CVC 302 Manual

OPERATION MANUAL

HAWK TM LABELING MACHINE

Model CVC 302

(WITH OCV)

CVC TECHNOLOGIES, INC.

10861 Business Drive, Fontana, CA 92337

TEL: (909) 355-0311

FAX: (909) 355-0411

(ISO 9001:2000 Certified)

1. Before operating the machine: Read thoroughly this Operating Manual to ensure the safety of the personnel and to keep the machine in good conditions.

2. Machine adjustment and parts changeover are only to be done by qualified and properly trained engineers.

CVC TECHNOLOGIES, INC. OPERATION MANUAL CVC 302 LABELING MACHINE

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CONTENTS

1. ABOUT THIS MANUAL

1.1 About This Manual ................................................................................................................ 1-1

1.2 Additional Information............................................................................................................ 1-1

2. SPECIFICATIONS

2.1 Machine Specification ........................................................................................................... 2-1

2.2 Label Specification ................................................................................................................ 2-2

2.3 Hot Stamp Printer Specification (Optional) ............................................................................ 2-3

3. SAFETY REGULATIONS

3.1 General Safety Rules ............................................................................................................ 3-1

3.2 Warning Signs ....................................................................................................................... 3-1

3.3 Warning Signs Placement ..................................................................................................... 3-2

3.4 Important Safety Notices ....................................................................................................... 3-4

4. INSTALLATION

4.1 Standard Area Conditions ..................................................................................................... 4-1

4.2 Minimum Machine Operation Space ..................................................................................... 4-1

4.3 Transportation Precautions ................................................................................................... 4-2

4.4 Transportation Procedures .................................................................................................... 4-2

4.5 Positioning and Adjustment of Machine Level and Height..................................................... 4-4

5. INSTALLATION PROCEDURES

5.1 Power Connection ............................................................................................................... 5-1

5.2 C70 Type Arrangement of the Imprinting Head Plate ............................................................ 5-2

6. MACHINE GENERAL LAYOUT

6.1 Parts Identification................................................................................................................. 6-1

6.2 Machine Parts Functions....................................................................................................... 6-2

6.3 Machine Control Parts Functions .......................................................................................... 6-3

6.4 Pneumatic Control System.................................................................................................... 6-4

6.5 General Layout...................................................................................................................... 6-5

6.6 Labeling Head Parts Identification......................................................................................... 6-5


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7. POWER BOX .......................................................................................................... 7-1

8. TOUCH SCREEN CONTROL PANEL FUNCTIONS

8.1 Touch Screen Description ..................................................................................................... 8-1

8.2 Touch Screen Function Descriptions ..................................................................................... 8-1

8.3 Warning Message Instruction ................................................................................................ 8-26

9. CHECK UP BEFORE OPERATION

9.1 Inspection Before Operation.................................................................................................. 9-1

9.2 Labels Installation.................................................................................................................. 9-1

10. OPERATING PROCEDURE

10.1 Power Supply and Air Sources Check................................................................................... 10-1

10.2 Air Regulator Set Check........................................................................................................ 10-1

10.3 Machine Adjustment .............................................................................................................. 10-1

10.4 Main Power Switch ON ......................................................................................................... 10-2

10.5 Job Selections....................................................................................................................... 10-2

10.6 Job Menu .............................................................................................................................. 10-2

10.7 Label Head Check................................................................................................................. 10-2

10.8 Sensors Setup....................................................................................................................... 10-3

10.9 Self-Set A New Job ………………………………………………………………… ..................... 10-4

10.10 Checking Bottle Data .......................................................................................................... 10-6

10.11 Saving Labeling data........................................................................................................... 10-6

10.12 Select A Job from Memory .................................................................................................. 10-6

10.13 Continuing the Previous Job ............................................................................................... 10-7

10.14 Stopping Machine ............................................................................................................... 10-7

11. MACHINE SET-UP AND ADJUSTMENT

11.1 Guide Rail and Product Separator Adjustment ....................................................................... 11-1

11.2 Label Position – Vertical ......................................................................................................... 11-2

11.3 Label Head Angle – Horizontal ............................................................................................... 11-2

11.4 Wrap Belt Position - Vertical ................................................................................................. 11-3

11.5 Product Speed……………………………………………………………………… ...................... 11-3

11.6 Label Dispensing Speed Adjustment (LAB HD-SPD) ............................................................. 11-3


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11.7 Product Separator Adjustments.............................................................................................. 11-5

11.8 Production Speed Adjustment ............................................................................................... 11-5

11.9 Label Extensions.................................................................................................................... 11-5

11.10 Labeling Position Adjustment (LAB. P)................................................................................. 11-5

11.11 Label Sensitivity Adjustments ............................................................................................... 11-6

11.12 Product Sensor Adjustments............................................................................................... 11-7

11.13 Missing Code Stamp Sensor Adjustments .......................................................................... 11-8

11.14 Bar Code Scanner Adjustments ........................................................................................... 11-9

11.15 Production Quantity Clearance ........................................................................................... 11-10

12. COMPLEMENTARY TOOLS

12.1 Complementary Tools............................................................................................................ 12-1

13. MAINTENANCE

13.1 General Precautions.............................................................................................................. 13-1

13.2 Pneumatic Arm Maintenance ................................................................................................ 13-1

13.3 Air Regulator Set Maintenance ............................................................................................ 13-2

13.4 Spare Parts List..................................................................................................................... 13-3

13.5 Maintenance and Lubrication Schedule ................................................................................ 13-4

14. ELECTRICAL DIAGRAMS...................................................................................... 14-1

15. PARTS LIST

15.1 Overall Assembly Scheme .................................................................................................... 15-1

15.2 Base Frame Assembly .......................................................................................................... 15-3

15.3 Conveyor Assembly ............................................................................................................. 15-7

15.4 Head Angle Adjustment Assembly......................................................................................... 15-9

15.5 Wrap Station Assembly (C Type) ........................................................................................ 15-11

15.6 Labeling Head Assembly (C Type) ........................................................................................ 15-13

15.7 Power Box............................................................................................................................. 15-15

15.8 Hot Stamp Printer.................................................................................................................. 15-17

15.9 Product Spacing Wheel Assembly......................................................................................... 15-19

15.10 Rejection System ................................................................................................................ 15-21

15.11 Safety Shield Assembly....................................................................................................... 15-21


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16. TROUBLESHOOTING

16.1 Powering ON......................................................................................................................... 16-1

16.2 Self-Set ............................................................................................................................... 16-2

16.3 Labeling .............................................................................................................................. 16-3

16.4 Label Sensor ......................................................................................................................... 16-7

16.5 Hot Stamp Printer (Model: C70, Optional) ............................................................................. 16-8

17. APPENDIX

17.1 Hot Stamp Printer Identification (Optional)............................................................................. 17-1

17.2 Image Checker (Optional) ..................................................................................................... 17-2

17.3 HMI Password Setting........................................................................................................... 17-20

17.4 Clear Label Sensor Adjustment Procedures (Optional) ......................................................... 17-21

17.5 Inverter Troubleshooting and Parameter Setting


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Dear Customer,

Thank you for purchasing a CVC 302 (with IPC) Labeling Machine. We at CVC hope you will find

that the Model CVC 302 (with IPC) meets or exceeds your expectations and requirements for an

affordable, reliable and innovative addition to your packaging operation.

CVC specializes in fully integrated packaging lines and specialty machines for counting, filling,

desiccant inserting, cotton inserting, capping, sealing, labeling and cartoning. All CVC machines are

standardized for maximum reliability and to provide more economic pricing.

If you are looking for service, well designed machinery and value that lasts, don’t hesitate in letting

us know your questions and comments, please contact us by phone or visit our website.

CVC TECHNOLOGIES, INC. TEL: (909) 355-0311

10861 Business Drive, FAX: (909) 355-0411

Fontana, CA 92337 www.cvcusa.com

[email protected]

Yours truly,

CVC Technologies, Inc.


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PREFACE:

The CVC 302 labeling system is one of the most advanced automatic labeling systems designed in

the world. The system features high labeling speed and the most easy-to-operate industrial

computer.

When a product passes through the product sensor on the conveyor, the micro processing system will

get the outer bottle diameter as the sensing point of the labeling system. Label dispensing is then

calculated automatically and, distance between product sensor and label peel blade is fixed and

need no adjustments, as well as labeling timing. Automatic adjustment for different bottle diameters

can be simply done by the micro processing system. For most conventional labeling systems,

labeling sensing point is based on the front side for bottle, product sensor repositioning by the

operator or changing label time is necessary when changing bottle size.

For this CVC 302 Hawk labeling system, when a bottle is placed on the moving conveyor and

passes through the bottle, the system will immediately calculate the best labeling position, at the

same time, it also reaches speed synchronization for conveyor speed, label dispensing speed,

wrapping speed, and label extended length setup. For those conventional labeling systems, those

adjustments are very complicate and difficult, and can only rely on operator's experiences.

Any improper adjustment of speed synchronization may result poor labeling quality. With CVC 302

Hawk fully automatic Self-SetTM labeling system, you can set without any trouble.

The machine is automatically controlled, Touch Screen Panel is provided, where the most common

operations are easily accessed, and some useful technical checking functions are featured for

troubleshooting purposes. Proper job settings for a given product can be recorded in one of the job

memory sets for reuse.

The machine has a hygienic design that meets GMP standards, operation and adjustment are easy,

minimal maintenance and fast product changeover helps increasing productivity.


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1. ABOUT THIS MANUAL

1.1 About This Manual

This Operation Manual has been written by observing the CE directives, the main purpose of the regulation is

in relation to the protection of personal safety and the maintenance of the machine in good conditions, as it is

intended to provide the proper operation procedures to avoid causing danger and damages to persons and to

the machine.

Some of the topics covered in this manual are: important notices about safety, operation procedures, operating

parameters setting, explanation on error situations, maintenance, troubleshooting and clean up procedures ...

etc.

In the case integration to other machinery or equipment is required, it also must be done by observing the

instructions given by this Operation Manual in order to minimize the chances of personal injury or machine

damage due to unpredicted risk factors.

This machine is not intended for use by general public, operation should be allowed to only trained and

qualified persons, which can be classified into 3 categories:

Administrator: Administrators are individuals who should have a deep knowledge of the operation of the

machine, and should have read and understood thoroughly this Operation Manual, in addition, he has to be

properly instructed on the general and local regulations about workplace safety, workers protection and work

environment safety regulations in order to provide a safe condition for the personnel and the machinery.

Production Manager or Section Chief: Production Chief should have a deep knowledge of the operation of

the machine, and should have read and understood thoroughly this Operation Manual, the person in charge

should be qualified engineers in electricity or in mechanics. The production chief should be able to perform

troubleshooting procedures for the machine and it is his duty to contact the machine manufacturer when the

situations requires.

Operator: Operators should have a good knowledge of the operation procedures of the machine, and should

have read and understood thoroughly this Operation Manual. The operator is also responsible of performing

the general maintenance and clean up of the machine.

1.2 Additional Information

For all consultation regarding the machine or this Operation Manual, for example: optional attachments or

problems concerning machine operation or adjustment, the customer can contact directly the manufacturer or

its representatives, all efforts will be made to satisfy the questions arisen.


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2. SPECIFICATIONS

2.1 Machine Specification

Applicable Label Height

CVC302A: 15~80 mm (5/8”~3 1/8”)

CVC302B: 15~120 mm (5/8”~4 3/4”)

CVC302C: 15~150 mm (5/8”~6”)

CVC302D: 15~180 mm (5/8”~7”)

Label Length 15~250mm (5/8”~9 7/8”)

Power Source 220V - 50HZ - 1phase

Horse Power

-Servo Motor (A/B/C/D Type):0.75 KW (Panasonic/Japan)

-Conveyor Motor: AC Motor, 1/4 HP (220V)

-Wrap Around Motor: AC Motor, 60W (220V)

-Product Separator Motor: AC Motor 25W (220V)

Power Consumption 880 W

Air Pressure 85 psi (6 kg/cm2)

Air Consumption 1 cfm (Used for optional C70 Hot Stamper and Rejection System)

Humidity Between 10% - 90%

Required compressed air quality As per ISO 8573-1 requirements

Environment condition Moisture, water, dust and direct sunlight should be avoided.

Label Dispensing Speed Up to 70 M/min.

Machine Capacity Up to 250 BPM

Applicable Container/Bottle Size

Range

Conveyor Width 102 mm (4”)

Product Separator a. 2 Spacing Wheels (Standard)

b. Separation Screw (Optional)

Wrapping Wrap around labeling

Label Sensor a. Photo Sensor: For General Labels (Standard)

b. Special Sensor: For Transparent Labels (Optional)

Machine Dimension L:2833 x W:1240 x H: 1560 (mm)

(111 1/2" x 48 7/8" x 61 1/2" )

Machine Weight 350 kg

Noise Level 75 dB

D2: ø30 - ø110 mm (ø 1 1/8" –ø 4 3/8")

H: 50 - 320 mm (2" – 12 5/8")


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2.2 Label Specification

Base Paper Translucent paper (Semi-Transparent)

Label Roll Inner Diameter. 38 mm (1½”); 76 mm (3”)

Max. Roll Outer Diameter 400 mm (15 3/4”)

Gap Between Labels 2 ~ 6 mm (3/32”~1/4”)

Width of Base Paper 2 mm wider than the label on upper and lower sides.

Labels Placement Labels are rolled around outside.

Labels are rolled around inside.

2.2.1 Label Specification Diagram

2.2.2 Label Rolled Outside Diagram

Labels are on the outside and roll in clockwise. (Common use)

Reserve a blank for hot stamp printer if needed.

Hot stamped code position

Translucent base paper

Clockwise

FIG 2.2-1

FIG 2.2-2

76mm (or 38mm)


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2.2.3 Label Rolled Inside Diagram

Labels are on the inside and roll in counterclockwise. (Less common use)

Reserve a blank for hot stamp printer if needed.

2.3 Hot Stamp Printer Specification (Optional)

Hot Stamp Printer/ Model: C70

Print Type Nickel alloy

Print Sizes 1.3mm（special size）

1.5mm（standard size）



Air Consumption 10 cc/print time (10cc per stroke)

Air Pressure 3 ~ 4 kg/cm2 (40 ~ 50psi)

Printing Lines 1~6 lines

Print Speed (max.) 300 prints/min.

Hot Foil Ribbon 1. Two types are available

A. Width: 25mm (1")

B. Width: 32mm (1 1/4")

2. Applicable printing temperature: 130˚C ~ 150 ˚C

Foil Printing Temperature 125 ˚C ~150˚C

Print Area Length:0 ~ 70mm (2 3/4"),

Height: 0 ~ 65mm (2 9/16")

Hot stamped code position

Counterclockwise

FIG 2.2-3


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2.3.1 Hot Stamp Printer (Optimum)

Printing needs to be synchronized with labeling, proper adjustment is necessary before operating the labeling

machine.

2.3.2 Hot Stamp Printer Overview

2.3.3 Print Area

FIG 2.3-2

FIG 2.3-1

Foil roller

Hot stamp height adj. handwheel

Magnetic valve

Foil advance control knob

Test button

Temperature indicator

Fuse

Hot stamp horizontal position adj. handwheel

Air flow control knob Heating switch

Control fit of type chase

Type chase

Air cylinder

Silicone pad

Foil tape lock

Foil tape

Power plug


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2.3.4 Type and Related Specifications

Brass Type Type Height

(A)

Typing Width

(B)

Typing

Lines

Space between types

Narrow type

(Center to center)

Space between types

Wide type

(Center to center)

Type numbers

Typing Max. length

B1.3 1.5 mm 1.3 mm 1-3 2 mm 3 mm 12

(15.6mm)

B1.5 1.8 mm 1.5 mm 1-3 2 mm 3 mm 10

(15mm)

Nickel Type Type Height

(A)

Typing Lines

(B)

Space between types

Narrow type

(Center to center)

Space between types

Wide type

(Center to center)

Type numbers

Typing Max. Length

Z1.5 1.5 mm 1.8 mm 1-6 4.7 mm 18

(32.4 mm)

Z2.0 2.0 mm 1.8 mm 1-6 4.7 mm 18

(32.4 mm)

Z2.5 2.5 mm 1.8 mm 1-6 4.7 mm 15

(33 mm)

It is recommended to use 2.0mm type height to get the optimum effect.

FIG 2.3-3

FIG 2.3-4

Type

Ty

pe

Narrow type chase Wide type chase Brass type

Nickel type Type chase


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2.3.5 Actual Size of Standard Numbers

2.3.5.1 Wide Brass Type

2.3.5.2 Narrow Brass Type

2.3.5.3 Nickel Alloy Type

FIG 2.3-5

FIG 2.3-6

FIG 2.3-7


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3. SAFETY REGULATIONS

3.1 General Safety Rules

The safety regulations have been provided purely as a guide for the safety of all personnel involved in the

operation, cleaning and maintenance of the equipment covered by this instruction manual. Please ensure that

you have read and understood all safety notices before operating the equipment covered by this instruction

manual, and that the recommendations here enclosed are strictly followed.

