CUSTOM MADE STEEL PROFILESOLUTIONS
p.03
INDEX
CO-DESIGN .............................................................................................. p.10
CUSTOM ROLL FORMING ..................................... p.18
AUTOMOTIVE & CABS ...................................................... p.26
BUILDING & SOLAR COMPONENTS ................................................... p.32
FURTHER OPERATIONS ............................................... p.38
QUALITY CONTROL ................................................................ p.44
ADVANTAGES .......................................................................................... p.48
CO-DESIGN AND PRODUCTION OF STEEL PROFILES
INTRODUCTION
p.06 p.07INTRODUCTION COMPANY
INTRODUCTION COMPANY
Subsidiary of the Austrian group voestalpine
35 rolling mills and 200 km daily output of
sections
FACTS AND FIGURES
Large range of toolings at your disposition
CE-certified solutions
Own engineering offices with over 20 engineers
Over 70 years of experience in cold roll forming
Own surface treatment (e-coat, powder-coating)
Intelligent ready-to-assemble
solutions
70
p.08 p.09
1 Pre-piercing 2 Roll forming
INTRODUCTION FULLY INTEGRATED PROCESS
INTRODUCTION FULLY INTEGRATED PROCESS
1
2
3 5
3 Inline-piercing 5 Cut to length4 Inline welding
4
CO-DESIGN
TAILOR-MADE DEVELOPMENT ................ p.12
TAILOR-MADE PRODUCTION ......................... p.14
p.12 p.13CO-DESIGN TAILOR-MADE DEVELOPMENT
CO-DESIGN TAILOR-MADE DEVELOPMENT
FROM CONCEPT TO COMMERCIAL & TECHNICAL AGREEMENT
1 3
Co-engineering: optimisation of customer need
Customer Concept Commercial and technical agreement
Tooling engineering Prototype and approval by customer
1 2 3
4 5
CONCEPT
PRODUCTION DRAWING
Production drawing
50±0.516±1
Lengte - Longueur ±2.5
(89) LOGO
LIPPI S XX YY
Las
Las
LIPPI S XX YY LIPPI S XX YY
Las
(89) LOGO
Ecar
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72.
6mm
44±1
=±0.
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=±0.
5
70.6
±1
12±0.5
=±0.5 =±0.5
44±1
2.5 +0.5-0
Max
1m
m
1
(R30)
(R30)
(15°)
(70°)
(R0.75)
Niet vermelde binnenstralen : R0.5Rayons intérieurs non mentionnés : R0.5
=±0.5=±0.5
2.5 +0.5-0
6.5+1.4 0
(R3.4) (R3.4)
(R3.4) (R3.4)
R2+2-1R2+2
-1
R2+2-1 R2+2
-1
(R1) (R1)
(R1) (R1)
47+0
.8 0
12±0.5
Logo LIPPI + codealle 377mm
291 HFEN ISO 5817
Quality Level C
geschaafd / raboté
12
3
45
6
7 89
10
1112
13
1415 16
171819
20
=±0.
5=±
0.5
LogoLIPPI (1x)
LogoLIPPI (1x)
□9±0.3
□10±0.3
LIPPI S XX YY 5
Week - SemaineJaar - Annee
Sadef
12±0.3
9±0.
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13±0.3
10±0
.37.
4
1
H081.074.000This
dra
win
g is
the
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No
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H081.074.000
Not mentioned specifications according to EN 10162
Detail A
Detail A
Logo + code alle 377mm
Controle met : - voetstuk klant- eindkap klant- min / max kaliber afm. 47- KWK081.070.G1/2/3
Detail B
Detail B
Logo (2x) : lettertype
Profil Aquilon 260S
voestalpine Sadef nvBruggesteenweg 200 B-8830 GitsTel ++32 51 261211 Fax ++32 51 261300Website www.voestalpine.com/sadefE-mail [email protected]
Printed : 12/06/2017 10:12:42
Issue Remarks Date Name2 KWK081.070.G1 -> KWK081.070.G1/2/3 16/07/15 M.D.M1 Lengte verwijderen 03/10/14 K.O .
Drawing : H081.074.000 Issue: 2
Related drawings : W081.074.000 S004.197.000
Mat.Grade : S250GD+Z150MA-O NO PASS EN10346Sadef Code : SA9332800000100Strip Width: 280Strip Thickness : 1Weight/M : 2.198Perf. scrap % : 0Roll Tooling : 05842Roll Tooling : 00000
Perf.Tool: C2064Perf.Tool: C1916Cut Tool: AfzagenPerf. setup: H081.070Created : 20130920Article : F0091540040006
In every stage of the development, from a rough sketch to parts ready for assembly, voestalpine Sadef offers creative, innovative and cost reducing ideas and competitive concepts which will lead to an optimized solution for your application or project.
voestalpine Sadef stands for over 70 years of expertise in the design of roll formed steel sections and structures.
p.14 p.15CO-DESIGN TAILOR-MADE PRODUCTION
CO-DESIGN TAILOR-MADE PRODUCTION
FROM PRODUCTION DRAWING TO ROLL FORMING & SUPPLYIF YOU CAN
DREAM IT, WE CAN MAKE IT!
