panel Stainless Steel Muffler w/ Diesel Oxidation Catalyst

    Reversible Customer Connection

  • QSK50 Dual Fuel Kit QSK50 EPA Tier 2 Dual Fuel Kit, 2250 - 2500hp

    Retrofit and First fit

    Performance is transparent to the QSK50 diesel with no change in installation requirements or maintenance and life to overhaul intervals

    9/23/20135

    Delivers 70% peak substitution rate, 50% duty cycle average

    Gas train is rated for outdoor use and meets NFPA and CSA requirements necessary for certification

    One system warranty, supported by the Cummins Global Distribution Network

  • Substitution Rates

    The Impacts of Gas Quality on Substitution Rates

    Performance, Emissions and Optimization

    Dual Fuel Emissions Compared to Diesel Emissions

    Optimizing Combustion

    9/23/20136

    Please contact Shane Cannon at [email protected] for the content that was shared in this section

  • Challenges and Lessons Learned

    Stable pressure in the gas delivery system is critical to achieving up time targets and protecting system components

    An initially inconsistent HHP signal has since proven to be quite reliable

    Cooling systems maintenance and optimization improves overall system up time and increases diesel displacementoverall system up time and increases diesel displacement

    Air filters should be clean and balanced bank-to-bank Kits can be installed on older engines (~7500hrs) with a little

    routine maintenance Every engine is a bit unique and a little extra time spent tuning

    during commissioning pays dividends on the job

    9/23/20137

  • Successes and Accomplishments

    Dual Fuel Kits in operation for more than 18 months First in the industry to run a full spread on field gas 500,000 hhp by YE 2013 30,000+ dual fuel engine hours ~ 280,000 diesel gallons displaced

    ~ 100,000 gallons of LNG ~30 Mmcf of field gas

    No base engine failures to date!!!!

    9/23/20138

  • Closing Comments Dual Fuel Technology delivers quantifiable environmental and

    economic benefits when implemented properly

    Engines are capable of running field gas but processed gas offers advantages:

    Higher substitution rates Better overall efficiencies

    9/23/20139

    Better emissions performance Lower capital cost of the kit

    Engine manufacturers kits provide optimized solutions offering the greatest TCO benefits, engine warranty and reassurance of emissions compliance

    Cummins is committed to advancing the use of natural gas in off-highway engine applications

  • 9/23/2013 Cummins Confidential10Copyright 2013 Baker Hughes Incorpo

    All rights res


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