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    G N R L

    ELECTRIC

    GEJ 6 68

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    FOREWORD

    Thi s H ND OOK s ar r anged i n

    3

    s e ct i o ns The r s t secti on s l abe l l ed INTRODUCTIONThi s secti on d es c r i b es

    the l ayout of t he

    l ocomot i ves

    gene ra l dat a and t he o ve r a l l di f f erences bet ween model s

    he second secti on l abe l l ed

    ORIENT TION

    SERVICNG Thi s s ec t i o n c on s i s t s of a t w ce

    wal k around

    i nspect i on

    of t he l ocomot i ve

    he

    t h i r d

    secti on

    s

    l a b e l l e d

    OPER TION

    Thi s s ec t i on

    proceeds

    f r o m

    s t ar t i n g

    up

    t he

    d i e s el

    engi ne t o operat i ng

    on

    a

    t r a i n

    Thi s

    book represent s t he f i e l d t e s t SERI ES 8 Locomot i ves

    bei ng shi pped

    i n

    e a r l y 1984

    Comments

    wi l l

    be

    appreci ated

    P l e as e pass

    any i nput s t o

    your l o c al GE

    r epresent at i ve or

    mai l

    t o

    GENER LELECTRC

    CO

    2901 East Lake Rd

    Er i e,

    Pa

    16531

    Attn

    gr

    Cus t omer

    Suppor t

    Bl dg 14 440

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    CONTENTS

    INTRODUCTION

    LOCATIONOFAPPARATUSB23 8

    LOCATIONOF

    APPARATUS

    B32 8

    LOCATIONOFAPPARATUSC32 8

    LOCATION

    OFAPPARATUSB39 8

    LOCATIONOFAPPARATUSC39 8

    GENERAL

    DATA

    ORENTATION SERVICNG

    Page

    4

    5

    6

    7

    8

    9

    B SIDE

    BELOW

    PLATFORM

    13

    A

    SIDE

    BELOW

    PLATFORM

    4

    F END

    LOCOMOTIVEPERATORS CAB

    35

    OPERATORSCAB

    36

    NOSECAB

    46

    A

    SIDEWALKWAY

    48

    B SIDEWALKWAY

    55

    OPERATION

    MASTERCONTROLLER

    68

    DEVICESONCONTROLCONSOLE 7

    CUT OUTCOCKS 75

    ENGNE

    CONTROL

    EC

    PANEL 76

    OPERATING

    HNTS

    84

    STARTING

    THE

    DESEL

    ENGNE

    85

    STOPPING

    THE

    DIESEL

    ENGNE

    86

    MOTORNG 86

    DYNAMCBRAKNG

    87

    OPERATINGAS

    ALEADNG

    UNT

    87

    OPERATINGAS

    A

    TRA LINGUNT

    87

    HAULING

    DEAD

    I N TRAIN 88

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    2

    9

    36

    2

    3

    6

    FIG LOC TON

    OPP R TUS

    1323 8

    REF DESCR PTION REF

    DESCR PTION

    ENGNE GEMODEL

    7FDL12

    22 CONTROL

    COMP RTMENT

    NO

    2

    2 M NLTERN TOR

    23

    CONTROLCOMP RTMENTNO3

    3 UXILI RYLTERN TOR 24

    CONTROL

    COMP RTMENTNO4

    4 EQUPMENT

    BLOWR

    BOX

    25

    CONTROL

    COMP RTMENTNO7

    5

    NO2 END

    BLOWR

    BOX 26 CONTROLCOMP RTMENTNO8

    6 A RCOMPRESSOR

    27

    FUELT NK

    7

    R D TOR

    F N 28

    FUEL

    FILLER

    8

    ENGNEMUFFLER

    29

    TOLET

    9 ENGNEA RFILTERCOMP RTMENT 3

    ELECTRIC

    HE TERNDDEFROSTER

    ENGNEW TER

    T NK SIDESTRPHE TER

    LUBE

    OL COOLERHOUSING

    32

    CONTROL

    CONSOLE

    2

    LUBE

    OL FILTER

    HOUSING

    33

    ENGNECONTROLP NEL

    3 R D TORS 34 SLIDNGSE T

    4

    DYN MC

    BR KNGOX

    35 A RDUCT TR CTIONMOTORBLOWR

    5

    S ND

    BOX 36

    A R

    DUCT LTERN TOR

    BLOWR

    6

    S NDFILLER

    37 A R

    BR KEV LVE

    7

    HE DLIGHT O

    LIGHTBOX 38 REFRIGER TOR

    8

    FLUD

    MPLIFIER

    39 FUELG GE

    9

    B TTERY

    BOX

    4

    RETENSION

    T NK

    2 H ND

    BR KE

    4

    EMERGENCYBR KEV LVE

    2 CONTROLCOMP RTMENTNO

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    41 9

    FIG LO TONO

    PP R TUS332 8

    REF DESCRIPTION

    REF DESCRPTION

    ENGNE

    GEMODEL7FDL12

    22 CONTROLCOMARTMENT

    NO 2

    2 MAN

    ALTERNATOR

    23 CONTROLCOMARTMENT NO 3

    3 AUXILIARYALTERNATOR 24

    CONTROLCOMARTMENT NO

    4

    4

    EQUPMENTBLOWRBOX

    25 CONTROL

    COMARTMENTNO

    5

    NO 2ENDBLOWRBOX

    26 CONTROLCOMARTMENT

    NO 8

    6 A RCOMRESSOR

    27 FUEL

    TANK

    7 RADATORFAN

    28 FUEL

    FILLER

    8

    ENGNE

    MUFFLER

    29 TOLET

    9 ENGNEA RFILTERCOMARTMENT

    3 ELECTRICHEATERANDDEFROSTER

    ENGNE

    WATER

    TANK

    SIDESTRPHEATER

    LUBEOL COOLERHOUSING 32 CONTROLCONSOLE

    2

    LUBE

    OL

    FILTER

    HOUSING

    33

    ENGNECONTROLPANEL

    3

    RADATORS

    34 SLIDNGSEAT

    4

    DYNAMC

    BRAKNG

    BOX 35 A R DUCTTRACTION

    MOTORBLOWR

    5 SANDBOX

    36 A R

    DUCT ALTERNATOR

    BLOWR

    6

    SAND

    FILLER 37

    A RBRAKEVALVE

    7 HEADLIGHTlNO

    LIGHT

    BOX

    38

    REFRIGERATOR

    8 FLUDAMLIFIER

    39 FUEL

    GAGE

    9 BATTERYBOX

    4 RETENSIONTANK

    2

    HAND

    BRAKE 4 EMERGENCY

    BRAKEVALVE

    2 CONTROL

    COMARTMENTNO

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    7

    3

    8

    3

    FIG3

    LO TONOF PP R TUSC32 8

    REF

    DESCRPTION

    REF

    DESCRPTION

    ENGNE GE

    MODEL 7FDL 22 CONTROLCOMPARTMENTNO2

    MAIN

    ALTERNATOR 23

    CONTROLCOMPARTMENTNO

    3

    3 AUXILIARY

    ALTERNATOR

    24 CONTROLCOMPARTMENT

    NO

    4

    4

    EQUIPMENTBLOWERBOX

    25 CONTROLCOMPARTMENTNO7

    5 NO ENDBLOWERBOX 26 CONTROLCOMPARTMENTNO8

    6 A RCOMPRESSOR

    27

    FUEL TANK

    7 RADATORFAN

    28 FUEL FILLER

    8 ENGNE

    MUFFLER

    29 TOLET

    9 ENGNE

    AR

    FILTER

    COMPARTMENT

    3 ELECTRC

    HEATERANDDEFROSTER

    ENGNE

    WATER

    TANK

    3 SIDE

    STRP

    HEATER

    LOBEO L COOLERHOUSING 32 CONTROLCONSOLE

    2 LUBE

    OL

    FILTER

    HOUSI NG

    33 ENGNECONTROL

    PANEL

    3

    RADATORS

    34 SLIDNGSEAT

    4 DYNAMC

    BRAKNG

    BOX

    35 AR

    DUCT TRACTIONMOTORBLOWER

    5

    SANDBOX

    36 AR

    DUCT ALTERNATOR

    BLOWER

    6

    SAND

    FILLER 37

    ARBRAKEVALVE

    7 HEADLIGHT N0 LI GHT

    BOX

    38

    REFRIGERATOR

    8 FLUDAMPLIFIER 39 FUELGAGE

    9 BATTERYBOX 4 RETENSIONTANK

    2

    HAND

    BRAKE 4 EMERGENCYBRAKEVALVE

    2

    CONTROL

    COMPARTMENT

    NO

    42

    DYNAMC

    BRAKNG

    FILLER

    BOX

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    29

    r

    15

    7

    3

    4

    34

    34

    3

    32

    21

    4

    r

    22

    22

    26

    33

    14

    23

    25

    23

    25

    35

    9

    3

    2

    8

    C

    39

    36

    nF~nnnF7n

    27

    28

    4

    8

    7

    S

    7

    FIG4

    LO TON

    OF PP R TUS1339 8

    REF

    DESCR PTION

    REF

    DESCR PTION

    ENGNE

    GE

    MODEL

    7FDL16 22 C

    ONTROL

    COMPARTMENTNO

    2

    MAINALTERNATOR

    23 CONTROLCOMPARTMENT

    NO

    3

    3

    AUXILIARYALTERNATOR

    24

    CONTROL

    COMPARTMENTNO4

    4

    EQUPMENT

    BLOWR

    BOX

    25 CONTROL

    COMPARTMENTNO

    7

    5 NO END

    BLOWRBOX

    26 CONTROLCOMPARTMENT

    NO

    8

    6 A RCOMPRESSOR

    27 FUELTANK

    7

    RADATOR

    FAN

    28

    FUEL

    FILLER

    8 ENGNE

    MUFFLER

    29 TOLET

    9 ENGNE

    AR

    FI LTERCOMPARTMENT

    3 ELECTRCHEATER

    AND

    DEFROSTER

    1 ENGNE

    WATERTANK

    31

    SIDE STRP

    HEATER

    LOBEOL

    COOLER

    HOUSI NG 32

    CONTROL

    CONSOLE

    12

    LUBEOLFILTER

    HOUSI NG 33 ENGNE CONTROLPANEL

    13

    RADATORS

    34

    SLIDNGSEAT

    14 DYNAMCBRAKING

    BOX

    35 AR

    DUCT TRACTIONMOTOR

    BLOWR

    15

    SANDBOX

    36 A RDUCT ALTERNATOR

    BLOWR

    16

    SAND

    FILLER

    37 AR

    BRAKEVALVE

    17

    HEADLIGHT NO

    LI GHT

    BOX

    38 REFRIGERATOR

    18 FLUD

    AMPLIFI ER

    39 FUEL GAGE

    19

    BATTERYBOX

    4

    RETENSION

    TANK

    2

    HANDBRAKE

    4

    EMERGENCY

    BRAKEVALVE

    CONTROL

    COMPARTMENTNO1

    d

    I

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    6

    FIG5

    LO TON

    OF

    PP R TUSC39 8