Further manipulationRoll Forming
Quality control
7 8
9
TAILOR-MADE PRODUCTION
Packing & supply10AFTERSALES & OPTIMISATION
For each steel section that has been developed by voestalpine Sadef and its customer, we have the appropriate production means to go from production drawing to delivery.
High tech roll forming lines are using strips from 20 mm up to 1100 mm width and between 0.4 mm and 11 mm thickness in various steel grades: hot rolled and cold rolled, pickled, pre-painted, pre-galvanised and stainless. Sections can be open or welded, pre- or post-pierced.
voestalpine Sadef also has dedicated and flexible production lines for building components which allow fast delivery without any tooling investment by the customer.
p.16 p.17p.16 p.17
SADEF IS EVERYWHERE
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Frame for a bed
Reinforcement profiles for windows and doors
Retention walls in the bathroom
Construction for solar panels
Forklift cab
Crane cab
Components for a combine harvester
Safety cab components for a tractor
Sidemembers and cab structure for a truck
Fence posts
Profiles for warehouse shelving
Frame for a bus shelter
Sideboards for a trailer
Steel structure of a bus
Tram roof profiles
Complete structure for a modular unit
Steel car bumper
Sliding rails for a car seat
Cover in the boot of a car
Sideboards for a parking meter
Meccano of profiles for a hall
Parts for conveyor systems
Steel structure of a house
Indoors or outdoors. At home or at work. The voestalpine Sadef products are found everywhere. Wherever you are, there is always a profile or component near you. Without realising it, voestalpine Sadef is omnipresent in your daily life. This illustration is the proof.
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CUSTOM ROLL FORMING
p.20 p.21CUSTOM ROLL FORMING CUSTOM ROLL FORMING
CUSTOM ROLL FORMING
APPLICATIONS ARE PRACTICALLY ENDLESS.
In the CRF (Custom Roll Forming) Division, the customer engineering concept is implemented in practically every customer case. The interchangeable tooling of thousands of existing section shapes allows voestalpine Sadef to supply a perfect steel section in the right material (e.g. stainless steel, pre-coated steel, pre-galvanised steel, etc.) as a ready for assembly component, and painted in your color.
Production includes pre-, mid- and post-piercing, rolling, HF-welding, laser-welding and mechanical joining.
A lot of applications allow a lighter design by adding a number of bends to the original section, enhancing the work done during cold roll forming and making the section more efficient and lighter. Torsional stiffness will further increase by welding the section continuously together over its full length. voestalpine Sadef is supplier for ready-to-assemble steel parts in a wide range of industries.
voestalpine Sadef is the perfect solutions provider for all optimisation questions that customers might have.
p.22 p.23CUSTOM ROLL FORMING CUSTOM ROLL FORMING
p.24 p.25CUSTOM ROLL FORMING CUSTOM ROLL FORMING
AUTOMOTIVEAND CABS
p.28 p.29AUTOMOTIVE AND CABS
AUTOMOTIVE AND CABS
AUTOMOTIVE AND CABS
ONE-STOP-SHOP PARTNER
voestalpine Sadef is a leading supplier for tailor made ready for assembly framerails to the European truck industry. Flexible production equipment guarantees a Just-in-Time or Just-in-Sequence delivery.
The surface treatment includes e-coat and/or powder coating.The possibilities offered by voestalpine Sadef in recent years in the field of roll forming persuaded car equipment manufacturers to use cold roll formed sections for the production of luggage covers, battery protectors, rails for sliding doors, bumpers, etc.
Moreover, voestalpine Sadef’s automotive division meets the most stringent requirements imposed by the automotive business.
We deliver our special or standard tubes worldwide to the largest and most important safety cabin producers for agricultural or earth moving equipment applications for many years. These years of experience and our acquired know-how in this business makes us your ideal partner.
p.30 p.31AUTOMOTIVE AND CABS
AUTOMOTIVE AND CABS
BUILDING & SOLAR COMPONENTS
p.34 p.35BUILDING & SOLAR COMPONENTS BUILDING & SOLAR COMPONENTS
BUILDING & SOLAR COMPONENTS
OUR SECTIONS ARE PROVIDED WITH THE NECESSARY HOLES AND DELIVERED JUST IN TIME ON SITE, READY FOR ASSEMBLY.
