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EXCLUSIVE SYNTHESIS TOLL MANUFACTURING CUSTOMER SERVICE INTERACTIVE PROJECT MANAGEMENT CUSTOM SYNTHESIS & API CONTRACT MANUFACTURING
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Page 1: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

EXCLUSIVE SYNTHESIS

TOLL MANUFACTURING

CUSTOMER SERVICE

INTERACTIVE PROJECTMANAGEMENT

CUSTOM SYNTHESIS& API CONTRACT MANUFACTURING

Page 2: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

TOLL MANUFACTURING

• Pre-registered or marketed compounds• Technical transfer of existing process and analytical methods

EXCLUSIVE SYNTHESIS

• Molecules under clinical development: - From phase I to launch• Process Development offer for alternative synthetic route implementation: - Chemical and biotechnological development - Analytical development - Physical quality studies - Clinical supplies

PILOT PLANT PRODUCTION FROM TECHNICAL / ENGINEERING RUNS TO CLINICAL SUPPLIES

- Process Engineering and scale-up - Process safety

COMMERCIAL SUPPLY AT INDUSTRIAL SCALE

QUALITY & REGULATORY SUPPORT

CUSTOM SYNTHESIS & API CONTRACT MANUFACTURING UNDER cGMPFOR APIs OR MULTI-STEP INTERMEDIATES

Within the Industrial Affairs Division of Sanofi , CEPiA is an organization fully dedicated to third party activities. One of the key activities of CEPiA is to offer a broad range of innovative solutions including:• Intermediates and Active Pharmaceutical Ingredients (APIs) supply• Custom Synthesis & API Contract Manufacturing• Pharma Contract Manufacturing

CEPiA

CEPiA AT A GLANCE• 200 CEPiA collaborators close to customers• More than 200 APIs on catalogue…• … sold in 80 countries• API & Pharmaceutical CMO Services• 30 % of Chemistry and Biotechnology industrial activities of Sanofi

CEPiA guarantees REACH compliance.

Page 3: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

• Oligosaccharides• Peptides• Oligonucleotides• Corticosteroids and Hormones• Prostaglandins• Opiates and opioids• Highly Active Products (HAP) • Multi-step heterocyclic chemistry

CHEMISTRY

• Plasmids• Therapeutic proteins (Production / Extraction / Purifi cation) - Extractive proteins - Recombinant proteins• Monoclonal antibodies

BIOTECHNOLOGY

EXPERTISE FIELDS

Page 4: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

PROJECT IMPLEMENTATION

MARKET EVALUATION

SANOFI INDUSTRIAL CAPABILITIES & CAPACITIES

CUSTOMER VISITCONFIDENTIAL DISCLOSURE AGREEMENT (CDA)INITIAL DISCUSSIONS

NON-BINDING OFFER (NBO)PROCESS DEVELOPMENT & COMMERCIAL SUPPLY

AGREEMENT(S)LETTER OF INTENTPURCHASE ORDER

DEVELOPMENT SERVICE AGREEMENTMANUFACTURING & SUPPLY AGREEMENT

INQUIRY MANAGEMENTTECHNICAL PACKAGEREQUEST FOR PROPOSAL (RFP)

PRE-FEASIBILITY STUDY

DEVELOPMENT PLANINDUSTRIAL STRATEGY

COMMERCIAL SUPPLY

TECHNICAL TRANSFERVALIDATION

INDUSTRIAL PRODUCTION

COMPREHENSIVE CUSTOMER SERVICE

• Process development and commercial API production• Fully integrated offer including Drug Product and packaging INTERACTIVE PROJECT MANAGEMENT

• Project team with all relevant functions• Effi cient activities coordination (planning optimization)• Regular follow-up meetings to master operational and strategic project management

COLLABORATION BASED ON RESPECT

• Confi dentiality and Intellectual Property• Project timelines• Environment ➜ sustainable development (NYSE)• Ethical Chart• Sarbane-Oxley compliance

PROACTIVE SCIENTIFIC & COMMERCIAL RELATIONSHIP

• Proposals for potential improvements• Flexibility and responsiveness to customers’ needs RELIABLE & LONG-TERM PARTNERSHIP

