CUTTING PLOTTER CE2000-60/120/60AP/100AP/120AP · 2020. 6. 18. · CE2000-UM-251-9370 1 1....

CUTTING PLOTTER

SERVICE MANUAL

CE2000-UM-251-06-9370

CE2000-60/120/60AP/100AP/120AP

CE2000-UM-251-9370 i

Software License Agreement

Regarding the software provided with this agreement (“Software”), this License Agreement with

Graphtec Corporation (“Graphtec”) grants you (“User”) the right to use the Software within on the basis of

the following terms and such use presumes that you have also agreed to the following terms.

1. Copyrights

The copyrights for the Software and any printed documentation, such as manuals, accompanying the

Software belong to the individual or corporation indicated in the Software or documentation.

2. Right of Use

The User may use the Software on a single computer system at one time.

3. Duplication and/or Revision

(1) The User is permitted to make a single copy of the Software for back-up purposes. In such case, the

User shall indicate the rights (copyrights) attached to the Software on each copy medium concerned.

(2) The User must not alter, combine, revise, or otherwise adapt the Software in any manner whatsoever,

which includes reverse engineering, disassembly, and decompiling.

4. Third-Party Use

The User may not loan, rent, lease, or transfer the Software and its license rights to a third party.

5. Warranty

(1) If the Software does not operate properly due to a physical defect in its recording medium, please

contact your sales representative or nearest Graphtec vendor. In the case that Graphtec is responsible

for the physical defect, it will replace the Software at no charge.

(2) The replacement of Software due to a physically defective recording medium, as mentioned in the

preceding paragraph, is the only warranty service provided by Graphtec.

(3) Graphtec provides the Software “as is.” Graphtec and its suppliers do not guarantee the possible

performance and/or results obtained by the use of the Software and its documentation. Moreover,

Graphtec and its suppliers do not provide any guarantee, explicit or implied, regarding the violation

of third-party rights, the Software’s qualities, or its suitability for specific applications. For whatever

reason, Graphtec and its suppliers shall not be held liable for incidental, derivative, or special damage

attributable to the Software and/or its documentation. Even if the store which sold the Software has

informed the User that such damage is likely to occur, Graphtec and its suppliers shall not be held liable

for such damage. Graphtec and its suppliers shall also not be held liable for any claim by a third party to

assert its rights.

CE2000-UM-251-9370 ii

HISTORY OF REVISIONSNo. Date issued Description of revision Page Edition1 03.07.15 First Printing All 012 03.08.18 Part number for the Y belt idler 120 added. 10-7 023 03.09.04 Part number for the new LCD replaced from old LCD. 4-1, 10-3 034 04.03.04 Part number for the Pen Holder AP corrected. 10-9 045 04.04.22 Part number for the Pen encorder FPC added. 10-9 056 04.04.22 Diagram for the Pen encorder FPC corrected. 10-10 057 05.06.10 Item numbers in the figure are corrected. 10-13 06

CE2000-UM-251-9370 iii

CONTENTS

1. Introduction ......................................................................1

1.1 Main Specifications (CE2000-60/120) ...................................................................1

1.2 Main Specifications (CE2000-120AP: overseas model) ................................................................................................2

1.3 Main Specifications (CE2000-60AP/100AP: Japanese domestic models) ..................................................................3

2. Names of the Main Parts .................................................1

2.1 Front View ...............................................................................................................1

2.2 Rear View ................................................................................................................5

2.3 External Dimensions .............................................................................................8

3. Basic Operation ................................................................1

3.1 Control Panel .............................................................................................................1

3.2 Menu Tree ...............................................................................................................2

3.3 Description of Special Functions .........................................................................3

4. RECOMMENDED PARTS LIST ...........................................1

4.1 Recommended parts list .......................................................................................1

5. LIST OF TOOLS ................................................................1

5.1 Tools ........................................................................................................................1

5.2 Greasing And Gluing Points .................................................................................1

6. DISASSEMBLY AND REASSEMBLY ...............................1

6.1 Exterior Parts .........................................................................................................16.1.1 How to Replace the Right Side Cover .......................................................................................................1

6.1.2 How to Replace the Left Side Cover ..........................................................................................................1

6.1.3 How to Replace the Center Cover ..............................................................................................................1

6.1.4 How to Replace the Front Guide ................................................................................................................2

6.1.5 How to Replace the Rear Guide .................................................................................................................2

6.2 Mechanical Parts ....................................................................................................36.2.1 How to Replace the Front and Rear Media Sensors ................................................................................3

6.2.2 How to Replace the Push Roller ................................................................................................................4

6.2.3 How to Replace the Push Roller Arm ........................................................................................................5

6.2.4 How to Replace the Cam Sensor Board ....................................................................................................6

6.2.5 How to Replace the Pen Block ...................................................................................................................6

CE2000-UM-251-9370 iv

6.2.6 How to Replace the Push Roller Sensor ...................................................................................................7

6.2.7 How to Replace the Cutting Mat .................................................................................................................8

6.2.8 How to Replace the Control Panel Relay Board, LCD assembly and Membrane Switch Panel ...........8

6.2.9 How to Replace the Y-belt ...........................................................................................................................9

6.2.10 How to Replace the Y-motor .....................................................................................................................10

6.2.11 How to Replace the X-motor .....................................................................................................................11

6.2.12 How to Replace the Vacuum Fan .............................................................................................................12

6.2.13 How to Replace the Main Board ...............................................................................................................12

6.2.14 How to Replace the Y-relay Board ...........................................................................................................12

6.2.14 How to Replace the Y-slider ......................................................................................................................13

6.2.15 How to Replace the Drive Roller ..............................................................................................................14

7. ELECTRICAL ADJUSTMENTS .........................................1

7.1 DIP Switch Settings ...............................................................................................1

7.2 List of Items Requiring Readjustment .................................................................1

7.3 Explanation of the Values of the Main Board Settings .......................................2

7.4 Clearing the Non-Volatile RAM .............................................................................3

7.5 Adjusting the Pen Force ........................................................................................4

7.6 Adjusting the Distance Accuracy .........................................................................6

7.7 Inputting and Adjusting the Servo Gain ..............................................................8

7.8 Updating the System Firmware ..........................................................................11

7.9 Adjusting the Pen Exchange height value (CE2000-60AP/100AP/120AP) ..........................................13

7.10 Adjusting the Pen Exchange Y direction value (CE2000-60AP/100AP/120AP) ............... 14

8. SERVICE MODES .............................................................1

8.1 Sensor Test Mode ..................................................................................................1

8.2 Switching Between the Six Languages ...............................................................2

9. TROUBLESHOOTING .......................................................1

9.1 The Plotter is Turned On But Doesn’t Operate ...................................................1

9.2 Media Loading Operations ....................................................................................2

9.3 Cutting Operations ................................................................................................3

10. DISASSEMBLY DIAGRAMS AND PARTS LISTS ............1

10.1 Mainframe ...............................................................................................................1

10.2 Drive Section ..........................................................................................................4

CE2000-UM-251-9370 v

10.3 Pen Block Section ..................................................................................................8

10.4 Stand Section .......................................................................................................10

11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS .............1

11.1 Block Diagrams ......................................................................................................1

11.2 Circuit Diagrams ....................................................................................................211.2.1 Main Board Top Section ..............................................................................................................................2

11.2.2 CPU Section .................................................................................................................................................3

11.2.3 LCA Section .................................................................................................................................................4

11.2.4 Memory Section ...........................................................................................................................................5

11.2.5 Motor Drive Section .....................................................................................................................................6

11.2.6 Interface Section ..........................................................................................................................................7

11.2.7 Debug Section .............................................................................................................................................8

11.2.8 Sensor Board Section .................................................................................................................................9

11.2.9 Joint Board Section ...................................................................................................................................10

CE2000-UM-251-9370 1

1. Introduction

1. Introduction

1.1 Main Specifications (CE2000-60/120)Item SpecificationsModel number CE2000-60 CE2000-120Configuration Grit-rolling cutting plotterDrive system Digital servo drive systemMaximum cutting area 584 mm x 50 m 1220 mm x 50 mRange of guaranteed precision 584 mm x 5 m*1 1220 mm x 5 m*1Compatible media widths Minimum: 50 mm,

maximum: 712 mm

(28 inches)

Minimum: 85 mm,

maximum: 1346 mm

(53 inches)Maximum media thickness 10 mil (0.25 mm)Maximum cutting speed 60 cm/s 100 cm/s*3Specifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 (cm/s)

The CE2000-120 has an additional setting of ** (100 cm/s).Cutting force 20 to 300 g/f (31 levels) 20 to 450 g/f (39 levels)Minimum character matrix About 5 mm for an alphanumeric character (varies with the

medium, font, etc.)Mechanical step size 0.005 mmProgrammable step size GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL*2: 0.025 mmRepeatability precision 0.1 mm or less/2 m*1No. of mountable pens 1 penCompatible cutter type Supersteel bladesCompatible pen type Water-based fiber-tip pensCompatible cutting media Marking film (polyvinyl, fluorescent, or reflective film) with a

maximum thickness of 0.25 mm (excluding high-luminosity

reflective film)Standard interfaces RS-232C serial or Centronics-compatible parallel

(automatically selected) Internal memory capacity 2 MbytesCommand modes GP-GL and HP-GL (selected at the control panel)Display panel Liquid crystal display, 16 characters x 2 rowsPower supply Supply voltage 115 to 230 VAC 50/60 Hz (UL, CSA) 100 to 240 VAC 50/60 Hz (CE)

Power consumption 80 VA 120 VAEnvironmental

conditions

Operating environment 10˚ to 35˚C, 35% to 75% R.H. (non-condensing)

Guaranteed precision 16˚ to 32˚C, 35% to 70% R.H. (non-condensing)External dimensions 840 (W) x 278 (D) x 250 (H) mm 1489(W) x 656(D) x 1189(H) mm

(including stand)Weight 13 kg 46 kg (including stand)

*1 Varies with the type of Graphtec-authorized film and the cutting conditions.

*2 HP-GL is a registered trademark of Hewlett-Packard Company.

*3 Only in the diagonal (45˚ angle) direction.