The following safety notices must not be considered as a definitive list but should be used to form part of the

overall safety plan applied by the customer when operating, cleaning and maintaining the equipment covered

by this instruction manual. Customers are requested to observe all relevant statutory safety requirements,

regulations or amendments that are or may become legal requirements.

The equipment covered by this instruction manual has been designed to comply with existing health and safety

legislation. If any of the instructions given here is in conflict with your local safety regulations, please contact

the manufacturer before modifying its contents. All warning sign affixed on the machine are important and

should never be detached, replacement should be done immediately if any sign is loose or lost, thus to ensure

the safety of the personnel.

Every reasonable precaution has been taken to ensure that it is electrically, mechanically and pneumatically

safe to undertake the work for which it has been supplied.

3.2 Warning Signs

Item Signs Description

1

WARNING: Personal danger or machine damage

may be caused.

2

ELECTRIC SHOCK: Operate carefully, electric

hazard is present.

3 ROLLING! Keep hands away: a rolling mechanism

is present, keep hands away to avoid injury.


xv

3.3 Warning Signs Placement

FIG 3.3-1

CVC 302 Front view


xvi

FIG 3.3-2

CVC 302 Back view


xvii

3.4 Important Safety Notices

Please observe following important safety notices.

Directions should be given to operating personnel ensuring the safety

regulations are observed.

Heed all warning signs placed on the machine by the manufacturer.

The machine should not be installed in high temperature locations, near heat

source, in potentially explosive areas or near combustible materials.

Places affected by heavy vibrations or exposed to possible shocks or impacts

are not indicated for machine installation.

Install the machine on a flat and vibration free floor/foundation.

The machine has to be mounted strictly horizontally.

Wet floor should be avoided around the installation site, machine must be

properly grounded to avoid electrical shocks.

Use a reliable power source according to voltage specified on nameplate.

Machine must be properly grounded. Voltage variations should not exceed the

safety limits.

Keep away from moving machine parts during machine operation. For ease and

safety considerations, it is advisable the operator/technician use appropriate

garments or overalls with the buttons properly buttoned when

installing/adjusting or operating the machine to avoid accidents. Remove all

strange objects from machine surface.

Operator should keep himself in good physical and mental conditions when

operating the machine. Operation of the machine is prohibited if the operator is

under the effects of alcohol or any drug which affects the mental condition.


xviii

Be sure that the operator knows the precise location of the emergency stop

button, so that it can be pressed in time upon any emergency situation. Before

machine start-up, also ensure that both the Stop Button and the Emergency stop

button are in “0” position.

Use caution while running aggressive or corrosive products, acid, caustic.. etc.

Avoid splatters to machine or personnel.

Avoid touching machine moving or rotating parts with your body during

operation.

Cables around the machine should be properly laid inside trays to avoid

stumbles while walking, and thus preventing accidents.

Do not use screwdrivers or hammers to inspect the machine.

Switch off the power before setting up, only switch the machine on after setup is

properly done.

Shut down the machine after operation is finished by disconnecting all electrical

and air supply lines.

The manufacturer assumes no liability of any kind for danger which may be

brought about by misuse of the equipment or by applying the equipment to a

purpose other than that for which it is intended.

The equipment covered by this manual has been supplied for a particular

application. It is, therefore, imperative that the customer/owner contacts his/her

nearest agent or sales distributor before the equipment is used for any other

application.


xix

Only products listed in the order confirmation may be processed by the

equipment covered by this instruction manual. Before processing any other kind

of product please contact your nearest agent or sales distributor.

It is not allowed to alter the equipment’s original appearance by alterations,

maintenance or by any other means carried out on behalf of the customer/owner

or by a third party.

It is not allowed to place or fit any additional equipment inside any cabinet or on

any part of the equipment, which are not delivered, approved or mounted by the

manufacturer or sales distributor.

It is the customer/owner’s sole responsibility that all personnel likely to be

engaged in the operating, cleaning or maintenance of the equipment covered by

this instruction manual have read and understand this instruction manual.

It is essential that all personnel likely to be engaged in the operating, cleaning or

maintenance of the equipment covered by this instruction manual are fully

experienced in the type of work that they are requested to perform.

It is the customer/owner’s sole responsibility that all personnel likely to be

engaged in the operating, cleaning or maintenance of the equipment covered by

this instruction manual are aware of the potential hazards which may result if the

equipment is not used in accordance with the instructions provided.

Before switching ON the main power switch, always ensure that all original cover

doors, protective hoods and guards are fitted in their correct positions and

unimpaired.

Do not stand, sit or lean on any part of the equipment covered by this instruction

manual or on any other equipment serving or being served by the equipment,

either during operation, cleaning, inspection or maintenance.

Never attempt to lift any part of the equipment without first knowing its weight.

Always use appropriate, safety tested lifting equipment when necessary. Always

seek assistance when in doubt.


xx

Always switch OFF the main power switch before connecting or disconnecting

an electrical connection.

The equipment should be serviced by qualified personnel when the equipment

does not appear to operate normally or exhibits a marked change in

performance.

Do not attempt to clean, inspect and maintain the equipment beyond that

described in this instruction manual. All other servicing should be referred to

your service dept. of your nearest sales distributor.

Always wear personal protective clothing, able to resist possible dangers. Do not

wear any loose hanging clothing or accessories. Cover or put up long hair.

Do not apply excessive force to the electrical, mechanical or pneumatic control

elements.

Always ensure whether no moving parts of the equipment are blocked or

obstructed by any form of waste materials.

Cleaning, inspection and maintenance should only be carried out by fully

qualified and authorized maintenance personnel.

During cleaning or maintenance always observe all local and in-door valid labor

protection, safety and environmental regulations.

Make sure all cabinets and maintenance flaps/doors are fitted in their correct

position when no longer carrying out cleaning, inspection or maintenance.


xxi

When during cleaning or maintenance no power is required, always switch OFF

and padlock the main power switch.

The electronic equipment inside the electronics cabinet(s) may still be live even

when the main power switch is switched OFF ! Always remove the power supply

cord from the outlet prior to cleaning, inspection or maintenance work. Always

keep the Power Box closed unless required for service purposes.

Setting up and troubleshooting of electrical parts must be carried out by qualified

electrician or engineer. Power Box should not be opened without permission,

connections made by unauthorized personnel is prohibited.

During cleaning, avoid spattering water on the power box or any electric

component.

If cleaning or maintenance must be carried out when the equipment is in

operation, then all reasonable precautions must be taken to avoid personal injury

or equipment damage.

Always use safety steps for tasks above shoulder height.

Stop the machine immediately in the event of any machine malfunction.

Routinely check the machine for worn components and have them replaced.


xxii

4. INSTALLTION

4.1 Standard Area Conditions

a. Place the machine on a flat surface. Room temperature should range between 50°F - 104°F (10°C-40°C).

It is recommended that the temperature of the area be at around 70 °F (25°C). Keep area free of vibration,

and free of gaseous chemicals.

b. Relative humidity: 10% to 90% (no condensation).

c. Avoid direct sunlight over the machine, also avoid water splatters.

d. Have a clearance space of at least 31½” feet (800 mm) around the machine for operation, cleaning and

maintenance purposes. (Refer to FIG. 4.2-1)

4.2 Minimum Machine Operation Space

Model A B Height

CVC 302 4440 mm

(174 13/16”)

2840 mm

(111 13/16”)

2800 mm

(110 1/4”)

FIG 4.2-1


xxiii

FIG 4.4-1

4.3 Transportation Precautions

a. Remove the top cover first, and then open the 4 side panels carefully. Keep the bottom wood base for later

fork lift transportation.

b. Check the machine and its accessories for shipping damage.

Note: For your own safety, please wear gloves to avoid splinters while opening the wooden case.

4.4 Transportation Procedures

a. Transport the machine to the installation site with its wooden crate or wooden base safely using a 3 ton

minimum fork lift.

b. If the wooden base has already been removed, two people are required to hold each side of the machine

to maintain balance while moving.

c. Do not use a crane to transport the machine. No lifting attachments are provided on this machine.

d. After the fixing wood bars and webbings are removed, place the machine accurately in its place with the

fork lift as indicated in the figure.

Note: Keep the center of gravity aligned during movement, do not tilt the machine when moving. Fork lift

should be operated by qualified personnel.


xxiv

FIG 4.4-2

Center line

Forklift

Timber


xxv

FIG 4.5-1

Base support pad

Clockwise Counterclockwise

Caster wheel

Height adj. swivel nut

Nut

4.5 Positioning and Adjustment of Machine Level and Height

a. Align the conveyor center line with the predetermined center line drawn on the floor. Ensure that machine outer

boundaries fit in the previously drawn contour line.

b. Make fine adjustment directly from the height adjustment nut of the supporting pads. The machine should rest

evenly on its supporting pads without vibration or swiveling. The caster wheels are only used for moving the

machine, and should keep a certain distance from touching the floor once machine is installed. Use a level

over the machine flat surface to verify that the horizontal position is correct.

c. Make sure that the conveyor surface level meets the previously marked lines on the wall or by considering the

conveyor height of the rest of equipment, also check for horizontality.

d. Alignment and level accuracy should keep within +/- 1mm.

e. After machine is correctly positioned and leveled, proceed to attach the necessary parts and to connect piping

according to the corresponding diagrams.


xxvi

5. INSTALLATION PROCEDURES

5.1 Power Connection

a. Connection of electricity supply to the machine is necessary for the operation

of its electrical components.

b. Connect the main power cord of the machine to the safety NFB breakers on

the power source, ensuring that the voltage and amperage meet machine’s

requirements.

5.2 U Type Spring Clip Mounting

Follow the illustrations given below to mount the U type spring clip before using 38mm labeling roll. It is

designed to fasten the label roll when using 38mm label roll.

a. Remove the PU wheel from label roll axle and replace it with the U type spring clip onto the axle.

b. And then load the label roll.

FIG 5.2-1

U type spring clip

Label roll axle

Label roll

FIG 5.2-2

Label roll

PU wheel

Label roll


xxvii

5.3 C70 Type Arrangement of the Imprinting Head Plate

a. Whenever possible, it is suggested that the letter type are arranged in a centered and balanced way within the

type holder area for better results. (Depend on the actual situation of the label imprinting.)

Note: This is not always possible for all imprinting position requirements. In all cases, after changing

a new type holder or after installing new letter types, a fine adjustment is always necessary.

b. The first letter close to the border should be always non-printing letter type (space or black tension stopper), as

it is not covered by the ink ribbon.

FIG 5.3-1

FIG 5.3-2


xxviii

6. MACHINE GENERAL LAYOUT

6.1 Parts Identification

No. Part Name No. Part Name

1 Safety shield 13 Rejection collector (optional)

2 Pause pushbutton 14 Rewind spool

3 Wrap station 15 Power box

4 Tension arm 16 Base support pads with casters

5 Touch-screen display 17 Handwheel for wrap belt forward-back adjustment

6 Label roll axle 18 Hot stamp printer (optional)

7 Base frame 19 Conveyor motor

8 Bar code scanner (optional) 20 Product sensor

9 Main power switch 21 Handwheel label head height adjustment

10 Control panel 22 Label roll disk

11 Product separator wheel 23 Rejection system (optional)

12 Conveyor 24 Emergency stop pushbutton

FIG 6.1-1


xxix

6.2 Machine Parts Functions

A brief description of the main components functions of the machine are given in this section, please refer to

“Machine Parts Identification” section for the identification of the parts on the machine.

˙ No.1: "Safety shield ", used for protection purposes, and opened only for machine service or cleaning.

˙ No.2: "Pause pushbutton", used to pause the machine operation.

˙ No.3: "Wrap station", used to firmly affix label on the product.

˙ No.4: "Tension arm" : keeps the label web straight with a proper tension.

˙ No.5: "Touch screen", provides control and setting functions to operate the machine.

˙ No.6: "Label roll axle", provided to fix the label roll center.

˙ No.7: "Base frame" is to support the machine.

˙ No.8: "Bar code scanner" , used to verify if the bar code is correct.

˙ No.9: "Main power switch" ,provides power supply to the machine.

˙ No.10: "Control panel", provided for being equipped touch screen and control components.

˙ No.11: "Product separator wheel", responsible of providing a proper spacing between bottles .

˙ No.12: "Conveyor", used to deliver product from infeed to the label station and outfeed.

˙ No.13: "Product collector" is to collect the rejected products.

˙ No.14: "Rewind spool" is to collect the backing paper.

˙ No.15: "Power Box" , houses the electrical components and the wirings of the machine.

˙ No.16: "Base support pads with casters", provided for moving the machine and for leveling.

˙ No.17: "Handwheel for backing plate adjustment", provides to move the backing plate forwards or

backwards.

˙ No.18: "Hot stamp printer" provides to print code/letter onto the label.

˙ No.19: "Conveyor motor", provides transmitting power to conveyor.

˙ No.20: "Product sensor", designed to detect product width and position.

˙ No.21: "Handwheel label head height adjustment" , designed to adjust the label head height.

˙ No.22: "Label roll disk", provides to load the label roll.

˙ No.23: "Rejection system", designed to reject improperly labeled products.

˙ No.24: "Emergency stop pushbutton", used to stop the machine operation immediately upon emergency

situations.


xxx

6.3 Machine Control Parts Functions

Refer to section 6.1 for the location of the different control parts.

6.3.1 Main Switch

This main switch is used to connect or disconnect the machine from the power source, putting the switch in

position “O” disconnects the power source, whereas putting it in “1” connects the machine to the power source.

6.3.2 Emergency Stop Pushbutton

The emergency stop pushbutton is used to immediately stop the machine upon emergency situations where

the operator safety is endangered, or damages to the machine are likely to occur. The button can be released

only after the problems causes are cleared. To release the button, turn it in counterclockwise direction, machine

can re-start only if this button is released.

6.3.3 Touch-Screen

Provides control and setting functions to operate the machine. Refer to the “Touch Screen Control Functions”

Chapter for a detailed explanation for its operation.


xxxi

6.4 Pneumatic Control System

Pneumatic control system is provided to control the machines various mechanisms.

6.4.1 Air Regulating Set

Responsible of regulating the compressed air connected to the machine into desired pressure. The air flowing

is controlled by the air adjustment knob; different air regulating set are provided according to the customers

specific requirements.

Air Adj. Knob

Air Gauge


xxxii

6.5 General Layout

6.6 Labeling Head Parts Identification

Label dispensing roller

Bar code scanner (optional)

Hot stamp printer (optional) Tension (dancer) arm

Rewind spool Label peel blade

Label sensor

Missing code sensor (optional)

Label advanced roller lock

Rewind roller lock

Rewind spool tension indicator

Rewind spool tension adj. knob

FIG 6.6-1

FIG 6.5-1


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7. POWER BOX

Refer to the Chapter related to “Electrical Diagrams” for more detailed information regarding the functions of

the electrical components.

Buzzer

Servo driver

NFB

Filter Disconnect switch

Power supply

Inverter


xxxiv

Power Box Layout for Optical Character Verification (OCV)

OCV, Optical character verification

TEACH button for OCV

Power supply for OCV

Light supply for OCV


xxxv

8. TOUCH SCREEN DISPLAY INSTRUCTION

8.1 Touch Screen Description

8.2 Touch Screen Function Description

8.2.1 The first screen after powering on

8.2.1.1 A - Self Set A NEW JOB

First time automatically set up for a new product to be labeled.

8.2.1.2 B - CHOOSE A JOB FROM MEMORY

Recall the previously saved job memory number from the memory bank.

8.2.1.3 C - CONTINUE THE PREVIOUS JOB

Continue with the most recent labeling job, which is the job performed before last power off.

Screen 1

Touch screen

Machine model

Software version

A - Self Set A NEW JOB

B - CHOOSE A JOB FROM MEMORY

C - CONTINUE THE PREVIOUS JOB


xxxvi

8.2.2 Screen Layout

The screen is organized and divided into functional areas as follows:

Area Description

Job memory # Displays the job memory set # currently being used.

HD Displays labeling head "OFF" and "ON".

SP Displays product separator "OFF" and "ON".

MESSAGE Displays operational messages during operation.

CURRENT CHOOSE OF MENU Displays current operational functions, labeling data and parameter setup.

SUB MENU Various Sub-menu function keys will show up via different selection.

KEY FOR BASIC FUNC. Basic control buttons, including "START", "PAUSE", "REJCT RESET" and

"CLEAR MESSAGE" buttons.

8.2.3 Normal Operation Display

Three modes are available for selection (screen 1).

A – Self Set A NEW JOB: The display will change to the display shown on FIG 10.10-2.

B - CHOOSE A JOB FROM MEMORY: To recall previous job setups from memory, the display will change to

chapter 8.2.4.10, screen 12).