    REF DESCRPTION

    REF

    DESCRPTION

    ENGNE GEMODEL

    7FDL 6 22 CONTROL

    COMPARTMENTNO

    2

    2 MANALTERNATOR

    23

    CONTROLCOMPARTMENTNO

    3

    3 AUXILIARY

    ALTERNATOR

    24

    CONTROLCOMPARTMENTNO

    4

    4 EQUIPMENT

    BLOWRBOX

    25

    CONTROL

    COMPARTMENT

    NO7

    5 NO

    ENDBLOWRBOX

    26

    CONTROL

    COMPARTMENTNO8

    6 AR

    COMPRESSOR

    27 FUELTANK

    7

    RADATOR

    FAN 28

    FUEL FILLER

    8 ENGNE

    MUFFLER

    29 TOLET

    9 ENGNEARFILTERCOMPARTMENT

    3

    E

    LECTRCHEATERAND

    DEFROSTER

    ENGNEWATER

    TANK

    3 SIDE

    STRPHEATER

    LUBEOL COOLER

    HOUSI NG 32 CONTROL

    CONSOLE

    2 LUBE

    OL

    FILTERHOUSI NG 33 ENGNE

    CONTROLPANEL

    3

    RADATORS 34

    SLIDNGSEAT

    4

    DYNAMC

    BRAK NG

    BOX

    35 AR

    DUCT TRACTION

    MOTORBLOWR

    5 SANDBOX

    36

    AR

    DUCT ALTERNATORBLOWR

    6 SANDFILLER

    37 ARBRAKEVALVE

    7 HEADLIGHT NO

    LI GHT

    BOX 38 REFRIGERATOR

    8

    FLUD

    AMPLIFIER

    39

    FUELGAGE

    9

    BATTERYBOX

    4

    RETENSIONTANK

    2 HAND

    BRAKE

    4

    EMERGENCY

    BRAKEVALVE

    CONTROL

    COMPARTMENTNO 42 DYNAMCBRAK NG

    FILLERBOX

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    Oper ati ngCabontr ol s General Pur pose

    Wheel

    Arr angement

    B- B 0 - 4 - 4 - 0

    Engi ne Dat a

    :

    Dri vi ng

    Wheel Di amet er

    Wei ght

    OnDri vers No Mn

    and

    Max

    Total Mn and

    Max

    Tr ac t i v e Ef f or t

    St a r t i ng at

    25 dhesi on

    f or

    Mn &Max wei ght

    Cont Tr ac t i v e Ef f or t &

    SpeedMPH

    ( 1) For Smal l est

    Pi ni on

    ( 2)

    For

    Largest Pi ni on

    Gear Rat i o

    and

    Max

    Speed

    MPH

    Smal l est

    Pi ni on

    83/20-70

    I ntermedi ate Pi ni on 81/22-79

    Largest

    Pi ni on

    79/ 24- 88

    GENERALDATA

    B23- 8 B32- 8 C32- 8 B39- 8 C39- 8

    General Purpose General Purpose General Purpose General Purpose

    B- B 0 - 4 - 4 - 0

    C-C

    0 - 6 - 6 - 0

    B- B 0 - 4 - 4 - 0 C-C

    0 - 6 - 6 - 0

    83/ 20- 70 83/ 20- 70 83/ 20- 70 83/ 20- 70

    81/22-79 81/ 22- 79 81/ 22- 79 81/ 22- 79

    79/24-88 79/ 24- 88 79/ 24- 88 79/ 24- 88

    Hor sepower Tracti on

    Number of

    Cyl i nders

    Model

    Bore and St r oke, I n

    R

    P

    .M

    Compress i on Rat i o

    2300

    12

    GEFDL12

    9x 10- 1/ 2

    1050

    12 . 7 : 1

    3150

    12

    GEFDL12

    9x 1 0 - 1 / 2

    1050

    12 . 7 : 1

    3150

    12

    GEFDL12

    9x 10- 1/ 2

    1050

    12 . 7 : 1

    3900

    16

    GE

    FDL16

    9 x 10- 1/ 2

    1050

    12 . 7 : 1

    3900

    16

    GEFDL16

    9

    x

    10- 1/ 2

    1050

    12 . 7 : 1

    Cycl e

    4 4 4 4 4

    Turbochar ged

    Yes Yes Yes Yes Yes

    Engi ne Cool i ng Fan I 2 2 2 2

    Engi ne Cool i ng FanDri ve ACMot or ACMotor ACMot or ACMotor

    AC

    Motor

    Tracti on Equi pment

    :

    Mai n Generat or

    GMG

    186

    GMG

    186

    GMG

    187

    GMG

    186 GMG

    187

    Tracti on

    Motor

    4-GE752 4-GE752 6-GE752

    4-GE752

    6-GE752

    Tracti onMotor Bl ower s 2 2 2 2 2

    Bl ower

    Dri ve ACMot or ACMot or ACMot or ACMot or ACMotor

    Ai r

    Br ake Schedul e

    26L 26L 26L 26L

    26L

    Maj or

    Di mensi ons :

    Lengt h

    63

    7

    63

    7

    67

    11

    66 4

    7 0

    8

    Hei ght

    14 11

    . 5

    14 11

    . 5 15

    4

    . 5

    14

    11

    . 5 15

    4

    5

    Wdth

    10

    1 . 75

    10

    1

    . 75 10 1 . 75 10 1 . 75

    10 1

    . 75

    Bo l s t e r Cent ers 36

    7

    36

    7

    40

    7

    39 4

    43' 4

    Truck

    Wheel

    Base

    ,

    ,

    13 7 9 0 13 7

    Mni mumTrack

    Curvature

    Rad &Deg

    ( 1) For Si ngl e Uni t

    150 / 39 150 / 39 273 / 21 150 / 39 273 / 21

    ( 2) For

    MU

    195 / 29

    195 / 29

    273 / 21 195 / 29 273 / 21

    40

    63, 575/ 70, 000

    40

    65, 725/ 70, 000

    40

    57, 717/70, 000

    40

    68, 500/ 70, 000

    40

    60, 850/70,000

    254, 300/ 280, 000 262, 900/ 280, 000 346, 300/ 420, 000 274, 000/ 280, 000 365, 100/ 420, 000

    63, 575/70, 000

    65, 725/ 70, 000 86, 575/ 105, 000

    68, 500/70, 000

    71, 275/ 105, 000

    71, 890. 2 70, 1403 . 9 108, 3602

    68, 100

    @8 . 3 106, 790 @

    10

    . 9

    57, 030

    1

    . 6

    55, 640

    7

    . 5

    85, 960

    0

    . 3

    54, 020

    @

    3

    . 1

    84, 710

    3

    . 7

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    GENERAL

    DATA

    Cont d

    B23 8

    B32 8 C32 8

    B39 8 C39 8

    Suppl i es

    Fuel Gal

    Tank

    2150 3150 3900 3150 4600

    Cool ant

    Gal

    35 350 350 41 41

    Lube

    O l

    Gal

    3 300 300 4 4

    Sand

    Cu

    Ft

    40

    40 40 40

    4 8

    Compressor A rM

    Max Del i very

    296 296 296 296

    296

    Type of Cool i ng

    A r or Wter

    A r or Wter A r or Wter A r

    or

    Wter A r or Wter

    Draft Gear NC391

    NC391 NC391 NC391 NC391

    A r

    i l t r i ng

    Devices

    Pri mry

    Vortex Vortex Vortex Vortex Vortex

    Sel f - C eani ng Sel f - C eani ng Sel fCeanng Sel fCeanng Sel f -C eani ng

    Secondary

    Engi ne

    A r I ntake

    GE

    Paper

    GE

    Paper

    GE

    Paper

    GE

    Paper

    GE

    Paper

    Engi ne RoomPressuri zed

    Yes

    Yes Yes Yes Yes

    Mai n

    Generator

    Pressuri zed Yes Yes

    Yes Yes Yes

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    ORIENT TION

    SERVI ING

    Thi s

    s e t i on

    s

    phot ogr aphi c

    wal k ar ound

    i nspect i on

    of

    a

    SERI ES 8

    l ocomoti ve You

    s t r t your

    i nspect i on

    t r i p

    on

    t he gr ound t t he

    l e f t f r o n t of

    t he uni t

    As you

    wal k

    ar ound

    t he

    l ocomoti ve

    the pi ctures

    i n

    t he

    ook

    represent what

    you

    s ee

    on

    t he uni t

    On

    t he

    ottom

    of

    each

    phot ogr aph

    a

    check

    l s t

    of

    what

    i t ems

    shoul d

    be l ooked

    t

    nce

    t he

    i nspect i on

    compet ed on

    t he

    ground

    you

    mus t perform an operators

    cab

    and

    pl at f orm l e ve l

    i nspecti on

    See the

    i l l us t r t i on on

    next page

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    W LK ROUNDINSP TION

    PL TFORMLEVEL

    FIG

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    M

    M

    W

    n

    7

    13

    FI G

    B

    SI DE F

    END

    UNDERSTEP

    REF DESCRPTION

    CHECK

    REF

    DESCRPTION CHECK

    PPLICTION

    PP _UTOUTCOCK POSITION

    M N RESERVORPIPECUT OUTCOCK POSITION

    __

    3

    CTU TING

    PIPE

    CUTOUTCOCK POSITION

    4

    BR KE

    PIPE

    CUT OUTCOCK POSITION

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    FI G

    8

    B SI DE FENDTRUCK

    C7

    L

    REF DESCR PTI ON CHECK REF OESCR PTI ON CHECK

    _S ND

    HOSES CONDTION 6 SPRNGS

    CONDTION

    R

    KECYLINDER ; TR VEL 7

    A RDUCTFOR

    MOTORS

    CONDTION

    3

    R KESHOESND

    RGG N

    CONDTION

    ~

    4 OLSTER

    P DS

    I NPOCKET

    SHOCK SOR ER

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    M

    M

    M

    W

    e e e

    l

    e

    REF DESCRI PTION

    CHECK

    S

    ND

    HO __

    BRAKFCYLI NDER

    BRAKESHOESNRIGGI NG

    OLSTERP D

    LIFTINGARRANGEMENT

    NOTE

    FOR6

    AXLE

    LOCOMOTIVE TYPICAL

    OF

    4

    LOCATIONS

    CONDTION

    TR VEL

    _CONDTION

    I N

    POCKFI

    REF DESCRI PTION

    SPRINGS

    R

    DUCT

    FOR

    MOTOR

    FIG

    9 WEELTRUCK

    6

    XLELO OMOTVE

    r

    CHECK

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    l l i l l l l l l i l i i i ~ h l

