1 v6
Expositors: Ms. Marta Butragueño Álvarez Commercial Department Mr. Oscar Butragueño Álvarez Technical Responsible Mr. Carlos Butragueño Martín Commercial Manager
2
Content Our history
Introduction Development Present day
Our Vision, Mission and Values
Our clients Expertise
3
History
4
Our history OSVIMA was founded in 1987.
The business began from small premises located in Getafe. Accompanied by a small team OSVIMA took the decision to develop his vision further.
Over time with lots of hard work, passion and a desire to excel, the founder and his team at OSVIMA grew.
As we grew on local territory its customers confidence also grew. OSVIMA became an increasing force in the local Spanish market.
The perseverance and reliability of the company went from strength to strength. The year 1993 was a pivotal year. The financial outlook was strong and OSVIMA put everything it had into the expansion of the factory and the acquisition of the latest technology and machinery.
5
Our history
This put us in a position to approach the international market engineering of airplane parts. Until this present day, OSVIMA is always investing in the latest technology and machinery to keep one step ahead of its competitors and exceed our customers expectations.
Osvima has highly qualified personnel, in this moment counts with a team of over 120 employees in Getafe for machining and assemblies of aeronautical parts, and 40 employees dedicated to design and manufacturing tooling in Móstoles.
OSVIMA has for many years manufactured aeronautical parts and tooling. Today we have several certifications required for the assembly of units and several processes.
6
Vision, Mission and Values Vision To become internationally recognized and to gain the same reliable reputation as we have in the national market. Mission We strive to be ahead of our customer’s demands and exceed their expectations on a daily basis. Values We endeavour to make each and every part and project given to us by our clients a success we can be proud of, and ensuring our clients satisfaction.
7
Main Clients
8
Our Main Clients
9
Projects Aeronautical Parts
10
Airbus: A300 – Main cargo door A320 – Side Formers and Outlet Sockets A330 – Cargo Door Frame A340 – Fan cowl A350 – Belly fairing A380 – Belly fairing, zone 3.1, zone 3.2, zone 5,
section 19 (Fitting VTP & Frame 101), Landing gear door.
Airbus Military: C212 – Wings CN235 – Wings, Fuselage C295 – Wings, Fuselage
11
Projects – Aeronautical Parts
Cassidian: Eurofighter – Wings Embraer: KC-390 – ERJ135 – ERJ145 – EMB170 – EMB190
– LEGACY 650 (VTP and HTP) Bombardier: CRJ700-CRJ900-CRJ1000 – HTP DASH 8 C-SERIES – Tail Cone
12
Projects – Aeronautical Parts
Gulfstream: G650 Sikorsky: S92 – Tail Cone Eurocopter: AS332 SUPER PUMA MK2 – Tail Cone Atlante’s project: PELICANO (UAV) – Structural part
13
Projects – Aeronautical Parts
Projects Aeronautical Tooling
14
A380 Airbus Operation (TMD): - HTP integration harrow for static load test
Airbus Operation (Puerto Real) : - SPOO – Omegas for Fan Cowl
Alestis: - PEAU – Tooling for curing composite for Belly
Fairing
Aernnova: - Tooling for bending of metal sheet 15
Projects – Tooling
A380 Aernnova: - MTAX Tooling for drilling of HTP rib - Tooling for assembling Frame 101 A350 Aernnova: - Harrow of drilling and assembly for Karman
Fairings - RCTL – Tooling of machining and drilling for
coating stringers of HTP - Tooling for curing HTP of fittings and ribs
16
Projects – Tooling
A350 Airbus Operation: - Harrow for fuselage fairing assembly and
extensiometric load test - Harrow for accessing and loading, equippement
room by elevators - section 19 MTorres: - Tooling for positioning of front and rear HTP spar - Drilling Templates A350. SMA: - Drilling Templates A350.