CEPiA OFFERS

TIMEFRAMERFP NBO CONTRACT SIGNING PRODUCTION START

CDA NEGOTIATION

1 WEEK

COMMERCIAL SUPPLYTECHNICAL TRANSFER

4 - 8 MONTHS

CONTRACT NEGOTIATION

2 – 4 MONTHS

PRE-FEASIBILITY STUDY

4-6 WEEKS

Page 5: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

CUSTOM SYNTHESIS & API CONTRACT MANUFACTURING

SCIENTIFIC & BUSINESS INTELLIGENCE Screenings & Evaluations Prospection support Market studies France-Emmanuelle THOLE [email protected] Tel: + 33 1 55 71 28 76

GLOBAL HEAD Tobias METZENTHIN [email protected] Tel: + 33 1 55 71 24 19

NORTH AMERICA Bob HUANG [email protected] Tel: + 1 908 981 6969 Alan BENSON [email protected] Tel: + 1 314 416 5156

Steroids Opiates Highly Active Products Small molecules Yannick LE STANC [email protected] Tel: + 33 1 55 71 26 38

Oligosaccharides Peptides Oligonucleotides Small molecules Mourad SAADY [email protected] Tel: + 33 1 55 71 20 81

EUROPE & ROW: CHEMISTRY

Monoclonal antibodies Plasmids Recombinant proteins Arnaud MARTIN [email protected] Tel: + 33 1 55 71 24 88

Extractive proteins Biocatalysis Biochemical derivatives Patrick CASTETS [email protected] Tel: + 33 1 55 71 26 39

EUROPE & ROW: BIOTECHNOLOGY JAPAN Hikaru OHSAWA [email protected] Tel: + 81 3 6301 3450 Chiho TADERA [email protected] Tel: +81 3 6301 3450

Page 6: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

20, avenue Raymond Aron F-92165 Antony Cedex - France - Tel: +33 1 55 71 26 34Communication: Justine.doulcet-chabrol@sanofi .com | http://cepia.sanofi .com

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Page 7: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

Ankleshwar

Jurong

Our core competency is process development in chemistry and biotechnology. This involves:•Development,scale-upofAPIs andintermediatesprocesses fromroutescouting,laboratory developmenttokilolaband pilotplantscale•Technologytransfersof chemicalandbiotechnological processestoproduction•Optimizingcommercialprocesses throughcontinuous improvements•Respectofcostandtimelines

CEPiA’s strengths are:•High quality standards:excellent trackrecordwithHealthAuthorities•TechnicalexpertsincludingProcess Developmentandproductionsites•Patentsandlegalrepresentatives•QualityAssuranceand RegulatoryAffairssupport•Aglobal purchasing policyforan optimizedsupplychainofsolvents andrawmaterials•Security / reliabilityofsupply: possibilityofinternaldualsourcing•Financialstability

facilities and technologies

InduSTrIAl nETwOrk

SuSTAInAblE dEvElOPmEnT

CHEmISTry & bIOTECHnOlOgy

CHEmISTry

bIOCHEmISTry

bIOTECHnOlOgy

HEAdquArTErS

vErSATIlITy Of EquIPmEnT

EuropE focus

frankfurt

Ploërmel

vertolaye

mourenx

Elbeuf

ujpest

lyongaressio

Haverhill

Sisteron

Aramon

vitry

Antony

brindisi

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CHEmISTry· Multi-purposeequipmentfrompilot-scaleto20m3

· Totalvolumereactor>4000m3

· Hydrogenations(upto200bar,upto18m3)· Temperaturerange(-120°Cto220°C)· Reactorsinstainlesssteel,glass-lined,hastelloy· Continuousreactionprocesses· Highvacuumproductdistillations(rectification/thin-film)· Largescalechromatography(reversephase/ionexchange)· Centrifuges,filter-dryers,stirredpressurefilters· FinishedprocessingofAPIs(milling,micronization, cleanroompackaging)· Examples of hazardous chemicals handled at industrial scale: oNaN3(azidation,tetrazoleformation) oMethylatingagents(CH3Clupto15bar,(CH3)2SO4) oStrongorganometallicbases(NaNH2,LiHMDS,BuLi) oCyanides(NaCN,KCN) oHydrazine(H2N-NH2) oIn situ generatedborane(BH3)