    REF DESCRI PTI ON

    NOTE

    SP E

    FOR

    C

    SIGN LORTR IN

    CONTROL

    EQUPMENT

    HE K

    I

    REF

    DESCRI PTI ON

    I

    HE K

    FIG

    CONTROLCOMP RTMENT

    NO

    9

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    N

    a

    w

    _RMIN LBOARDS

    WRNGPLUGS

    MAGNET

    VAL

    VES

    POSITIONSENSOR

    MANCONTACTS

    TB A

    B C IE

    aao

    TERMNAL

    BOARDS

    END

    VEW

    CHECK

    REF

    DESCR PTION

    CONDTION_

    TIGHTNESS

    CONDTI ON

    WNES

    CONDTI ON

    FIG

    CONTROCOMPARTMENTNO

    REVERSER

    CHECK

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    FIG

    CONTROLCOM RTMNTNO

    8

    N

    M

    W

    N

    C

    REF ES R PTION CHECK REF ES R PTION CHECK

    BRAKINGSWTCH _TI PS

    POSITION

    SENSOR WRES

    3 MAGNETVALVES

    CONDTION

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    FIG SI DE FUEL

    T N

    9

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    FIG 14 B SIDEFU LT NK

    2

    N

    W

    C7

    W

    REF

    DESCRPTION

    CHECK

    REF DESCRPTION

    CHECK

    FULL FI LL

    C PON

    RETENTI ONT NK

    LEVEL

    2 FUEL

    SIGHTGL SS

    LEVEL

    3

    FUEL

    T NK

    LEVEL

    4 LOBEO L

    DR N

    V LV

    _

    CLOSED

    5 LUBEO L

    DR N

    V LV CLOSED

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    N

    M

    W

    N

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    FIG SDER

    ENDTRUCK

    REF

    ES RPTION CHECK

    REF

    DESCRPTION

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    SAND

    HOSES CONDTION

    ~

    BRAKE

    CYLINDER R V L

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    BRAKESHO

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    CONDTION

    4 BOLSTER

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    5 SHOCKABSORBER

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    FIG 6

    SIDE R ENDUNDER

    STEPS

    REF

    DESCRPTION

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    REF

    DESCR PTION CHECK

    M N

    RESERVORPIPECUT OUTCOCK

    POSITION

    CTU TI NGPIPE

    CUT

    OUTCOCK____ POSITION

    PPLIC TION

    PIPE CUT

    OUT

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    POSITION

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    m

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    FIG 17

    RENDPL TFORM

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    POSITION 6 MA N

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    3

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    4

    APPLICATION

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    FIG A SIDE

    REND

    UNDER

    STEPS

    4

    N

    W

    L_ 7

    I LL

    REF

    DESCRPTION

    CHECK

    REF DESCRPTION

    CHECK

    I APPI ICATIONPIPE

    CUTOUTCOCK POSITION

    M N

    RESERVOR

    PIPE

    CUT

    OUT

    COCK POSITION

    CTU TINGPIPF

    CUT_OU COCK

    POSITION

    R

    KE

    PIPECUT

    OUT

    COCK POSITION

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    n

    N

    W

    FIG SIDE R ENDTRUCK

    REF

    DESCRPTION

    CHECK

    R

    ESCR PTION CHECK

    SANDHOSES CONDTION 6 SHOCK

    ABSORBER

    CONDTION

    BR KECYLINDER

    TRAVEL

    _

    BR KESHOES

    ND

    RGGN

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    4 BOLSTERPADS I N

    POCKET

    5

    ARBR KECUTOUT

    COCK

    POSITION

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    FI G SIDE FUELT N

    6

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    i ~~n~uunuuii n

    7

    FI G

    SI DE FUEL T NK

    REF DESCRPTON CHECK

    REF DESCR PTION

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    FUEL EMERGENCYCUTOFFUTTON