CE2000-UM-251-9370 2

1. Introduction

1.2 Main Specifications (CE2000-120AP: overseas model)

Item SpecificationsModel number CE2000-120APConfiguration Grit-rolling cutting plotterDrive system Digital servo drive systemMaximum cutting area 1164 mm x 50 mRange of guaranteed precision 1050mm x 3 m*1Loadable media widths ranges for guaranteed accuracy*1(2” & 3” cores)

290 to 390 mm, 420 to 520 mm, , 560 to 660 mm, 700 to 800 mm, 840 to 940 mm, 980 to 1080 mm (the position of the stock shaft must be changed according to the actual with loaded)

Maximum loadable media withs 3” core: 1170 mm2” core: 1150 mm

Cross-cutteble media widths Up to 1170 mmMedia type Pattern paper for apparel applications (64 g/m2 to 130 g/m2)Maximum cutting speed 60 cm/sSpecifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 (cm/s)Cutting force 20 to 300 g/f (31 levels)Mechanical step size 0.005 mmProgrammable step size GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GLTM*2: 0.025 mmRepeatability precision 0.1 mm or less/2 m*1No. of mountable pens 2 penCompatible cutter type Supersteel bladesCompatible pen type Water-based fiber-tip pensInterfaces RS-232C serial or Centronics-compatible parallel

(automatically selected) Buffer memory capacity 2 MbytesCommand modes GP-GL and HP-GLTM*2 (selected at the control panel)LCD display 16 characters x 2 rowsPower requirements 100 to 120 VAC, 200 to 240 VAC, 50/60HzPower consumption Within120VAOperating environment 10˚ to 35˚C, 35% to 75% R.H. (non-condensing)Guaranteed accuracy operating environment

16˚ to 32˚C, 35% to 70% R.H. (non-condensing)

External dimensions (W x D x H ) mm 1489 x 970 x 1180 mmWeight 40 kg



CE2000-UM-251-9370 3

1. Introduction

1.3 Main Specifications (CE2000-60AP/100AP: Japanese domestic models)

Item SpecificationsModel number CE2000-60AP CE2000-100APConfiguration Grit-rolling cutting plotterDrive system Digital servo drive systemMaximum cutting area 530 mm x 50 m 1000 mm x 50 mRange of guaranteed precision 530 mm x 3 m*1 1000 mm x 3 m*1Loadable media widths Minimum: 50 mm,

maximum: 712 mm600 mm, 880 to 1040 mm (3” core)600 mm, 880 to 1020 mm (2” core)

Cross-cutteble media widths Up to 594 mm Up to 1020 mmMedia type Pattern paper for apparel applications (64 g/m2 to 130 g/m2)Maximum cutting speed 60 cm/sSpecifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 (cm/s)Cutting force 20 to 300 g/f (31 levels)Mechanical step size 0.005 mmProgrammable step size GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GLTM*2: 0.025 mmRepeatability precision 0.1 mm or less/2 m*1No. of mountable pens 2 penCompatible cutter type Supersteel bladesCompatible pen type Water-based fiber-tip pensInterfaces RS-232C serial or Centronics-compatible parallel

(automatically selected) Buffer memory capacity 2 MbytesCommand modes GP-GL and HP-GLTM*2 (selected at the control panel)LCD display 16 characters x 2 rowsPower requirements AC 100 VPower consumption 80VA 120VAOperating environment 10˚ to 35˚C, 35% to 75% R.H. (non-condensing)Guaranteed accuracy operating

environment

16˚ to 32˚C, 35% to 70% R.H. (non-condensing)

External dimensions

(W x D x H ) mm

851 x 934 x 1002 1327 x 970 x 1180 mm

Weight 25 kg 38 kg



CE2000-UM-251-9370 1

2. Names of the Main Parts


2.1 Front View

• CE2000-60

Push rollers Pen holderPen carriage

Media set leverControl panel

Serial connector

Parallel connectorCutting mat Grit rollers

Cutting mat : Cutting or plotting is performed on this mat.

Grit rollers : Feeds the medium forward or backward.

Push rollers : Pushes the medium against the grit rollers.

Pen holder : Holds the cutter pen and moves it up and down.

Medium set lever : Raises or lowers the push rollers when loading a medium.

Control panel : Used to operate the cutting plotter and set its functions.

Parallel connector : Used to connect a Centronics-compatible parallel interface cable.

Serial connector : Used to connect an RS-232C serial interface cable.

Pen carriage : Moves pen left & right.

CE2000-UM-251-9370 2


• CE2000-120

Pen holder Control panel

Grit rollers

Push rollers Pen carriage Medium set lever

Serial connector

Parallel connector

Stand



Pen holder : Holds the cutter pen and moves it up and down.





Pen carriage : Moves pen left & right.

Stand : The main unit is placed on this stand (a stand is optional for the CE2000-60

model).

CE2000-UM-251-9370 3


• CE2000-60AP (Japanese domestic model)

Serial connector

Control panelMedium set leverPen carriagePush rollers

Pen holderCutter pen holder

Grit rollers

Cutting mat

Pen station

Parallel connector




Pen carriage : Move the cutter pen or the pen left and right.

Cutter pen holder : Holds the cutter pen and moves it up and down.

Pen holder : Holds the pen and moves it up and down.

Pen station : Use to store a pen in preparation for its use.





CE2000-UM-251-9370 4


• CE2000-100AP (Japanese domestic model) /120AP

Serial connector

Controlpanel

Medium set leverPen carriagePush rollers

Pen holderCutter pen holder

Grit rollers

Cutting mat

Pen station

Parallel connector




Pen carriage : Move the cutter pen or the pen left and right.

Cutter pen holder : Holds the cutter pen and moves it up and down.

Pen holder : Holds the pen and moves it up and down.

Pen station : Use to store a pen in preparation for its use.





CE2000-UM-251-9370 5


2.2 Rear View

• CE2000-60

AC power inletRoll media tray guide railRoll media tray

Power switch

Roll media tray : Holds a roll medium for feeding to the cutting plotter.

Roll media tray guide rail : Used to mount the roll media tray.

AC power inlet : Connects one end of the power cord to the cutting plotter.

Power switch : Controls the on/off status of the power supply to the cutting plotter.

• CE2000-120

StopperStock roller

AC power inlet

Power switch



Stopper : Used to adjust the position of roll film by preventing the film from sliding from

side to side.

Stock roller : Holds the roll film for feeding to the cutting plotter.

CE2000-UM-251-9370 6



Power switch

AC power inlet

Basket

Stoppers

Stock roller

Stock roller : Holds the roll medium for feeding to the cutting plotter.

Stoppers : Used to adjust the position of roll medium by preventing the medium from

sliding from side to side.

Basket : Receives single sheets of media after they have been cut or printed by the

CE2000-60AP.



CE2000-UM-251-9370 7


• CE2000-100AP (Japanese domestic model) /120AP

Power switch

AC power inlet

Basket

2/3-inch stoppers

Stock shaft

Collars

Stock shaft : Use to mount a roll medium.

Collars (with and without flange) : Use to secure a roll medium onto the stock shaft.

2/3-inch stoppers : Use to secure a roll medium onto the stock shaft.

Basket : Receives single sheets of media after they have been cut or printed

by the CE2000-100AP or CE2000-120AP.



CE2000-UM-251-9370 8


2.3 External Dimensions

• CE2000-60

227m

m

(226.5mm)

278mm

(280mm)851mm

Dimensional precision: 5 mm error

• CE2000-120

656

1189

1489

1333

CE2000-UM-251-9370 9


• CE2000-120 with optional basket

1494

1333

1189

820


1002mm

934mm

851mm

CE2000-UM-251-9370 10



1180mm

970mm

1327mm

CE2000-UM-251-9370 11


• CE2000-120AP

1180mm

970mm

1494mm

CE2000-UM-251-9370 1

3. Basic Operation

3. Basic Operation

3.1 Control Panel

F1 / ORIGIN

F2 / TEST

PAUSE ENTER

POWERPROMPT

NEXT PAGE

POSITION

Lamps

POWER : Remains lit while the cutting plotter is

being supplied with power.

PROMPT : Lights upon the receipt of plot data

specifying a coordinate point outside of the

effective plotting area.

Panel Keys

F1/ORIGIN : Press this function key to reposition the

origin point or to select a menu function in

PAUSE status.

F2/TEST : Press this function key to run a cutting test

for checking the cutting conditions or to

select a menu function in PAUSE status.

NEXT PAGE : Press this function key to switch through

COND1 to COND4. When a menu is being

displayed in PAUSE status, press this key

to proceed to the next menu.

PAUSE : This key functions differently according to the current operating status.

Press it once to enter the PAUSE status and light up the PAUSE lamp.

Press it again to cancel the PAUSE status and turn off the PAUSE lamp.

Press this key when you wish to discontinue cutting or plotting or set functions at menus

on the display panel.

ENTER : After setting a cutting or plotting condition, press this key to register the setting.

POSITION : These keys function differently according to the current operating status.

When the cutting plotter is not in PAUSE status, they are used to move the pen carriage.

When the cutting plotter is in PAUSE status, they are used to change the settings of

functions at menus on the display panel.

Setting the Multilingual Display

Your cutting plotter’s display can be set to one of six different languages: English, French, German, Italian,

Japanese, or Spanish. To access the language selection menu, hold down the ENTER and F1/ORIGIN keys

while turning on the power. Hold down the keys until a two-line language display menu appears.

Next, press the DOWN ARROW POSITION key to move through the six language selections. When the

desired language is displayed, press the ENTER key to register your selection.

CE2000-UM-251-9370 2

3. Basic Operation

3.2 Menu Tree

NEXT

F 2

NEXT

NEXT

NEXT

NEXT

NEXT

NEXT

NEXTENTER

NEXT

NEXT

NEXT

NEXT

F 2F 1

F 2

F 1

F 2

F 1

F 1

F 1

F 1

F 2

F 2

F 2

F 2

F 2

F 2

F 1F 1

F 1

F 1

F 2

F 1

F 2

F 1

F 2

F 1

F 1

F 2

+

When GP-GL

When HP-GL

NEXT

F 1

NEXT

NEXT

NEXT

F 1

F 2

COND1 09U 0 14--PAUSE--

TEST CUTPEN SETTINGS

SPEEDPEN FORCE

CUTTER OFFSETQUALITY

SPEED30 cm/s

PEN FORCE14

CUTTER OFFSET09U 0

QUALITY2

CLEAR BUFFERFEED

SEET FEEDFEED LENGTH 1 m

ADJ PT1(*******, ******)

X= 0.00% DISTY= 0.00% ADJ.

FILMFUNCTIONS

INTERFACEPEN UP/DOWN

PEN UP SPEEDOFFSET FORCE

OFFSET ANGLESTEP PASS

TESTLENGTH UNIT

mm LENGTHinch UNIT

PEN UP SPEEDAUTO

OFFSET FORCE4

OFFSET ANGLE30

CONDITIONSSELF TEST

DUMPCUT DEMO

ON DUMPOFF

YES TESTNO PATTERN

SETP PASS0

RS-232CCOMMAND

AXIS ADJ.DIST ADJ.