C - CONTINUE THE PREVIOUS JOB when re-starting the machine after power-off, this option is used to

continue with the previous last job, which, regardless of being assigned with a job memory number or not, is

kept by the machine as the current job. The display will change to screen 2. If no key were touched or no

changes were made after accessing labeling data display, the control panel display will automatically return to

the display shown as screen 2. This screen only allows starting or stopping machine operation, labeling data is

displayed but no editing allowed from this screen. This design is to avoid changing labeling data or parameters

by operator's mistake.

FIG 8.2.-1


xxxvii

0

8.2.3.1 ：：：：Indicates Current Job Memory (No.1~50)

After touching A - Self Set A NEW JOB for automatic test, the operational display will show memory job: "00",

indicates the job is kept by the machine but no specific job memory number has been assigned to it. Although

not saved with a job memory #, this data is kept even if operator switches off the main power, it can be easily

recalled by touching C - CONTINUE THE PREVIOUS JOB, instead of using " Self Set A NEW JOB". However,

it is recommended to always store labeling data in memory number set. Refer to chapter 8.2.5.9 SAVE

memory.

8.2.3.2 ：：：：Indicates the Labeling Head "ON"

Touch key once to switch off the labeling head and the key will change to , this can be

useful when doing machine adjustment or bottle conveying test in which labeling is not required. Switch the

labeling head "ON" again by touching the key, and it will turn to be .

8.2.3.3 ：：：： Indicates the Product Separator "ON"

To switch off the product separator by touching the key once time when do machine adjustment or

bottle transporting test, and the key display will change to . To switch on the product separator wheels

"ON" again by touching key again, the key display will change back to again.

8.2.3.4 RUN : Shows Various Operations and Error Messages

Including run, missing label on roll and bar code error... etc. The RUN icon indicates the machine is in run

condition. Message other than this means a problem is present; refer to 16.5.2.5 “Notes 6” for more details.

8.2.3.5 ：：：：Entering Edit Data Display

Keep the key touched for several seconds to enter into data edition function (screen 5).

Screen 2

HEAD ON

HEAD OFF

HEAD ON

HEAD OFF

HEAD ON

SEPAR ON

SEPAR ON

SEPAR OFF

SEPAR OFF

SEPAR ON

0

500


xxxviii

8.2.3.6 : Starts Machine and indicates Machine Running

After touching , the machine will stop, and the key will change to . Touch this key again to

start the machine and the key changes to .

8.2.3.7 : Stops Machine and Indicates Machine Stop

Press to start the machine, the key will change to . And press this key again to change

to .

8.2.3.8 : Quantity balance monitoring between Infeed and Outfeed.

a. This function key is to ensure both bottle infeed and outfeed remain the same quantities; and one more

function is to avoid wrong bottle rejection. When both quantities of bottle infeed and outfeed are not the

same, the function key will change to status to alert the operator. Stop the separator by press the

key to clear bottles on the conveyor between product sensor and rejection sensor, the key will change

to , once the bottles are removed from the conveyor between the two sensors, press

again, then the key will change back to . Then operator may press key again, the display

changes back to status to start the product separator function again.

b. Product Sensor and Rejection sensor are very important to the machine. Therefore, it is essential to make

sure that both product and rejection sensors are in flashing status. If not, adjust the sensor’s sensitivity

strength. If sensitivity is too strong, more than one signal is likely to be read when a transparent product

passes through the sensors. Thus, these signals will dramatically affect the REJECT RESET system so that

causes wrong rejection. Please note this information.

8.2.3.9 XX CONTAINERS/MIN : Labeling Speed Information

Indicates the output of labeled products per minute, this is a displayed information based on calculations,

modification is not allowed. The value is updated every 20 seconds.

8.2.3.10 : Erasing Error Message.

When any error message is shown on the running status, e.g. missing code-date imprint, incorrect bar code

error, wrong bottle error ...etc, this key will show the error message accordingly. After solving the problem,

press the key to clear the error message. Once the key is pressed, the error message will change

back to RUN status.

8.2.3.11 Other Display Areas

Display all running messages.

CLEAR MESSAG

START

PAUSE

REJECT RESET

CLEAR MESSAG

REJECT RESET

START

START

PAUSE

PAUSE

PAUSE

START

SEPAR ON

SEPAR OFF

REJECT RESET

REJECT RESET

SEPAR OFF

SEPAR ON


xxxix

8.2.4 Entering Data Edition Display

In the normal operation display, press key on screen 2 for several seconds to enter data edition

display (Screen 3).

8.2.4.1 0 , and .

These three keys are the same as 8.2.3 Normal Operation Display.

8.2.4.2 RUN

Use this key to return to the Normal Operation Display (Screen 2).

8.2.4.3 PAUSE : Indicates the Machine in operational mode

Press this key once to stop the system, the PAUSE key will turn to START status. Press this key one more time

to start machine.

8.2.4.4 PgDn : Entering Next Function Setting of the Labeling Item

Including labeling quantity, label remaining quantity, labeling speed... etc. totalizing 22 items. The item selected

is shown in reversed color (screen 3).

8.2.5 Labeling Data Setup

Use PgDn key to enter next labeling item screen (the second and the third function setting display, e.g. screen

16 & 40); and use PgUp key e.g. screen 16, 40 to return to the first and the second function setting display.

Simply touch the labeling item selected to do the labeling function setting.

8.2.5.1 OUTPUT/JOB :Setting Labeled quantity.

Screen 3 will be shown when selecting this key. Its function is to reset "OUTPUT" after auto-test is completed,

or changing the "NEW JOB".

a. Touch and hold the CLEAR key for several seconds to clear labeling quantity.

SEPAR ON

HEAD ON

Screen 3

0


xl

b. NEW JOB : Performs product setting again. Output quantity will not be deleted after finishing Self-Set

during operation. The system only performs counting job for labeled bottles after machine is in operating

mode, both bottles and labels for testing purpose will not be counted.

8.2.5.2 LAB REM : Label Remaining Quantity

Screen 4 will be shown when selecting this key. Its function is to set up the remaining label quantities or

product batch quantity. The procedure below is to set the label remaining quantity.

a. Touch the numbers following the OUTPUT/JOB to enter screen 5, and use numeric keys 0 ~ 9 to enter the

label quantity that you want to dispense from the roll of labels. (The label remaining quantity will be

automatically saved in the memory even after power-off). Every label dispensed will reduce the remaining

label quantity by one; an alarm will sound when label remaining quantity falls below "500", "300" and "100".

The alarm sounds for every 20 dispensed labels when label remaining quantity falls below "100". The machine

stops and alarms when label remaining quantity falls to "0000000".

b. If no quantity control is needed, Enter 0 and ENT keys to confirm.

c. Touch ESC key to exit without changes, the display will go back to screen 4.

8.2.5.3 PRO. SPD.: Labeling Speed

Screen 6 will be shown when selecting this key. Its function is to set up the labeling speed in containers/minute.

After Self-Set, the standard labeler speed is set at 35.0 meters per minute and the maximum speed is 70.0

meters per minute. The conveyor speed display shown is based on label size, bottle size and labeling speed

setup. The average speed is displayed after 1 minute running. Adjust both "PRO SPD" and "SEPARATE SPD"

functions to meet output demand (Refer to 8.2.5.4 for product separator speed adjustment).

Simply touch or key to crease /decrease labeling speed.

Screen 4 Screen 5

0 0


xli

8.2.5.4 SEPARAT SPD. : Product Separator Speed

Screen 7 will be shown when selecting this key. Touch this key to change product separator speed. Its speed is

normally set at MANUAL mode. Standard speed is set at 30.00 for auto-mode. After Self-set, the operator is able

to set "AUTO" mode "ON" or "OFF" (reverse or normal color) for automatic or manual adjustments of product

separator. The maximum setting is at 90.0. The value "30.0" indicates the rotating frequency of driver motor. No

matter using MANU or AUTO mode, if the bottle is unable to be labeled due to the spaces between bottles are

too close, it should reduce the speed to be labeled properly. Under AUTO mode, if the bottle spaces are too big

and slow down the productivity, it will increase the speed automatically to the maximum of labeling.

a. Touch MANUAL key and the key will change to MANUAL . And then touch or key to change the

separator speed. (Labeling speed should be considered when making changes.)

8.2.5.5 LAB. POS.

Screen 8 will be shown when selecting this key. This key is used for making the bottle center align with the front

end of the label peel blade (FIG 8.2.5.5-1). Normally there is no need to do any adjustment (default value, 0).

However, if bottle is unable to be labeled with the automatic setup, try to adjust the labeling position manually

as follows:

Screen 6

500

0

Screen 7


xlii

a. Touch or key to change labeling position right or left. key moves label position to the left ; and

key moves the label position to the right side.

8.2.5.6 PRINT TIME

Screen 9 will be shown when selecting this key. Its function is used in conjunction with the optional hot stamp

printer. Normally, after running Self-Set, the printer is ON and the standard print time is 100ms. The

MANUAL adjustment mode is as follows:

a. Touch OFF key, the key will change to OFF status, it means that the printer can be shut off.

b. Touch or key to change the printing time.

c. The "Print Time" display ranges from 30ms to 1000ms. Both the settings of Print Time and Print Temperature

must be synchronized. When Print Time is set longer, the Print temperature should be lower, and when shorter

Print Time is set, the Print Temperature should be higher.

d. It is suggested that you use the standard self-set value when labeling output is lower than or equal to 200

bottles per minute. When labeling speed output value is over 150, it is able to increase temperature and

decrease stamping time. Sometimes, increase a little bit of air pressure if necessary.

e. When stamping detection is set up to ON, then the stamping time will be limited to more than 100 ms.

Note: The stamping temperature is necessary to be set up according to chapter 8.2.5.15.

FIG 8.2.5.5-1

Wrap station

Label peel blade

Front edge of label

peel blade

Wrap plate Bottle Product sensor Screen 8

Screen 9


xliii

8.2.5.7 LAB. EXTENS : Label Extension Adjustment

Screen 10 will be shown when selecting this key. Its function is to set up the length of the label extension.

Generally, it is not necessary to be adjusted (default value is 0), unless the default label extension value is not

properly for labeling. The adjustment procedure is described as below:

a. Touch or key to change the length of label extension. When or is touched, the extension

value will increase or decrease by 0.15mm. After Self-Set check, the label extension should be 1 to 5mm. In

special cases the distance may be longer than 5mm. The adjustable range is limited by the label sensor, so the

label should be moved up.

8.2.5.8 LAB. HD-SPD : Label Dispense Speed Adjustment

Screen 11 will be shown when selecting this key. Its function is to set up the labeling speed. Generally, its

default setting is 0 (M/Min) after Self-set. The manual adjustment procedure is described as below:

a. Simply use or key to change the labeling speed. The adjustable range can be from - 9.9 m/min up to

+9.9 m/min. (The speed adjustment depends on the bottles characteristics; and ensure the changes is saved

to the memory).

FIG. 8.2.5.7-1

Label extension distance approx. 1-5 mm

Wrap station

Label peel blade

Label Screen 10

Screen 11


xliv

8.2.5.9 SAVE MEM : Save Memory

Screen 12 will be shown when selecting this key. Make sure saving the job in the memory after "auto

adjustment" or "manual adjustment" is done.

a. Touch SAVE TO MEMORY key, and the following display will be shown (screen 13).

b. Select a proper number from the empty memory sets, previously saved numbers are in reverse color icons,

empty numbers are in normal color icon, and the new icon selected will flash.

c. Touch SAVE key, the number selected will stop flashing, the icon will become in reverse color; and return

to operational display (screen12). The saved job number will be shown on the top left side for identification

(only shows the latest number).

d. To clear a saved job memory, select the job memory number to be deleted, the number will start flashing, then

touch CLEAR key for several seconds to clear the memory set.

e. Touch CANCEL key to go back to the operational display.

8.2.5.10 CALL MEM : Call Memory

Screen 14 will be shown as selecting this key. Its function is to recall the data set up by AUTO or MANUAL and

the recall procedures is as follows:

a. Touch CALL MEMORY key and the screen 15 is shown. The machine stops.

b. Touch an available number (when the icon is in reverse color, it indicates a job is saved in that location.)

c. Select the saved job number by touching the CALL key and the display will return to the operational display

(screen 14). The job number called will be shown on the top left side for identification.

d. Touch the job number key which to be deleted and touch CLEAR key for several seconds to delete the

number selected.

e. Touch CANCEL key to go back to the operational display.

Screen 13 Screen 12

1


xlv

8.2.5.11 Label Length

Screen 16 will be shown as selecting this key. Touch PgDn key on the first function setting display (e.g.

screen 3~11,12,14) to enter the second function setting display.

Its information displayed is only for viewing and unable to change. Label Length is measured by the Self-Set

computer system in mm.

8.2.5.12 Container : Bottle Diameter

Touch PgDn key on the first function setting display (e.g. screen 3~11,12,14) to enter the second function

setting display. Screen 17 will be shown as selecting this key.

Its information displayed is only for viewing and is unable to change. Bottle Diameter is measured by the

Self-Set computer system in mm.

Screen 14 Screen 15

1

Screen 16

Screen 17


xlvi

8.2.5.13 BACK PAPER : Backing Paper Sensitivity


setting display. Screen 18 will be shown when selecting this key.

Its information displayed is only for viewing and is unable to change. Label Length is measured by the Self-Set

computer system.

8.2.5.14 PAPER VALUE：：：：Paper Value Measurement



The paper value function is to set up a parameter for the sensitivity of the backing paper. Usually, the Self-Set

computer system will calculate the correct values for "PAPER VALUE". There is no need to change this value.

Only in the case the Self-Set computer system is unable to check the value, then it may be adjusted manually,

adjustment procedure is described as follows:

Touch or key to change the setting value of the "PAPER VALUE". Its Adjustable value range is from

+60 to +255.

Note: The paper value settings are only applicable for CVC sensors; other brand sensors are not valid.

Screen 18

Screen 19


xlvii

8.2.5.15 TEMPERATURE : Print Temperature



The function of print temperature is to set for clear printing results; which is only applicable when optional hot

stamp printer is present. The standard print temperature is set at 160˚C. Normally, higher temperature is set for

higher labeling speed. "Print Temperature" needs to be adjusted when increasing production speed or when the

numbers are not easy to be stamped. Its adjustment procedure is described as follows.

a. Touch or key to change the Print Temperature settings. Its adjustable values range from +80 ℃

to +200 ℃. If printing result is too dark or distorted making it difficult for reading, then the operator needs to

reduce the print temperature by touching . Touch to darken print when increasing labeling speeds.

b. When touching ON key, it will change to ON , and the printer will automatically heat up to the temperature

preset.

c. When touching OFF key, it will change to OFF , and the heating of the printer is shut off directly and will

not heat up again.

Note:

* Print Time and temperature are synchronized to a pre-set value (refer to 8.2.5.6). The longer the printing time is,

the lower the printing temperature is, and vice versa.

* It is suggested that the printing temperature and time to be longer if the labels with PVC lining, or made of

PVC or plastic materials.

8.2.5.16 BAR CODE : Bar Code Check (optional)



Screen 20


xlviii

The function of the BAR CODE SCANNER is to check if wrong bar code is found on the label. (But, if the

machine is not equipped with the bar code scanner, the function will not be available.) Its adjustment

procedure is described as follows.

a. When touching OFF key, it will change to OFF , and there is no Bar Code Check function.

b. When touching ON key, it will change to ON , and the scanner starts the Bar Code check operation.

c. Touch or key to input the number of labels between label peel blade and bar code scanner (FIG

8.2.5.16-1). The number needs to be entered correctly; otherwise a wrong bottle rejection will occur. Touch

key to decrease the label quantity, or touch key to increase the label quantity.

d. When touching the SETTING key, the display is changed to the screen 22. The scanner can scan both

"General bar codes" and "pharma codes". Its setup procedure is described as follows:

FIG 8.2.5.16-1

Label peel blade

Rewind spool

Bar code scanner Label sensor

OCV camera with filter

Wrap station

Screen 22

General bar codes

Pharma code Screen 21


xlix

* When touching key to enter the "Bar Code Type" display (screen 23). Place the bar code scanner at

the proper position (Refer to 11.14). Then touch TESTING button, the bar code scanner will release a red beam

and scan the bar code printed on the label. Suggested scanning distance range is from 80mm to 100mm.

Touch TEACHING key for several seconds to execute bar code teaching guide. A buzzer should sound while

executing the bar code teaching guide. The bar code scanner will sound "Bee-Bee" sound, and the display will

show the scanned bar code. The bar code area will remain empty if the bar code scanner failed to scan the bar

code. In this case, follow the setup procedure to scan the bar code again. And repeat to scan the bar code

again until the correct bar code is displayed, if the bar code shown on the display is different from the actual

bar code. Touch RETURN key to go back to the operational display of "BAR CODE" (screen 23).

* When touching PHAMA CODE key on the screen 22, the display will change to screen 24. And then Touch

0 key on the screen 24, it will change to screen 25. Enter the number according to the bar code line

number by numeric from 0 to 9 , then touch ENT key to conform pharma code setup. After setup, the

display will show screen 26; and it is able to touch ESC key to recover the previous setting display (screen 22).