    UELG GE

    MOUNT

    FUELT NK LEVEL

    4 F

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    SI G

    HTGL SS

    LEVEL

    5

    FUEL FI LL C PON

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    FI G A SI DE

    FUEL

    TANK

    28

    I

    REF

    ~

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    j

    DESCRPTION

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    ~

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    1 _FUEL

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    LEVEL 6

    IR FILTER

    IRFILTERWTHAUTODRA N

    OPERATI ON

    7 IRRESERVOR

    3 BELL

    _

    OPERATI ON

    8

    SAND

    HOSE CONDTION

    4 MA N

    RESERVOR

    CUT OUTCOCK

    OPERATI ON

    9

    TRUCKFRAME

    5 ELECTRC

    BLOWDOWN

    VALVE

    OPERATI ON

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    N

    M

    W

    M

    N

    I I I I t I I N I I I I I N I I I I I I M M i

    I I I I n G I I

    t

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    A SI DE

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    TRUCK

    9

    REF

    DESCRPTON

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    H K

    S ND

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    CONDTON

    BR KE CYLINDER

    _TRAVEL

    BR KE

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    ON

    4

    ARBR KECUT OUTCOCK

    POSITION

    5 B

    OLSTERP DS

    I NPOCKET

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    l u i i

    i n i i i i

    FIG 24 A SI DE F END

    UNDERSTEPS

    3

    NN

    v

    N

    REF

    DESCRPTION

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    REF DESCR PTION

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    _ CTU TINGPI PE

    CUT OUTCOCK POSI TION

    M N

    RES

    ERVO RCUT OUTCOCK

    POSI TION

    3 PPLIC T

    I ONPIPE

    CUTOUT COCK POS I TION

    4

    _

    STEP

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    N

    M

    W

    L

    FIG

    25 CONTROL

    COMP RTMENT

    NO

    8

    3

    REF_ DESCRIPTION CHECK REF DESCRIPTION CHECK

    _I R31 RANKRESISTOR CONDTION

    CRC CRANK REACTORLIPPER CONDTION

    LS

    CRANK BATTERYCHA

    RGE REACTOR

    ONDTION

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    FIG AR

    R KECOMP RTMENT

    3

    W

    f

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    34

    5

    1

    J

    7 8

    10

    11

    24

    12

    17

    9

    FIG26 AR

    BRAKE

    COMPARTMENT

    33

    REF DESCR PTION

    REF

    DESCRPTION

    1 DELAYEDPENALTYRELAY

    21 SCMV

    CUT-OUTCOCK

    2

    SPS SANDPRESSURE

    SWTCH

    22

    OSV

    CUT-OUT

    COCK

    3

    SPS SANDPRESSURE

    SWTCH

    23 HORNBELL CUT-OUTCOCK

    4 MU

    6BL

    EQUP RELAY

    VALVE 24 J 1 RELAY

    5

    I B S I NDEPENDENT

    BRAKEPRESSURESWTCH

    25 NO 13 ANDNO 20

    PIPE

    FILTERS

    6 26FCONTROLVALVE 26 NO 8PIPECHECKVALVEOR

    7 DEAD

    ENGNE

    CHECKVALVE BLANKPLATE

    8 A1

    CHG

    CUT-OFF

    PILOT

    VALVE

    27 P2A

    OR

    BYPASSPLATE

    9 SUPPRESSIONDOUBLECHECKVALVE

    ORBLK

    PLT

    28 NO

    16 PI PEDOUBLECHECKVALVE

    OR

    BYPASS

    PLATE

    10

    RESTRCTED

    EMERGENCY

    BRAKECYL

    29 BP

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    UT-OUT

    COCK

    PRESS RELAY

    VALVEORBY-PASSPLATE 30 NO 13ANDNO 16

    PIPE

    DYNBR

    11 J RELAY MAGVALVEAND

    BYPASS

    PLATEAND

    12 ARMANFOLD DODEORBLANKINGPLATE

    13

    F

    ENDSANDCONTROL

    MAGNET

    VALVES 31

    Z6F

    QUCK

    RELEASE

    VALVE

    PORTION

    14 OSSV OVERSPEEDMAGNETVALVE 32 B P FILTER

    15

    CONTROL

    AR

    GAUGE

    33 DEADENGNECUT-OUTCOCK

    16 OSV OVERSPEEDMAGNETVALVE 34 CONT

    RES

    DR COCK

    17

    NS- 1

    CONTROL

    AR

    REDUCNGVALVE

    35

    BBS BLENDED

    BRAKESWTCH

    18

    SCMV

    SPEED

    CONTROL

    MAGNET

    VALVE

    36 DBCODYNAMCBRAKEPRESSURE

    SWTCH

    19 TRANSENTRY 37 DYNBR INT DOUBLECV

    20 FRONTTRUCKSANDMAGNETAND

    WPERSCUT-OUTCOCK

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    FIG

    H ND R KE

    N

    M

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    W

    n

    N

    C7

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    M

    N

    M

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    FIG 8

    FRONT

    ENLO OMOTVE

    5

    REF DES R PTION CHECK REF DES R PTION CHECK

    HORN

    _

    OPERATION 8 TOL

    ETCOM

    RTMENT V

    ENT

    2

    RADOANTENNA OPERATION 9

    SAND

    TRAPCUT OUT

    POSITION

    3 WARNNGLI GHT

    OPERATION ROSSWLK _LIGHT

    WORKS

    4 C

    L SS

    LI GHTS OPERATION

    MU

    R

    ECEPTACLE__ PINS

    5

    NUMBERLIGHTS OPERATION

    2

    MUIRHOSES

    6

    HEADLI

    GHT

    OPER

    ATION

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    CRACKS

    7

    SANDBOXFILLS LEVEL 4 B

    RAKE

    PI PEHOSE

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    FIG 9

    OPER TORS

    C BMSCCONTROLS

    6

    M

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    N

    C7

    REF DESCRIPTION CHECK

    EMERGENCY BRAKE

    VALVE

    POSI TIO

    CAB

    HEATERBLOWRSWT

    POSITION

    CABHEATER R UTBREAKER POSITION

    4

    CAB

    HEATERTEMPERATURE

    SWTCH POSITION

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    a

    W

    C7

    FI G

    3

    CKOF

    OPER TORS

    CONSOLE

    REF

    DESCRPTION

    CHECK

    REF DESCRPTION

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    NOSEC

    LI GHT

    SWTCH

    OPER TI ON

    HORN

    V LVE

    OPER TION

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    I

    5 6 7 8

    9 2 2 22

    25

    t

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    23

    aooao

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    M

    26 27

    8 29 3

    32 33

    34 35

    36 37 38 39 4

    P

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    NOTE SHOW

    LOCATIONFORALL DEV CESWHETHERAPPLI EDORNOT

    FIG

    31 ECPANEL

    39

    REF DESCR PTION

    CHECK

    REF DESCR PTION

    CHECK

    PACESETTERC RCUT

    BREAKER

    25 MU

    HEADLIGHT

    SET-UPSWTCH POSITION

    2 WNDOW

    HEATER

    C RCUT BREAKER 26 CROSSWLK

    LI GHT SWTCH

    3

    OVEfi SPEED

    C RCUTBREAKER 27

    CONTROL COMPARTMENT

    LI GHT

    4

    LOCOTROLC RCUTBREAKER

    SWTCH

    5

    CAB

    SGNALC RCUT BREAKER 28 N0 MOTOR

    CUT-OUT

    SWTCH

    6 ALERTNESSEQUPMENTC RCUT ON

    FORLEAD

    PULL

    TOTHROW

    BREAKER

    29 N0 MOTOR

    CUT OUTSWTCH

    7 WARNNG

    LI GHT

    C RCUTBREAKER

    OFF FORTRAL

    PULL TO

    THROW

    8

    OSCLLATINGLIGHT

    C RCUT 30

    SPEED

    SENSOR

    CUT OUTSWTCH

    BREAKER

    31 FRONTNUMBERLI GHTSSWTCH

    9 RADOC RCUTBREAKER 32

    REAR

    NUMBERLI GHTSSWTCH

    10 WATERCOOLERC RCUT BREAKER

    33 N0 3MOTORCUT OUTSWTCH

    FRONT

    HEADLIGHT

    C RCUTBREAKER

    PULL

    TO

    THROW

    12

    REAR

    HEADLIGHTC RCUT

    BREAKER

    34 N0.4MOTORCUT OUTSWTCH

    PULL

    TOTHROW

    13

    ENGNE

    STOP

    PUSHBUTTON

    35

    LOCKEDAXLECUT OUTSWTCH

    14 AUTOMATICWATERDRAN 36

    FRONTCLASSLI GHTSWTCH

    C RCUT

    BREAKER

    37

    REAR

    CLASSLI GHYSWTCH

    15 TOLETTANKHEATERC RCUT

    BREAKER

    38

    N05MOTORCUT OUTSWTCH

    6AXLE

    ONLY

    PULL

    TO

    THROW

    16

    BLANK

    39

    N0

    6

    MOTOR

    CUT OUTSWTCH

    17

    BLANK

    ONFORLEAD

    6AXLE

    ONLY

    PULL

    TO

    THROW

    18

    RUNNNG

    LI GHTSC RCUT

    ON

    FORTRAL 40

    DYNAMCBRAKE

    CUT OUT

    BREAKER

    41

    BATTERY

    CHARGERECEPTACLE

    19

    COMPRESSOR

    CLUTCH

    C RCUT 42

    ENGNEERS

    WALL

    HEATER

    POSITION

    BREAKER

    43 HELPERS

    WALL

    HEATER

    20

    FUELPUMPC RCUT BREAKER

    44

    ENGNEERSCABHEATER

    21

    LOCALCONTROL C RCUT BREAKER

    45 HELPERSCAB

    HEATER

    22

    BATTERY

    CHARGE

    ANDCOMPUTER

    C RCUT

    BREAKER

    46 A R

    CONDTIONER

    23

    DAGNOSTICDSPLAY

    S D

    DSPLAY

    24

    ENGNE

    EC

    CONTROL

    SWTCH POSITION

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    9

    4

    34

    4

    65

    7 J I I

    44 45

    46

    5

    FI G

    ONTROL

    OMP RTMENTNO

    4

    N

    M

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    L 7

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    NOTE

    SHOWS

    LOCATIONFORALL DEVCESWHETHER

    APPLIED

    OR

    NOT

    ONRGHT

    SIDEWALL

    ON

    FLOOR

    FI G

    32 CONTROLCOMPARTMENTNO

    41

    REF

    DESCRPTION

    REF

    DESCRPTION

    CABCONTROLLER CAB

    26

    WHEELSLIPRELAY

    WSR

    2

    GROUNDDETECTION

    UNT

    GDM

    27

    LOCKEDAXLE

    RELAY

    LAR

    3

    GROUND

    RELAYCUT-OUTSWTCH

    NO

    28

    COMPRESSOR

    CLUTCHRELAY

    ECR

    GRC01 29

    TERMNAL

    BOARDTBlH

    4

    GROUND

    RELAY

    CUT-OUTSWTCH

    NO

    2 30

    TERMNALBOARDTBl G

    GRC02

    31 TERMNALBOARD

    TBlF

    5

    GROUND

    RELAYCUT-OUTSWTCH

    NO

    32

    TERMNAL

    BOARDTBl E

    GRC03

    33

    BATTERY

    JOGRELAYJ GR

    6

    GROUND

    RELAYCUT-0UTSWTCHN04 34 PACESETTERRELAYPSR

    GRC04

    35

    PACESETTERAUXLIARY RELAY

    GFA

    7

    LOADBOXTOGGLESWTCH

    LBTS

    36 CAM

    W

    RELAY

    CWR

    REVERSEHANDLE

    8

    LOADBOX

    SELECTORSWTCHLBSS

    CENTERED

    9 AUXLIARYALTERNATORFIELD

    *37

    TERMNAL

    BOARDTBlK

    CUT-OUTSWTCHBFCO 38 TERMNALBOARDTBl D

    10

    FAN

    REVERSE

    SWTCH

    FRB

    39

    TERMNALBOARD

    TB C

    11 BAROMETRCPRESSURE

    TRANSDUCER

    40 TERMNAL

    BOARD TB B

    BPT 41

    TERMNAL

    BOARD TBlA

    12

    GROUND

    BLOCKGB

    42 FORWARDDRECTIONRELAY

    FDR

    *13 TRANLINERESSTORPANEL TRP 43 REVERSEDRECTIONRELAYROR

    14

    EXCTATION

    CONTROLLER

    EXC

    44 OSCLLATING

    HEADLI GHTRELAY

    AHR

    15 A

    B,

    C SPEEDVALVERELAYABCR

    45 AUX OSCLLATING

    HEADLIGHTRELAY

    16 ALARMBELLRELAY

    BLR

    AHRA

    17

    DYNAMC

    BRAKERELAY

    BR1

    *46 TERMNALBOARD TB J

    18 COMPRESSORRELAY CR 47 BLOCKNG

    DODE

    RT21

    19

    PNEUMATIC

    POWERCONTROL 48 BLOCKNG

    DODERT22

    RELAY PCR 49

    BLOCKNG

    DODERT23

    20

    FUELPUMP

    RELAY

    FPR

    50 BLOCKNGDODERT24

    21 DVSHUT-DOWNRELAYDVR 51

    BLOCKNGDODERT25

    22 COMPRESSOR

    LINE

    RELAYCRL 52

    PACESETTER

    AMPLIFIER

    PANEL PAP

    *23

    TERMNAL

    BOARDTBIL

    **53

    STROBELI GHTEQUPMENT

    PANEL SLEB

    24

    AUXLIARYCONTROLLER

    AUX

    **54 SPEEDRECORDERPANEL

    SR

    25 WATERFILLRELAY

    WFR

    **55

    CREW

    CALL

    PANEL CCP

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    FIG TTERYSWTCH

    42

    N

    t0

    M

    M

    W

    M

    M

    L7

    I LL

    REF