PAGE LENGTHPLOT AREA

ROTATECOPY

TIMEOUT = 0SEPARATOR=

SORTPEN 1/2 ADJ

*F_CUTSPACE REAR

AUTO PRE FEEDPREF.LINE TYPE

STEP SIZE

ORIGIN POINT

COPY MODECOUNT 1

ON EXPANDOFF

ON ROTATEOFF

ON PRE FEEDOFF

CUT LINE PAT. NOLINE TYPE NO.=6

F 2 SPACE REARL= 12mm

F 2

F 1 OFF SORT8 CUTTER NO.

PARA. SET P1/2PLOT ADJUST

LOWER LEFTCENTER

GP-GLHP-GL

EXPAND

PAGE LENGTHL= 02000mm

DEFAULT L.L.(*******, ******)

RS-232C9600 N 8 H

STEP SIZE0.100 mm

F 1

F 2

YES CUTNO

YES CUT&FEEDNO

CUTCUT&FEED

CE2000-60AP/100AP/120AP ONLY

CE2000-60AP/100AP/120AP ONLY

CE2000-UM-251-9370 3

3. Basic Operation

3.3 Description of Special Functions

The cutting plotter is provided with the special functions described below. These functions are specified only

in special situations, and are not normally used.

(1) Turn on the cutting plotter while holding down the key. The menus for setting the special functions are

displayed.

(2) Depending on the current COMMAND setting (GP-GL or HP-GL), press the NEXT PAGE key to cycle

through the special function menus in the sequence shown below.

8 – 4

8.2 Specifying the Special Functions

Step 3Press the F1/ORIGIN or F2/TEST key to move the flashing cursor to the desired setting.At the PARALLEL I/F menu, use the or key to raise or lower the value.When the desired setting is selected, press the

ENTER key to register your setting.

At this time, if you press the NEXT PAGE

key without pressing the ENTER

key, the cutting plotter displaysthe next special function menu without registering the setting you selected at the current menu.

Step 4When all of the special functions have been satisfactorily set, turn off the cutting plotter.

Step 1While holding down the key, turn on the cuttingplotter. The menus for setting the special functionswill appear at the display panel.

Step 2Depending on the current COMMAND setting (GP-GL or HP-GL), press the

NEXT PAGE key to cycle through

the special function menus in the sequence shownbelow.

In HP-GL command mode

7550 MODEL 7586 EMULATED

MANUAL SETTING COMD PRIORITY

2mm BELOW INIT OUTSIDE BLADE

ENABLE PEN UPDISABLE MOVE

OFF MEDIAON SENSOR

OFF HOMEON SENSOR

PARALLEL I/F 1

In GP-GL command mode

ENABLE “:”,“;” DISABLE COMD

PEN UP “W”PEN DOWN

MANUAL SETTING COMD PRIORITY

2mm BELOW INIT OUTSIDE BLADE

ENABLE PEN UPDISABLE MOVE

OFF MEDIAON SENSOR

OFF HOMEON SENSOR

PARALLEL I/F 1

(3) Press the F1/ORIGIN or F2/TEST key to move the flashing cursor to desired setting. At the PARALLEL

I/F menu, use the or keys to raise or lower the value. When the desired setting is selected, press

the ENTER key to register your setting. At this time, if you press the NEXT PAGE key without pressing

the ENTER key, the cutting plotter displays the next special function menu without registering the setting

you selected at the current menu.

(4) When all of the special functions have satisfactorily, turn off the cutting plotter.

• Enabling/Disabling the “ :” and “ ;” Commands (when the COMMAND setting is GP-GL)

This function enables or disables the “:” and “;” commands when the COMMAND setting is GP-GL. If

the first part of the data is lost, these commands may be having an adverse effect. In this case, set this

function to DISABLED (the default setting is ENABLED).

CE2000-UM-251-9370 4

3. Basic Operation

• Moving the Pen While Raised or Lowered in Response to the “ W” Command (when the COMMAND

setting is GP-GL)

This function selects whether, upon receipt of the “W” command for the drawing of arcs, the cutting

plotter moves the pen to the specified starting position, raised or in the pen status (raised or lowered)

that was in effect immediately prior to receipt of the “W” command.

When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the

pen status (raised or lowered) that was in effect immediately prior to receipt of the “W” command.

When PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised

status. This setting is only effective if a cutter blade has been selected in the cutter-pen settings.

(The default setting is PEN UP.)

•Model ID Response (when the COMMAND setting is HP-GL)

This function sets the response to the “OI” command when the COMMAND setting is HP-GL.

When 7550 is set, the “OI” command response is 7550.

When 7586 is set, the “OI” command response is 7586.

(The default setting is 7550.)

• SETTING PRIORITY

This function sets whether the cutting plotter places priority on the cutting conditions specified through

command input from the computer or through manual settings (on the cutting-plotter control panel).

When MANUAL is selected, cutting is performed using the cutting conditions set at the control panel,

and cutting conditions sent from the computer are ignored.

When PROGRAM is selected, cutting is performed using the cutting conditions specified in a received

cutting-condition command. If no commands are received, cutting is performed using the cutting

conditions set at the control panel.

(The default setting is MANUAL.)

• Blade-Tip Initial Position Setting

The cutter blade is placed on the medium to orient it after the power is turned on or the cutter-pen

conditions are set. This is referred to as “initializing” the cutter blade.

This function sets the “Blade-Tip Initial Position” for this operation.

When 2 mm BELOW is selected, initial blade control is performed at a position 2 mm below the cutting

start position.

When OUTSIDE is selected, initial blade control is performed outside of the effective cutting/plotting

area.

(The default setting is 2 mm BELOW.)

• Enabling/Disabling PEN UP MOVE

This function sets whether the pen will travel to each point specified or only from the initially specified

point to the last specified point when consecutive commands are received specifying pen movement

while it is raised.

When ON is selected, the pen travels consecutively to each coordinate specified by the data received.

When OFF is selected, the pen travels directly from the initially specified point to the last specified point.

(The default setting is OFF.)

CE2000-UM-251-9370 5

3. Basic Operation

• Enabling/Disabling the Media Sensors

This function sets the media sensors that detect the size of the medium in the feed direction.

When ON is selected, the feed-direction media sensors are enabled.

When OFF is selected, the feed-direction media sensors are disabled.

(The default setting is ON.)

• Enabling/Disabling the Home Sensors

This function sets the home sensors that detect the width of the medium.

When ON is selected, the home sensors are enabled.

When OFF is selected, the home sensors are disabled.

(The default setting is ON.)

• Setting the PARALLEL I/F Mode

Parallel (Centronics-compatible) interfaces have various timing methods for their signal lines. If the

signal timings do not match, data cannot be received accurately via the Centronics-compatible parallel

interface.

This function allows the timing of the Centronics-compatible parallel interface to be changed by selecting

one of four different modes (1 through 4).

(The default setting is 1.)

• Circle-Command Resolution Setting (when the COMMAND setting is HP-GL)

This function sets whether the resolution is automatically set or fixed at a constant 5 degrees when a

cutting-plotter circle command is output while the COMMAND setting is HP-GL.

(The default setting is Auto.)

• Enabling/Disabling Blade Wear Detection

When ON is selected, the blade wear-detection setting is enabled and the blade wear-detection setting

menu is displayed in the PAUSE menu.

When OFF is selected, the blade wear-detection setting is disabled, and the blade wear-detection setting

menu is removed from the PAUSE menu and is not displayed.

(The default setting is OFF.)

CE2000-UM-251-9370 1

4. RECOMMENDED PARTS LIST

4. RECOMMENDED PARTS LIST

4.1 Recommended parts listPart No. Description 60 120 60AP 100AP 120AP Remarks

792206090 Main Board 1 1 1 1 1 PR707101A792115703 Key Relay Board 1 1 1 1 1 PR707104B792115704 Y Board 1 1 1 1 1 PR707105C792115705 Push Roller Sensor Board 1 1 1 1 1 PR707106B792115706 Cam Sensor Board 1 1 1 1 1 PR707107B792115707 Fan Relay Board 1 1 1 PR707117792115708 Y Flexible Relay Board 1 1 1 PR707118500050350 Power Supply 1 1 1 1 1 SNP-9069792111700 Pen Block 1 792115072 Pen Block 60AP 1 60AP792115700 Pen Block 120 1 792115701 Pen Block 120AP 1 1 100AP/120AP305320007 Moving Coil 1 1 1 1 1 PL-326B508000015 Sensor GP1A53HR 1 1 1 1 1508000009 Sensor SW, PS-R11 1 1 1 1 1500050615 Y Flexible Cable 1 2 1 2 2692900660 Cable, Cam Sensor to Main Board 1 1 1 1 1692900670 Cable, Push Roller Sensor to Y Board 1 1 1 1 1692900680 Cable, Control Panel to Main Board 1 1 1 1 1792115711 LCD 1 1 1 1 1 New LCD792115710 Sheet Switch 1 1 1 1 1 PR707102682900600 X Motor 1 TS3747N46E3509000039 X Motor 120 1 1 1 UGJMEE - A7MGR51682900610 Y Motor 1 1 1 1 1 TS3747N47E3375311002 Belt 82TN15-10.0W 1 1 1 1 1379500004 Belt 100TN15-10W 1 1 1 1 1621113020 Y Belt 1 1621163000 Y Belt 100AP 1621153201 Y Belt 120 1 1682900550 Fan KLDC24Z-913 1 2 1 2 2621110090 Cutting Mat 60 1 621150050 Cutting Mat 120 1 621160240 Cutting Mat 60AP 1621160050 Cutting Mat 100AP 1621160610 Cutting Mat 120AP 1621112001 Drive Roller LC 1 1621152001 Drive Roller LC 120 1 1621162003 Drive Roller 100AP 1095002121 Push Roller 2 3 2 3 3

CE2000-UM-251-9370 1

5. LIST OF TOOLS

5. LIST OF TOOLS

5.1 ToolsNo. Adjustment Item Jig Tool1 Pen force adjustment Cutter Pen Holder (CB09) Colex gauge (50,300,500 gf)2 Distance adjustment Glass scale3 Pen block height adjustment 10 mm height block4 Firmware update PC, Centronics I/F cable5 X-drive belt tension adjustment Push-pull gauge (2 kg)6 Y-drive belt tension adjustment Push-pull gauge (2 kg)7 Replacing the main board Short screwdriver (50 mm)8 Replacing the vacuum fan

5.2 Greasing And Gluing PointsNo. Grease or Glue Point Grease or Glue name Application quantity1 Cam Shinetu silicon grease G501 Suitable quantity2 X-drive motor pulley Shinetu silicon grease G501 Suitable quantity3 Y-drive motor pulley Shinetu silicon grease G501 Suitable quantity4 X-drive pulley Shinetu silicon grease G501 Suitable quantity5 Y-drive pulley Shinetu silicon grease G501 Suitable quantity6 Y-tension pulley Shinetu silicon grease G501 Suitable quantity7 Y-rail, push roller assy sliding area Shinetu silicon grease G501 Suitable quantity8 Y-motor drive pulley set screws Loctite 222 Small quantity9 X-motor drive pulley set screws Loctite 222 Small quantity

10 X-drive pulley set screws Loctite 222 Small quantity

CE2000-UM-251-9370 1

6. DISASSEMBLY AND REASSEMBLY


6.1 Exterior Parts

6.1.1 How to Replace the Right Side Cover

How to detach the right side cover

(1) Remove the three M4L6 binding head screws from the right side cover.