17
Projects – Tooling
C-Series Aernnova: - Tooling for stringers positioning turner on
coatings - TLAP – Tooling for coating drilling of section 19 NH90 Aernnova: - Tooling for curing’s tail cone - Tooling for integrating and drilling for tail cone
sections 18
Projects – Tooling
Boeing 737 Aciturri: - Tooling for curing fairing for VTP - Front spar curing tooling A320 Airbus Operation: - Printing tooling for TIP fairing (HTP) - Curing tooling of HTP fairing - TLAP – Drilling tooling for trailing edge cap of
HTP - TSOO –Tooling for indoor transport of HTP
19
Projects – Tooling
Arianne 5 Astrium-EADS Space: - Assembly tooling for joining rings between
fuselage sections
Atlante Airbus Operation: - Tooling for machining lateral frame of fuselage - Curing tooling of duct
20
Projects – Tooling
Company Location
21
Our Company Location
22
Our Company Location
23
Cassidian AIRBUS
Our Company
Factory 1
Factory 2
Location
Factory 2 4.200 sqm
Factory 1 1.950 sqm
24
Our Company
Factory 3
Location
Factory 3 7,000 sqm
25
Company Factories
26
Our Company Main Factory - Getafe
27
Our Company
Warehouse of Raw material
Raw material Area
28
Our Company Machining Area
Production 29
Our Company
Control of parts in process
Machining Area
30
Our Company
Machinedpart :
Side
Former A320
Machining Area
31
Our Company
Production
Machining Area
32
Our Company
Production
Machining Area
33
Our Company
Company Factory Machinery
34
Our Company Machinery
Machined Parts of Hard Metals High Qualification and Experience machining
parts of Titanium Alloys 35
Our Company
Machined Parts of Aluminum Machines of 5 axis - High Speed
Machinery
36
Our Company
Machined Parts of Plastics with fiber (Example - Die Forging)
Machines of 5 axis High Speed
Machinery
37
Our Company
Machined Parts of Stainless Steel Machines of 3 and 5 axis (Example-Project A340)
Machinery
38
Our Company
Aeronautical Parts Factories - Getafe 39
Machinery
Factories in Getafe - Madrid
Nº Mách. Brand Model Tecnology
X-Travel ( ØMAX
in Lathe )
Y- Travel
Z- Travel
1 Fidia K911 - 001 5 Axes 9000 1250 1000 2 Fidia K911 - 001 5 Axes 9000 1250 1000 3 Nicolas Correa Rapid 50 5 Axes 5000 3100 1200 4 Fidia K411/5 5 Axes 4200 1250 1000 5 Fidia GTF22 5 Axes 2000 2200 1400 6 HAAS VF-8/40 tr 310 5 Axes 1626 1016 762 7 HAAS VF-8/40 tr 310 5 Axes 1626 1016 762 8 HAAS VF6SS 5 Axes 1626 813 762 9 HAAS VF6SS 5 Axes 1626 813 762
10 HAAS VF5SS 5 Axes 1270 660 635 11 HAAS VF-5SS 5 Axes 1270 660 635 12 HAAS VF-5SS 5 Axes 1270 660 635 13 DMU 125P 5 Axes 1250 800 800 14 DMU 125P 5 Axes 1250 800 800 15 DMU 125P 5 Axes 1250 800 800 16 Mikron VCE 1000 - HAAS VF3 5 Axes 1016 508 635 17 Mikron VCE 1000 - HAAS VF3 5 Axes 1016 508 635 18 HAAS DT-1 5 Axes 508 406 394 19 HAAS DT-1 5 Axes 508 406 394 20 Nicolas Correa A25/40 3 Axes 4000 1200 1500 21 HAAS VF11 3 Axes 3048 1016 762 22 Mazak - Nueva VTC-820/30 3 Axes 3000 820 720 23 Mazak