CHEmISTry· Syntheticalternativeroutescouting· Laboratoryinitialscreening· Scale-upfrom10mLto20Lreactors· Processoptimization· Definitionofoptimaloperatingproceduresandcriticalparameters

· Preparationofimpurities:fullsynthesisand/orisolation· Preparationofreferencestandards· Productionsupport: oProcessimprovement oTroubleshooting

bIOTECHnOlOgy· upstream process: oFermentersfrom10to200m3

oMammaliancellculture:400to10000L oPlasmids:dedicatedfacilitywith3500Lreactor· downstream process: oBiomassseparationbymembraneorcentrifuge

technology oExcellenceinviralsafety:pre-viral/postviralzoning oIndustrialchromatography(reversephase,ion

exchangediameter,upto1,4m) oFiltrationtechnologies:microfiltration,

ultrafiltrationandnanofiltration oEfficientnetworkingwithSanofiFillandFinish

plants(integratedoffer)

bIOTECHnOlOgy· upstream: oMicrobiologyandmolecularbiology oEnzymology oFermentation oMediaOptimization oCellengineeringandcellculture· downstream: oExtractionandfiltrations oRefolding oPrecipitationandcrystallization

state-of-the-art production facilities

chemistry & Biotechnology development

Page 9: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

PrOCESS EngInEErIng· Thermalexchanges· Materialtransfers· Stirring· Scale-upandscale-downstudies· Extractionandseparation(Liquid/Liquid, Solid/Liquid)· Industrialchromatography· Modelization,equipmentdesignandpiloting· Processintensification

PHySICAl quAlITy· Crystallizationdesign(polymorph andmorphologyscreening)· Filtrationanddryingprocesses· Solidchain,milling,micronization· Powderpropertiesdetermination

PrOCESS SAfETy· Thermalanalysis· Powdersafety(granulometry,electrostatic propertiesexplosion)· Runawayreactor

EnvIrOnmEnTAl dATA· Biodegradabilityofeffluent· Ecotoxicity· Supporttowastewatertreatmentplants

PIlOT PlAnT bATCHES· Technicalbatches(engineering,scale-up)· Clinicalsupply· Primarystability· Registration(DMF)

AnAlyTICAl CAPAbIlITIES· Developmentandvalidationofanalyticalmethods· Structuralcharacterization· Impurityidentification,quantificationandtracking· Glycanmapping,peptidemapping,identification ofaggregates· Comparabilitystudies· Purityanalysis· Stabilitystudies· Traceanalysis(organicorinorganic)

quAlITy COnTrOl· In-Process-Controls(IPCs)· Testingofrawmaterials&APIs· Testingofstandardsandreferencematerials· Cleaningverificationandvalidation

quAlITy ASSurAnCE & rEgulATOry SuPPOrT

· cGMPcompliance· Regulatorysupportforfiling· Qualificationofsuppliers· Releaseofmaterials

Page 10: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

CHEmISTry & bIOTECHnOlOgy

20,avenueRaymondAronF-92165AntonyCedex-France-Tel:+33155712634Communication:[email protected]|http://cepia.sanofi.com

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Page 11: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

FROM INSULIN AND GROWTH HORMONETO BIOPHARMACEUTICAL CMO SERVICE

Fragments oF antibodies (Fabs)

Polyclonal antibodies

Plasmids anddna Vaccines

bacteria & yeasts

enzymes

Proteins

BIOPHARMACEUTICAL PRODUCTS (1 OF 2)MICROORGANISM FERMENTATION & ExTRACTION

HOECHST1923 Production of extractive insulin1936 crystallized insulin 1976 Production of semi-synthetic insulin

AvENTIS 1999 recombinant insulin from E.Coli fermentation (insuman®)2000 launch of lantus® 2004 launch of apidra®

SANOFI-AvENTIS 2005 routine production of recombinant urate oxidase2009 Purification of therapeutic proteins