Please follow general bar code setup procedures to continue the pharma code setup when entering the screen

22. However, the scanning distance should be within 40~50mm. Touch TESTING key to make sure teaching

operation is available after completing TEACHING work. Thus, the bar code should show up if correct

TEACHING job is done. Otherwise, the bar code will not show up and send Bee-Bee sound from buzzer.

Screen 24 Screen 23

0 4713265880216

Bar code area

Screen 26 Screen 25

0 1101000111010110

016

0


l

8.2.5.16.1 SCAN T. XXX ms

Its function is in only valid when optional Image system (camera) is equipped. The value setup is to be done in

accordance with manufacturer. Different Image system has different value. As the value is preset by factory, it

is not necessary to do any adjustment unless replacing a new one. The adjustment procedure is shown as

follows.

a. Touch SCAN T. XXX ms key, the following screen will be displayed (screen 27). Entering the production

value offered by factory via touching number ( 0 ~ 9 ); and then touch ENT key to conform the setup.

b. Touch ESC key to go back to screen 21 without saving any changes.

8.2.5.17 DATE CHECK : Code-date stamp Check



Its function is in only valid when OCV (Optical Character Verification) system is equipped. Different Image

system has different value. The adjustment procedure is shown as follows.

a. When touching OFF key, it will change to OFF ,and there is no Code-date stamping Check function.

b. When touching ON key, it will change to ON , Code-date stamping check function is enabled.

c. Touch or key to input the label the numbers between label peel blade and bar code scanner (FIG

8.2.5.16-1). The number needs to be entered correctly; otherwise a wrong bottle rejection will occur. Touch

key to decrease the label quantity, or touch key to increase the label quantity.

Screen 27


li

8.2.5.18 CONTAINER CHK : Bottle Diameter Check



Its function is to check and make sure the container diameter or width is within the standard specification. If the

bottle diameter is too wide, the computer will judge that it is a fallen bottle, the system will stop automatically to

protect the machine for safe operation. The labeling system will not label a bottle which has a measured

diameter smaller than the labeling data saved in the memory. The bottle will be ejected from the conveyor if

optional rejection system is installed on the system.

a. Touch or key to set a percentage of the bottle diameter. Its adjustable range is 0 ~ 100%

(Default value is 5%). Set a lower percentage by touching key to have more precise bottle diameter

check. If bottle range is wider, then set a higher percentage by touching key for the computer check.

Refer to FIG 8.2.5.18-1 for verification.

8.2.5.19 FUNCTION : Machine Function Check



Its function is to check if all components are in normal operation. The checking points are shown below.

8.2.5.18-1

Bottle diameter = Ø D

(for example: bottle dia. is 50 mm)

Percentage: K (for example: 50%)

Max.: bottle dia = Ø D * (1+K)

50 * (1+0.5) = 75 (mm)

Min. bottle dia. = Ø D * (1 - K)

0 * (1 - 0.5) = 25 (mm)

Screen 28 Screen 29

Screen 30


lii

8.2.5.19.1 SENSOR CHECK

After touching INPUT CHECK key, the following screen (screen 32) will be displayed for checking all the

sensor function. After finishing sensor checks, touch RETURN key to return to screen 31.

a. PRODUCT Sensor: It is necessary to start the conveyor before performing this check function. If the

conveyor is not running, touch RUN key to operate the conveyor. Then, place a piece of opaque plate to

the block product sensor light (refer the FIG 8.2.5.19-1) and check if the monitor shows the test message. If

the icon changes into , means that roduct sensor is in normal operation.

b. REJECT (Bottle Rejection) Sensor: Test Method is the same as the product sensor.

c. ENCODER 1: Auto check. If the icon changes into and alternative flash, means that the encoder 1 is

in normal operation.

d. BACK LOG Sensor: Place a piece of an opaque plate to the block product sensor light (refer the FIG

8.2.5.19-1), and observe if the monitor shows the test message. When the icon changes into , and

after removing the plate, it changes into , it means that the backlog sensor is in normal operation.

e. INFEED Sensor: Reserved function for further application.

Screen 31

FIG 8.2.5.19-1

Product sensor

Opaque plate

Hand

Opaque plate

Hand

Bottle backlog sensor

Wrap station

Label peel blade

Screen 32


liii

f. LABEL Sensor: Select LABEL and touch GO key, the icon changes into , means the label sensor is in normal operation.

g. RIBBON Sensor: Firstly, check if ribbon/foil tape is installed. If so, it should show . Remove the ribbon out

to have the sensor been unable to detect the ribbon (FIG 8.2.5.19-2). Then, the icon will turn from

into . It means that the sensor is in good status. If no ribbon, it will show . Place an opaque plate to

block the sensor, and then the icon should change from to , means that the sensor is in normal

status.

h. CONVEYOR Operation: Touch RUN key on the display and the conveyor will start; and the key RUN

should change to PAUSE . Touch PAUSE key again, it will back to RUN status, and the conveyor will stop

too.

i. AUTO CHECKING LABEL SENSOR: To match with “Label Sensor” operation check, after touching the key

GO , it will change into STOP status. And it will change back to GO status when released.

8.2.5.19.2 OUTPUT CHECK

After touching OUTPUT CHECK key, the following screen (screen 33) will be displayed for checking all the

output function. After finishing output checks, touch RETURN key to return to screen 31.

Ensuring the following components activate after touching OFF key:

a. REJECT: should activate the rejection cylinder operation of the rejection system (make sure air is on).

b. PRINT: should activate the hot stamp printer operation (make sure air is on).

FIG 8.2.5.19-2

Hot stamp printer Ribbon rewind spool

Ribbon sensor Ribbon sensor

Hot stamp printer

Non-ribbon installed Ribbon installed

Hand Hand

Hot stamp printer

Ribbon rewind spool

Ribbon


liv

8.2.5.19.3 MOTOR SYSTEM TESTING

After touching MOTOR CHECK key, the following screen (screen 34) will be displayed for checking all the

motor function. After finishing motor checks, touch RETURN key to return to screen 31.

a. CONVEYOR M. (Conveyor Motor): The conveyor will stop and run again when "OFF" key is touched. If OFF

key is not released, the conveyor will be running constantly, and it will stop after releasing the key. If not,

indicates the testing components or electric circuit is malfunction.

b. SERVO M. (Label Dispenser Axle Test): Both "Label Roll Disc" and "Unwind spool" will run when "OFF" key is

touched. It will send out label if label roll is on the label roll disc, and it will stop after releasing the key. If not,

indicates the testing components or electric circuit is malfunction.

c. SEPARATOR M. (Product Separator Test): "Product Separator Wheel will stop then run. If OFF key is not

released, the separator will be running constantly, and it will stop after releasing the key. If not, indicates the

testing components are malfunction.

8.2.5.20 TECH SETTING : Technical Adjustment & Setting



Its function is to do the necessary technical adjustment and setting according to actual demand. (The factory

has done initial setup before the system is equipped.)

8.2.5.20.1 Product Weight Balance

When PROD. WT. COMP. (50) key is selected, the display will change to screen 36.

Its function is used for "bottle weight balance" value setup. The heavier the bottle is, the higher the value is.

The adjustment is shown as below:

Screen 33 Screen 34


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a. Touch the number key following the PROD. WT. COMP. (50) , the screen 36 will be shown. Key in the bottle

quality value by touching numeric key from 0 to 9 . Then touch ENT key to confirm the adjustment.

b. Touch ESC key to return to screen 35.

8.2.5.20.2 Hot Stamp Speed Up

When HOT STAMP SPD UP (0) key is selected, the display will change to screen 36.

Its function is to increase the value of "Print ACC" of the Hot Stamp Printer's print speed. The higher the value

is, the quicker the printing time is (The maximum value is 50 ms.). The adjustment is just same as "PROD. WT.

COMP. (50)" adjustment.

a. Touch the number key following the HOT STAMP SPD UP (0) , the screen 36 will be shown. Key in the speed

value by touching numeric key ( 0 ~ 9 ), according to manufacture's supplied data. Then touch ENT key to

confirm the adjustment.

b. Touch ESC key to return to screen 35.

8.2.5.20.3 Equipment Set

When touching Equipment Set key, the display will change to screen 37.

Its function is to set up equipment and check if all the components are in normal operation.

a. Air knife Timer (120): The setup is related to the "air blow rejection system". If the air blow rejection system is

not used, then the setting will be invalid. Air blow timing setup depends on "compressed air input" and "bottle

diameter" (Adjustable range is from 30 through 500, the default setting is 120ms). After touching the numeric

key portion, the numeric key board will be shown on the display (screen 38). Use numeric keys 0 - 9 to

do the setting, and use ENT key to confirm the setting; it will return to the previous display (screen 37). Touch

ESC key to enter screen 37 without changes.

Screen 35 Screen 36


lvi

b. Number of beeps (6) (Times of buzzer sounds): Buzzer sound alerts if any emergency (adjustable setting

range is from 2 - 6 times). After touching the numeric portion, the numeric key board will show on the display

(screen 38). After entering the value, touch ENT key to confirm. The display will return to the previous display,

or touch ESC key to enter screen 37 without changes.

c. Label Offset (2): This function is to compensate the tolerance of label length. Therefore, if the change of label

length is too large, the label dispensing length can be compensated by this function. After touching the

numeric portion, the numeric key board will show on the display (screen 38). Use the numeric keys ( 0 - 2 )

to set the value, and touch ENT key to confirm the setup procedure. The display will return to screen 21, or

touch ESC key to return screen 37 without changes.

d. LAB. Sensor Value (50) (sensor sensitivity setup): Label sensor sensitivity is factory adjusted and no further

adjustment is need unless it is damaged or replaced with a new one. After touching the numeric portion, the

numeric key board will show on the display (screen 38), use the numeric keys ( 0 - 9 ) to set the value, and

touch ENT key to confirm the setup procedure, or touch ESC key to return screen 37 without changes.

e. P. Sensor Width (15): Product sensor width is factory adjusted and no further adjustment is necessary unless

it is damaged or replaced with a new one. Touch the numeric key, the numeric key board will show on the

display (screen 38). Use the numeric keys ( 0 - 9 ) to set the value, and touch ENT key to confirm the setup

procedure, or touch ESC key to return screen 37 without changes.

f. L. Sensor Width (0.5): This setup is based on the label width. The computer system will setup the label

sensing width automatically. It is not necessary to do the setup in a normal working condition. (Adjustable

range: 0 ~0.5). After touching the numeric portion, the numeric key board will show on the display (screen 38).

Use the numeric keys ( 0 - 9 ) to set the value, and touch ENT key to confirm the setup procedure, or touch

ESC key to return to screen 37 without changes.

* Use Next key to switch to next setting display (screen 39), and touch Return key to return to TECH

SETTING display (screen 35).

Screen 38 Screen 37

Numeric portion


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g. Hot stamp (optional): When coding system is selected, it will be "Auto" after Self-Set is completed.

h. Rejection system (optional): When turning off the rejection system for error situations, the error message will

be shown and the system will stop dispensing labels. The default setting for rejection system is "Auto".

i. Machine stop miss. label: When this function is set to "ON", the labeling machine will automatically stop if

any missed labeling. (It is recommended to select the "ON" when the system is not equipped a rejection

system. Setting it to "OFF" when the rejection system is equipped). Use this function to reject the missing label

bottle.

j. Separator auto ON: This function is able to be set to "ON" or "OFF" according to user's requirement.

k. Machine stop any error: When this function is setup, the machine will stop if any error occurs. (e.g. missing

labeling, wrong bar code…etc.)

l. Activate QC protect (Optional): This function is only valid after setting up Rejection system and Hot

stamp "ON"; and Machine stop any error and Machine stop miss. Label "OFF".

m. Vision system (Optional): This function is only valid after being equipped OCV (Optical Character

Verification) system.

* Use Previous key to return to previous setting display (screen 37), or touch Return key to return to

TECH SETTING display (screen 35).

8.2.5.21 LANGUAGE Setup

Touch PgDn key on the any first function setting display (e.g. screen 3~11,12,14) to enter the second

function setting display; and then touch PgDn key again on the second function setting display (e.g. screen 16)

to enter the third function setting display. Screen 41 will be shown when selecting this key.

Select "LANGUAGE" for language setup. (Default setting is English mode). The language selected will be

saved to the computer automatically. It is quite easy to do the language mode setting by touching the language

Screen 39 Screen 40


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selected for several seconds.

a. Select key to change the display into English.

b. Select key to change the display into Chinese.

c. Select key to change the display into Spanish.

8.2.5.22 SPEC. SET

Touch PgDn key on the any first function setting display (e.g. screen 3~11,12,14) to enter the second

function setting display; and then touch PgDn key again on the second function setting display (e.g. screen 16)

to enter the third function setting display. Screen 42 will be shown when selecting this key.

Select this item to do the special function setting and view the running hours. Its settings are described as

below.

a. : To erase all the labeling data saved in the memory (#1~50) sets, touch the key for 6 seconds,

all the memories are erased when a buzzer sound is heard. To check and ensure the erased memories are

erased. Follow "call memory" procedures (8.2.5.10) to call out the memory job. If the memory number set

with no reverse color is present, indicates all the memory sets have already been cleared.

Screen 41

Screen 42 Screen 43

CLEAR ALL MEMORY

0 0


lix

b. REJECT LIMIT: Maximum continuous rejections permitted before machine stop. The machine will

automatically stop when continuous error quantity reaches this limit. Such a condition means a serious

problem is present. Touch 0 key on the screen 42 to display the numeric key board (screen 43), and use

the keys to enter the maximum allowed limit. Touch ENT key to confirm it, and the display will change back to

screen 42 when the setup is done. Touch ESC key to go back the previous display without changes.

c. Working Time/Min : Indicates the total running hours of the machine. This value is unable to be changed or

reset.


lx

8.3 Warning Message Instruction

8.3.1 Safety Guard Open

This display (screen 44) is only shown after switching the power on. When the display is shown, means the

safety shield is open, and the machine will stop until the door is closed.

8.3.2 Air Pressure Error

This display (screen 45) is only shown after switching the power on. When the display is shown, means air

pressure supply is malfunction; and the machine will stop. To ensure all air hoses are fastened and no

defective, and the air switch is turned on. The machine can be started again after the problem has been solved.

Screen 44

Screen 45

PA USE


lxi

9. PREPARATION BEFORE OPERATION

9.1 Inspection before Operation

Ensure that no foreign objects or tools are left in the machine.

Ensure that air and power supply are normal.

Check that there are no loose or damaged parts in the machine.

If any of the stated abnormality is observed, turn off the machine and carry out a service of the

machine to fix the problem before restarting the machine.

Keep the safety guard closed during operation for safety reasons.

9.2 Label Installation

Installation is according to the following steps.

9.2.1 Label Installation Types

There are 2 different types of label rolls: Rolled outside and rolled inside.

9.2.1.1 Rolled Outside (FIG 9.2.1-1)

FIG.9.2.1-1

OVC camera


lxii

9.2.1.2 Rolled Inside (FIG. 9.2.1-2)

9.2.2 Rewind Spool Fixing & Adjustment

Use "U" clipper to fasten label web backing paper onto the rewind spool. Next, turn the rewind spool in

clockwise direction to tighten the backing paper (FIG 9.2.2-1).

FIG.9.2.1-2

FIG.9.2.2-1

OVC camera

OVC camera


lxiii

9.2.3 Close Advance Roller Locks

Properly fasten advance roller lock. Label dispense length may vary if these two locks are improperly fasten.

(Refer to the arrow direction to fasten the lock, FIG 9.2.3-1)

9.2.4 Tighten the Backing Paper Lock

Refer to the arrow direction to tighten the backing paper lock.（FIG 9.2.4-1)

FIG.9.2.3-1

Advance roller lock

U clipper

Advance roller lock

U clipper

FIG.9.2.4-1

Backing paper web is straight with tension Backing paper lock

OVC camera

OVC camera


lxiv


lxv

9.2.5 Backing Paper Tension Adjustment

Correct a loose rewinding web condition by tightening the rewind spool tension adjustment knob. (FIG 9.2.5-1)

9.2.6 Label Web Adjustment

Label web should be always straight with tension to secure quality labeling.

Label dispensing may vary or cause the labels to wrinkle if the web is too tight or too loose. (FIG 9.2.6-1 and

FIG 9.2.6-2)

Bend backing paper Rewind spool tension indicator

Rewind spool tension adj. knob

FIG.9.2.5-1

FIG.9.2.6-1

FIG.9.2.6-2

Label web is straight with tension Label web is not straight without tension

Loose label web

Label peel blade

Label web should be straight on the label peel blade

OVC camera


lxvi

10. OPERATION INSTRUCTION

10.1 Power Supply and Air Sources Check

Ensure that compressed air and electric supply are properly connected.