(2) Disconnect the flexible cable which is connected to the control panel relay board.

Left Side Cover

Center Cover

Right Side CoverFront Guide

Cutter Guide

How to reinstall the right side cover

(1) Connect the flexible cable to the control panel relay board.

(2) Fasten the three M4L6 binding screws.

6.1.2 How to Replace the Left Side Cover

How to detach the left side cover

(1) Remove the three M4L6 binding head screws from the left side cover.

How to reinstall the left side cover

(1) Fasten the three M4L6 binding head screws.

6.1.3 How to Replace the Center Cover

How to detach the center cover

(1) Remove the four M3L6 TP head screws from the center cover.

(Remove the five M3L6 TP head screws from the center cover for the CE2000-120/120AP/100AP.)

How to reinstall the center cover

(1) Mount the center cover and fasten the four M3L6 TP head screws.

(Mount the center cover and fasten the five M3L6 TP head screws for the CE2000-120/120AP/100AP.)

CE2000-UM-251-9370 2


6.1.4 How to Replace the Front Guide

There are two measuring tapes on the front guide. You have to attach new tapes after replacing the front

guide.

How to detach the front guide

(1) Remove the five M3L6 binding head screws from the front guide with the cutter guide.

(Remove the ten M3L6 binding head screws from the front guide with the cutter guide for the

CE2000-120/120AP/100AP .)

How to reinstall the front guide

(1) Have ready two measuring tapes when you replace the front guide.

(2) Clean the surface of the front guide with alcohol at the locations where the measuring tapes will be

affixed.

(3) Affix the measuring tapes on the front guide.

(4) Mount the front guide with the cutter guide and fasten the five M3L6 binding head screws.

(Mount the front guide with the cutter guide and fasten the ten M3L6 binding head screws for the

CE2000-120/120AP/100AP.)

6.1.5 How to Replace the Rear Guide

How to detach the rear guide

(1) Remove the five M3L6 binding head screws from the rear guide with the tray bracket.

(Remove the ten M3L6 binding head screws from the rear guide for the CE2000-120/120AP/100AP.)

How to reinstall the rear guide

(1) Mount the rear guide with the tray bracket and fasten the five M3L6 binding head screws.

(Mount the rear guide and fasten the ten M3L6 binding head screws for the CE2000-120/120AP/100AP.)

CE2000-UM-251-9370 3


6.2 Mechanical Parts

6.2.1 How to Replace the Front and Rear Media Sensors

You need to use a strip of cutting film whenever you replace the rear sensor.

How to detach the front or rear media sensor

(1) Detach the front or rear guide.

(2) Remove the M3L12 binding head screw attaching the sensor.

(3) Disconnect the sensor from the connector.

How to reinstall the front media sensor

(1) Connect the sensor to the connector.

(2) Fasten the M3L12 binding head screw to mount the sensor.

(3) Install the front guide.

How to reinstall the rear media sensor

(1) Place a strip of cutting film on the rear sensor as shown in the figure below.

Type of cutting film : Outdoor use black cutting film

Size of film : 11 x 10 mm

Thickness : 0.08 to 0.1 mm

Connector

Cutting filmSensor

10 mm

11 mm

Cover half of the sensor lens with the cutting film.

(2) Connect the sensor to the connector.

(3) Fasten the M3L12 binding screw to mount the sensor.

(4) Install the rear guide.

CE2000-UM-251-9370 4


6.2.2 How to Replace the Push Roller

How to detach the push roller

(1) Detach the right side of the E-ring from the push roller shaft.

Push roller E-ring Push roller shaft

Push roller arm

(2) Detach the push roller shaft from the push roller arm from the left side.

(3) Detach the push roller

How to install the push roller

(1) Reattach the push roller in the reverse order in which it was detached.

CE2000-UM-251-9370 5


6.2.3 How to Replace the Push Roller Arm

How to detach the push roller arm

(1) Detach the right and left side covers.

(2) Detach the center cover.

(3) Set the cam lever to the media release position.

(4) Remove the two M3L6 binding head screws attaching the cam lever.

(5) Remove the M3L6 binding head screw attaching the left side cam shaft holder.

(6) Remove the two M3L6 binding head screws attaching the cam sensor plate to the cam shaft.

(7) Detach the right side cam shaft holder.

(8) Pull out the cam shaft from the right side.

(9) Detach the push roller arm spring from the push roller arm.

(10) Detach the E-ring from the push roller arm shaft.

E-ring

Push roller arm shaft

(11) Detach the push roller arm shaft from the push roller arm and detach the push roller arm, push roller arm

base, and the cam.

How to reinstall the push roller arm

(1) Spread a suitable quantity of the Shinetu silicon grease G501 on the cam as shown below.

Spread a suitable quantity ofsilicon grease on this part.

(2) Reattach the push roller arm in the reverse order in which it was detached.

CE2000-UM-251-9370 6


6.2.4 How to Replace the Cam Sensor Board

How to detach the cam sensor board

(1) Detach the right side cover.

(2) Disconnect the flexible cable from its connector on the cam sensor board.

(3) Remove the M3L6 binding head screw attaching the cam sensor board.

How to reinstall the cam sensor board

(1) Reattach the cam sensor board in the reverse order in which it was detached.

6.2.5 How to Replace the Pen Block

How to detach the pen block


(2) Loosen the M3L6 binding head screw attaching the pen block cover.

(3) Remove the pen block cover.

(4) Disconnect the pen coil flexible cable from its connector on the Y-relay board.

(Also disconnect the encoder flexible cable from its connector when you are replacing the pen block on

the CE2000-120/120AP/100AP)

(5) Remove the two M4L6 binding head screws attaching the pen block.

How to reinstall the pen block

(1) Attach the pen block to the Y-slider.

(2) Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm

(CE2000-60AP/100AP/120AP: 11.5 mm) between the bottom of the pen block and the cutting mat.

Perform a visual check to make sure that the pen block is not mounted at an angle.

CE2000-60/120:

10 mm

CE2000-60AP/100AP/120AP:

11.5 mm

M4L6 binding head screw

(3) Reattach the other parts in the reverse order in which they were detached.

(4) Perform the pen force adjustment (see Section 7.5)

CE2000-UM-251-9370 7


6.2.6 How to Replace the Push Roller Sensor

How to detach the push roller sensor


(2) Detach the pen block.

(3) Disconnect the push roller flexible cable from the Y-relay board.

(4) Remove the push roller flexible cable that is attached with double-sided adhesive tape to the Y-slider.

(5) Remove the M3L6 binding head screw attaching the push roller sensor bracket to the slider.

Y-slider

M3L6 bindinghead screw

Push roller sensor board

Push roller sensor bracket

(6) Remove the M3L6 binding head screw attaching the push roller sensor board.

(7) Disconnect the push roller flexible cable from the push roller sensor board.

How to reinstall the push roller sensor

(1) Attach the push roller bracket to the push roller sensor board.

(2) Connect the push roller flexible cable to the push roller sensor board.

(3) Attach the push roller bracket to the Y-slider.

Fit the top and left edges of the push roller bracket to the Y-slider as shown in the figure below.

Push roller sensor bracket

(4) Attach the pen block.


CE2000-UM-251-9370 8


6.2.7 How to Replace the Cutting Mat

How to detach the cutting mat



(3) Peel off the cutting mat from the front guide.

How to reinstall the cutting mat

(1) Clean the surface of the front guide with alcohol where the cutting mat was attached.

(2) Attach the new cutting mat where the cutting mat was attached.

(3) Make sure that there is no air between the cutting mat and the front guide.

(4) Attach the pen block


6.2.8 How to Replace the Control Panel Relay Board, LCD assembly and Membrane Switch Panel

How to detach the control panel relay board, LCD assembly and membrane switch panel


(2) Disconnect the flexible cables from their connectors on the control panel relay board.

(3) Remove the four M3L8 self-tapping screws attaching the control panel relay board.

(4) Detach the control panel relay board from the right side cover.

(5) Remove the two M3L8 self-tapping screws attaching the LCD assembly.

(6) Detach the LCD assembly from the right side cover.

(7) Peel off the membrane switch panel from the right side cover.

How to reinstall the control panel relay board, LCD assembly and membrane switch panel

(1) Clean the surface of the right side cover with alcohol where the membrane switch panel was attached.

(2) Reattach the LCD assembly to the right side cover.

(3) Attach the membrane switch panel to the right side cover so that it fits around the LCD window.


CE2000-UM-251-9370 9


6.2.9 How to Replace the Y-belt

How to detach the Y-belt




(4) Loosen the M3L6 TP head screw attaching the Y-tension arm.

(5) Push the Y-tension arm in the direction of the arrow as shown, then detach the Y-tension spring hook

from the left side plate.

(6) Remove the four M3L6 binding head screws attaching the right and left Y-belt stopper plates to the

slider.

(7) Detach the Y-belt from the slider.

How to reinstall the Y-belt

(1) Shave 2 to 3 mm off both ends of the Y-belt until the wire comes out as shown below.

Y-belt

Shave 2 to 3 mm off both ends ofthe Y-belt until the wire comes out.

(2) Hang the Y-belt on both sides of the pulley.

(3) Attach both ends of the Y-belt to the Y-slider so that four notches of the Y-belt fit into the Y-slider, then

attach with the Y-belt stopper plates removed in step (6) in the previous subsection.

(4) Attach the pen block.


CE2000-UM-251-9370 10


6.2.10 How to Replace the Y-motor

How to detach the Y-motor


(2) Detach the front guide.

(3) Disconnect the Y-motor cables from their connectors on the main board.

(4) Loosen the two M3L4WP set screws to detach the Y-motor pulley.

(5) Remove the two M3L6 binding head screws holding the Y-motor.

(6) Detach the Y-motor pulley, then detach the Y-motor.

How to reinstall the Y-motor

(1) Attach the Y-motor to the Y-motor bracket.

(2) Hang the Y-drive belt on the Y-motor pulley and Y-idler pulley.

(3) Attach the Y-motor pulley to the Y-motor.

(4) Tighten the two M3L4WP set screws that hold the Y-motor pulley.

(5) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y-motor pulley.

(6) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley and Y-idler pulley.