SANOFI1984 recombinant hgh through E.Coli fermentation

GENzyME 1994 launch of cerezyme®

2001 launch of Fabrazyme®

2002 launch of aldurazyme®

2006 launch of myozyme®

Page 12: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

From the 60’s, Sanofi has been a leader in the field of large-scale fermentation with the productionof vitamins, antibiotics and steroids. In the 80’s, the production of recombinant proteins and enzymes has been a pillar of growth for the company.Fighting against diabetes, sanofi has become a leader in recombinant processing through its biosynthetic insulin business.moreover, sanofi has built a large library of microorganisms and non-natural enzymes, in order to have access to the optimized complex molecules.

expertise available from 3 centers of excellence:Frankfurt (Germany): specialized in fermentation and downstream process (dsP)Aramon (France): specialized in dsP to process natural extracts, plants, and animal milkLyon-Gerland (France)-(former genzyme plant): skills and capacities to process blood derivatives (site purifies thymoglobulin from blood cells)

Continuous process and cost improvement using latest innovation (combining stainless steel and disposable equipment)

A broad range of services to achieve your success: •Biosafetyriskassessmentdonebyviralexperts•Fill&finishfacilitiestoofferone-stop-shop(liquidandlyophilizedvials,injectablesyringes)

Our upstream expertise covers:•Strainbuildingandoptimization (molecular biology team in Frankfurt- germany)•MastercellbankcGMPproduction and storage•Highdensityfermentationupto55m3

•Highthroughputcelldisruption techniques•Inclusionbodytechnology (processing, refolding)

Our downstream expertise covers:•Isolationtechniquesofabroad range of solutes and solids: continuous centrifugation, filtration, drying•Processscale-upusingin-house know-how and tools•Largescalelowtohighpressure

chromatographic techniques for the purification of proteins (glycosylated, multimeric)

PRODUCTION AND PURIFICATION OF THERAPEUTIC PROTEINS AND ENzyMES:FERMENTATION / PLANT ExTRACTION / ANIMAL ORIGIN

Page 13: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

THERAPEUTIC PLASMIDS& DNA VACCINES

Sanofi has an unique expertise with creation, productionand purification of plasmids through in-house program.one compound completed international phase III studies:inds and imPds submitted and drug substance validation completed.

State-of-the-art workshop located in Frankfurt (germany)is equipped with several trains of fermentation up to3 500 l with associated downstream process (dsP).

Upstream process :•Cellbanking:mastercellbank, working cell bank•Highcelldensityfermentation

Downstream process :•Specificequipmentforcontinuous cell lysis•Expertiseinthepurificationof plasmids at large scale•Technologyavailablefor the affinity chromatography of plasmids

Specific technology andplasmid design:•SanofipatentedpCOR technology•Batchsize:30/40g•Highnumberofcopies•Noantibioticresistancegene•Insertionofmultimer resolution gene

Example of a plasmiddeveloped in-house:•DoublestrandedcircularDNA•Supercoiledform•Size:1.5millionDalton

CONTACTS

MICROORGANISM FERMENTATION & ExTRACTIONEurope: [email protected] [email protected]: [email protected]: [email protected]

Contract manufacturingservices offer:•cGMPbatchesfrom preclinical phase to commercial scale•Transferofcustomer’s process and analytical methods•Fill&finishfacilities•Specific analytical expertise (to characterize and release material)

Page 14: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

20, avenue raymond aron F-92165 antony cedex - France - Tel: +33 1 55 71 26 34communication: [email protected] | http://cepia.sanofi.com

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Page 15: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

In a worldwide competitive and fast evolving environment, start-up pharmaceutical and biotech companies need flexibility. Taking advantage of historical success, CEPiA offers to its customers a flexible and innovative solution to achieve success with their bio-logics projects, from development to commercialization.

Chimerization and humanization

mabLaunch™

Perfusion & fed-batChes

mabs

Cho CeLLs

interLeukins

bioPharmaCeutiCaL ProduCts (2 of 2)MAMMALIAN CELL CULTURE

Page 16: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

Sanofi offers biomanufacturing services from clinical phases to commercial scale:•Expressionvectorconstruction•mAbchimerizationandhumanization•Celllinedevelopment•Biosafetyriskassessmentdonebyviralexperts•Stronganalyticalbackgroundwithsophisticatedglycosylatedproteins•Fullrangeofanalyticalandregulatorysupport•Fill&finishfacilitiestoofferone-stop-shop

Development and production of monoclonal antibodies and therapeutic proteins from two facilities.