10.2 Air Regulator Set Check

Turn on the switch on the air regulator, and check that the air pressure displayed on the air gauge is at 4 bar. If

necessary, adjust the air pressure adjustment knob by pulling it up and rotate it to around 4kg /cm2. If no

compressed air is available, check if the air compressor and ensure that the valve is open, if no abnormalities

were found, the air regulating set may require repairing or replacement.

10.3 Machine Adjustment

It is necessary to adjust the machine working components to a proper position according to the product to be

labeled and the label to be applied. (Refer to Chapter 11 Machine Adjustments.)

FIG.10.2-1


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10.4 Main Power Switch ON

Turn the main power switch to "I" position (FIG 10.4-1), the screen will switch from WINDOWS into CVC logo

display (FIG 10.4-1), and then will show JOB selections display (FIG 10.4-2) after 10 seconds.

If no display is shown as below after switching on the power, check and ensure that power cable is connected

properly, otherwise the power switch may have some malfunction.

10.5 Job Selections

This system provides 3 available selection buttons on the touch screen. Choose one of the buttons to perform

the labeling job. (Refer to the page 8.2.1 for function selections.)

10.6 Job Menu

When choose A - SELF SET A NEW JOB , refer to the chapter from 10.9.

When choose B - CHOOSE A JOB FROM MEMORY , refer to the chapter 10.12.

When choose C - CONTINUS THE PREVIOUS JOB , refer to the chapter from 10.13 .

10.7 Label Head Check

a. Loosen the label web locker firstly (refer to the 9.2).

b. Turn the label roll disk according to the arrow direction (rolled outside) (FIG 10.7-1), have a label placed in the

front of label sensor (FIG 10.7-2).

c. Tighten the label web locker.

FIG.10.4-1 FIG.10.4-2


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10.8 Sensors Setup

In order to ensure a correct detection of product diameter and for an accurate rejection, it is essential to set up

the product sensors (infeed sensor and rejection sensor) in flashing status to make sure they correctly detects

the bottle. The setup method of the product sensor is to press and hold down the yellow button on the product

sensor for around 10 seconds till the indicator is flashing. While performing Self-Set, place a product 50mm in

front of the sensor so that the sensor is able to get more precise diameter.

10.9 Self-Set A New Job

FIG 10.7-1

FIG 10.7-2

OCV camera


lxix

Press A - Self Set A NEW JOB button, the conveyor starts moving, and then place a bottle before product

sensor on the conveyor (FIG 10.9-1). The display will show the information detected about the bottle and the

label, the system will switch to the operation display after finishing Self-Set.

FIG.10.9-1


lxx

FIG 10.9-2

500

0

0.0 0.00

254.0 0

0

160

100 0.0 0.00

0.0 0.00

254.0 10.00

2.5 0.10

254.0 10.00

2.5 0.10

Label length has dispensed 2 mm


lxxi

10.10 Checking Bottle Data

Place one more bottle onto the conveyor and let it pass through the product sensor to conduct trial labeling.

Ensure the labeled bottle meets desired requirements. If not, enter into data edit display to set up screen (refer

to chapter 8.2.5 Labeling Data Setup), and the parameters setting is based on the labeling status. After

adjustment, check the labeling condition again by placing a product onto the conveyor. (FIG 10.9-1)

10.11 Saving Labeling data

If the labeled bottle meets desired requirements, save the labeling data in the memory. This will save operation

time when running the same bottle and label the next time.

10.12 Selecting A Job from Memory

When pressing B - CHOOSE A JOB FROM MEMORY button, the "CALL MEMORY" display will be shown

(FIG 10.12-1). Call the desired memory job number from the memories saved, (#1~50 are available, reverse

color button e.g. 1 means it contains saved data). Press the button desired and then press call , the

machine display changes to operation display (FIG 10.12-2), and the memory number display changes to

operation display (FIG 10.12-2) and the memory number is shown on the upper left corner. If the memory

number shown is not the correct one for the current product, press key to enter the call memory

display again to change to the correct memory number. Place bottles onto the conveyor, then press START

key to start labeling when the correct memory number is selected.

FIG 10.12-1 FIG 10.12-2

Job Memory Number

1

500


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10.13 Continuing the Previous Job

Check and verify that the labeling data is unchanged before using C - CONTINUE THE PREVIOUS JOB

function. If the previous labeling data is changed, then use A - SETUP A NEW JOB (refer to 10.9) function to

reset the product data. If the labeling data is saved in the memory number set already, then select

B - CHOOSE A JOB FROM MEMORY (refer to 10.12) to recall the job number saved. After ensuring no

labeling data being changed, then select C - CONTINUE THE PREVIOUS JOB function to enter the display

which is shown as below (FIG 10.13-1); and then it will promptly switch to the operational display (FIG 10.12-2).

Place bottles on the conveyor and touch START key for labeling job.

10.14 Stopping Machine

Always press PAUSE button on the display to stop the labeling machine firstly; then switch and main power

switch to "0" position; and then turn off the compressed air supply.

FIG 10.13-1


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11. MACHINE SET-UP AND ADJUSTMENT

Machine Adjustments

Note: For safety and to avoid damage to the machine, always SWITCH OFF the power before any machine

adjustment. All machine adjustments should be accomplished by qualified technicians. Most adjustable

parts of the machine are provided with guide rulers or numerical handwheels, proper adjustments are

determined through factory test and should not be changed unless necessary. Therefore some of the

sections provided in this chapter are only for reference purposes.

11.1 Guide Rail and Product Separator Adjustments

a. Place a product on conveyor, and loosen the handwheel of the guide rail. Adjust all guide rails to coincide with

product width, allowing the product to move freely on the conveyor.

b. Product Separator Wheel: Product Separator is used to control and adjust bottle spacing. The rail must have

the product contacted with the separator wheel to create proper spacing between products for labeling.

c. Proper bottle spacing is critical. If the products are spaced too close together, then some products may not get

labeled. Remember, if the conveyor speed is reduced, this will cause the space between the products to

change, the operator may need to change the spacing then.

d. Product Separator Screw (optional) is recommended for higher speed applications when this machine is used

for labeling only a few different size products.

e. Remove the product from the conveyor after the adjustments are done.

11. 2 Label Position - Vertical

Adjust the label position vertically with the head handwheel located above the labeling head. Rotate the

handwheel to raise or lower the labeling head (FIG 11.2-1).

FIG 11.1-1 Guide rail adj. knob

Guide rail

Bottle

Product separator wheel

Label roll disk

Handwheel for label height adjustment


lxxiv

11. 3 Label Head Angle - Horizontal

a. Generally, only adjust the label head angle at the first labeling. Unless the label skews in the same direction

every time, it is not necessary to do the adjustment.

b. Loosen the locking lever (FIG 11.3-1) to adjust the label head angle with the head angle handwheel. Check

and write down the read value via the ruler (FIG 11.3-2). It allows easily adjusting the head angle next time.

FIG 11.3-1 FIG 11.3-2

Head angle handwheel

Horizontal line Ruler

Ruler

FIG 11.2-1

Locking level


lxxv

11. 4 Wrap Belt Position - Vertical

"Wrap plate" is use to firmly apply the label onto the product (bottle), it helps the product to be wrapped with the

label properly. If it holds the product too tightly, the product is easy to skew and arisen. If it is too loose, then the

label is easy to get wrinkles.

a. Place a product between the wrap plate and belt, then adjust the vertical position of the labeling belt with the

wrap belt handwheel located above the wrap belt unit. Rotate the hand wheel to raise or lower the wrap belt

assembly.

b. Both "labeling head" and "wrap belt position" should be in the same height (FIG 11.4-1).

11.5 Product Speed

Proper adjustment of product separator is necessary before adjusting the label dispensing speed. Dispensing

speed is not necessary to do any adjustment in a normal operational condition.

11.6 Label Dispensing Speed Adjustment (LAB HD-SPD)

a. Only the following two situations need to do the machine adjustment: Backing paper does not lay out on the

label peel blade while performing wrapping job (FIG 11.6-1). Loose label, label does not lay out on the wrap

belt. (FIG 11.6-2)

FIG 11.4-1

Wrap plate adj. handwheel –vertical

Wrap plate adj. handwheel –horizontal

Tight

Bottle

Wrap belt assy

Label peel blade Wrap plate

Wrap adj. handwheel - vertical


lxxvi

a. The backing paper is loose as labeling (FIG 11.6-1), and does not close to the label peel blade. It means that

the label dispensing speed is slower than the product delivery speed so that have the label been pulled out by

the product to cause wrinkly backing paper. This condition is not easy to observe, it needs to pay attention to

the interface of both the backing paper and the label peel blade when labeling. This symptom may cause

inconstant label dispense length, poor labeling quality, and lower backing paper.

※Countermeasure: Speed up the label dispenses speed.

b. Loose labels as labeling, and product does not catch the label tightly (FIG 11.6-2). It shows that the label

dispense speed is faster than the product delivery speed so that the label is unable to be pulled tightly. This

symptom may cause wrinkly label on the product. Under normal situation, the label is pulled out by the product

as labeling.

※Countermeasure: Slow down the label dispense speed.

c. Normally, the label should tightly lay out on the label peel blade. Label extension distance may be: 2mm, 3mm,

4mm if the label lay out on the blade is too loose. This also results in poor labeling accuracy. If backing paper

is loose, bottle may be labeled incorrectly. (FIG 11.6-2)

11. 7 Product Separator Adjustments

FIG 11.6-1 FIG 11.6-2

Backing paper does not lay out on the label peel blade while performing wrapping job Loose label, label does not lay

out on the wrap belt

FIG 11.6-2

Normally the label should tightly lay out on the label peel blade while performing wrapping job

Normally the product should catch the label tightly while performing wrapping job


lxxvii

Refer to 8.2.5.4 product separator speed adjustments.

11. 8 Production Speed Adjustments

Production speed adjustment should be synchronized with 8.2.5.4 product separator speed. Then adjust

labeling speed (refer to 8.2.5.3) to have proper adjustment for both labeling speed and product separator

speed.

11. 9 Label Extensions

Refer to 8.2.5.7 for more details.

11. 10 Labeling Position Adjustment (LAB. P)

a. Normally, Self-SetTM will calculate the correct label application point and it is not necessary to do any

adjustment. Operator may need to do some adjustment under a few special labeling conditions. Check and

verify label touch point is within standard setting range before performing the operation. (FIG 11.10-1)

b. FIG 2 examples above for the proper label application point.

c. FIG 1 shows label is incorrectly placed on the left side. (Refer to 8.2.5.5 Label position)

d. FIG 3 and FIG 4 show the label is incorrectly placed on the right side. (Refer to 8.2.5.5 Label position)

11. 11 Label Sensitivity Adjustments

a. The label sensor indicates the opacity of the label and backing paper, which determines the sensitivity

adjustment of the label sensor.

FIG 11.10-1

FIG 1

Label

Bottle

FIG 2 FIG 3 FIG 4


lxxviii

b. According to the different product application, the materials, thickness and opacity of the labels are also

different. The label sensitivity values are automatically measured by Self- SetTM, no adjustment is required.

c. Never do the sensitivity adjustments unless special conditions. Verify it by the following steps:

* Transparency of Backing Paper: It is a value of the backing paper transparency that detects by the sensor.

* Transparency of Backing Paper may be varying in a roll. When perform Self-Set job, the Self-SetTM will setup a

standard value in accordance with the measured backing paper. The Self-SetTM is relying on the setting value

to check backing paper and label. If backing paper value is 60, then the standard setting is 90. If the label

sensor reading is lower than 90, it will be treated as backing paper. If the label sensor read is higher than 90,

then it is treated as label. Sensing signal is to send to the Self-SetTM for further processing.

d. Only the following two situations will require being adjusted:

* Backing Paper setting value is larger than backing paper read value. For example, if setting value is 90, backing

paper is 95, then, it is necessary to increase the setting value to a higher value (125). If the backing paper

value is not set up properly, then it may cause labeling machine to dispense two labels instead of one, or

several labels are dispensed without stop.

* Label Minimum value is less than backing paper setting value. For example, if the setting value is at 90, and the

backing paper reading value is 85, In this case, lower the setting value to 60. Otherwise label will be treated as

back paper. The labeler will dispense label partially.

e. While performing labeling, if the labeling machine stops before the labeling is completed, it indicates

somewhere in the label surface the opacity value is less than the setting value, thus it is judged as backing

paper and sends out stop signal to stop the machine. Then, the backing paper will be pulled out by the bottle.

In this case, the setting value is necessary to be lowered.

f. The Self-SetTM may not have standard/setting value because the value of label sensitivity is very close to the

value of backing paper sensitivity. Then, it needs to set up the parameter manually. If it is still unable to set up

the value, the sensor should be replaced with different type.

g. Perform the label sensor value adjustment refer to 8.2.5.20.3 d. LAB Sensor Value (50).


lxxix

11. 12 Product Sensor Adjustments

a. The function of product sensor is to detect bottle width, and then send the signal of bottle width to Self-SetTM to

perform labeling job. The sensitivity strength has been setup in factory so it is not necessary to do any

adjustment. But the sensitivity is necessary to be adjusted, when transparent bottles are applied.

b. To adjust the sensitivity strength, clear the bottles between "Reflector" and "Product sensor" firstly. Next, press

down and hold the Sensitivity reset button on the top of the sensor for around 5 seconds. The reset indicator

on the product sensor will flash in yellow. Then, release the sensitivity reset button to complete the product

sensor adjustment. (FIG 11.12-1)

c. Sometimes it is also installed non-reflection photoelectric sensor because of special requirement. Thus, the

sensor type/model may be different. The product sensor and the rejection sensors are very important for the

machine, so make sure that the indictor of these sensors must be in flashing status. If not, it indicates that

product sensor emits a stronger signal than appropriate. Then, it may cause several un-identified signals when

a transparent bottle passes through the product sensor because of the stronger signal. The un-identified

signals will have dramatically effect on the REJECT RESET function and it will cause wrong rejections.

Therefore, it is necessary to note it. But it may not so important if it is not a transparent bottle. However, when

conducting auto-test process under such a condition, the product sensor is unable to correctly measure the

bottle diameter (the diameter value detected is smaller). Therefore, in order to correctly detect bottle diameter

and perform rejection function, the indicator of the product sensor should be setup on flashing. Press the

yellow button above the product sensor for 10 seconds, until the indicator flashes. And place a product before

the sensor 50mm to get more precise detection, when performing SelfSet.

FIG 11.12-1

Receive signal light

Send signal light

Sensitivity reset button

Reset indicator


lxxx

11. 13 Missing Code Stamp Sensor Adjustments (Optional)

a. The function of the missing code-date stamp sensor is to detect the code on the label stamped by the hot

stamp printer. If any missing code found, then it sends a signal to the Self-SetTM to conduct the rejection job.

b. There are three adjustment knobs: focus adjustment, vertical adjustment, and horizontal adjustment knobs, on

the missing code sensor (FIG 11.13-1). To align the detection spot with the stamped codes (FIG 11.13-2) by

these adjustment knobs respectively. The detection spot size depends on the focus adjustment and also will

be related to detection tolerance. The smaller the spot is, the more precise detection is. Normally, the size of

the detection spot is the same as an individual stamped character.

c. Turn the “teaching adjustment knob” on the missing code sensor from “RUN” to “TEACH” position. (FIG

11.13-3)

d. Apply the 3 adjustment knobs of the missing code sensor to align the detection spot with the stamping position

on the label which is the same color background. (FIG 11.13-2) Then, press down the TEACH button and let

the detection spot flash.

e. Next, align the detection spot with the stamped code by the 3 adjustment knobs. Press down the TEACH

button again, and the detection spot will change its color (red, blue, or green). It means that the sensor is setup

to its best sensitivity. Otherwise, the missing code sensor is necessary to be re-set.

f. Turn the “TEACH adjustment knob” on the missing code sensor from “TEACH” to “RUN” position.

FIG 11.13-2 FIG 11.13-1

Horizontal adj. knob

Focus adj. knob

Label

Stamp code

Label

Wrap plate

Label peel blade

Missing code sensor Vertical adj. knob Detection spot Missing code

sensor


lxxxi

g. Finally, it is necessary to confirm the adjustments above. Place the detection spot onto a label without stamped

code. Then, the indicator should light up. The indicator should light off if moving the spot to a stamped code.

11.14 Bar Code Scanner Adjustments (Optional)

a. The function of the bar code scanner is to detect the bar code on the label to see if the code is missing or wrong.

In such case, it sends a signal to Self-SetTM to verify if and to conduct rejection job.

b. The bar code scanner model is CLV-412, and unable to detect “RED bar code.”

c. Bar code scanner is equipped with three adjustment knobs, focus adjustment, vertical adjustment, and

horizontal adjustment knobs. To align the detection spot with the bar code by these adjustment knobs

respective. (FIG 11.14-1)

d. There are two types of bar code arrangement, vertical and horizontal bar codes (FIG 11.14-1 & 2). Thus, the

position/direction of the scanner may be different based on the bar code type on the label.

e. Before changing the scanner’s position/direction, it should remove the vertical adjustment knobs out, and then

turn the scanner’s direction. Then, install the vertical adjustment knob back.

f. Decide the detection direction according to the bar code type on the label. (Refer to 8.2.5.16 Bar Code Check)

g. Press the TESTING button (refer to 8.2.5.16 screen 23) to make sure if TEACH function is OK after completing

teach job. The screen should show the bar code value if correct teaching job has been done. If not, no bar

code value is shown on the screen and it will sends out "BEE-BEE" sound.