(7) Use the force gauge to pull the Y-drive motor pulley flange with a 1.2 kg to 1.3 kg force.

(8) Tighten the two M3L6 binding head screws that hold the Y-motor.

(9) Move the pen block and check the tension of the Y-drive belt.


CE2000-UM-251-9370 11


6.2.11 How to Replace the X-motor

The CE2000-120 uses different Y-motor from the CE2000-60.

How to detach the X-motor

(1) Detach the left side cover.


(3) Detach the rear guide.

(4) Loosen the two M3L4WP set screws holding the X-motor pulley then detach the X-motor pulley.

(5) Remove the two M3L6 binding head screws holding the X-motor then detach the X-motor.

(6) Disconnect the X-motor cables from their connectors on the main board.

(7) Remove the wiring harness tie-wrap holding the X-motor harness and detach the X-motor.

How to install the X-motor

(1) Attach the X-motor to the left side plate.

(2) Connect the X-motor cables to their connectors on the main board.

(3) Fasten the X-motor harness with the wiring harness tie-wrap.

(4) Hang the X-drive belt on the X-drive pulley.

(5) Attach the X-motor pulley to the X-motor.

(6) Tighten the two M3L4WP set screws holding the X-motor pulley.

(7) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-motor pulley.

(8) Use the force gauge to push the X-drive motor pulley flange with a 1.2 kg to 1.3 kg force.

(9) Tighten the mounting screws that hold the X-motor.

(10) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.


CE2000-UM-251-9370 12


6.2.12 How to Replace the Vacuum Fan

How to detach the vacuum fan




(4) Remove the four M4L6 binding head screws holding the main unit to the chassis.

(5) Insert some boxes between the main unit and the chassis to lift the main unit up about 5 to 6 cm from

the chassis.

(6) Remove the harness tie-wrap holding the vacuum fan cables.

(7) Disconnect the vacuum fan from its connector.

(8) Use a short screwdriver to remove the two M3L35 binding screws holding the vacuum fan.

(9) Detach the vacuum fan from the main unit.

How to reinstall the vacuum fan

(1) Reattach in the reverse order in which it was detached.

6.2.13 How to Replace the Main Board

How to detach the main board

(1) Detach the right and left covers.



(4) Remove the two screws holding the Centronics interface connector to the chassis.

(5) Remove the two screws holding the RS-232C interface connector to the chassis.

(6) Remove the two screws holding the main board cover to the chassis and detach the main board cover.

(7) Disconnect all the cables and flexible cables from their connectors on the main board.

(8) Remove the two M3L6 binding head screws holding the main board.

(9) Detach the main board from the chassis.

How to reinstall the main board


(2) Perform any adjustments required (see Section 7.2).

6.2.14 How to Replace the Y-relay Board

How to detach the Y-relay board


(2) Detach the pen block cover.

(3) Disconnect all the cables from the Y-relay board.

To disconnect the Y-flexible cable:

Remove the wiring harness tie-wrap and detach the core attached with double-sided adhesive tape to

the Y-relay board.

(4) Remove the push roller flexible cable attached with double-sided adhesive tape to the Y-slider.

(5) Remove the two M3L6 binding head screws attaching the Y-relay board.

How to reinstall the Y-relay board

(1) Reattach the Y-relay board in the reverse order in which it was detached.

CE2000-UM-251-9370 13


6.2.14 How to Replace the Y-slider

How to detach the Y-slider




(4) Detach the Y-belt.

(5) Detach the Y-relay board.

(6) Remove the two M3L6 TP head screws attaching the Y-slider tension plate.

M3L6 TP head screw M3L6 TP head screw

M3L6 binding head screw

(7) Remove the M3L6 binding head screw attaching the Y-slider tension plate.

(8) Detach the Y-slider plate and detach the Y-slider from Y-rail.

How to reinstall the Y-slider

(1) Attach the Y-slider to the Y-rail.

(2) Mount the Y-slider plate on the Y-slider.

(3) Tighten the two M3L6 TP head screws and then loosen them 1/4 turn.

(4) Tighten the M3L6 binding head screw.

(5) Spread a suitable quantity of Loctite 222 on the M3L6 binding head screw holding the Y-slider tension

plate.

(6) While raising the Y-slider as high as it will go, fasten the two M3L6 TP head screws in place. After they

have been fastened, move the Y-slider from left to right and check that all seven bearings rotate. Also,

check that the bearings stop rotating when you press down on them with your hand.

(7) Spread a suitable quantity of Loctite 222 on the M3L6 binding head screw that holds the Y-slider tension

plate.


CE2000-UM-251-9370 14


6.2.15 How to Replace the Drive Roller

How to detach the drive roller




(4) Loosen the two M3L6 binding head screws holding the X-motor.

(5) Push up the X-motor from inside the left side plate then remove the X-drive belt from the X-drive pulley.

(6) Loosen the two M3L4WP set screws holding the X-drive pulley and detach the X-drive pulley from the

drive roller.

(7) Remove the two M3L6 binding head screws holding the X-drive roller bearing with a flange.

(8) Slide out the X-drive roller from the unit. There is a bearing stopper flange and a bush on the left side

plate; don’t miss those parts when removing the X-drive roller.

How to reinstall the drive roller


(2) Spread a suitable quantity of Loctite 222 on the M3L4WP set screw holding the X-drive pulley.

(3) Use the force gauge to pull the X-drive motor pulley flange with a 1.2 kg to 1.3 kg force.

(4) Tighten the mounting screws that hold the X-motor.

(5) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.

(6) Move the X-drive pulley and check the tension of the X-drive belt.


CE2000-UM-251-9370 1

7. ELECTRICAL ADJUSTMENTS


7.1 DIP Switch Settings

Factory presets (Normal Mode)

SW11 2 3 4

ON

OFF

NOV-RAM Clear

SW11 2 3 4

ON

OFF

Sensor Test

SW11 2 3 4

ON

OFF

7.2 List of Items Requiring Readjustment

If you replaced one of the units listed in the table below or altered their sensor positions, be sure to readjust

the corresponding items. Unit name

ItemMain board Pen Block

Pinch roller

sensorX,Y motor Drive roller

X,Y Motor

drive beltNOV-RAM clear MPen force adjustment M MDistance adjustment M M MGain adjustment M MMenu setting NFirmware update MBelt tension adjustment M M MPush roller pressure adjustment M

No mark: Unnecessary M: Must always be adjusted N: To be adjusted as necessary

Note: The main board must have the latest version of firmware unless otherwise specified.

CE2000-UM-251-9370 2


7.3 Explanation of the Values of the Main Board Settings

(Default factory settings)

The default factory settings are recorded on the label located inside the unit under the rear guide.

10 g 40 g 120 g 300 g

Pen force adjustment value

0058 0008 0125 026D

Pen force adjustment value for 10 g

You can input the same values when you have replaced the main board without making any adjustments.

If you have changed any values by making adjustments, record those values for the next maintenance check.

CE2000-UM-251-9370 3


7.4 Clearing the Non-Volatile RAM

When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM).

If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment.

Input the adjustment values to the main board after you clear the Non-Volatile RAM.

How to clear the Non-Volatile RAM.

(1) Set SW1 to the NOV-RAM clear mode as shown below.

SW11 2 3 4

ON

OFF

(2) Turn on the power to the plotter.

(3) The NOVRAM CLEAR menu appears. The plotter immediately starts to clear the parameters on

NOV-RAM, and then sets the default values.

F1 NOVRAM CLEAR

00000***F2

(4) When the programming is complete, the NOVRAM CLEAR END menu appears.

F1 NOVRAM CLEAR

ENDF2

(5) Turn off the power to the plotter.

(6) Return the SW1 setting to normal mode as shown below.

SW11 2 3 4

ON

OFF

CE2000-UM-251-9370 4


7.5 Adjusting the Pen Force

This adjustment will set the pen force.

If you replace the main board, use the following procedure to input the recorded adjustment values.

If you replace the moving coil and/or the pen block assembly, you must adjust the pen force using the

following procedure.

How to adjust the pen force

(1) Mount a 0.9 mm diameter cutter pen in the pen holder.

(2) Load a sheet of paper in the plotter.

(3) Turn on the power while pressing the F2/TEST and ENTER keys.

(4) Select the media mode.

(5) Press the PAUSE key to display the menu shown below.

F1 GAIN ADJ.

PEN PRESSF2

(6) Press the F2 key to display the menu shown below.

F1 PEN U/D

10g 0047F2

(7) Press the F1 key to lower the pen.

(8) The pen is lowered. If you have replaced the moving coil and/or the pen block assembly, use the force

gauge to measure the actual force. If you have only replaced the main board, input the adjustment

values that were recorded.

Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD

will increase or decrease. If you have replaced the moving coil and/or the pen block assembly, measure

the actual pen force again.

If you replaced the moving coil and/or the pen block assembly, adjust the 10g-pen force. If the measured

value is within the specification range (10±2g) or if you have input the recorded value, press the ENTER

key to store the setting. The next specified pen force appears.

(9) Adjust the 40g-pen force. If the measured value is within the specification range (40±4g) or if you

have input the recorded value, press the ENTER key to store the setting. The next specified pen force

appears.



appears.



appears. (There is no adjustment in this value for the CE2000-120)


have input the recorded value, press the ENTER key to store the setting. (There is no adjustment in this

value for the CE2000-60)

CE2000-UM-251-9370 5


Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment

changes the temperature of the actuator and causes artificially lower readings. When this happens the

actual pen force may be higher than the specification. This is especially true for the upper pen force

adjustment.

(13) Press the NEXT key to complete this adjustment.

Specification of the actual pen forceCE2000-60/60AP/100AP/120AP

Specified pen force Actual force range10g 8 to 12g40g 36 to 44g

120g 110 to 130g300g 280 to 320g

CE2000-120Specified pen force Actual force range

10g 8 to 12g40g 36 to 44g

120g 110 to 130g450g 430 to 470g

(The CE2000-60AP and 100AP are Japanese domestic models.)

CE2000-UM-251-9370 6


7.6 Adjusting the Distance Accuracy

This adjustment will set the distance accuracy.


If you replace the grit roller, you must adjust the distance accuracy using the following procedure.

How to adjust the distance accuracy

(1) Mount a Ceramic pen (0.2 mm tip size) in the pen holder.

(2) Load a sheet of A2 size paper or ANSI C size paper in the plotter.


(4) Select the media mode.

(5) Set the cutting condition to PEN.


F1 GAIN ADJ.

PEN PRESSF2

(6) Press the NEXT key until the menu shown below is displayed.

F1 DIST. ADJ.

PARALLELF2


F1 X=+2.5 mm DIST.