CaPi organization (Frankfurt,Germany)fromearlyphaseto phase III:•66technicalexpertsfordevelopmentofmAbs processes and analytical for in-house and customers purpose•Perfusionandfed-batches•Disposableandstainlesssteelbioreactorsfrom20Lto2500L•Purificationcolumnfrom20cmto60cm•Significanttrackrecords•Successfultransferofprocessesandanalyticalmethods•Analyticalexpertisetocharacterizeproteins andreleasecGMPbatches

a fuLLY inteGrated orGanization to ProduCemonoCLonaL antibodies & theraPeutiC ProteinsFROM MAMMALIAN CELL CULTURE

Page 17: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

bioLaunch organization co-located with Process Development (Vitry-sur-Seine,France):fromphaseIIItocommercialbatches•60scientistsandtechnicians•recentlybuiltstate-of-the-artfacilitydedicatedtomammalian cells bioproduction•3modularstainlesssteeltrains•2separateseedtrainsfrom100Lupto3000L•1bioreactorof2500Land3bioreactorsof10000Lbasedon fed-batch processing•broadrangeofassociateddownstreamprocess(DSP)to achieve purification of mAbs

additionally, Lfb biomanufacturing & sanofi have combined their bioproduction capabilities to provide integrated Cmo services for biopharmaceuticals (mabLaunch™, see specific brochure).

ContaCts

mammaLian CeLL CuLtureeurope: [email protected]: [email protected]: [email protected]

VItry-Sur-SEInE(FrAnCE)

Page 18: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

mabs

20,avenueraymondAronF-92165AntonyCedex-France-tel:+33155712634Communication: [email protected] | http://cepia.sanofi.com

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Page 19: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

VIRAL VECTORSFOR GENE THERAPY AND VACCINES APPLICATIONS

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Sanofi has been a pionneer in the fi eld of Gene therapy in the 80s’ through Gencell organization developping Viral Vectors. Sanofi through its vaccines division has a successfull history in virus production with launch of a large number of vaccines based on viruses.CEPiA offers its services to produce Viral Vectors through its Sanofi Pasteur and Genzyme divisions.

VIRAL VECTORS

MERIAL

SANOFI PASTEUR

GENE THERAPY

THERAPEUTIC VACCINES

GENCELL 1998

GENZYME

Page 20: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

Sanofi team, with 20 years of experience, is a leading com-pany in the production of viral vaccines (wild type or recom-binant virus) and viral vectors.CEPiA offers a broad range of services such as, cell and virus banking, process scale up to commercial scale scale manufacturing with various technologies (static culture, dynamic culture in single use bioreactors up to 1000 L).Through Sanofi industrial network, CEPiA can provide Fill & Finish services.

Lyon (France) a cluster of excellence to support external partners’ projects:• Experts in Virology for vector

optimization• Upstream and downstream process

excellence based on mammalian cell culture (suspension and adherent cell line on microcarriers), viral culture for vaccines production

• Engineering teams worldwide,working in close cooperation with equipment manufacturers

• Global knowledge managementto implement the most recent technical innovations

• Analytical and regulatory services• Fill & Finish facilities

Page 21: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

CONTACTS

Viral VectorsEurope: arnaud.martin@sanofi .comUSA: john.fulmer@sanofi .comJapan: hikaru.ohsawa@sanofi .com

Broad range of products upon request :- Adenovirus- Recombinant adeno-associated virus (rAAV)- Sendaï virus- Modifi ed Ankara virus (MVA)- Lentivirus The teams, located in Lyon (France), have a signifi cant track record and have a successfull and diversifi ed experience in process and analytical transfers.Sanofi Pasteur and Genzyme collaborate to established a seamless project management.

Clinical batches can be provided from Sanofi Pasteur’s site located in Marcy L’Etoile (Lyon, France).For the production of commercial batches, a new industrial platform in Lyon (France) combining expertise from Sanofi Pasteur and Genzyme will be operational in 2015.