VTC-800/30SR 3 Axes 3000 800 720 24 Nicolas Correa 22/25 3 Axes 2500 800 800 25 DMF - DECKEL MAHO 220 Linear 3 Axes 2200 600 600 26 Nicolas Correa 22/20 3 Axes 2000 800 800 27 Mikron VCE 1600 PRO 3 Axes 1600 900 800 28 HAAS VF5 SS 3 Axes 1270 660 635 29 Mikron VCE 1000 PRO 3 Axes 1102 560 650 30 Mikron VCE 1000 PRO 3 Axes 1102 560 650 31 Mazak FJV 250 ** 3 Axes 1020 510 460 32 Mazak FJV 250 ** 3 Axes 1020 510 460 33 Mikron VCP 600 3 Axes 600 450 450 34 Mikron VCP 600 3 Axes 600 450 450 35 Daewoo CNC-LATHE 600 0 800
Aeronautical Tooling and Parts Factory – Móstoles
Machinery
40
Factory in Móstoles - Madrid Our Company
Nº Brand Model Tecnology
X-Travel Y- Z- W- Mách. ( ØMAX Travel Travel Travel
in Lathe ) 1 Nicolas Correa Fresadora Puente FP-50/80 5 AXES 8000 3700 1250
2 Fidia K411/5 5 Axes 4200 1250 1000
3 Nicolas Correa FP-40/60 3+2 AXES 6000 3800 1250
4 Nicolas Correa A-30/50 3+2 AXES 5000 1200 1500
5 Nicolas Correa FP-30/35 3+2 Axes 3500 1740 800
6 Nicolas Correa A-30/50 3 AXES 5000 1200 1500
7 Nicolas Correa A-25/30 3 AXES 3000 1000 1000
8 DMF - DECKEL MAHO DMF220 Linear 3 Axes 2200 600 600
9 Nicolas Correa 22/20 3 Axes 2000 800 800
10 Nicolas Correa CF-22/25 3 AXES 2000 800 800
11 Mori Seiki SV-503/40 3 Axes 1020 510 510
12 John Ford VMC 850BABA 3 AXES 800 500 450
13 Okuma MX45 VAE 3 Axes 760 460 450
14 Sacem con Mesa Giratoria 2,0x2,0 MSP-150CN CNC-BORING 6000 3000 1000 2500
15 Sacem con Mesa Giratoria 1,6x1,4 MSGM-125CN CNC-BORING 4000 2000 800 1850
16 Geminis GE-1000 CNC-LATHE 1000 4000
17 Guruztpe MS 500 CNC CNC-LATHE 650 2000
18 Pinacho TAURUS 310 CNC-LATHE 640 2800
19 Berthiez JD-9340 CN "FAGOR" CNC-VERTICAL LATHE 6000 1500
Our Company
Five Axis-High Speed Machining (Up to 9,00 meters)
Machinery
41
Our Company Parts
42
Aeronautical Parts
Our Company Medium and large sized parts
43
Our Company Small sized parts
44
Our Company Tooling/Jig
45
Aeronautical Tooling / Jig
Our Company Tooling/Jig
46
Tooling for Fuel Tank Assembly
Eurofighter
Tooling for drilling and assembly for Karman Fairings – A350
Our Company Tooling/Jig
47
Tooling for curing and bonding composite Section 19.1 A380
Master Tooling Gage of Leading Edge for HTP
A380
Our Company Tooling/Jig
48
MTOO - Assembly for static load test - HTP Integration A380
SPOO - Support for Fan Cowl A380
Our Company Tooling/Jig
49
Assembly Jig for Fuselage Fairing
assembly and extensiometric load
test A350
Our Company Tooling/Jig
50
Assembly Jig for accessing and loading equippement room Section 19 by elevators
A350
Our Company Tooling/Jig
51
PEAU - Tooling for curing Fairing for VTP Boeing 737
51
Tooling for curing Floor Panels
A380
Our Company Tooling/Jig
52
Drilling Templates
52
Our Company
Company Quality control
53
Our Company
Quality control
Quality Area
54
Our Company
Quality Control - Small sized parts
Quality Area
55
Our Company
Quality Control - Large and medium sized parts.