FIG 11.13-3

TEACH adj. knob TEACH button

Label

Missing code sensor Height adj. knob

Direction transferring plate


lxxxii

11.15 Production Quantity Clearance

Please refer to 8.2.5.1 “OUTPUT/JOB” for more details.

FIG 11.14-1 FIG 11.14-2


Focus adj. knob

Focus adj. knob Vertical bar code

Label

Vertical adj. knob Horizontal adj. knob


Horizontal bar code

Screw hole

Bar code scanner

Vertical adj. knob Bar code scanner

Label


lxxxiii

11.16 Clear Label Sensor Adjustment Procedures (Optional)

1. Thread the labels around the rollers and thru the label sensor as described by the manual.

2. Remove a label from under the label sensor.

3. With the locking levers of the pinch rollers open, place tension on the label web turning the maroon waste

paper take-up reel, centering the web (no label) between the sensor eyes.

4. Adjust both screws on the label sensor “SPAN” and “SHIFT” until one of the last two green LEDs in the

“WEB” region is illuminated (for sensitive set up or problem labels, the last two LED should be flickering.

5. Advance the label web until the label and web is under the label sensor.

6. Adjust both screws on the label sensor “SPAN” and “SHIFT” until one of the last two green LEDs in the

“LABEL” region is illuminated (for sensitive set up or problem labels, the last two LED should be flickering.

7. The LED should never stop in the “X” area (between “WEB” and “LABEL”) when looking fully on the label

or web.

8. Repeat steps 4 thru 7 until correct.

Description of “SHIFT” and “SPAN”

“SPAN” Controls how wide or close together the LED’s spread apart (see below).

“SHIFT” Uses to center the LED’s on the display. “Shift” Moves both LED’s simultaneously up ↑ or down ↓ (Only one LED is illuminated, so you can not see both move) (see figure below).


lxxxiv

SPAN SPAN SHIFT

SHIFT

FIG. 11.16-1

WEB

LABEL

WEB

LABEL

WEB

LABEL

WEB

LABEL


lxxxv

12. COMPLEMENTARY TOOLS/CHANGEOVER PARTS

12.1 Complementary Tools

12.1.1 Tool Box

A tool box is provided with the shipment, containing some useful tools (FIG 12.1-1)

12.1.2 Inner Hexagonal Wrench Set

Used for loosening/fasten the socket screw. (FIG 12.1-2)

(12.1-01)

(12.2-01)

FIG 12.1-1

FIG 12.1-2


lxxxvi

12.1.3 U Type Spring Clip

Designed for fastening 38 mm Labeling roll (FIG 12.1-3).

FIG 12.1-3


lxxxvii

13. MAINTENANCE

13.1 General Precautions

a. Safety

˙Before performing any maintenance job or cleanup, ensure that the power is disconnected.

˙Always take the necessary safety measures to protect both machine and personnel when carrying out

maintenance job

b. Machine Clean Up

Use a damp fabric to clean the machine parts, don’t wash directly with water. For tough dirt, moderate

flammable products can be used (e.g. solvent, alcohol for industrial use …etc.), avoid using highly corrosive or

inflammable products (e.g. methane or thinner …etc.)

c. Spare parts replacement

Regularly check the machine for damaged or worn out parts and have them replaced if necessary.

13.2 Pneumatic Arm Maintenance

The pneumatic arm (for shock absorbent) is necessary to be maintained monthly and its maintenance steps

are as follows;

a. Open the safety shield and then the extension rod of pneumatic arm will extend out. Clean the shaft with a

clean & soft cloth. (Step 1)

b. Apply a proper lubrication on the shaft. (Step 2)

c. Open and close (move back and forth) the safety shield alternatively to let the oil fully lubricate onto the shaft.

(Step 3)

cloth

pneumatic arm

apply lubricant move back and forth

extension rod

Step 1 Step 2 Step 3

FIG. 13.2-1


lxxxviii

13.3 Air Regulator Set Maintenance

The air regulator is equipped with an air filter; drain the accumulated water of the reservoir and check after

every usage. Inspect and ensure the lubrication oil reservoir is sufficient.

Lubricant type Viscosity range

Festo special oil

Aral vitam GF32

Esso Nuto H32

Mobil DET24

BP Energol HLP32

32 mm2/s

(=cSt) at 40oC

ISO-Class VG32 as per ISO 3448

FIG 13.2-1

Auto water drainer

Oil filler nozzle plug

Lubricant level

Water reservoir

Lubricant regulator


lxxxix

13.4 Spare Parts List

13.4.1 Labeling Machine

No. Nomenclature Description

1 Rewind Spool Disk Injection molding

2 Various driving Belts ISO standard

3 Product Separator Wheel Rubber sponge foam molding

4 Backing plate Sponge Rubber sponge foam molding

5 Fuse Purchasing from local

6 Label Sensor Standard type for normal label: LABEL-302P V2.0

Optional for clear label:LRD-6100(optional)

7 Product Sensor SICK, WL9-2N131

13.4.2 Hot Stamp Printer (C70)-Optional

No. Nomenclature Description

1 Foil tape (32mm/25mm) Purchasing before 30 days stock

2 Nickel type Replacement as stamped letters unclear.

3 Brass type Replacement as big gap created.

4 Silica spacer Replacement as un-even flat stamping

5 Temperature sensor IC Replacement as temperature out of control

6 Electric thermo couple Replacement as TCB lamp flashing in red

7 Electric thermo tube Replacement as no heating.


xc

13.5 Maintenance and Lubrication Schedule

No. Machine parts Maintenance Period Remarks

1 Labeling head height adj.

screw

Lubrication

(ISO VG 32)

Weekly Wipe out old grease and apply

new grease.

2 Wrap belt height adj. screw Lubrication

(ISO VG 32)


new grease.

3 Label head horizontal adj.

screw

Lubrication

(ISO VG 32)


new grease.

4 Wrap plate height adj. screw Lubrication

(ISO VG 32)


new grease.

5 Wrap plate screw-horizontal Lubrication

(ISO VG 32)


new grease.

6 Hot stamp printer horizontal

adj. screw(Optional)

Lubrication

(ISO VG 32)


new grease.

7 Hot stamp printer height adj.

screw

(Optional)

Lubrication

(ISO VG 32)


new grease.

8 Wrap station bearing Lubrication

(ISO VG 32)


with new grease.

9 Label seat bearing Lubrication

(ISO VG 32)


with new grease.

10 Air regulator

(Optional)

Water draining After every usage Drain water before and after

every usage

11 Machine appearance Cleaning After every usage Cleaning the machine before and

after every usage.


xci

SQ5

M4

SW2

SW3

F1

M3

SQ8

SQ3

SQ7

QS1

VAL1

M2 & SQ1

SW1

DSP1

SQ4

SQ2

SB1

14. ELECTRICAL DIAGRAMS


xcii

CV

C T

EC

HN

OL

OG

IES

,IN

C

Power Supply

1ψ3W 50-60Hz 220Vac

Wire : 1.25ｍ㎡

×3

Fuse :10A

C002/A1

C002/A1

C002/A1

1.25mm X 3

It=10A


xciii

CV

C T

EC

HN

OL

OG

IES

,IN

C

R

T

G

C001

/D4

C00

1/D5

C00

1/D5

T G

R

C00

3/A

1

C00

3/A

1

C00

3/A

1

0.75

mm X

3

0.75

mm X

4

C00

8/C1


xciv

CV

C T

EC

HN

OL

OG

IES

,IN

C

C002/A6

C002/A6

C002/A6

C004/A1

C004/A1

C004/A1

C017/B5

0.5mm X 4

2A

2A

0.5mm X 3

0.5mm X 4

50/60HZ

2A1A

1A

1A


xcv

C017/B5

C003/A6

C003/A6

C003/A6

C005/A1

C005/A1

C005/A1

CV

C T

EC

HN

OL

OG

IES

,IN

C

0.5mm X 3

1A1A

1A

1A

1A1A

0.5mm X 4

0.5mm X 4


xcvi

CV

C T

EC

HN

OL

OG

IES

,IN

C

C00

4/A6

C00

4/A6

C00

4/A6

0.7

5mm

X 3

2A

2A

C00

7/A1

C00

7/A1

C00

7/A1

C006

/A1

C006

/A1

C006

/A1


xcvii

CV

C T

EC

HN

OL

OG

IES

,IN

C

C005/D6

C005/D6

C005/D6

1A

1A


xcviii

CV

C T

EC

HN

OL

OG

IES

,IN

C

C005/B6

C005/B6

C005/B6

C008/D1

C008/D1

C010/D1

C010/D1

C010/D1


xcix

CV

C T

EC

HN

OL

OG

IES

,IN

C

C007/D2

C007/D2

C009/D1

C009/D1

C007/D2

C009/D1


c

CV

C T

EC

HN

OL

OG

IES

,IN

C

C008/B6

Com

m. A

dapt

er

C008/B6

C008/B6


ci

CV

C T

EC

HN

OL

OG

IES

,IN

C

C007/D2

C007/D2

C012/D1

C012/D1

C012/D1

C007/A6

C006/C2

C006/C2


cii

CV

C T

EC

HN

OL

OG

IES

,IN

C

C010/D6

C010/D6

C013/D1

C013/D1

C013/D1

C010/D6


ciii

CV

C T

EC

HN

OL

OG

IES

,IN

C


civ

CV

C T

EC

HN

OL

OG

IES

,IN

C

C011/D6

C011/D6

C014/D1

C014/D1

X57

X51

X58

X55

Alarm Out

Run/Stop Output

Y9

Y7


cv

CV

C T

EC

HN

OL

OG

IES

,IN

C

C013/D6

C013/D6

C015/D1

C015/D1

X60

XPS3-

6

X65

XB2-X3

66

X9

X8

XC

X1

X5

XD

XB1-X

3

4

XPS3

5X1

XB1

X2

XB2

X1

X2

Safty G

uard

Airpressur

eSt

op Butt

onEncoder

Product Se

nsor

X59

X64

X66

X27

X63

X61

X25

X26

X62

60

43

27

63


cvi

CV

C T

EC

HN

OL

OG

IES

,IN

C

C018/D1

C018/D1

C014/D6

C014/D6

54

53


cvii

CV

C T

EC

HN

OL

OG

IES

,IN

C

C003/D1

S2

C004/D1

S1

R1

10C

10C

10C

10C

Com

m. A

dapt

er


cviii

CV

C T

EC

HN

OL

OG

IES

,IN

C

10C

10C


cix

CV

C T

EC

HN

OL

OG

IES

,IN

C

C015/D6

C015/D6

C70

C019/D1

C019/D1

PurpleXPS9


cx

C018/D6

C018/D6

C020/D1

C020/D1

CV

C T

EC

HN

OL

OG

IES

,IN

C

XPS10-4

XPS10

Reject Sensor

XPS11

XPS11-3

Backlog Sensor

X4

X7


cxi

C021/D1

C019/D6

C019/D6

C021/D1

Alarm

Yellow

Lamp

RUN

Green

Lamp

STOP

Red

Lamp

CV

C T

EC

HN

OL

OG

IES

,IN

C

4

Y4

Reject valve

Alarm beacon

LP1


cxii

C020/D6

C020/D6

Bar

code

Sca

ner

CV

C T

EC

HN

OL

OG

IES

,IN

C

C022/D1

C022/D1

XPS12

SQ7


cxiii

Missing

Cod

eSen

sor

C021/D6

C021/D6

CV

C T

EC

HN

OL

OG

IES

,IN

C

XPS13

SQ8


cxiv

CV

C T

EC

HN

OL

OG

IES

,IN

C

C70

X2

X1

X4X5

X3X10

X6

X8

X11

X12

X9X7


cxv

Electrical Parts List

Drawing

Position Description Manufacture Specification Article number

C001 QS1 Disconnect switch for

power input

MERZ A 101/6.1051

C001 QF1 Circuit breaker MERLIN GERIN Multi9 K32a C10

C001 EMI1 EMI Filter YUNPEN YC20-T1 YC20-T1

C002

C015

SV1 AC Servo Driver for Head

Motor

Panasonic MSDA083A1A

C003 INV1 Inverter for Conveyor &

Warp-around Motor

DELTA VFD004S23A

C004 INV2 Inverter for Feed Roller

Motor & Turn Table

DELTA VFD004S23A

C002 M1 AC Servo Motor for Head

(3ψ 116Vac 750W)

Panasonic MSMA082A1E

C003 M2 Conveyor (3ψ 220Vac

220W)

FUKUTA AMVB 1/4 Hp

C003 M3 Warp-around (3ψ 220Vac

60W)

Panasonic M8MA60GK4Y

C004 M4 Feed Roller (3ψ 220Vac

25W)


C004 M5 Turntable (3ψ 220Vac

40W)


C005 FAN1

FAN2

Cooling Fan (1ψ 220Vac

0.08A)

YRKY YK-0814HS 220/240V

C007

PWR1 DC24V Power Supply

(120W)

MEAN WELL DR-120-24

C001 SB1 EMG Switch SCHLEGEL MHR3+MTO EMG-SW

C008

C012-20

PCB1 Main Board CVC SGBUSV4.0 SGBUSV4.0

C009

C016

PCB2 RS232, RS485

Communication Adapter

CVC C-NET-S2 C-NET-S2

C010, 12

C017, 18

PCB3 Head Board CVC HDIFV3.0 HDIFV3.0


cxvi

C021, 22

C008, 16 PLC1 Programmable Logic

Controller for main

NAIS FPG-C32CT FPG-C32CT

Drawing Position Description Manufacture Specification Article number

C011, 17 PLC2 Programmable Logic

Controller for head

NAIS FPG-C32CT FPG-C32CT

C008, 16 DSP1 Programmable Display NAIS GT30 GT-30

C014 SQ1 Encoder Sensor ROTARY HES-10-2MHC

C014 SQ2 Product detective Sensor SICK WL9-2N131 WL9-2N

C012 SQ3 Labeling Sensor CVC LABEL-302P V2.0 LABEL-302P

V2.0

C014 SQ4 Safe Door Switch YAMATAKE HPJ-D21

C014 SP1 Air pressure Sensor FESTO PEV-1/4B

C013 BZ1 Buzzer ARIO B42W29A B42W29A

C014 SW1 Stop Button DECA D16LMR3-R D16LMR3-R

C023 SW2 Push Button for C70 Test

Cylinder used

CVC 221B 221B

C023 SW3 Switch for C70 Power

input

CVC SW-4P SW-4P

C019 SQ5 Reject Sensor SICK WL9-2N131 WL9-2N

C019 SQ6 Backlog Sensor SICK WL9-2N131 WL9-2N

C021 SQ7 Barcode Sensor SICK CLV-412

C022 SQ8 Missing Code Sensor SICK KT5W-2N1116

C023 SQ9 Ribbon Sensor YAMATAKE HPJ-D21

C023 SQ10 Thermocouple CVC KBSGN-43H KBSGN-43H

C013, 20 KA2 Relay for Run/ Stop

Status Output

OMRON MY2-24V

C020 VAL1 Solenoid valve for Reject

Cylinder

FESTO MFH-5-1/8-24Vdc

C020 VAL1 Solenoid valve for Reject

Blow

FESTO MFH-3-1/8-24Vdc

C023 VAL2 Solenoid valve for C70

Cylinder

SMC SY5120-5G-01 SY5120

C023 HT1 C70 Heater CVC 110V-60W 110V-60W

C020 LP1 Alarm Lamp (Indicator

banks)

Eminent Main 3EL24D-LED-3,

ES616 L: 150mm


cxvii

C023 LP2 Lamp for C70 Heater

power indicator

CVC 220VAC 220VAC

Drawing Position Description Manufacture Specification Article number

C023 F1 Fuse for C70 (Fuse:

30mm 3A)

CVC PF3 PF3

C003 F4-F6 Fuse block for Conveyor

(Fuse: 20mm 2A)

DINKLE FDK4LED-220V

C003 F8-F10 Fuse block for Warp

Around (Fuse: 20mm 1A)

DINKLE FDK4LED-220V

C004 F12-F14 Fuse block for Feed Roller

(Fuse: 20mm 1A)

DINKLE FDK4LED-220V

C004 F16-F18 Fuse block for Turn Table

(Fuse: 20mm 1A)

DINKLE FDK4LED-220V

C006 F20-F21 Fuse block for C60 or C70

Power (Fuse: 20mm 1A)

DINKLE FDK4LED-220V

C005 F42-F43 Fuse block for Power

Supply, Fan (Fuse: 20mm

2A)