    ES RPTION

    CHECK

    B TTERY

    SWTCH _B S POSITION

    2 _R DIO E I RC

    3

    COMPUTERPOWERSUPPLY

    CPF

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    N

    tD

    M

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    a

    M

    REF

    I DES R PTION

    FIG

    4MSCELL NEOUSOPER TORS

    CONTROLS

    f

    ; _CABHEATER_H GH

    SPEED

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    WALLSTR PHEATER

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    POSITION

    _POS TION

    POSITION

    POSITION

    ENG

    NEERSWNDO

    WWPER

    CONTROL

    MDDLEWNDOWWPER CONTROL

    _OPER TON

    OPERATION

    7

    ENGNEERSREARWND

    OW

    WPERCONTROL

    OPERATIO

    N 8

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    MELIGHT

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    LI GHT

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    I

    5

    OPER TORS

    ONSOLE

    M

    N

    M

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    FIG 35 OPERATORSCONSOLE

    45

    REF

    DESCRPTION

    RADOLOCATION

    HORN

    VALVE

    3 AUTOMATIC

    AR

    BRAKEVALVE

    4 LEADAXLESANDSWTCH

    5

    SANDSWTCH

    6

    INDEPENDENT

    AR

    BRAKE

    VALVE

    7 BELL

    VALVE

    8

    AR

    GAGE

    REDMAN

    RESERVOR

    WHTE EQUALI ZNGRESERVOR

    9

    AR

    GAGE

    REDBRAKECYLINDER

    WHTE BRAKE

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    LOAD

    AMMETER

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    WHEELSLIPLI GHT

    3

    PCS

    OPEN

    LI GHT

    4

    BRAKE

    WARNNG

    LI GHT

    5

    BLANK

    6 SANDLI GHT

    7

    BLANK

    8

    BLANK

    9 STEPLI GHTSWTCH

    20

    GAGE

    LI GHT

    SWTCH

    2

    REARHEADLIGHTSWTCH

    22

    DYNAMC

    BRAKE

    HANDLE

    23

    THROTTLE

    HANDLE

    24 REVERSE

    HANDLE

    25 CALLPUSHBUTTON

    26

    ENGNE RUNCRCUTBREAKER

    27

    GENERATORFI ELDCRCUTBREAKER

    28 CONTROL

    CRCUT

    BREAKER

    29

    NOTCH

    7

    POWERLIMT

    SWTCH

    30

    BLANK

    3 DYNAMC

    BRAKECRCUT

    BREAKER

    32

    FRONTHEADLI GHTSWTCH

    33 GAGELI GHTDMMERKNOB

    ON

    SDE

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    FIG

    6

    NOSEC

    6

    a

    M

    W

    REF DESCRPTION CHECK

    REF_

    DESCR PTION CHECK

    TOL

    ET

    COM RTMNT

    DOOR

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    a

    FIG

    7

    TOLET

    OMP RTMENT

    47

    REF ES RPTI ON

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    TOLETDOOR

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    W TER

    OOLER

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    DYNAMCBRAKE

    GRO

    BLOWER

    MOTOR

    _

    DYNAMCR KEGRDBLOWERMOTOR

    SPEED

    SENSOR

    BRUSHES

    DESCRPTION

    CHECK

    FIG

    8

    DYN MC R KNG

    48

    CD

    U

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    a

    L

    w

    vi

    L L

    NOTE FTER

    SWTCH

    I S PUT I N ENGNECRANK

    FEW

    SECONDS

    EL YUNTIL

    ENGNEBEGNSROTATION

    I S

    NORM L

    FI G

    START

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    9

    REF

    DESCRPTION

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    CHECK

    I COP

    SWTCH

    SEALED

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    TESTFITTING

    LEAKS

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    ENGNE

    PRME START

    SWTCH

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    r

    ENGNESTOPPUSHBUTTON

    5

    FUEL

    SIGHTGLASS

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    FI G

    4

    ENGNE

    C B

    a

    a

    C7

    REF

    DESCRPTION

    CHECK REF

    DESCRPTION

    LL

    CHECK

    H TCHL TCH L TCH W TER

    I NLETHE DER

    LE KS

    2

    _

    _

    FUELHE DER

    LE KS

    8 CR NKC SE

    I NSPECTION

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    LE KS

    3 W TER

    DSCH RGE

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    9

    RETURN

    FUEL

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    4 CYLINDER

    _LE KS

    FUEL

    FILTER LE KS

    5 FUEL

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    FUEL FILTERDR N

    V LVE POS TION

    6 RM NFOLD LE KS

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    I G

    NG N CAB

    5

    R DESCRPTION

    CHECK

    EXHAUST

    STACKMUFFLER

    OMPRESSI ON

    R

    _ E L _ I E F

    VALVES

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    RO

    DOWN

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    FUEL I LT R

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    FI G

    4

    ENGNE C B

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    REF DESCRI PTION CHECK HEF DESCRI PTION

    CHECK

    WTER

    T NK

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    2

    SIGHTGL SS LEVEL

    8

    WTER

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    3

    SIGHTGL SS

    SHUTOFF

    OPEN 9

    OL

    FI LTER HOUSING LE KS

    4 RINTERCOOLER

    WTER

    PUM__

    LE KS

    5

    WTERFILL

    SHUTOFF

    V LVE POSITION

    OL FILL C PON

    6 UTOWTERDR NRESET UTTON 2 FOLDDOWNSTEP

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    N

    M

    M

    W

    M

    a

    c

    REF DESCRPTION

    AI

    R FILTE

    R

    L

    DRAN

    VALVE

    PSTI K

    OL

    I

    LL

    OL

    FILTER

    CHECK

    _ PRESENT

    _CLOSED

    LEVEL

    LC PN

    LEAKS

    REF

    FIG

    43 AIR

    COMRESSOR

    AIRCOOED

    DESCRPTION

    CHECK

    6 } FAN

    BLADES

    ODO

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    a

    Ir I pt~rr

    rr

    try

    C

    a~sca44w

    e

    : 0

    6t -4 i

    f NO

    ENOEQUPMENT

    BLOWR

    NO END EQUIPMENTBLOWR

    MOTOR

    NO

    END

    QUPMENT

    EXHAUSTER

    RHEADLI GHT

    RESSTORS

    CHECK

    FIG RADATORCAB

    5

    M

    W

    v

    a

    c7

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    FIG ONTROL

    OM RTMENT

    NO

    DESCRIPTION CHECK DESCRIPTION

    TERMNAL

    BO

    ARD

    _CONNECTIONS

    _ _FUSES

    ELECTR CAL

    CONNECT

    ORS

    TIGHT

    7 _FUSES

    RADATOR _F NMOTOR

    DRIVE

    RFP2

    CLEAN

    FUSES

    _F N h10TORDRVE RFP1 CLEAN

    OUIPMENT

    BLOWR

    DRVE

    ERP

    CLEAN

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    FIG

    6

    R

    OMPRESSOR

    WTEROOLED

    6

    M

    W

    tD

    a

    EF

    DESCRPTION

    CHECK REF DESCRPTION CHECK

    AIR FILTER PRESENT

    OL

    DR N

    CLOSED

    _

    D PSTICK LEVEL

    4

    OL FILL

    C PON

    5

    _

    O L

    FILTER

    LEAKS

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    v

    a

    57

    FI G

    47

    ENGNEC

    REF DESCR PTION

    CHECK

    REF_ DESCR PTION

    CHECK

    RI NTERCOOLER_

    6 O L

    _F I LL

    C P ON

    TUR OCH RGER

    7 R

    COMPRESSOR

    DR VE

    SH FT

    W

    TERSI GHTGL SSES

    LEVEL 8 O L

    RELI EFV LVE

    LE KS

    4

    WTERT NK

    LE KS

    9

    O L

    PUMP LE K

    5

    TUR O

    SPEEDSI GN L CONNECTI ONOX

    O L

    COOLER

    LE KS

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    FIG

    ENGNEC

    ~H

    M

    M

    W

    a

    C7

    REF

    DESCRIPTION

    CHECK REF

    DESCRIPTIO

    CHECK

    WATER

    LIN TOFUEL

    HEATER

    LEAKS

    2

    FOLD

    DOW

    ST PS

    AMO

    THEATER

    CONTROLVALV __ LEAKS

    4

    U L OL

    HEATER

    LEAKS

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    M

    M

    W

    a

    FIG

    ENG NE

    C

    REF DESCRPTION

    CHECK REF DESCRPTION HECK

    GOVERNOR

    _OL

    OVERSPEEDTRPLINK CONDTION

    OVERSPEED

    GOVERNOR_

    _

    4

    RRNGOVERSWTCH

    COVERON

    5 FUELPUM

    OPER TION

    _

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    FIG

    5 GOVERNOR

    W

    N

    t L

    REF

    DESCRPTION CHECK REF

    DESCRPTION

    CHECK

    M N L

    TERN T

    OR

    GOVERNORDRVEGE RC SE

    _

    _

    ENGNE

    GOVERN

    OR LE KS

    7 RRNG

    OVERSWTCHCONNECTOR TIGHT

    3 GOVERNOROL

    LEVEL

    LEVEL 8 ENGNET CHOMETER

    CONNECTOR

    TIGHT

    4 GOVERNOR

    DRANCOCK CLOSED

    9 ENGNEOVERSPEE

    DP

    RESSURESWTCH

    5 L Y

    SH FT LEVER

    _

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    F I G

    5

    M NLTERN TOR

    REF

    DES RIPTION

    CHECK REF

    DES RIPTION

    CHECK

    R KNGGRID

    LOWR

    MOTOR

    SPEED

    SIGN LCONNECTION TI GHT

    _

    M NLTERN TORNEUTR LCONNECTION

    3 M NLTERN TO

    M N

    LTERN TOR

    OUTPUT

    CONNECTIONS

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    FIG 5

    EQUPMENTLOWR

    m

    M

    N

    REF

    DESCRPTION

    CHECK

    REF DESCR PTION

    CHECK

    R KINGGRD

    LOWR

    MOTOR

    SPEEDSIGN LCONNECTION TIGHT

    AIR

    DUCT

    M NLTERN TOR

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    N

    t

    M

    W

    M

    N

    6

    DOORINTERLOCKSWTCH

    I S

    WENDOORTOCC213

    I S

    OPENED SWLL

    TR P

    CAUSINGALLPOWRONLOCOMOTIVETOGOTO

    ZERO

    THS

    S

    ASAFETY

    PRECAUTION

    TOPREVENT

    I NURY YOU

    ENTERTHSCOMPARTMENTUNDERPOWR

    FIG 53 ONTROL OMP RTMENTNO

    ND

    63

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    FI G

    ONTROLOMP RTMENT

    NO

    2

    LEFT

    SIDE

    6

    n

    N

    W

    N

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    CPT4I

    DESEL

    ENGNE

    CRAN

    KI NG

    THYRSTOR

    CPT3) DESEL

    ENG

    INECRANKNGTHYRSTOR

    CPT2

    DESEL ENGNE

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    CPT1 DESEL

    NG

    NE

    CRANKNGTHYR STOR

    XFC)

    AUXILI ARYALTE

    RNATOR

    FI ELDCONTACTOR

    BFC1) TRACTION

    ALTERNA

    TOR

    CRA

    NK

    FI ELDEXCI T

    ATING

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    i

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    ERNATOR

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    CONTACTOR

    T82B) TERMNAL

    BOARD

    fTB2A TERMNAL

    BOARD

    I GS CI ENGNE

    CRAN

    K CONTACTOR

    I GS

    I

    EN

    GNE

    CRA

    NK

    CONTA

    CTOR

    IBRP)

    BATTERY

    REGULATOR _

    Tl

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    FEEDBACKTRA

    NSFORMER

    i

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    GE INFERFACE

    UN T

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    ENGNE

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    OLLER

    l BF R1

    AUXLIARYALTER

    NATOR

    FI ELD

    REGULATOR

    AFCi

    AL

    TERNATORFIE

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    CONTACTOR

    i GSSI ENG

    NECRAN

    K

    SEQUENCECONTACTOR

    i CCCI

    ENGNE

    CRANK

    COMMUTATI NG

    CAPACTOR

    ACM ALTERNATOR

    FIE

    LD

    CLIPPER

    TAT)