Quality Area
56
Our Company
MMC Fully Automatic
Quality Area
57
Our Company
Metrolog Software
Quality Area
58
Our Company
Quality Control -Tooling
Quality Area
59
LASER TRACKER FARO Xi Model Conexión: directa inalámbrica Software: SPATIAL ANALYZER Reflector esférico: 1,5”
Our Company Certifications
Quality control 60
Our Company Approved Processes
61
QUALIFIED SPECIAL PROCESS LIST -Supplier Approval List COMPANY NAME STATUS CERTIFICATION SPECIFICATION/INSTRUCTION
BOMBARDIER APPROVED Installation groove bearing BAPS-175-004 BOMBARDIER APPROVED Installation of interference fit bushings MPS-175-5 BOMBARDIER APPROVED Identification of aircarfts parts BAPS-144-005 BOMBARDIER APPROVED Chemical conversion treatment for aluminium alloys BAPS-160-020 BOMBARDIER APPROVED Installation of conventional rivets BAPS151-001
AIRBUS MILITARY APPROVED Mezcla y aplicación de sellantes I+D-P 146 AIRBUS MILITARY APPROVED Grapado de rotulas y cojinetes CAN 64143 AIRBUS MILITARY APPROVED Grapado de rotulas y cojinetes CAN 64144 AIRBUS MILITARY APPROVED Grapado de rotulas y cojinetes CAN 64146 AIRBUS MILITARY APPROVED Grapado de rotulas y cojinetes CAN 64147 AIRBUS MILITARY APPROVED Verificadores homologados CASA 1033-53FT AIRBUS MILITARY APPROVED Homologación para realizar / aprobar ordenes de producción CASA 1033-53FT
AERNNOVA APPROVED Installation of Bushings Cold shrink fit I+D-P 366 AERNNOVA APPROVED Instllation of Bushings Press fit and Press Swaging I+D-P 366 AERNNOVA APPROVED Solid rivets, conventional installation BAPS151-001 AERNNOVA APPROVED Marking of components and sub-assemblies BAPS-144-005 AERNNOVA APPROVED Installation of bearings by staking techniques NE 31-002; NE 31-003; NE 31-004 AERNNOVA APPROVED Faying surfaces, sealing of Sub-Assemblies and Structures I+D-P 146 AERNNOVA APPROVED Fillets sealing and Overcoating of sub-Assemblies and structures NE 40-134
SGS APPROVED EN9100-2010 EN9100-2010 AIRBUS APPROVED Machining of fibre reinforced plastic (FRP) components AIPS 03-07-002 AIRBUS APPROVED INSTALLATION OF BUSHES, SHRINK AND PRESS FIT I+D-P 366 AIRBUS APPROVED BONDING AND GROUNDING INSTALLATION I+D-P 355 AIRBUS APPROVED INSTALLATION OF BUSHES, SHRINK AND PRESS FIT AIPS01-02-019 AIRBUS APPROVED Installation of solid rivets AIPI01-01-004 AIRBUS APPROVED Preparation of holes in metallic materials for fastening AIPI01-02-003 AIRBUS APPROVED Tightening torques AIPI01-02-008 AIRBUS APPROVED Installation of blind bolts AIPI01-02-013 AIRBUS APPROVED Installation of bushes, shrink and press fit AIPI01-02-019 AIRBUS APPROVED Installation of parallel shank threaded fasteners AIPI01-02-022 AIRBUS APPROVED Installation of helical threaded inserts AIPI01-03-004 AIRBUS APPROVED Chemical conversion coating AIPI02-05-001 AIRBUS APPROVED Installation of bearings AIPI03-03-012 AIRBUS APPROVED Rework of paints AIPI05-02-011 AIRBUS APPROVED Application of non hardeninng jointing compounds AIPI05-05-006 AIRBUS APPROVED Electrical Bonding AIPI07-01-006 AIRBUS APPROVED Surface protection of fastener and sealants AIPI05-05-003 AIRBUS APPROVED Sealing of aircraft structure AIPI05-05-001 AIRBUS IN PROCESS Installation of nut AIPI01-02-016 AIRBUS APPROVED Wet installation of fasteners AIPI05-05-004
Our Company
Company Assembly
62
Our Company
Assembly
Assembly Area
63
Our Company
Assembly
Assembly Area
64
Our Company
Assembly
Assembly Area
65
Our Company
Assembly
Assembly Area
66
Our Company Assembly Area
67
Our Company
Assembly Small Components
Assembly Area
68
Our Company
Sealant Room
Assembly Area
69
Our Company
Company IT – SAP Business one – Beas Manufacturing
70
Our Company
IT – SAP business one & Be.as Manufacturing
ERP SAP Business one - MRPII be.as Manufacturing
71
Our Company
Company Engineering
72
Our Company Design and CAD/CAM Area
Workstation Catia V.5, V.4, Mastercam and Vericut
73
Our Company
Company Turnover
74
Our Company
Turnover
75
0,00
5,00
10,00
15,00
20,00
25,00
30,00
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
History and Forecast
Organization chart
76
Our Team Organigrama de la empresa
Organization Chart
77
Contact us
78
Contact us
Address: Polígono Industrial Los Olivos, Calle Calidad 4.
28906 Getafe (Madrid) - Spain
Phone : +34 916 010 439
Fax: +34 916 824 635
URL: www.osvima.com
E-mail: [email protected] Operations Manager
[email protected] Commercial Manager
[email protected] Technical Area
[email protected] Commercial Department
79
80