DINKLE FDK4LED-220V


cxviii

15. PARTS LIST

15.1 Overall Assembly Scheme


cxix

No. Part No. Description Quantity Remarks

1 32.AX.2A1 Base frame assembly 1

2 32.AX.3A1 Conveyor assembly 1

3 32.AX.400 Head angle adjustment assembly (tilt head) 1

4 32.AX.502 Wrap station (C type) 1

5 32.AX.A02 Labeling head (C type) 1

6 32.AX.EA1 Power box 1

7 51.AX.1A1 Hot stamp printer 1

8 32.AX.800 Product spacing wheel assembly (PU) 1

9 32.AX.7A1 Rejection system

one-way air cylinder for 60 BMP output;

Two-way air cylinder for 120 BMP output;

Air blow for small bottle and over 120 BMP Output

1

10 32.AX.600 Safety shield assembly 1

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25


cxx

15.2 Base Frame Assembly


cxxi

List for Base Frame Assembly (Part # 32.AX.2A1)


1 DS402000 Swivel Caster wheel with nut 4

2 90R11C01 Backing plate sponge (C type) 1

3 32M27000-04 Product sensor holder 1

4 32M26000-03 Product sensor bracket 1

5 BX.NE4.WL9-2N131 Product sensor (SICK) 1

6 BX.CB6.M3X12 Semi-round cross screw 2

7 32.AX.2B1 Touch screen (HMT) assembly 1

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27


cxxii

15.2.1 Touch Screen (HMT) Assembly


cxxiii

List for Touch Screen (HTM) Assembly (Part # 32.AX.2B1)


1 32E10000-02 Control panel base 1

2 32E10010-04 Control panel holder 1

3 32E08050-04 Support sleeve 1

4 32E08040-06 Control panel housing 1

5 32E08003-02 Screen frame 1

6 GT30, Programmable Display 1

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26


cxxiv

15.3 Conveyor Assembly


cxxv

List for Conveyor Assembly (Part # 32.AX.3A1)


1 32C08000 Conveyor fixing plate 1

2 CFE01009-02 Conveyor motor housing 1

3 32C09L00-01 Conveyor supporting sleeve, left 1

4 BX.T63C4+NMRV040-25 Conveyor motor (Bodine, 1/4HP) Reducer

(1/25)

1

5 32C01061-02 Motor shaft 1

6 32C20000-01 Encoder seat 1

7 HES-10-2HC Encoder 1

8 32C21000-01 Encoder housing 1

9 32C09000-01 Conveyor supporting sleeve, right 1

10 BX.CB1.M6X16 Socket screw 1


12

13

14

15

16

17

18

19

20

21

22

23

24

25

26


cxxvi

15.4 Head Angle Adjustment Assembly


cxxvii

List for Head Angle Adjustment Assembly (Part # 32.AX.400)


1 32AX.401 Head angle adjustment set (Lower) 1

2 BX.CW1.8.2X13X0.8 Flat washer 2

3 BX.CW6.8.1X16X1.8 Insulating red paper ring 2

4 32AX.402 Head angle adjustment set (Upper) 1

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27


cxxviii

15.5 Wrap Station Assembly (C type)


cxxix

List for Wrap Assembly (Part # 32.AX.502)


1 32.AX.50A Wrap around motor (Bodine, 1½HP) 1

2 32.AX.50E Wrap driven pulley (C type) 1

3 32.AX.50F Wrap driving pulley (C type) 1

4 BX.CB3.M6X40 Semi-round socket screw 1



7 BX.FR1.S20 C type collar 1

8 90R44001-02 Transmitting gear 1

9 BX.FR1.S12 Collar (C type) 1

10 BX.CB2.M5X12 Fastening screw 1

11 BX.BB2.345L-146 Wrap belt (C type) 1

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26


cxxx

15.6 Labeling Head Assembly (C Type)


cxxxi

List for Labeling Heading Assembly (Part # 32.AX.A02)


1 32.AX.A09 Labeling Head 1

2 32.AX.A05 Label dispensing roller with bar code

scanner (C type)

1

3 BX.CB2.M6X10 fastening screw 4

4 32.AX.A08 Rewinder, stainless steel 1

5 BX.CW1.6.6X19X1.5 Washer 2


7 32.AX.B03 Label advanced roller and rewind roller

(C type)

1


9 32.AX.B0C Rewind spool 1

10 32.AX.B0T Label peel blade holder (C type) 1

11 BX.CW1.10.5X18X2 Flat washer 1

12 BX.CW2.10.2X18.4X4.2 Spring washer 1

13 BX.CN1.M10X8 Nut 1

14 32.AX.B07 Label peel blade with missing bar code

sensor (C type)

1


16

17

18

19

20

21

22

23

24

25


cxxxii

15.7 Power Box


cxxxiii

List for Power Box (Part # 32.AX.EA1)


1 32E01000-01 Power control housing 1

2 101 (MERZ) Main power switch 1

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26


cxxxiv

15.8 Hot Stamp Printer


cxxxv

List for Hot Stamp Printer (Part # 51.AX.1A1)


1 50H14001 Handle of type chase 1

2 50H10000 Side backing slice 1

3 50H16001 Type chase 1

4 32mm/25mm Hot stamp ribbon 1

5 82XL037 Tooth belt 1

6 50H02020 Silicone pad for C70 stamp,

L 150 X W 50mm

1

7 50H37001 Stepping driven roller 1

8 51H99020 Casing pipe 1

9 DSM-12 Side back slice 1

10 50H23020 Fastening spacer for control plate 1

11 110V-60W Heater 1

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26


cxxxvi

15.9 Product Spacing Wheel Assembly


cxxxvii

List for Product Spacing Wheel Assembly (Part # 32.AX.800)


1 32.AX.80B Spacing wheel assembly 1

2 32.AX.80A Separator wheel (PU) 2

3 BX.EB1.6904ZZ Ball bearing with locking ring 4

4 BX.M81A25GD4W-M8GA90B Separator motor (with reducer) 1

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26


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15.10 Rejection System


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List for Rejection System (Part # 32.AX.7A1)


1 32.AX.70F Rejection collector 2

2 32.AX.70G Housing for rejection collector 1


4 32.AX.70H Rejecter 1


6 BX.NP8.PG-9 Straight connector 1

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26


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15.10.1 Rejection Collector Housing Assembly


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List for Rejection Collector Housing Assembly (Part # 32.AX.70G)


1 32P22000-01 Rejection collector housing 1

2 BX.HB4.150731 Bracket 2

3 BX.CW1.13X18X0.5 Flat washer 4


5 BX.CN1.M5X4 Nut 8

6 BX.HB1.175134X150 One-way cylinder 1


8 BX.CW2.5.1X9.2X2.2 Spring washer 4

9 BX.HB4.JSC8-01AT Quick snap connector 1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26


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15.11 Safety Shield Assembly


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List for Safety Shield Assembly (Part # 32.AX.600)

No. Pars No. Description Quantity Remarks

1 32.AX.60A Right holder, safety shield assembly 1

2 32.AX.60C Acrylic shield, safety shield assembly 1

3 32610000 Backing plate, safety shield assembly 1



6 32.AX.60B Left holder, safety guard assembly 1

7 32609000 Backing slice, safety guard assembly 1

8 BX.HE4.HPJ-D21 Backing slice, proximity switch 1

9 BX.CB3.M3X6 Backing plate, proximity switch 2

10 BX.HE4.HPJ-D21 Proximity switch, for low foil tape detecting 1

11 BX.CN1.M3X2.4 Nut 1

12 BX.CB6.M3X12 Semi-round cross screw 1

13 BX.KG1.D-54-430-165-4 Shock absorbent 2

14 BX.CB3.M8X20 semi-round socket screw 2

15 BX.CB3.M8X16 semi-round socket screw 2

16 BX.CN1.M6X6.5 Nut 2

17

18

19

20

21

22

23

24

25

26


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16. TROUBLESHOOTING

The machine malfunction causes can be classified into 5 categories: problems at power-on, when doing

Self-Set, labeling, sensors, and hot stamp printer. Different suggestions to solve the problems are listed below.

16.1 Powering on

16.1.1 Normal Operation

a. The screen will show CVC logo for 12 seconds after turning on the main power switch. Due to the bar code

scanner needs to take about 10 seconds to activate, it needs time to verify if the bar coder scanner is installed.

b. After 12 seconds, it will switch to job selection screen.

16.1.2 Abnormal Conditions

Symptom Causes/Solutions

No display is shown after the main power is turned on.

∆ No power supply.

∆ Release the Emergency Stop Button.

∆ Check fuses #42, 43, and AC 220V power supply is functional. (DC power supply source)

∆ Check DC24V power supply. Measure both wires #49, 51 and verify DC24 power is supplied.

∆ Display is malfunctioned.

∆ Check on the wire connections of the display.

Only shows English job selection but no first display of CVC logo; or only shows CVC logo but no job selections.

∆ The transmission wire between PLC and DISPLAY is malfunctioned.

∆ PLC switch is set at PROG mode.

∆ PLC power supply is malfunctioned.

∆ PLC unit is malfunctioned.

Display "safety door open" ∆ Close safety shield.

∆ Safety door sensor is malfunctioned or blocked.

∆ Circuit of safety door is malfunctioned.

Display "AIR SUPPLY" ∆ Air pressure source is cut off.

∆ Air pressure is lower than 2.5 kg/cm2

∆ Air detector is adjusted improperly or abnormal because of vibration.

∆ Air detector is malfunctioned.


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16.2 Self-Set

16.2 Normal Operation

a. Conveyor motor driver is set at 20 Hz to drive both conveyor and wrap belt.

b. Bottle diameter can be auto detected.

c. Backing paper value can be auto detected, and then the yellow indicator is flashing.

d. Label value can be auto set. When it spots on the backing paper, the red indicator is lit, and the yellow light is

OFF.

e. When the servo motor starts rotating, the label extension distance can be auto set up.

f. Wrap position can be auto calculated and set up.

g. The operation speed is auto set at 35.0 ± 0.1 M/min.

16.2.2 Abnormal Condition


After selecting A - SelfSet mode, both conveyor and wrap belt do not start running at 20Hz speed.

∆ Check if the driver shows”H20”. H20 indicates current running frequency. ∆ If "H20" is shown, but motor is not running, it indicates the problem is in

the motor or motor wiring. Check the wires #4-5-6, 8-9-10 and the motor plug.

∆ If "H20" is not shown, neither the motor is running; the problem is possible in signal transmission or the driver is malfunctioned. Refer to chapter 16.5.2.1, note 1.

Conveyor can move, but wrap belt cannot move; Wrap belt can move, but conveyor can not moving.

∆ Driver is functional, wiring is malfunctioned. Check fuses #4, 5, 6 and the motor.

∆ Driver is functional, wiring is malfunctioned. Check fuses #8, 9, 10 and the wrap motor wiring.

Unable to detect bottle size. ∆ Product sensor is malfunctioned, or the product sensor is improperly set. ∆ Refer to chapter 11.12 for proper product sensor adjustment.

Backing paper value = 0, after SelfSet is done.

∆ Main signal board is malfunctioned, or CHIP is improper version. ∆ Label sensor is malfunctioned. Refer to chapter 16.3 for label sensor

troubleshooting.


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Backing Paper value < 5 after Selfset is done, and the system keeps dispensing labels.

∆ The label sensor detected improperly. ∆ Refer to chapter 16.4 label sensor adjustment for proper correction.

Backing paper value >100.

(too high)

∆ The backing paper is too thick to be labeled properly.

∆ Sensor slot is blocked (Refer to chapter 16.4 label sensor description for proper correction).

Red light is not lit, or the yellow light is not eliminated

∆ Label sensor is malfunctioning. Refer to 16.4 for the sensor problem.

Servo motor is unable to rotate. ∆ Coupling screw of the Label Dispensing shaft is loose.

∆ Check and verify servo motor driver is functional. And see if any abnormal signals were displayed on the motor drive.

∆ Check and verify servo motor is functional, refer to the servo motor manual book)

Label is dispensed continually without stop.

∆ Label gaps are less than 2mm.

∆ Improper label sensor adjustment.

∆ Label sensor testing problem, refer to sensor adjustment for proper correction.

∆ Main board chip is malfunctioned.

∆ Master board is malfunctioned.

Label extension is incorrect. ∆ Improper adjustment of transparent label sensor and label length is incorrect.

∆ Backing paper is too thin, properly adjust label sensor sensitivity.

16.3 Labeling


a. When screen displays "Heat up", the machine is unable to start up.

b. The machine is unable to start up when the safety shield is open.

c. If any message displays on the screen, refer chapter 16.5.2.5 relevant steps to execute machine operation.

Touch ”Start” and “Reset” keys to switch the running mode .

d. Products are labeled on the wrap station after passing through the product sensor.

e. After a label is dispensed, labeling sensor detects on the label gap, then a signal is sent to stop label

dispensing; or the labeler stop dispensing label after the label dispensing length is completed.

f. Hot stamp printer performs coding after stop dispensing label.


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g. The optional bar code scanner starts scanning bar code while the hot stamp performs imprinting. (If bar code

scanner is installed and its setup is done.)

h. The optional imprinting sensor detects hot stamp code while the hot stamp performs imprinting. (If the sensor

for the code-date stamp is installed and its setup is done.)


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16.3.2 Abnormal Condition


"Heat up" message is flashing on the screen, and unable to run the printer.

∆ C70 hot stamp printer is switched off.

∆ Heating wire is damaged.

Label extension gets longer and longer.

∆ Main board chip (W87E54B) is malfunctioned.

Label extension gets longer and longer and "missing label" is shown on the screen continuously.

∆ Label sensor is malfunctioned; replace it with a new one.

Label extension is improper. ∆ Label length measured by the computer is improper.

∆ Label sensor detecting position is improper (round or irregular shape label)

∆ Label sizes are not the same.

∆ Printed ads onto the backing paper

∆ Wrong memory # is recalled during operation.

∆ Label rollers are loose or malfunctioned.

∆ Embossed roller screws are loosen or damaged.

Missing labeling and shows "products too close" Separating speed will reduce automatically.

∆ Product separation is too fast. Reduce product separation speed.

∆ Improper guide rail adjustment causes product not to move smoothly.

∆ Transparent product/bottle and improper product sensor adjustment exists.

∆ Product separating mode is set improperly. Proposed using auto mode when using the separating screw, and using manual mode when using the separator wheel.

∆ When separating screw is used, the product supplement is too slow to label continually, and auto mode is being misused.

Label is dispensed before product reaches the proper position.

∆ Improper detection of product size (diameter) exists.

∆ Transparent product/bottle and improper product sensor adjustment exists.


Improper label dispensing length

∆ Label length is improperly detected.


“Missing Label” is shown and wrong rejection.

∆ Label length is improperly detected.

∆ Wrong memory # is recalled during operation

∆ Label sensor detecting position is improper (round or irregular shape labels).


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Missing labels on the label roll,

no rejection is accomplished,

but the machine stops instead.

∆ Improperly set up. The missing label function is set to stop the

machine operation.

Missing labels on the label roll,

but machine do not stop

automatically.

∆ Improperly set up. The missing label function is set up to machine

rejection function.

Hot stamp printer is not

working after the hot stamp

printer system auto test.

∆ Improperly set up. Hot stamp function is set OFF

Rejection is not working even if

error message is shown.

∆ Improperly set up. The rejection function is set OFF.

Abnormal cylinder or injection

operation as injecting.

∆ Improperly set up. Wrong equipment selection for the rejection

system.

” Wrong Bar code” is shown

and wrong rejection.

∆ Improperly bar-code set up.

∆ Improperly set up for the bar code detection position (number of

labels)

∆ The distance between the bar code scanner and the label is

improper.

∆ Detected label is uneven or vibrates too much.

∆ Bar code scanner is malfunctioned.

∆ Transparent product/bottle and improper product sensor adjustment

exists.

“Hot Stamp" is shown and

improper rejection.

∆ The dispensing lengths of the labels are not the same.

∆ Label sizes are not the same.

∆ Bar code detection position is improper (number of labels).

∆ The distance between the bar code scanner and the label is

improper.

∆ Detected label is uneven or vibrates too much.

∆ Sensor is malfunctioned.

Hot stamp detection is ON but

no detecting work is done

∆ Hot stamp function is set up to OFF status.

Hot stamping time is unable to

< 100.

∆ Hot stamp sensor function is ON. The stamping time should be >

100.

The label dispensing length is

unable to adjust, or back to


∆ Main board is malfunctioned.


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original length after adjustment.

The labeling position is unable

to adjust, or back to original

position after adjustment.


∆ Main board is malfunctioned.

Machine keeps stopping

because of products falling

down constantly.

∆ Product length detection is incorrect.

∆ Product sensor sensitivity is improper.

Unable to block the sensor by

manual.

∆ Bottle width verification is set to "ON"

Hot stamp position is not on the

same position.

∆ The label dispensing lengths are not the same.

∆ Label lengths are not the same.