    TRACTIO

    N

    ALTERNATORFI ELDSU

    PPRESSION

    R

    2

    AUXLI ARY

    ALTERNATOR

    FI ELD

    FLASHNGRESISTOR

    I FPR

    FUEL PUMP RELAY

    IAFR TR

    ACTIONALTERNATOR

    FI ELDREGULATOR

    IABCI

    ALTERNATOR

    BLOWRCONTACTOR

    FIG

    54

    CONTROLCOM RTMNT

    NO

    LEFT

    SIDE

    6

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    FIG

    CONTROLCOMP RTMENT

    NO

    3

    R GHT

    SIDE

    66

    n

    W

    CONTROLCOMP RTMENT

    NO

    CC3

    3

    4 S

    6

    8

    H

    8 9

    2

    22 23

    2 16

    24 25 26 27

    28 29 30

    3

    32 33 34

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    FIG

    55 CONTROL

    COM RTMNT

    NO RGHT

    SDE

    67

    REF

    DESCRPTION

    AT

    AMBIENT

    TEMPERATURESENSOR

    2

    SP1

    TRA

    CTION

    ALTERNATORSUPPRESSONUNT

    3

    RM1 PROPULSONRECTIFIERUNT

    4

    RM2

    PROPULSONRECTIFIERUNT

    5

    RM3

    PROPULSON

    RECTIFIERUNT

    6 OTS1

    OVERTEMPERATURE

    SWTCH

    7

    OTS2

    OVERTEMPERATURESWTCH

    8

    OST3

    OVERTEMPERATURESWTCH

    9

    SCM NO

    MOTOR

    CURRENTSGNALCONDTIONER

    10 SCM2

    NO

    2

    MOTORCURRENT

    SGNALCONDTIONER_

    11

    SCM3 NO 3

    MOTOR

    CURRENTSGNAL

    CONDTIONER

    12 SCM4

    NO 4

    MOTOR

    CURRENTSGNALCONDTIONER

    13

    SCM5

    NO

    5

    MOTORCURRENTSGNALCONDTIONER

    14

    SCM6 NO 6

    MOTOR

    CURRENT

    SGNAL

    CONDTIONER

    15

    SCM7

    DYNAMCBRAKE

    MOTOR

    FIELDCURRENTSGNALREGULATOR

    16

    SCM8

    PROPULSON

    VOLTAGE

    SGNALCONDTIONER

    17 CS1

    CURRENTSHUNTNO

    MOTOR

    18

    CS2 CURRENT

    SHUNTNO

    2

    MOTOR

    19

    CS3 CURRENTSHUNTNO 3

    MOTOR

    20 CS4 CURRENTSHUNTNO 4

    MOTOR

    21

    CS5

    CURRENTSHUNTNO

    5 MOTOR

    22 CS6

    CURRENTSHUNTNO 6

    MOTOR

    23 CS7 CURRENTSHUNT

    FIELDBRAKING

    24

    LBS4

    LOAD

    BOXSWTCH

    NO

    4

    25

    LBS3

    LOADBOXSWTCHNO 3

    26

    LBS2

    LOADBOX

    SWTCH

    NO

    2

    27

    LBS1

    LOAD

    BOX

    SWTCH

    NO

    28 P1

    MOTOR

    CONTACTOR

    29

    P2

    MOTOR

    CONTACTOR

    30

    P3 MOTOR

    CONTACTOR

    31

    P4

    MOTOR

    CONTACTOR

    32

    P5

    MOTOR

    CONTACTOR

    33 P6

    MOTOR

    CONTACTOR

    34 B1 BRAKINGCONTACTOR

    INTRODU TION

    l l of t he

    oper ati ng

    d ev i c e s manual and

    v i s u a l

    nor mal l y used by t h e engi neer dur i ng

    l ocomot i ve

    operat i on ar e

    OPER TION

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    l ocat ed

    near

    t he operator s posi t i on

    on

    t he cont rol

    consol e

    or

    on

    t he

    engi ne

    contr ol

    panel

    M STER

    ONTROLLER

    The Mast er Cont r ol l er

    used by t he

    oper at or

    t o cont r ol t he

    l ocomot i ve

    dur i ng ope r at i on

    t i s

    equi pped w t h a

    Thr ot t l e

    handl e,

    Dynamc

    Br aki ng

    handl e and Reverse handl e

    Var i ous t o gg l e

    s wi t c h es

    c i r c u i t

    b r e a k e r s

    i ndi cat i ng

    l i g h t s

    and

    i nst r ument s

    a r e mounted adj acent t o t h e cont r ol l er housi ng and a r e

    a l s o

    used f o r

    operati ng

    f unct i ons

    Reverse

    Handl e

    The

    Reverse handl e,

    t he bot t omof t he t hr ee handl es, det erm nes t he d i r e c t i o n of l ocomot i ve t r a v e l

    t

    has posi t i ons

    REVERSE OFF

    and FORW RDThe handl e

    r emovabl e

    onl y when t he Thr ot t l e handl e

    i s i n

    I DLE pos i t i on and

    Br aki ng handl e

    i s

    i n

    OFF

    Thrott l e Handle

    The

    Thr ot t l e handl e

    i s

    above

    t he

    Revers e

    handl e

    t

    has a SHUTDOWN

    I DLE

    and e i g ht maj or pos i t i ons or

    not ches

    f or power

    The SHUTDOWNpos i t i on

    i s

    l ocat ed t o t he r i g h t of I DLE and

    used

    i n

    an emer gency t o s hut down

    l l

    power on a

    mul t i pl e- uni t

    c o ns i s t

    f r o m

    t he

    operator s

    posi t i on of t he

    contr ol l i ng

    uni t

    P ul l out a x i a l l y on Thrott l e handl e t o put i n t o

    SHUTDOWN

    Thi s act i on shut s down

    d i e s e l engi ne

    To

    i n cr e a s e

    mot ori ng power ,

    t he

    handl e

    moved

    t owar d

    t he

    oper at or

    raki ng Handl e

    Dynamc Br aki ng)

    The

    Br aki ng handl e above t he Thr ot t l e handl e and has OFF and

    SET-UP

    posi t i ons

    and

    BRAKINGs e c t o r

    I n t he OFF po si t i o n near e st t h e oper a t or , dynamc

    br aki ng

    i s

    shut of f

    The SET UP

    pos i t i on e s t a bl i s he s dynamc

    br aki ng

    c i r c u i t s

    Movement

    beyond

    t h i s

    posi t i on

    i n t o

    t he

    BRAKING

    sect or

    away

    f r o m

    t he

    operator)

    i n cr e a s e s br aki ng

    e f f o r t

    I nt er l ocki ng

    Between Handles

    I nt erl ocki ng

    bet ween

    t he

    handl es

    of t he Mast er Contr ol l er

    i s

    provi ded as f o l l ows

    6 8

    The Rever se handl e mus t be i ns e r t e d bef ore the

    Thrott l e handl e can be moved out of I DLEposi t i on f o r power

    or emer gency shut down

    2 The Reverse handl e can be

    moved

    i n t o FORW RDor REVERSE onl y when the Thrott l e handl e s i n I DLE

    posi t i on and the Br aki nghandl e s i n OFF posi t i on

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    3

    The Reverse handl e cannot be

    moved

    out of FORW RDor

    REVERSE

    posi t i on when e i t h e r the Throttl e handl e

    advanced

    beyond I DLEor the Br aki ng handl e s advanced beyond OFF

    4 The Br aki ng handl e must

    be

    i n

    OFF

    posi t i on

    bef ore

    the Thrott l e

    handl e can be

    moved

    out of

    I DLEpo s i t i o n

    except f o r emer gency shut down

    5

    The

    Thrott l e

    handl e mus t be

    i n

    I DLE

    and

    the

    Rever se handl e

    i n

    FORW RD

    or REVERSE bef ore the Br aki ng

    handl e can be

    moved

    6

    The

    Rever se handl e

    can be r emoved

    when

    the

    Br aki ng

    handl e s i n OFF and the Throttl e handl e

    i n I DLE

    Operati on

    To

    mani pul ate the contr oll er

    handl es

    dur i ng

    l ocomoti ve

    oper ati on, pr oceed a s f ol l ows

    Lead or Si ngl e Uni t

    Operati on

    Oper ati ng handl e s e t u p Rever se

    handl e r emoved

    Br aki ng

    top handl e i n OFF

    2

    Thrott l e

    mddl e handl e

    i n I DLE

    UTION

    Fi ndi ng

    the Br aki ng

    handl e away f romOFF or

    the Throttl e

    handl e away f rom

    I DLE

    w th

    the

    Rever se

    handl e r emoved i n d i c a t e s t h a t i nterl ocki ng bet ween handl es r e q ui r e s r e pa i r or