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20, avenue Raymond Aron F-92165 Antony Cedex - France - Tel: +33 1 55 71 42 82Communication: catherine.ortet@sanofi .com | www.cepia-sanofi .com

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Page 23: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

PEPTIDES & OLIGONUCLEOTIDES

STATE-OF-THE-ART EQUIPMENT

SCIENTIFIC EXPERTISE

INNOVATIVE PLATFORM

LIQUID & SOLID PHASE CHEMISTRY

Our “TIDES” Platform is embedded in a unique state-of-the-art infrastruc-ture on one of the largest industrial chemistry & biotechnology sites in Frankfurt (Germany). CEPiA offers customized services (manufacturing and analytical) from clinical phase to submission and launch (grams scale up to kilo-grams quantities), including regula-tory support, as well as commercial supplies. On the same location, cGMP API manufacturing can be combined with Drug Product and Devices technologies.

Our facilities are regularly inspected by Health Authorities, including FDA, EMA and PMDA.

One of our current development is the oligonucleotide-peptide conju-gation.

Page 24: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

• Liquid phase peptide synthesis and synthesis of intermediates (50 - 600 L)

• Solid phase peptide synthesis (10 - 280 L)

PEPTIDE DEVELOPMENT AND PRODUCTION

ProcessDevelopment

Pilot Synthesizer10-80 L

Clinical TrialQuantities

CommercialBatches

Chromatography300/350 mm

columns (lEx, RP)

Lyophilizers(10 Kg + 40 Kg ice)

Production Plant

Production Plant

Synthesizer 280 L

Production Plant

Chromatographyup to 1 400 mm

columns (lEx, RP)in industrial network

Lyophilizer(100 Kg ice)

Synthesis

Purifi cation

Isolation

Cleavage & Precipitaion

Solid Support/Resin

Resin + Peptide

Chromatography 1

Chromatography 2

Vacuum - Distillation

Lyophilization

Crude Peptide

Pure Peptide

Page 25: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

Full analytical service: - Structural characterization - Development of analytical methods - QC testing for batch release - Full scope of analytical studies needed for fi ling

Solvent supply lines, storage areas and waste management are designed according to the latest European standards.

Through Sanofi ’s 25 years experience in the fi eld of oligonucleotides, CEPiA can provide different classes of Oligonucleotides such as DNA, 2’-O-Modifi ed, phosphorothioate derivatives.

Chromatographyup to 1 400 mm

in industrial network

Production Plant

Pilot Synthetizer up to 600 mmoles

scale of crude Oligonucleotide (“Oligo Process”

with 12 independent amidite ports)

LyophilizerIsolation

Purifi cation

Desalting &Concentration

Synthesis

Deprotection & Cleavage

Chromatography

Solid Support

Ultra-fi ltration

Oligonucleotide/Support

OligonucleotideSolution

Lyophilization

PureOligonucleotide

OLIGONUCLEOTIDE DEVELOPMENT AND PRODUCTION

CONTACTS

TIDESEurope: mourad.saady@sanofi .comUSA: Peptides alan.benson@sanofi .com Oligonucleotides baoguo.huang@sanofi .com Japan: hikaru.ohsawa@sanofi .com

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INNOVATIVE PLATFORM

20, avenue Raymond Aron F-92165 Antony Cedex - France - Tel: +33 1 55 71 26 34Communication: Justine.doulcet-chabrol@sanofi .com | http://cepia.sanofi .com

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Page 27: CUSTOM SYNTHESIS & API CONTRACT  · PDF fileexclusive synthesis toll manufacturing customer service interactive project management custom synthesis & api contract manufacturing

OligOsaccharides20 years expertise

200 chemical steps developed

synthetic heparinoïds

WorldWide leader

Sanofi has been involved in oligo-saccharide chemistry since the 90’s and is recognized as a world-wide leader in API manufacturing in this field.Amongst this family of very active anti-thrombotic derivatives, Sanofi developed and marketed semi-synthetic or fully synthetic hepari-noïds. For the fully synthetic oligosac-charides, Sanofi has developed complex molecules which manu-facture requires a high number of chemical steps (up to 80 chemical steps).