Y=+0.1 mm ADJ.F2

Press the ENTER key to start the test. The plotter immediately plots the test pattern, and the following

menu appears.

+X

Y=300 mm

X=400 mm

(7) Remove the paper and measure the X and Y-axis distance. If you have replaced the main board only,

use the recorded values.

CE2000-UM-251-9370 7


(8) Input the values using the POSITION keys.

Perform the distance adjustment.

Press the F1 or F2 key to select the Y-axis or X-axis distance adjustment.

Press the UP or DOWN ARROW key to change the Y-axis or X-axis distance adjustment value.

The formula of the input value is as follows:

Input value for X-axis = (400mm - measured distance) x 10

Input value for Y-axis = (300mm - measured distance) x 10

For example:

If you measured 299.0mm for the Y-axis then input 10 for the adjustment value.

Adjustable range: -9.9 mm to +9.9mm , 0.1-mm steps

(9) Press the ENTER key to store the setting. The following menu appears.

F1 X=+2.5 mm DIST.

Y=+0.1 mm ADJ.F2

(10) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test pattern,

press the ENTER key.

CE2000-UM-251-9370 8


7.7 Inputting and Adjusting the Servo Gain

How to input the servo gain

If you replace the main board, use the following procedure to record the previous servo gain values from the

old main board. Input the recorded adjustment values to the new main board.


(2) Select the ROLL2 media mode.


F1 GAIN ADJ.

PEN PRESSF2


F1 X=51

Y=36 GAINF2

(5) Input the values that are recorded on the chassis. (default factory settings)

Press the F1 or F2 key to select the X-Gain or Y-Gain.

Press the UP or DOWN ARROW key to change the X-Gain or Y-Gain value.

(6) Press the ENTER key to store the setting and complete the adjustment.

CE2000-UM-251-9370 9


How to Adjust the servo gain

If you replace the X or Y motor, use the following procedure to adjust the servo gain values.

Set-up for the Servo Gain Adjustment program

(1) Turn on the computer and start Windows.

(2) Create a working folder on the hard drive.

(3) Copy the following files to the working folder.

GAIN.EXE (Servo Gain Adjustment program file)

Gain.dic (Servo Gain Parameter file)

GAIN.DOC (Instruction document file)

Adjusting the Servo Gain

(1) Connect the RS-232C (serial) cable between the plotter and the computer.

(2) Mount a pen in the pen holder.

Don’t mount a pen in the pen holder when you are adjusting the CE2000-60AP/100AP/120AP.

(3) Load a cutting sheet in the plotter.

(4) Turn on the power to the plotter.

(5) Set the conditions as follows:

Force: 12, Speed: 60, Quality 1, Tool: PEN

(6) Select the RS-232C conditions as follows:

Baud: 9600, Data: 8 Bits, Parity: None, Control: Hardwire.

(7) Set the COMMAND to GP-GL.

(8) Turn off the power to the plotter.

(9) Load a cutting sheet in the plotter as shown in the figure below.

Make sure that the front and rear lengths of the cutting sheet are the same length.

Cutting sheet

L1

L2

L1=L2



(12) Start the Gain Adjustment program; the start menu appears on the computer; the serial (RS-232C)

interface selection menu then appears.

Input the RS-232C interface port to use the gain adjustment.

CE2000-UM-251-9370 10


(13) The MENU appears on the computer:

Select “1: Select”

(14) The select menu appears.

Type the plotter model name as “CE2000” then press the Enter key.

(15) The servo gain test manu appears.

(16) Press the F8 (RESET) key.

(17) Press the F7 (ADJUST) key.

(18) Press the F6 (CHECK) key.

(19) The servo gain test routine is executed; the measurement value appears.

(20) Check the “Maximum Error” value; the maximum error specification for this value is 12 or less.

(21) If the error value is 12 or less, the servo gain adjustment is finished. Press the F10 key to exit this

program.

(22) If the error value is 13 or higher, change the X or Y-Gain value on the plotter.


F1 GAIN ADJ.

PEN PRESSF2


F1 X=51

Y=36 GAINF2

(25) Input the values that are recorded on the chassis. (default factory settings)

Press the F1 or F2 key to select the X or Y-Gain.

Press the UP or DOWN ARROW key to change the X or Y-Gain value.


(27) Press the PAUSE key to return to the online status.

(28) Check the “Maximum Error” value again.

(29) If the error value is 12 or less, the servo gain adjustment is finished. Press the F10 key to exit this

program.

(30) Turn off the power.

CE2000-UM-251-9370 11


7.8 Updating the System Firmware

To update the system firmware you need to have the following files. In addition, you need to use a computer

and Centronics cable.

• ce2060.x :CE2000-60 firmware

• ce2120.x :CE2000-120 firmware

• ce2060ap.x :CE2000-60AP firmware



• SEND.EXE :Utility to transfer files using Windows®

• SENDB.EXE :Utility to transfer files using DOS


How to update the system firmware

(1) Connect the computer and the CE2000 via the Centronics interface.

(2) Turn on the power while pressing the RIGHT ARROW position key and the LEFT ARROW position key

to display the menu shown below.

F1 PASSWORD(V*.*)

F2

(3) Press the password, the UP ARROW (+X) position key, the DOWN ARROW (-X) position key, the RIGHT

ARROW (+Y) position key, and the LEFT ARROW (-Y) position key in order to display the menu below.

F1 SELECT SEND MODE

MODE=1F2

This enables you to select the timing of the Centronics interface.

Normally, there is no need to change this setting. If you cannot transfer data correctly via the Centronics

interface, use the F1 key or the F2 key to change this timing.

(4) Press the ENTER key to display the menu shown below.

F1 SEND PROGRAM!

MODE=1F2

(5) Send firmware to the plotter from the computer.

Drag and drop the firmware file onto the SEND.EXE icon when using Windows®.

For DOS mode, use SENDB.EXE as shown below.

(For example: CE2000-120)

>SENDB CE2120.X

(6) The following menu is displayed while data is being received.

F1 RECEIVE & WRITE

** KB COMPLETEF2

CE2000-UM-251-9370 12


(7) The plotter will start the initialization routine when all the data has been received. The firmware version

is displayed during the initialization routine. Check the firmware version that you updated.


CE2000-UM-251-9370 13


7.9 Adjusting the Pen Exchange height value (CE2000-60AP/100AP/120AP)


This adjustment will set the pen exchange height value (SIKII).

This value is used for pen selection.

The plotter reads the pen height position when the power is turned on.

If the pen height position value is higher than this value (SIKII) the plotter knows it has taken the 2nd pen.

If the pen height position value is lower than this value (SIKII) the plotter knows it has taken the 1st pen.


If you replace the pen block, you must adjust the pen exchange height value using the following procedure.





F1 GAIN ADJ.

PEN PRESSF2


F1 PEN 1/2 SIKII

NAPF2


F1 U/D POS= 0

SIKII= 94F2

(7) If you replaced the main board only.

Input the values that are recorded on the chassis. (default factory settings)

Press the UP or DOWN ARROW key to change the SIKII value.

(8) If you replaced the pen block, mount a cutter pen in the cutter pen holder.

(9) Press the F1 key to lower the cutter pen and read the POS value for the 1st pen height position.

(10) Mount a ceramic pen in the 2nd pen holder. (The pen holder on the right side.)

(11) Press the F1 key to lower the 2nd pen and read the POS value for the 2nd pen height position.

(12) Calculate the SIKII value and input the value using the up arrow key or the down arrow key.

SIKII = (1st pen POS + 2nd pen POS)/2

Ex: 1st pen POS=122, 2nd pen POS=53

(122+53)/2=87.5

Input 88 for SIKII value


CE2000-UM-251-9370 14


7.10 Adjusting the Pen Exchange Y direction value (CE2000-60AP/100AP/120AP)


This adjustment will set the pen exchange Y direction value.

This value used for the 2nd pen pen exchange.






F1 GAIN ADJ.

PEN PRESSF2


F1 PEN CONTROL

PENSEL POSF2


F1 PEN SEL POSI

-15(0.1mm)F2

(7) Press the F1 key; the 2nd pen holder moves to the 2nd pen station.

(8) Measure the gap between the 2nd pen holder and the 2nd pen station.

2nd Pen Holder 2nd Pen Station

Right Side Plate

1 mm

(9) Adjust the gap to be 1 mm.

Press the UP or DOWN ARROW key to change the PEN SEL POSI value.


CE2000-UM-251-9370 1

8. SERVICE MODES

8. SERVICE MODES

8.1 Sensor Test Mode

This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the

table below.

Please check the relevant sensor(s).

Sensor SymptomY home sensor The pen block hits the right side plate.Cam sensor The plotter displays “LOAD MEDIA!” when media is already loaded. Push roller sensor The pen block hits the left side plate.+X, -X media sensor Media drops out of the plotter.

How to test the sensors

(1) Set SW1 to the sensor test mode as shown below.

SW11 2 3 4

ON

OFF

(2) Turn on the power.

(3) The status of each sensor is shown below.

F1 Yh L Cm L Pr L

+X L -X LF2

Yh: Y home sensor, Cm: Cam sensor, Pr: Push roller sensor, +X: +X media sensor, -X: -X media sensor

(4) Cover the front media sensor with a piece of paper.

The status of +X changes from “L” to “H”.

(5) Cover the rear media sensor with a piece of paper.

The status of -X changes from “L” to “H”.

(6) Move the pen block to the far right. When the pen block reaches the home position flag, the status of Y

changes from “L” to “H”.

(7) Lower the media set lever to raise the push rollers. The status of C changes from “L” to “H”.

(8) Move the pen block to the left and right. When the pen block crosses the push roller, the status of P

changes from “L” to “H”.

(9) When testing is complete, turn off the power to the plotter.

CE2000-UM-251-9370 2

8. SERVICE MODES

8.2 Switching Between the Six Languages

This mode sets the language used on the display. One of six langauges can be selected: English, French,

German, Italian, Spanish, or Japanese.

How to switch the languages

(1) Turn on the power while pressing the F1 and ENTER keys to display the menu shown below.

F1 MENU

ENGLISHF2

(2) Select the desired language using the up or down arrow key.


CE2000-UM-251-9370 1

9. TROUBLESHOOTING

9. TROUBLESHOOTING

9.1 The Plotter is Turned On But Doesn’t OperateSymptom Verification item Solution

The control panel’s LED

lamp does not light or

the LCD does not display

anything.

(1) Is the plotter being supplied with

power?

No .....Check that the power cord is

securely connected to the plotter’s

AC line inlet.

Yes ....Verify item (2).(2) Is the flexible cable (from the

control panel to the main board)

securely connected to the main

board and the control panel?

No .....Connect the flexible cable

securely.

Yes ....Verify item (3).

(3) Is the flexible cable (from the

control panel to the main board)

broken?