∆ Hot stamping speed is too fast.

No labeling action, servo driver

shows ERR-16.

∆ Unstable power supply causes servo is malfunctioned.

∆ Insufficient power supply causes servo is malfunction.

∆ Servo parameter (10) is set too high. It should be set at 800.

Improper labeling, labels are

tilted or wrinkled.

∆ Product crashes the wrap belt plate while labeling.

∆ Product is too heavy or its surface is too slippery, increase the

WEIGHT BALANCE value to correct.

∆ Labeling clipping wheel is malfunctioned or loose.

∆ Labeling shaft is loose.


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16.4 Label Sensors


a. Turn ON the main power switch, the red, yellow and green lamps of the sensor will flash 5 times. Finally, both

the yellow and the green lamps remain lighting.

b. Red: IR=ON, Yellow: OUT=ON (ON LAB), Green: POWER ON

c. When perform auto test:

Firstly, the yellow lamp will flash. (SEND WEB DATA OUT TO PLC)

Then, the red lamp is on. (IR=ON)

When the sensor spots on the label, the yellow lamp will light. But there is no light on when the sensor spots on

the backing paper.



Turn ON the main power switch, the red, yellow and green lamps will flash 5 times. Finally, both the yellow and the green lamps remain lighting. And irregular flashing will be on after every 5 seconds.

∆ Replace it with a new one.

∆ Under the emergency, adjust the CHIP vibration frequency in CCW direction (around 3 ~5 degrees). Refer to 16.5.2.3. “Notes 3”.

Unable to detect the backing paper value; and the auto-test value is zero.

∆ Sensor connector disconnected or poor wire connection.

∆ Main board chip is malfunctioning or version is incorrect.

∆ Sensor is malfunctioned; replace it with a new one.

Backing paper value detected is too low, and auto-test value is less than 5.

∆ The sensor detection hole does not spot on the backing paper. (Transparent product is not included.)


Detected value of label sensor is too low, Less than 100.

∆ Label is too thin; replace it with a sensor for transparent label.

∆ Reduce label sensitivity. Refer to chapter 16.5.2.4 “Notes 4”.

Backing paper detected value is too high, and auto-test value is more than 100

∆ The sensor detection hole is blocked. Refer to 16.5.2.5 “Notes 5” to clean it.

∆ Backing paper is printed advertising data.

∆ Backing paper is too thick; replace it with a proper label roll.


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16.5 Hot Stamp Printer (Model: C70, optional)


a. Turn ON the power switch, the heating indicator will light after 12 seconds.

b. While heating, the heating indicator will flash every second. The higher the heating temperature is, the less the

heating time is; till target temperature reaches goal value. It takes about 30~60 seconds for heating.

c. While stamping, heating will be performed according to every stamping signal.

d. Stamping time is controlled by the stamping signal set.

e. After finishing one time stamp, the foil tape will roll one time for next stamp.

f. While the printer is switched OFF, the heating indicator is still on; it indicates that AC 220V power is in good

condition.



The heating indicator is always on.

∆ The electrical switch is turned off.

∆ Burned fuse or poor connection

∆ Burned heating elements or poor connection

The heating indicator will not light.

∆ Thermocouple is burned. (No heating)

∆ Heating indicator is malfunctioned (Heating is OK).

No Stamping ∆ The electrical switch on the hot stamp printer is turned off.

∆ Stamping time signal is turned off (no flashing indicator).

∆ Air solenoid is malfunctioned (heating indicator flashes).

∆ No air supply (error signal shown).

Unclear stamped letters ∆ Foil tape is damaged.

∆ Low air pressure.

∆ The pull-up length of Foil tape is insufficient, stamp overlaps.

∆ Improper stamp depth, too deep or too light.

∆ Stamping time is too long or temperature is too high. (Unclear type, excessive carbon powder is found.)

∆ Stamping time is too short or temperature is too low. (Unclear type, carbon powder is dropped.)

Unable to stamp or stamping cylinder is unable to draw back,

∆ Air pressure is set too low.

∆ Stamping shaft has poor lubrication. Refer to 16.5.2.2 “Notes 2”.


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causes poor stamping. ∆ Stamping cylinder has poor lubrication or no lubricant.

∆ Stamping valve is malfunctioning.

∆ Stamping cylinder is malfunctioning.

16.5.2.1 Notes 1:

The motor driving problems between the conveyor and the product separator motor.

Change the parameter 2-01 (3) of the AC motor driver (inverter) to (0), and then press RUN and speed UP

button. If speed changes, it indicates that the driver is in good condition. It may be caused by the transmission

control signal. Check the transmission wire and driver as follows:

a. Check the C-NET on the back of the display. Normally, the power LED (green) should light on. Press one of the

buttons, RUN or PAUSE, on the display; both the SD and RD lamps should flash once.

b. If the POWER lamp is not lit on, check 5V voltage source & and if plug is disconnected.

c. Press one of the buttons, RUN or PAUSE, on the display; if neither SD and RD lamps are lit on, then the

problem should be caused by the connection of PLC and C-NET or one of the PLC or C-NET is malfunction.

d. Press one of buttons, RUN or PAUSE, on the display; if only SD lamp light on, it indicates that there is no

problem between the connection of PLC and C-NET. Therefore, the problem is caused by the connection of

C-NET and inverter.

16.5.2.2 Notes 2

Stamping shaft, proper lubrication

FIG 16.5-1


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16.5.2.3 Notes 3

To adjust CHIP Vibration Frequence.

16.5.2.4 Notes 4

16.5.2.5 Notes 5

16.5.2.6 Notes 6

When machine operates abnormally, the following error messages will be shown on the “touch-screen” (screen

2) instead of RUN status.

FIG 16.5-2

Notice the position and screw direction

FIG 16.5-4

Clean the sensor detection hole

Remove the sensor cover

Remove the connection screw

Notice the position and screw direction

FIG 16.5-3


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Item Message Description Action

1 MISS LABEL ON ROLL Missing label on the label roll Auto rejection

2 BAR CODE ERROR Bar code value is incorrect Auto rejection

3 PRINT CODE ERROR Missing stamping Auto rejection

4 SAFE GUARD OPEN The safety shield is opened Machine stops and is

unable to be re-started.

5 QUANTITY COMPLETED Preset label quantity is done. Machine stops

6 BOTTLE ERROR Sensor detects that product/bottle is

too small.

Auto rejection

7 PRODUCT FAULT Sensor detects that product/bottle

width is too big or falls down.

Machine stops

8 AIR PRESSURE ERROR Air pressure is lower than 3kg/cm2 Unable to start machine

9 SEPARATOR ERROR Gaps between products are too

close.

Auto rejection and

decreasing product

separator speed.

10 BACK PAPER ERROR No sensibility of the label sensor. Machine stops

11 RIBBON ERROR Foil tape is exhausted or damaged. Machine stops

12 HEATER ERROR Heating wires are damaged. No heating but heating

indicator still lights.

13 THERMOCOUPLE ERROR Abnormal temperature is detected. Overheating, machine stop

14 EJECT LIMIT Continuous rejection many times.* Machine stops

15 HEAT UP Thermocouple is heating. Heating indicator flashing

16 Servo system error Servo is wrong. No labeling action

17 Inverter system error Inverter is wrong. Conveyor is unable to run.

*Special Setup (refer to 8.2.5.22 SPEC. SET): it is necessary to be set up before this function works.


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17. APPENDIX

17.1 HMI Password Setting (Optional)

Machine Operations should be only allowed the trained and qualified persons to operate. The password setups

can be classified into 3 levels, and the screens of the operation procedures are shown as FIG 17.2-1.

a. Administrator: Administrators are individuals, who should have deep knowledge of the operation of the

machine. Only administrator has the authority to change the password setting. This is to secure the

machine against shifting the setup without authorization.

b. Supervisor: Supervisor should deep well knowledge of the operation of the machine, and has the authority

to change the parameter during the machine operation.

c. Operator: Operator should have well knowledge of the operation procedure of the machine, and should be

trained and qualified to operate the machine.


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17.2 Image Checker (Optional)

Nomenclature Specification

Image Checker

Optical Check Verification (OCV)

A220 Vision System, NAiS (Optional)

17.2.1 General Description

17.2.1.1 Multiple Character Inspections (OCR and OCV)

a. OCR: Optical Character Recognition

b. OCV: Optical Character Verification

OCR and OCV are use for distinguishing date code, lot numbers, and expiration dates, and its character

verification tools can check for the printing quality on a majority of surfaces, and packages under deficient

lighting conditions.

* CVC 302 Labeling Machine equipped with OCV system.

17.2.1.2 Setup Procedure

a. To adjust appropriate light source, focus, aperture and polarizing filter.

b. To establish reference point: The reference point is established by X axle and Y axle crossing each other. It

provides the basic reference base for Image Checker operation.

c. To set up the checker and to teach the characters to be checked: Limit the checker range, every checker is

able to check 1~30 characters. While TEACH window is set up, it picks target characters and login at the

same time. It should pick the target characters and login again if any character is changed. Open a new

checker if the characters to be checked more than 30.

Is this "2013804212"

What’s this?

OCV: Yes, it is

OCR: “ABCDEF"


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17.2.1.3 Image Checker Limit

a. Type (Memory # set) =32 (Each type can be set 1 or 2 Checker)

b. Checker =1 or 2

c. Character: Each checker limits 1~30 characters.

17.2.1.4 Check Speed

a. Characters 1~10: approx. 50~100ms (360 PCM).

b. Characters 11~20: approx. 100~150ms (300 PCM).

c. Characters 21~30: approx. 130~180ms (250 PCM).

d. Characters more than 30: approx. 150~220ms (180 PCM).

17.2.2 CVC 302 Image Checker Instructions:

17.2.2.1 Hardware Description：：：：

a.. Image Processing Unit ：

b. Camera：


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c. Keypad：

d. Terminal：6” TFT

e. Light Source System：

f. Power Supply：

DC24V (S-60-24) for camera system, DC12V (S-60-12) for terminal

Light Source Unit

Light –emitting Diode


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17.2.2.2 Quick Setup

Built-in default example setting descriptions (Types: 1, 2, 3, 4, 11, 12, 13, and 14):

a. Type 1, 2, 3, 4 provides user for changing the setting.

b. Type 11,12,13,14, the default examples setting of factory, provides to restore Type 1, 2, 3, 4 setups by

duplicated the default setting if necessary.

c. Type 1 & 11：Named V30W, applies to vertical types below 30 characters.

d. Type 2 & 12：Named H30W, applies to horizontal types below 30 characters.

e. Type 3 & 13：Named HOVR30W, applies to horizontal types over 30 characters.

f. Type 4 & 14：Named VOVR30W, applies to vertical types over 30 characters.

Example

Example Example

Example

Example


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17.2.2.3 Image Checker Setup and Adjustment

a. Flow chart

b. Flow Chart Description:

1. To do the procedure layout.

2. Appropriately adjust labeling machine for the appropriate labeling, and then ensure the proper adjustment

of the Image Checker. Refer chapter 11 machine set-up and adjustment.

3. To determine appropriate Lighting, Polarized-light, Aperture and Focus

Basically, they are adjusted by factory and in most cases no further adjustment is needed (go directly to

Description 4) unless in special case (Description 3a.).

3a. Adjusting Lighting, Polarized-light, Aperture and Focus (if necessary):

1. Start

2. Completing Labeling machine function setup

3. Is current aperture

appropriate? 3a. Adjusting lighting,

aperture, focus

No

Yes 4. Is current type appropriate?

Yes 5. Is current ref. point

appropriate?

6. Is current checker

appropriate?

Yes

4a. Changing type setup to fit current condition.

5a. Changing check reference point.

6a. Adjusting checker to fit current condition.

End 7. Taking an image and

making it for the check sample

8. Performing image check


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� Lighting adjustment:

� Polarized-light adjustment:

� Aperture Adjustment:

� Focus adjustment:

Note: To make sure the proper polarized-light, firstly set the aperture valve at 8~10, then reduce the

lighting. If the image displays as the following, it means improper polarized-light adjustment,

perform the polarized-light adjustment until the light-spot disappeared.

Polarizing filter

Diaphragm: 4~4.5

Focus: 0.2

Lighting adj. knob


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4. To select and change the proper example (Type 1~4) for checking purpose. If there is no need to be

changed, go to Procedure 5. Refer to Procedure 4a for changing the check example.

4a. To change check example:

a. Make sure the typing direction and the number of character.

Example: Type 1 (horizontal type, 16 characters)

b. Select the proper example type to perform the operations according to the following screen:

(The key shown below the right of the screen is used for confirming the item selected.)

4.3

4.1 4.2

4.4


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4.5 4.6

4.7 4.8

4.9

Type change completed


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5. To change the proper checker, the more the checker is, the slower the check speed is. The proper

reference point selected is on the topmost and the left most of the characters. If no change is required, go

to procedure 6; refer to procedure 5a to perform the checker change (The checker selected should be

above the left of the characters:

5a. The change procedure of the base check. (If the screen is still on the Data Monitor screen, perform the

procedure 4.1~4.6 to enter Main Menu screen.)

Check base

5.2 5.1

5.4 5.3


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5.6

5.11 Press A key to secure horizontal checker.

Base line

5.12 Select vertical checker setting.

5.7 Enter changing area setting.

5.5 Select horizontal checker.

5.9 Change the point above the left of the area.

5.10 Change the point below the right of the area.

5.8 Move the whole area.


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Base line

5.14 Press A key to secure vertical checker.

5.17 Complete base position setting and login.

5.15 Select base position setting.

5.16 Press A key to secure the base position.

5.13

Enter changing vertical checker setting, the setting

procedures are the same as horizontal checker

(Procedure 5.8, 5.9, 5.10).

* After completing the vertical and horizontal settings, check the reference point according to the setting procedure.

Base line


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6. To set and change the checker: Select proper checker. If the current checker is proper to use, go to

Procedure 8. If not, perform procedure 6a.

6a. To change checker: if the screen is still on the Data Monitor display, firstly perform Procedure 4.1~4.6 to

switch to Main Menu display, and then perform the procedure as follows:

6.2 Select Inspection function.

6.4 Enter OCV system.

6.6 Select Area setting.

6.1

6.3 Select OCV system.

6.5 Select Inspection setting.


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* After completing the area settings, press key to go back to operation screen and directly go to

Procedure 8. Skip the Procedure 7.

6.8 Change the point above the left of the area.

6.7 Move the check area.

6.10 Automatically secure the check characters.

6.9 Change the point below the right of the area.

6.12 Complete login and end the procedure.

6.11 Complete securing characters and login.


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7. Check Example

TEACH button: If any character to be checked is changed, it is necessary to press this button to learn

the new data for the checking example. The TEACH procedures as 7a.

7a. Press TEACH button to perform TEACH job (Procedure 7.1).

a. Touch it once to read the character example (Procedure 7.2).

b. Touch it twice to confirm the setting.

TEACH button

NOTE: While performing TEACH job, to read the

accurate example is essential; otherwise,

improper rejection will be happened.

7.1 Touch TEACH button once.

7.2 Touch TEACH button twice.

* After completing the area settings, press key to go back to operation screen and directly go to

Procedure 8. Skip the Procedure 7.


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8. Perform image check

After setting is done, if simply do the example changing, the message for asking saving the data will be

shown on the screen. Generally, if the lot number and date are only temporarily changed, it is not

necessary to save the data, but depending on the user's requirement. Perform Procedure 8A to save the

data.

If the setting is changed, the screen will not display the Data Monitor, but ask for saving the data, try to

save the change setting; and then the screen will display Main Menu display. Keep press key until

screen 8.1 displays. It could save the data and try to change the screen to Data Monitor display.

8a. Check example saving procedures: Firstly perform the Procedures 4.1~4.6 to switch the Data Monitor

display to Main Menu display. Other procedures are the same as 8b.

8b. Saving Procedures:

8.1 Select item 8 "SAVE DATA" setting.

8.2 Select "YES" setting.

8.3 Perform data save.

8.4


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8.5 Switch to Data Monitor display.

8.6 Complete data save.

* After completing the above settings, it could perform normal check.


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17.2.3 Image Check Supplement

17.2.3.1 Check Accuracy Setting

Sub. Det. Area

With this you can set the minimum area for groups of extracted pixels that result from comparision (diffenential)

of the registered image and the target image to be subject to the setting in Sub. Det. Judgment.

Pixel groups with areas smaller than the setting are not counted.

a. The more the clear of Sub. Det. Area required, the less the value is, and vice versa.

b. The value range: 0~999999.

c. The default value: 30.

Sub. Det. Area Value


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17.2.3.2 Color Threshold Setting

This setting is used to set the difference in gray level for the extraction when comparing a target object with the

registered reference image. Parts for which the difference in gray value is larger than the threshold are

extracted as white pixels.

a. The more similar the background color difference is, the less threshold value is; and vice versa.

b. The value range: 0~99.

c. The default value: 50.

Color difference value

Date post:	13-Oct-2014
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CVC 302 Manual

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