    adj ust ment

    Do

    not

    at t empt to operate

    3

    I n s e r t the

    Rever se

    bott om handl e

    Set the Rever se handl e f or des i red d i r e c t i o n

    Operati ng i n

    Power

    Mode

    Br aki ng handl e r emai ns i n

    OFF

    2 Move the

    Thr ottl e

    handl e t o the d es i r e d notch

    Operati on

    i n

    Dynamc rakeMode

    Thrott l e

    handl e r etur ned

    to I DLE

    2

    Move the Br aki ng

    handl e to

    SET UP

    pause, t hen

    advance

    a s

    desi r ed

    69

    Operati onas Tra i l

    Uni t

    Br aki ng handl e i n OFF

    2

    Thrott l e handl e

    i n

    I DLE

    3 Reverse

    handl e centered and r emoved

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    For Emrgency

    Mul ti p e-Uni t

    Shutdown

    I n t he cont r o l l i ng

    u n i t p u l l out a x i a l l y

    on

    t he

    Throt t l e

    handl e,

    and mve

    t

    beyond I DLE

    t o

    SHUT OWN

    NOTE

    I n

    a

    t r a i l

    uni t ,

    t he

    Reverse handl e mst

    be i nser t ed t o

    r el ease

    t he Thr o t t l e

    handl e

    before

    i t can

    be

    mved

    t o SHUT OWN

    EVI ES

    ONONTROLONSOLE

    Ai r

    BrakeEqui pmnt

    The schedul e

    26- L equi pment , arranged

    f or s i n g l e

    s t a t i o n mul t i pl e uni t

    oper ati on

    The p r i n c i pa l

    p a r t s

    ar e

    26- C

    Brake

    Val ve

    Thi s v al v e

    c on s i s t s of two s epa r a t e p i e c es t he Aut omat i c

    br ake

    v al v e

    and t he I ndependent br ake v al v e

    The

    Aut omat i c v al v e

    i s

    desi gned

    f or

    regul at i ng br ake-pi pe pressure to

    control both

    l ocomot i ve

    and t r a i n br akes The

    I ndependent v al v e

    a l s o

    cont r o l s t he r e l e as e of t he

    l ocomot i ve

    br akes

    due

    t o an Aut omat i c

    br ake

    appl i cat i on w t hout

    r e l e a s i n g

    t he t r a i n br akes

    Automti c

    BrakeVal ve

    Hand e

    The Automati c

    Br ake Val ve handl e

    has

    s i x

    posi t i ons

    RELEASE

    RUNN NG

    pos i t i on

    Thi s pos i t i on

    charges

    t he equi pment and

    r e l e as e s

    t he l ocomot i ve and

    t r a i n

    br akes a f t e r

    an

    Aut omat i c

    appl i cat i on

    Thi s

    i s

    accompl i shed

    by

    contr ol l i ng

    ai r

    f l ow

    t o t he br ake pi pe as s et by

    handl e

    pos i t i on

    of

    regul at i ng

    val ve on back of br ake st and The

    RELEASE posi t i on

    i s at

    t he ext r eme

    l e f t

    of

    t he

    quadrant and

    t he normal

    pos i t i on

    when t he aut omat i c

    brake

    not

    u s e

    2 M N MUM REDUCTI ON

    pos i t i on - Thi s pos i t i on

    i s

    l ocat ed t o t he r i gh t

    of t he RELEASE posi t i on wher e t he

    brake

    v al v e

    handl e

    reaches

    t he

    f i r s t

    r a i s e d

    port i on

    of

    t he

    quadrant Wt h

    t he

    brake

    v al v e

    handl e

    mved t o

    t h i s

    po s i t i on t he M ni mmServi ce

    appl i cat i on

    i s

    obt ai ned, whi ch

    r e s u l t s i n

    a four

    t o

    s i x

    pound

    br ake

    pi pe

    r educt i on

    SERVI CE posi t i ons - Thi s

    s e c t o r

    f or

    br ake

    v al v e handl e mvemnt

    t o t he

    r i gh t of t he

    M N MUM

    REDUCTI ON

    pos i t i on

    Movi ng

    t he handl e fromt he l e f t t o r i gh t i n t h i s s ec t or i n cr eas es

    t he

    degr ee

    of

    brake

    appl i cat i on At t he ext r eme

    r i gh t of t he s e c t o r

    a

    F u l l Se r v i c e

    br ake

    appl i cat i on

    i s

    obt ai ned

    7

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    T

    I

    UTOM TICR KEV LVE

    POSITIONS

    4 SUPPRESSIONposi t i on

    Thi s posi t i on i s l ocat ed wth t he

    handl e

    agai nst

    t he

    second r ai sed

    posi t i on of t he

    quadrant,

    t o

    the r i ght of

    t he

    RELE SEpos i t i on Thi s

    posi t i on provi des

    a

    Ful l

    Ser vi ce brake appl i cati on

    and

    wi l l

    suppr ess a cab s i gna l o r

    speed

    r ecorder

    over speed

    as wel l as t he vi gil ancedeadman

    feature

    5

    H NDLE

    OFF posi t i on

    Thi s

    posi t i on

    i s l ocat ed by

    t he quadr ant notch t o t he

    r i ght

    of t he

    SUPPRESSION

    pos i t i on

    The handl e

    i s

    nor mal l y removabl e i n t h i s pos i t i on

    I t shoul d

    be

    pl aced i n t hi s

    posi t i on

    and remved

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    on

    t r a i l i n g

    uni ts

    of a

    mul t i pl e-uni t

    consi st

    or

    on

    l ocomot i ves

    bei ng

    towed

    dead- i n- t r ai n

    6

    EMERGENCYposi t i on

    Thi s

    posi t i on

    i s l ocat ed

    t o t he extreme

    r i ght

    of t he

    br ake val ve

    quadrant I t i s used

    t o

    make a

    br ake

    val ve i ni t i ated

    Emergency

    brake

    appl i cat i on

    Wen

    an

    Emergency

    appl i cat i on has been

    exper i enced, the

    Automati c

    brake val ve

    handl e must

    be

    moved

    t o t he

    EMERGENCY

    posi t i on

    and

    l e f t

    i n t hi s posi t i on

    unti l

    t he

    equal i zi ng

    r eser voi r

    gage

    hand i ndi cates

    zero

    0 )

    pr essur e

    and

    t he

    Sand

    l i g h t

    i s

    out , The

    Automati c br ake val ve handl e

    may then

    bemoved t o t he

    RELE SE

    pos i t i on to r echar ge

    t he brakepi pe

    and

    r el ease t he

    brakes

    Independent Brake

    Valve

    Handl e

    Thi s handl e

    appl i es and r el eases

    t he

    br akes on

    t he l ocomot i ve

    consi st

    or

    r el eases

    the br akes

    on

    t he l ocomot i ve

    uni ts

    al one,

    after

    an

    Automati c

    or Emergencyappl i cat i on

    The

    Independent

    br ake

    val ve has

    two

    posi t i ons

    RELE SE

    and

    FULLAPPLICATION wth an appl i cati on zone

    between

    The

    brake val ve i s of t he sel f- l appi ng t ype whi ch

    aut omati cal l y mai ntai ns brake cyl i nder pressur e when i t

    r eaches

    a

    val ue

    corr espondi ng

    t o t he

    handl e pos i t i on

    nI ndependent brake

    appl i cati on can be

    r el eased

    onl y

    by

    movement

    of t he

    handl e

    toward t he RELE SE pos i t i on

    An

    aut omat i c

    Ser vi ce or Emergency

    appl i cat i on

    can be

    r el eased

    on

    t he

    l ocomot i ve consi st by

    depr essi ng t he Independent

    br ake val ve

    handl e

    i n t he

    RELE SEpos i t i on

    BrakeValve

    Cut-Out Cock

    Thi s

    cock, al so known

    as t he

    doubl e- headi ng cock i s l ocat ed on

    t he

    front of

    t he

    Automati c brake val ve Push

    i n

    t he handl e

    and

    turn

    t o pos i t i on

    f or

    type

    of

    servi ce

    The

    OUT

    posi t i on

    i s

    used

    when

    t he l ocomot i ve i s operat i ng

    as

    a

    t r a i l i n g

    uni t

    Uut-Out

    Cock

    Thi s

    val ve

    i s

    l ocated on thebrake st and

    I t

    enabl es

    a l ocomot i ve equi pped wth 6 L brakes t o

    operat e

    i n mul t i pl e

    wi t h l ocomot i ves

    havi ng s iml ar

    or

    ot her t ypes of br ake

    equi pment

    Turn t o t he

    pr oper

    posi t i on

    Ai r Regul ati ngValve Feed

    Valve)

    The

    ai r r egul ati ng

    val ve,

    l ocated

    on

    t he

    cont r ol st and, Fi g aut omati cal l y mai ntai ns a predetermned

    ai r pr essur e

    i n t he

    t r a i n

    brake

    pi pe

    cl ockwi se movement

    of

    t he

    adj ust i ng handl e i ncr eases

    t he pr essur e

    sett i ng

    counter cl ockwi se

    movement decr eases the pressur e sett i ng

    Adj ust t o

    conform

    wth ra i l road

    r ul es

    7

    2

    HornValve

    By

    p u l l i n g t owar d you

    on t he

    handl e

    t he i r horn w i l l sound

    Lead xl eSandSwtch

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    Sand

    w i l l

    be

    appl i ed

    t o

    t he

    Front a x l e onl y

    Sand

    Swtch

    Sand w i l l be appl i ed

    t o t he l eadi ng axl e

    of each truck nomat t er

    whi ch

    di recti on you

    ar e

    goi ng

    Bel l

    Valve

    The

    l ocomoti ve

    bel l wi l l

    sound

    when

    v al v e

    i s

    pul l ed

    t owar d

    you

    Push

    i n

    to shut

    of f

    i r

    Gages

    The

    f ol l ow ng

    dupl ex

    ai r

    gages are l ocated

    on t he gage panel on t he

    contr ol consol e :

    1

    Mai n

    Reservoi r/ Equal i zi ng Reservoi r

    Redhand

    i nd i c a t e s mai n

    r e s e r vo i r

    pressure ;

    whi t e

    hand i ndi c at e s equal i zi ng

    r e s e r v oi r

    pressure

    Brake

    Cyl i nder /Brak e Pi pe

    Red hand

    i ndi c at e s l ocomot i ve brake

    cyl i nder pressure ;