For the projects, we develop a sy-nergetic approach using a common building-blocks strategy based on our worldwide industrial network.Main advantages:• Minimizethenumberofchemical intermediates• Reduceleadtime• Increasesecurityofsupply• Optimizecostofgoods.

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more than 200 chemical steps have been developed by our teams and more than 100 experts have been involved to ensure a high level of performance on this very specific chemistry being able to manage even at production scale:

•Activationofoligosaccharidesthroughout trichloroacetimidates, thioglycosides

•Couplingreactions(glycosylations): - stereoselective & stereospecific reactions -lowtemperature(downto-50°Catproduction scale) - anhydrous conditions (water contents below 10 ppm)

•Orthogonalprotection/deprotectionstrategy

•Specificexpertisesin: - azidation - hydrazine handling

in addition, our analytical department fully supports these development activities with:

•Chromatographytechniques(HPLC,GC,IC,CE)with specific detection for molecules without UV absorption

•Massspectrometry(Q-TOF,TOF,Ion-trap)andNMR (500MHzand300MHz)toelucidateverycomplex chemical structures

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contacts

oligosaccharideseurope: [email protected]: [email protected]: [email protected]

laboratories for oligosaccharidesynthesis and analysis

•Kilolabfacilitiesforproductionofsmall scale batches to support phase I to phase III clinical studies

•Kiloprepfacilitiesfornormal,reverse phase chromatography: Prochrom systems(50to300mm)

•Pilotplantandproductionfacilities: from50Lto6000L

•Ionexchangededicatedpurification facilities from grams to kilograms of APIs

TOOls - facilities

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WorldWide leader

20,avenueRaymondAronF-92165AntonyCedex-France-telf:+33155712634Communication:[email protected]|http://cepia.sanofi.com

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HigHly Active Products

Iso 7 classIfIcatIon

outstandIng facIlItIes

oeB 5 compounds

HIgHly skIlled teams

CEPiA offers to customers to have their Highly active product (HAP) projects handled by the same ex-perts who developed and manu-facture the two marketed drugs: Docetaxel (Taxotere®) and Cabazi-taxel (Jevtana®)

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We are committed to sharing our scientific knowledge and experience in pharmacology and toxicology to support your project.

Our internal team of experts in industrial hygiene can assess OEB* categorization for APIs and upstream intermediates only when necessary to minimize costs. We apply the OEB* index from 1 to 5 relative to the product toxicity. OEB* index corresponds to an OEL** range (see the following table).

our high level of expertise acquired through solid and long lasting experience in handling cytotoxic compounds is strongly set on four principles:

*OEB: Occupational Exposure Brand**OEL: Occupational Exposure Level

oeB* OEL** Range (µg/m3)

oeB 1 1 000 - 5 000

oeB 2 100 - 1 000

oeB 3 10 - 100

oeB 4 1 - 10

oeB 5 < 1

• Extensive knowledge in Chemistry

• State-of-the-art facilities

• Highly trained team

• Environment, Health and Safety experts

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our facilities for highly active compounds manufacturing are located near paris (france), operated under cgmp procedures and are governed by sanofi Quality control. On the same site, two production units are suitable for technical transfer and process development, small scale production and large industrial scale manufacturing. These two units are operated in ISO 7 classification for OEB 4 and OEB 5 compounds and are regularly inspected by Health Authorities, including FDA,EMA & PMDA.

All the production lines are equipped with the latest technologies in isolators, glove boxes, vessels and drying equipment. Machinery is fully or partially segregated with air control systems satisfying the most stringent requirements for product and personnel protection.

Our volume range is 5 - 1 000 L reactors in stainless steel, hastelloy and glass-lined for a total of 39 reactors (total volume of 10 m3). Upon request, we provide milling and micronization services for HAP in ISO 7 room. The total staff is nearly 80, working in one or two shifts. Highly trained personnel are recognized for their ability to work meticulously and safely in contained environment.

contacts

Hapeurope: [email protected]: [email protected]: [email protected]

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HIgHly skIlled teams

20, avenue Raymond Aron F-92165 Antony Cedex - France - tel: +33 1 55 71 26 34Communication: [email protected] | http://cepia.sanofi.com

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