No .....Verify item (4).

Yes ....Replace the flexible cable.

(4) Is the AC line electrical output

correct?

No .....Change the AC line.

Yes ....Verify item (5).(5) Does the power supply unit have

a 24 V output?

No .....Replace the power supply unit.

Yes ....Replace the main board.

CE2000-UM-251-9370 2

9. TROUBLESHOOTING

9.2 Media Loading OperationsSymptom Verification item Solution

The media drops to the

front of the plotter.

(1) Is the front edge of the media

curled?

Yes ....Replace the media.

No .....Verify item (2).(2) Is the front media sensor dirty? Yes ....Clean the front media sensor.

No .....Verify item (3).(3) Is the front media sensor cable


board and the sensor?

Yes ....Replace the front media sensor.

No .....Connect the cable securely.

The media drops to the

rear of the plotter.

(1) Is the rear edge of the media

curled?

Yes ....Replace the media.

No .....Verify item (2).(2) Is the rear media sensor dirty? Yes ....Clean the rear media sensor.

No .....Verify item (3).(3) Is the rear media sensor cable


board and the sensor?

Yes ....Replace the rear media sensor.


The plotter displays

“LOAD MEDIA!” when

media has been loaded.

(1) Does the cam sensor plate block

the cam sensor?

Yes ....Check the cam sensor plate and

attach it at the correct position.

No .....Verify item (2).(2) Is the cam sensor cable securely

connected to the main board and

the sensor?


Yes ....Replace the cam sensor board.

The plotter can’t

recognize the Y direction

of the media size.

(1) Is there any dust on the push

roller sensor?

Yes ....Clean the push roller sensor.

No .....Verify item (2).(2) Is the push roller sensor flexible

cable securely connected to

each connector?

Yes ....Replace the push roller sensor.


The plotter can’t

recognize the X direction

of the media size.

(1) Is there any dust on the front

media sensor and the rear media

sensor?

Yes ....Clean the front media sensor and

the rear media sensor.

No .....Verify item (2).(2) Are the front media sensor and

the rear media sensor cables

securely connected to each

connector?

No .....Connect the cables securely.

Yes ....Replace the sensor(s).

The media is fed at an

angle.

(1) Are the push rollers worn down? Yes ....Replace the push roller(s).

No .....Verify item (2).(2) Is there anything on the drive

roller?

Yes ....Clean the drive roller with a brush.

No .....Verify item (3).(3) Do the push rollers have the

correct pressure?

No .....Replace the push roller spring(s).

Yes ....Verify item (4).(4) Is the drive roller worn down? Yes ....Replace the drive roller.

No .....Verify item (5).(5) Is the drive roller attached

correctly?

Yes ....Replace the bearing of the drive

roller.

No .....Attach the drive roller correctly.

CE2000-UM-251-9370 3

9. TROUBLESHOOTING

9.3 Cutting OperationsSymptom Verification item Solution

The cut line is crooked. (1) Does the blade turn well in the

blade holder?

No .....Replace the blade holder.

Yes ....Verify item (2).(2) Do the X and Y drive motor belts

have the correct tension?

No .....Adjust the tension.

No .....Verify item (3).(3) Is the Y belt attached correctly? No .....Attach it correctly.

Yes ....Verify item (3).(4) Is the pen block attached

correctly?

No .....Attach it correctly.

Yes ....Verify item (4).(5) Is the pen arm shaky? Yes ....Adjust the pen arm shaft slider

tension.The blade skips and

does not completely

cut lines that should be

solid.

(1) The blade is extended too far. Adjust the blade length.(2) The cutting SPEED is too high. Adjust the SPEED setting.(3) Verify the pen force. Adjust the pen force.(4) Verify the pen block height. Adjust the pen block height.

CE2000-UM-251-9370 1

10. DISASSEMBLY DIAGRAMS AND PARTS LISTS


10.1 Mainframe

CE2000-60/60AP (The CE2000-60AP is a Japanese domestic model.)

5

4

E5

E4

E3

7

E10

6

12

E11

E1

15

14

11

10

E7

2

E9

E12E8

E2

E6

3

14

16

13

89

1

19

22

22

CE2000-UM-251-9370 2


CE2000-120/100AP/120AP (The CE2000-100AP is a Japanese domestic model.)

54

E5

E4

E3

7

E10

6

12

E11

E1

15

1411

10

E7

2

E9

E12E8

E2

E6

3

14

16

13

8

201

19

E12

E12

21

18

E13

17

22

22

22

22

CE2000-UM-251-9370 3


Mainframe parts list (The CE2000-60AP and 100AP are Japanese domestic models.)

No. Part No. Description Q’ty Remarks1 621114000 Left Side Cover 12 621114010 Right Side Cover 13 621114020 LCD Bracket 14 621150200 Chassis 1 CE2000-60

621150001 Chassis 120 1 CE2000-120621160001 Chassis 100AP 1 CE2000-100AP

5 363126121 Plastic Foot 46 621110040 Front Guide 1 CE2000-60

621150020 Front Guide 120 1 CE2000-120621160211 Front Guide 60AP 1 CE2000-60AP621160021 Front Guide 100AP 1 CE2000-100AP621160510 Front Guide 120AP 1 CE2000-120AP

7 621110050 Cutter Guide 1 CE2000-60/AP621150032 Cutter Guide 120 1 CE2000-120/AP621160032 Cutter Guide 100AP 1 CE2000-100AP

8 621110060 Rear Guide 1 CE2000-60621150041 Rear Guide 120 1 CE2000-120/120AP621160230 Rear Guide 60AP 1 CE2000-60AP621160041 Rear Guide 100AP 1 CE2000-100AP

9 621110070 Tray Bracket 1 Only CE2000-6010 621110080 Main Board Cover 111 621110090 Cutting Mat 1 CE2000-60

621150050 Cutting Mat 120 1 CE2000-120621160240 Cutting Mat 60AP 1 CE2000-60AP621160050 Cutting Mat 100AP 1 CE2000-100AP621160610 Cutting Mat 120AP 1 CE2000-120AP

12 621110160 Front Sponge 2 CE2000-6013 621110170 Rear Sponge 1 CE2000-60

621150090 Sponge 120 8 CE2000-120/120 Front,Rear14 621110180 Protection sheet 215 621110190 Plate Cable Fixture 116 621114040 Top Cover 1 CE2000-60/60AP

621154000 Top Cover 120 1 CE2000-120/120AP621164000 Top Cover 100AP 1 CE2000-100AP

17 621110020 Top Cover Bracket 418 621150210 Flexible Cable Guide 120 1 CE2000-120/120AP

621163030 Flexible Cable Guide AP 1 CE2000-100AP19 421000001 Measure Tape20 621110080 Y reinforce plate 1 CE2000-120/120AP21 621150072 Top Cover Center Bracket 1 CE2000-120/120AP22 619000151 Anti-electrostatic Brush 2 CE2000-60AP

619000151 Anti-electrostatic Brush 4 CE2000-120AP/100APE1 792206090 Main Board 1 PR707101AE2 792111701 Key Relay Board 1 PR707104BE3 500050350 Power Supply SNP-9069 1E4 518000033 AC Inlet SUP-B3G-E 1E5 508000025 Power Switch 1 JWA2120-0033E6 692900660 Cable, Cam Sensor to Main Board 1

E7 692900680 Cable, Operation Panel to Main Board 1E8 500050349 LCD (CM1621-OS) 1 Discontinued lines

792115711 LCD Assy 1 New LCDE9 792115710 Sheet Switch 1

E10 692900010 Cable, CA707101 1E11 692900020 Cable, CA707102 1E12 792115707 Fan Relay Board 2 CE2000-120/120AP/100APE13 792115708 Y Flexible Relay Board 1 CE2000-120/120AP/100AP

CE2000-UM-251-9370 4


10.2 Drive Section

CE2000-60/60AP (The CE2000-60AP is a Japanese domestic model.)

E5

E4

E7

E7

16

15

10

1123

18

46

E6

3733

31

3932

37

12

13

122

E2

E2

11

9

17

22

121

20

35

3836

4

40

12

30

26

29

24

14

78

34

E1

3

5

2827

25

E3

1923

CE2000-UM-251-9370 5


CE2000-120/100AP/120AP (The CE2000-100AP is a Japanese domestic model.)

E5

E4

E7

E7

16

15

10

1123

18

46E6

3733

31

3932

37

12

13

122

E2

E2

11

9

17

22

121

20

35

3836

4

40

12

30

26

29

24

14

78

34

E1

3

5

28

27

25

E3

1923

28

28-1

E4

16

17

22

41

42

CE2000-UM-251-9370 6


Drive section parts list (The CE2000-60AP and 100AP are Japanese domestic models.)

No. Part No. Description Q’ty Remarks1 621110200 Side panel 12 621110100 Home Sensor Bracket 1 CE2000-60/100

621160070 Home Sensor Bracket 100AP 1 CE2000-60AP/100AP/120AP3 621110111 Cam Shaft 1 CE2000-60/60AP

621150061 Cam Shaft 120 1 CE2000-120/120AP621160061 Cam Shaft 100AP 1 CE2000-100AP

4 003310130 Roller Shaft End 25 021900883 Cam 2190 2 CE2000-60/60AP

021900883 Cam 2190 3 CE2000-120/100AP/120AP6 095000040 Cam Lever Spring 17 621110120 Cam Lever 18 621110130 Cam Sensor Plate 19 621110140 Stopper Left 1

10 621110150 Stopper Right 111 621110010 Side Panel 212 621110020 Top Cover Bracket 413 621110030 Vacuum Base 1 CE2000-60/60AP

621150011 Vacuum Base 120 1 CE2000-120/120AP621160010 Vacuum Base 100AP 1 CE2000-100AP

14 021601880 Cam Lever Cap 115 621112001 Drive Roller LC 1 CE2000-60

621152001 Drive Roller LC 120 1 CE2000-120621162004 Drive Roller 100AP 1 CE2000-100AP

16 309011003 Bearing 10SRF41Z 2 CE2000-60/60AP309011003 Bearing 10SRF41Z 4 CE2000-120/120AP/100AP

17 621112010 Drive Roller Support Assy 1 CE2000-60/60AP621112010 Drive Roller Support Assy 2 CE2000-120/120AP/100AP

18 621112020 Bearing Stopper Plate 419 621112030 X Drive Pulley 120 375311002 Belt 82TN15-10.0W 121 010012022 Pulley Z24 122 621112040 Rubber Spacer 1 CE2000-60