Fast building through pre-engineered solutions. Our design team of 20 construction engineers can calculate and optimize your specific building project.
We offer assistance in the development of building systems based on the “meccano” principle. Site delivery is made as a kit of parts, clearly coded for easy assembly.
p.36 p.37BUILDING & SOLAR COMPONENTS BUILDING & SOLAR COMPONENTS
ZED:
CEE & CEE+:
SIGMA & SIGMA+:+ h: 140 - 450mm
+ t: 1,25 - 5mm
h = 140mm t ≥ 1,25 mm
t ≥ 1,0 mm
t ≤ 5 mm
t ≤ 5 mm
h = 450mm
h = 450mm
h = 450mm
h = 140mm
h = 50mm
+ h: 140 - 450mm
+ t: 1,0 - 5mm
OTHERS
+ h: 50 - 450mm
+ t: 1,00 - 5mm
t ≥ 1,00 mm
t ≤ 5 mm
INDUSTRIAL BUILDINGS FLOORS
MODULAR BUILDING
GROUNTMOUNT SOLAR STRUCTURES
FLEXBUILD
ROOF TOP SOLAR STRUCTURES
FURTHER MANIPULATION
p.40 p.41FURTHER MANIPULATION FURTHER MANIPULATION
FURTHER MANIPULATION
INNOVATIVE TECHNOLOGY ENABLES US TO DELIVER HIGH QUALITY PRODUCTS.
One-stop-shopping is a daily reality at voestalpine Sadef. Roll forming is followed by further manipulations: off-line piercing, cut to length tailored sections, mitre cutting, deburring, mandrel-, roll- or stretch bending, lasercutting or -piercing, flowdrilling, riveting and TIG or MIG welding.
voestalpine Sadef has a wide range of facilities for further fabrication, turning your roll formed profile into a part or component ready for assembly. Mounting inserts or nutserts, flowdrilling and threading, cut-outs and bending are operations which are done every day.
We have dedicated equipment for deepdrawing and assembly of sections by riveting, clinching or stitching. voestalpine Sadef offers a wide range of high quality surface treatment up to lengths of 12m. After a high quality pre-treatment by dipping, we can put an e-coat and/or a powder coat which guarantees you a long lasting perfect surface.
p.42 p.43FURTHER MANIPULATION FURTHER MANIPULATION
LASER CUTTING SURFACE TREATMENTCUT TO LENGHT
TAILORED SECTIONS INSERTS
SUB ASSEMBLY WELDING CHEMICAL BONDING
E-COATING
ROTARY DRAW BENDING FREE FORM BENDING
ROLL BENDING ROLL MANDREL BENDING
QUALITY CONTROL
p.46 p.47QUALITY CONTROL QUALITY CONTROL
QUALITY CONTROL
ISO 9001 ISO 14001
EN 1090
TS 16949
IN ORDER TO MEET THE HIGH REQUIREMENTS OF OUR CUSTOMERS, WE HAVE TAKEN ALL APPROPRIATE MEASURES AND ESTABLISHED ALL NECESSARY PROCEDURES.
Our long-term business success is the result of the outstanding quality of voestalpine Sadef products. The quality is assured by certified controlling procedures and environmental management systems.
ADVANTAGES
p.50 ADVANTAGES p.51ADVANTAGES
ADVANTAGES OF VOESTALPINE SADEF STEEL SECTIONS
Reliable partner with over 70 years of expertise in
roll formed steel sections
Co-engineered steel parts ready to assemble
Customer Engineering: approach from sketch
to finished part
Competitive solutions by broad possibilities in section shapes, material thickness and material
quality
Production flexibility for big & small lot sizes
Flexible process of roll forming including piercing,
in-line welding and cutting to length
One-stop-shopping by integration of further
processing
Highest standards in quality assurance
Pioneer in innovation in favour of competitive and
flexible solutions
www.voestalpine.com/sadef
HEADQUARTERS:
BELGIUMBruggesteenweg 2008830 Hooglede-Gits, BelgiumT. +32 51/26 12 11F. +32 51/26 13 [email protected]
REPRESENTATIVE OFFICES:
THE NETHERLANDSW. Witsenplein 42596 BK Den Haag, The NetherlandsT. +31 70/324 28 02F. +32 51/26 16 [email protected]
FRANCE2, Bd Albert 1er94130 Nogent-s-Marne, FranceT. +33 1/43 24 60 11F. +33 1/43 24 60 [email protected]
GERMANYFrans-Tilgner-Strasse 1050354 Hürth, GermanyT. +49 22/33 20 11 48F. +49 22/33 20 28 [email protected] vo
esta
lpin
e S
adef
- J
une
2017