621112040 Rubber Spacer 2 CE2000-12023 314690020 Bearing 6900ZZNXR 224 621112100 Push Roller Arm 2 CE2000-60/60AP

621112100 Push Roller Arm 3 CE2000-120/120AP/100AP25 621112110 Push Roller Base 2 CE2000-60/60AP

621112110 Push Roller Base 3 CE2000-120/120AP/100AP26 092002041 Push Roller Shaft 2 CE2000-60/60AP

092002041 Push Roller Shaft 3 CE2000-120/120AP/100AP27 792115710 Push Roller Base Shaft 2 CE2000-60/60AP

792115710 Push Roller Base Shaft 3 CE2000-120/120AP/100AP28 621112140 Spring DE-645 2

28-1 380206461 Spring DE-646 1 CE2000-120380206341 Spring DE-634 1 CE2000-120AP/100AP

29 095002121 Push Roller 2 CE2000-60/60AP095002121 Push Roller 3 CE2000-120/120AP/100AP

30 621113040 Y Rail 1 CE2000-60/60AP621153100 Y Rail 120 1 CE2000-120/120AP621163010 Y Rail 100AP 1 CE2000-100AP

31 095503030 Y Drive Pulley 132 010012022 Pulley Z24 133 379500004 Belt 100TN15-10W 134 621113101 Y Motor Bracket 1 CE2000-60/60AP

621163121 Y Motor Bracket 120 1 CE2000-120/120AP/100AP

CE2000-UM-251-9370 7


No. Part No. Description Q’ty Remarks35 621113110 Belt Tension Base 1 CE2000-60/60AP

621163110 Belt Tension Base 120 1 CE2000-120/120AP/100AP36 621113120 Belt Tension Arm 1 CE2000-60/60AP

621163020 Belt Tension Arm 120 1 CE2000-120/120AP/100AP37 314062620 Bearing 626ZZNXRMC3PS2S 238 035032260 Y Belt Idler 1

621153211 Y Belt Idler 120 1 CE2000-120/120AP/100AP39 621113140 Flange Z24 140 380206731 Spring Y Belt Tension DE-673 1 CE2000-60/60AP

380206321 Spring Y Belt Tension DE-632 1 CE2000-120/120AP/100AP41 035132220 Brush 1 CE2000-120/120AP/100AP42 621150220 Brush Bracket 1 CE2000-120/120AP/100APE1 792111704 Cam Sensor Board 1 PR707107BE2 508000009 Sensor SW ,PS-R11 2E3 500050615 Y Flexible Cable 1 CE2000-60

500050615 Y Flexible Cable 2 CE2000-120/120AP/100APE4 682900550 FAN KLDC24Z4-913 1 CE2000-60/60AP

682900550 FAN KLDC24Z4-913 2 CE2000-120/120AP/100APE5 682900600 X Motor TS3747N46E3 1 CE2000-60/60AP

509000039 X Motor UGJMEE-A7MGR51 1 CE2000-120/120AP/100APE6 682900610 Y Motor TS3747N47E3 1E7 692900030 Cable CA707103 1

CE2000-UM-251-9370 8


10.3 Pen Block Section

10

12

9

18181814

1120

E2E

2

E5

8

13

7

15

2

5

542

3

E4

E1

2

2

1

17

16

6

E3

CE

2000

-120

/12

0AP

/100

AP

Pen

Hol

der

CE

2000

-60/

120

21

Pen

Hol

der

CE

2000

-60A

P/1

00A

P/1

20A

P

2223

2425

2826

27

29

27

26

25

24

30

31

32

Pen

Sta

tion

CE

2000

-60A

P/1

00A

P/1

20A

P

E6

19

E7

CE2000-UM-251-9370 9


Pen block section parts list (The CE2000-60AP and 100AP are Japanese domestic models.)

No. Part No. Description Q’ty Remarks1 621113000 Y Slider 12 095013010 Bearing BB13 73 621113010 Bearing Tension Bracket 14 621113020 Y Belt 1 CE2000-60/60AP

621153201 Y Belt 120 1 CE2000-120/120AP621163000 Y Belt 100AP 1 CE2000-100AP

5 621113030 Belt Fixture Plate 26 621113050 Y Board Bracket 17 621114030 Pen Block Cover 18 621113500 MC Base 19 621113510 Slide Arm 1

10 380205551 Slide Arm Spring 1380205351 Slide Arm Spring E535 1 CE2000-60AP/100AP/120AP

11 095004140 MC Insulating Sheet 112 621113520 Rubber Plate 113 621113530 Bearing Bracket 114 617363390 Pen Arm Guide Shaft 115 310068320 Bearing 683ZZMC3PS2S 216 621113581 Thumb Screw L14 117 621113540 Cutter Holder 118 617363321 Bearing LB4YC ASSY 119 617363351 Pen Encoder Strip 1 CE2000-120/120AP/100AP20 792111700 Pen Block Assy 60 1 CE2000-60

792115700 Pen Block Assy 120 1 CE2000-120792115701 Pen Block Assy 100AP 1 CE2000-120AP/100AP792115702 Pen Block Assy 60AP 1 CE2000-60AP

21 621113581 Thumb Screw L14 1 CE2000-60AP/100AP/120AP22 622192022 Cutter Holder B 1 CE2000-60AP/100AP/120AP23 622192012 Cutter Holder A 1 CE2000-60AP/100AP/120AP24 337120250 Shaft Pin D2L25H7 1 CE2000-60AP/100AP/120AP25 622192060 Pen Holder AP 1 CE2000-60AP/100AP/120AP26 053203420 Magnet 1 CE2000-60AP/100AP/120AP27 622192071 Lock Arm 1 CE2000-60AP/100AP/120AP28 622192091 Arm Spring 2 1 CE2000-60AP/100AP/120AP29 792219702 Pen Holder Assy 4200 1 CE2000-60AP/100AP/120AP30 622192081 Arm Spring 1 1 CE2000-60AP/100AP/120AP31 621163200 Pen Holder Spacer 1 CE2000-60AP/100AP/120AP32 792219703 Pen Station Assy 4200 1 CE2000-60AP/100AP/120APE1 792111702 Y Board 1 PR707105BE2 305320007 Moving Coil 1 PL-326BE3 792111703 Push Roller Sensor Board 1 PR707106BE4 692900670 Cable , Push Roller Sensor to Y Board 1E5 692900600 Cable , Moving Coil to Y Board 1E6 500050122 Pen Encoder Sensor 1 for CE2000-120 1 CE2000-120/100AP/120APE7 691700521 FPC601103A, Encorder and MC Flexible Cable 1 CE2000-120/100AP/120AP

CE2000-UM-251-9370 10


10.4 Stand Section

CE2000-60 stand option parts

47

6

2

3

1

5

CE2000-60 stand option parts list

No. Part No. Description Q’ty Remarks1 621151212 Right Side Foot 12 621151222 Left Side Foot 13 621111030 Center Bar 14 621151241 Tray Shaft 25 391660150 Hexagonal Socket Bolt M6L15 46 621151261 Media Stopper 27 Coin Screw 4

CE2000-60 basket option parts

2

6

11

5

3

4

CE2000-60 stand basket parts list

No. Part No. Description Q’ty Remarks1 621159710 Basket Base Bracket 120 22 621159820 Front Basket Sheet Support Frame 60 13 621159830 Rear Basket Sheet Support Frame 60 14 621159840 Basket Sheet 60 15 End Cap 46 Hexagonal Socket Bolt M6L12 4

CE2000-UM-251-9370 11


CE2000-120 stand parts

1

2

3

7

45

6

CE2000-120 stand parts list

No. Part No. Description Q’ty Remarks1 621151121 Right Side Foot 120 12 621151111 Left Side Foot 120 13 621151130 Center Bar 120 14 621151140 Stock Roller 120 25 391936101 Hexagonal Socket Bolt M6L10 26 617369500 Stopper 27 391660200 Hexagonal Socket Bolt M6L20 8

CE2000-120 basket option parts

3

6

1

2

4

5

CE2000-120 basket option parts list

No. Part No. Description Q’ty Remarks1 621159710 Basket Base Bracket 120 22 621159720 Front Basket Sheet Support Frame 120 13 621159730 Rear Basket Sheet Support Frame 120 14 621159741 Basket Sheet 120 15 End Cap 46 Hexagonal Socket Bolt M6L12 4

CE2000-UM-251-9370 12


CE2000-60AP stand parts (The CE2000-60AP is a Japanese domestic model.)

47

6

3

5

10

13

88

5

9

11

1

2

CE2000-60AP stand parts list (The CE2000-60AP is a Japanese domestic model.)

No. Part No. Description Q’ty Remarks1 621151212 Right Side Foot 12 621151222 Left Side Foot 13 621111030 Center Bar 14 621151241 Tray Shaft 25 391660150 Hexagonal Socket Bolt M6L15 46 621151261 Media Stopper 27 Coin Screw 48 621159710 Basket Base Bracket 120 29 621159820 Front Basket Sheet Support Frame 60 1

10 621159830 Rear Basket Sheet Support Frame 60 111 621159840 Basket Sheet 60 112 End Cap 413 Hexagonal Socket Bolt M6L12 4

CE2000-UM-251-9370 13


CE2000-100AP/120AP stand parts (The CE2000-100AP is a Japanese domestic model.)

1

2

8

4

15

13

10

10

3

17

12

14

16

7

18

5

9

6

17 11

11

CE2000-100AP/120AP stand parts list (The CE2000-100AP is a Japanese domestic model.)

No. Part No. Description Q’ty Remarks1 621161002 Right Side Foot 100AP 12 621161022 Left Side Foot 100AP 13 621161030 Center Bar 100AP 1

621161210 Center Bar 120AP 14 621161112 Left Stock Shaft Holder Bracket 15 621161121 Right Stock Shaft Holder Bracket 16 621161131 Stock Shaft Holder 17 621161100 Stock Shaft 100AP 1

621161250 Stock Shaft 120AP 18 621161140 Left Side Bottom Foot 120 19 621161150 Right Side Bottom Foot 120 1

10 621161061 Basket Sheet Support Frame 100AP 2621161230 Basket Sheet Support Frame 120AP 2

11 621161071 Basket Base Bracket 212 621161040 Basket 100AP 113 310063620 Bearing 636ZZ 214 621161081 Collar 1 Collar A 100AP15 621161091 Flanged Collar 1 Collar B 100AP16 619052391 2/3-Inch Stoppers 217 391660150 Hexagonal Socket Bolt M6L15 1218 391906151 Stopper Screw 2

CE2000-UM-251-9370 1

11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS


11.1 Block Diagrams

CE2000-60/120/60AP/100AP/120AP

CE

2000-60/120/60AP

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/120AP

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NN

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ly CE

2000-***-AP

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CE2000-UM-251-9370 2


11.2 Circuit Diagrams

11.2.1 Main Board Top Section

5/7

6/7

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CE2000-UM-251-9370 3


11.2.2 CPU Section

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