    whi t e

    hand

    i n d i c a t e s brake

    pi pe pressure

    3 Ai r

    Fl ow I ndi cator

    Whi t e

    hand i ndi c at e s amount of f l ow

    Red hand

    s et

    by t he operator

    When t he f l o w

    i s g r e a t e r than

    what

    t he

    operator s e t a r ed

    l i g h t

    on t he bottomof t he

    i ndi c at o r w i l l comeon

    Load

    mm t r

    Thi s

    met er

    reads the

    h i g he s t

    current

    goi ng

    t o

    t he

    t r a c t i o n

    mot or s

    Mot ori ng

    i s shown

    t o t he

    r i g h t

    of 12

    o cl ock

    and has two

    bands

    The green band i s t he cont i nuous r a t i n g

    of

    t he

    mot ors and t he r ed

    band

    i n t he shor t

    t i me

    r a t i n g

    When i n t he shor t t i me

    r a t i n g

    observe

    t he

    t i me

    l i m t

    on t he met er Dynamc

    Braki ng

    i s shown t o

    t he

    l e f t

    of 12 o cl ock

    and

    has

    two bands

    The yel l ow

    band

    i s t he

    cont i nuous r a t i n g of

    t he mot or s

    and

    t he r ed

    band

    i s

    overl oad

    f t he

    met er

    goes i n t o t he r ed band

    reduce the

    Braki ng Handl e

    posi ti on

    I ndi c at i ng Lights

    Si x i ndi cati ng

    l i gh t s ar e

    on

    t he

    consol e

    They

    ar e

    f r o m

    l e f t

    t o

    r i g h t

    and

    t op

    t o

    bottom

    Wheel sl i p n di c a t e s

    t h a t the wheel s

    on some l ocomoti ve i n t he c o ns i s t

    s l i p p i n g

    Thi s i s a

    t r a i n l i n e d i ndi cati on

    PCS Open

    I ndi cat es t hat t he i r brakes

    have gone i nt o Emer genc y posi ti on and l l power

    shoul d be r emoved

    f r o mt he

    l ocomot i ves

    73

    Dynamc Brake

    Warning

    Thi s i ndi cates that

    l ocomot i ve

    i n t he consi st

    i s

    experi enci ng

    excessi ve

    dynamc

    braki ng curr ent

    Reduce t he

    br aki ng

    handl e posi t i on unti l

    t hi s l i ght goes out Thi s l i ght i s an opt i on

    andmaynot

    appear on

    your

    l ocomot i ve

    Bl ank

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    Swtches

    Sand

    Thi s

    i ndi c ates that

    ei t her

    t he

    l e ad axl e

    and

    sw t c h

    or

    t he

    sand

    sw t c h

    i s

    on

    Duri ng a

    wheel sl i p

    sandi ng

    wi l l aut omati cal l y turn on

    t hen

    of f

    Bl ank

    Gage l i g h t sw t c h

    Turns

    on

    l l

    t he l i g h t s on

    t he operators consol e

    The

    gage

    l i g h t

    dimmer knob

    i s around

    t he

    front

    of

    t he consol e near

    t he f ront wndow

    St ep

    l i ght sw t c h Turns on

    l l

    f our corner

    step

    l i g h t s

    Generator Fi el d

    Ci rcui t

    Breaker

    The Generat or Fi el d cir cui t breaker

    i n ONwhenever t he l ocomot i ve

    i s poweredN operat i ng as

    l ead

    uni t The

    breaker

    al so may be used

    t o

    keep

    t he mai n gener at or

    de energi zed when i t i s

    necessary

    t o run

    t he engi ne

    t

    speeds

    hi gher

    than

    i d l e

    Engine

    RunBreaker

    The

    Engi ne Runbreaker contr ol s engi ne

    speed

    t

    must

    be

    ON o

    cont r ol engi ne speed

    of the

    l ead

    l ocomot i ve

    and l l

    l ocomot i ves of a consi st

    Ont r i l

    l ocomot i ves t he breaker

    i s i n

    t heOFF

    posi t i on

    Control

    Breaker

    The

    Control

    breaker must

    beON

    t o s t r t

    the

    engi ne and pr ovi de

    power

    t o

    other c i rcui ts

    i nc l udi ng t he

    auxi l i ar i es

    n MUperat i on

    t h i s br eaker

    must

    be

    ON

    on

    t he l ead

    l ocomot i ve

    onl y

    Dynamc Braking Control Breaker

    The

    Dynamc

    Br aki ng

    Control

    breaker

    i s

    used

    t o

    cont r ol

    t he dynamc braki ng

    of

    t he

    l ocomot i ve

    I nMUperati on

    t h i s

    breaker must

    be ONon t he l ead l ocomot i ve

    onl y t o cont r ol t he dynamc

    br aki ng

    of

    l l

    uni t s i n t he consi st

    Headl i ght Swtches

    Front

    Headl i ght

    Rear

    Headl i ght

    Ca l l Butt on

    Thi s

    button

    r i n g s

    t he c a l l

    be l l

    i n

    l l u n i t s

    i n t he

    c o ns i s t

    The f ol l owi ng

    i s

    nor mal corre l at i on bet ween t he Thrott l e handl e or Braki ng handl e

    and engi ne

    speed

    r pm

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    Cut- Out Cocks

    Thi s

    i s

    l i s t i n g of the cut- out

    cocks

    or v al v es on t he

    l ocomoti ve

    and t h e i r l ocati on

    75

    CUT-OUTCOCKS

    FIG

    Act uat i ng Pi pe

    end

    connect i on 7, 16, 18,

    24

    Appl i cati on

    Pi pe end connect i on 7, 16, 18, 24

    Brake Pi pe end

    connect i on

    7, 18

    Brake Pi pe

    ai r

    rack

    26

    Contr ol Reservoi r

    Drai n

    20

    Dead

    Engi ne

    26

    Fuel F i l t e r

    Drai n 40

    Horn

    B el l 26

    Lube

    Oi l

    Drai ns

    14

    Mai n Reservoi r end connect i on

    7, 16, 18, 24

    Mai n Reservoi r

    22

    Overspeed

    OSV 26

    Sand

    Wpers

    26

    S a f e t y Cont rol

    SCMV) 26

    Truck

    Cut - Out 19, 23

    Wat er Dr ai n

    42

    Wat er S i g ht Gl ass Shut - Of f 42

    Thrott l e Handl e Engi ne Notch

    Engi ne

    RPM

    I d l e

    445- 453

    When i n

    dynamc

    b r a k i n g t he engi ne

    speed

    depends

    2 2

    521- 549

    upon t he

    braki ng g r i d current

    3 4

    704- 712

    4 5 758- 788

    0- 449 t r a c t i o n mot or amps Engi ne a t I DLE

    5 6

    876- 884

    450- 574

    t r a c t i o n

    mot or

    amps Engi ne a t

    Notch 5

    6

    6

    876- 884

    575- 720

    t r a c t i o n

    mot or amps

    Engi ne

    a t

    Notch

    8

    7 7

    962- 980

    Regul ar

    450

    8 8 1049- 1057

    Low 385

    LowLow

    270

    ENGNEONTROL

    P NEL

    The

    Engi ne

    Cont r ol EC)

    panel l ocated

    on t he

    r e a r

    wal l of

    t he

    operator s

    cab

    Fi g 31 Mountedon t h i s

    panel

    ar e

    vari ous

    c i r c u i t

    br eak er s , s wi t c hes , di s pl ay panel and

    ot her

    oper ati ng devi ces used duri ng

    l ocomoti ve

    oper ati on

    descri pt i on of eac h of t hese devi ces w i l l f o l l o w

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    Ci r c ui t

    Breakers

    on

    E

    Panel

    The t op rowof c i r c u i t breakers on t he ECpanel ar e used f o r opt i onal equi pment or equi pment that can be turned

    of f when t he uni t i s

    oper ati ng

    as a t r a i l uni t From ef t t o r i g h t ar e t he

    c i r c u i t

    breakers and t h e i r

    f uncti ons

    f

    your

    l ocomoti ve

    does not

    have

    one

    of t hese

    c i r c u i t breakers

    i t i s

    not

    equi pped wi t h that

    opt i on

    Pace

    S e t t e r

    WndowHeat er

    3

    Over s peed

    Locotrol

    5

    Cab S i g na l

    6 Al er t ness

    Equi pment

    7 War ni ng

    Li ght

    8

    O s c i l l a t i n g

    Li ght

    9

    Radi o

    10 Wat er Cool er

    11 Front

    Headl i ght

    12

    Rear

    Headl i ght

    Engi ne Stop Push

    Button

    Thi s

    button used to shut

    down

    t he d i e s el engi ne on that

    u ni t onl y

    The second rowof

    c i r c u i t

    breakers on t he EC

    panel

    i s used f or both standard and opt i onal equi pment , a l l of whi ch

    must be l e f t on whether t he

    u ni t

    i s

    oper ati ng

    as a l ead or t r a i l uni t

    From

    ef t t o

    r i g h t

    a r e t he

    c i r c u i t breakers

    and

    t h e i r

    f unct i on I f your

    l ocomoti ve

    does not have one of t h e s e

    c i r c u i t

    breakers

    t

    not equi pped wi t h that opt i on

    Auto

    Wat er

    Dr ai n*

    Toi l et Tank

    Heat er*

    3

    Bl ank)

    Bl ank)

    Runni ng Li ght s

    6

    Compr ess or Cl utch*

    *

    7 Fuel Pump

    8 Local Cont rol

    9 Battery Char ge and

    Comput er

    *Opt i onal

    Somel ocomot i ves do not have c l ut c h

    76

    D agnosti c D spl ay Panel DID)

    The Di agnost i c Di spl ay

    Panel

    DI D

    per f orms s e v e r a l d i f f e r e n t

    f unct i ons

    on

    t he

    l ocomot i ve

    The f i r s t f unct i on of t he

    panel i s t o t e l l

    t he

    operat i ng

    cr ews

    about

    t he

    s t a t u s

    of t he l ocomot i ve

    Thi s

    f unct i on

    i s

    di vi ded i nt o two f orms

    A a

    f a u l t

    has occurr ed on the uni t and t he crew shoul d take some acti on o r

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    B an i nformati on

    s t a t u s

    message that w i l l t e l l t he crew

    why

    t he uni t i s

    not

    at f u l l power

    The second f unct i on of t he panel i s

    t o

    A

    i nf ormt he mai nt enance personnel

    what

    condi t i on has occurr ed

    on the uni t and

    B

    t e s t and c o r r e c t those condi t i ons

    Access t o t h i s f unct i on r equi r es a passwor d

    entry

    On t he

    t op

    of t he DID panel i s

    a

    two

    l i n e message

    board

    The

    t op

    l i n e i s used t o s t t he

    f a u l t

    number , then t he

    s t a t u s

    or

    f a u l t

    type

    messages

    Thebottom

    i ne

    s

    used

    t o

    di s pl a y

    f r om

    one

    t o

    f i v e

    response

    wor ds

    These

    wor ds

    ar e

    t he

    i nput

    t hat t he comput er

    needs

    t o knowwhat

    i t shoul d

    do next

    These word

    i nput s ar e

    used

    i n

    conj unct i on w t h

    t he

    F thru F5 keys

    l ocated

    d i r e c t l y bel ow each word By p r e s s i n g t he

    corr espondi ng

    F

    f unct i on

    key that word w i l l

    be entered i nt o t he comput er The response wor ds and

    t h e i r

    pos i t i on on the di spl ay w i l l vary w t h

    each

    new

    message

    Shi f t Key

    The

    f unct i on

    of t he

    S h i f t

    Key i s t o al l ow you t o i n s e r t t he s ma l l e r l e t t e r or symbol that i s on each key

    By pressi ng

    t he

    S h i f t

    Key

    f i r s t

    t he next

    key

    you

    p r e s s

    w i l l

    be

    ent ered

    as t he smal l er

    l e t t e r

    or

    symbol

    on

    that

    key

    The

    S h i f t

    Key

    s

    onl y

    good

    f or one i nput

    at

    a t i me

    To ent er second smal l

    l e t t e r

    or

    symbol

    you

    mus t

    press

    t he Shi f t

    Key agai n then

    t he l e t t e r or symbol

    Exampl e

    f you w sh t o i nput t he l e t t e r s

    A

    and B you woul d p r e s s t h i s

    sequence, SH FT

    KEY 1 Y

    SH FT

    KEY 2 Y

    Bri ght/D m

    Key

    To di mt he di s pl ay

    si mpl y

    pr es s t he

    Br i ght / Di m

    key and

    hol d

    The l onger you

    p r e s s

    on t he

    Br i ght / Di m

    key t he

    di mmer

    t he

    d i s p l a y

    w i l l ge t

    u n t i l t i s al most out

    To i nc r e a s e

    t he br i ghtness

    of

    t he

    d i s p l a y f i r s t p r e s s

    t he

    S h i f t

    key

    then

    t he

    Br i ght / Di mkey

    The l onger you

    p r e s s

    on t he Br i ght / Di m key t he b r i g ht e r t he di s pl a y w i l l get

    Hi nt

    Whenyou ar e i ncreasi ng t he br i ght ness and you

    s t o p

    t he next t i me you

    touch

    t he Br i ght / Di m

    key t he di s pl a y

    w i l l go di mmer unl ess you f i r s t touch t he s h i f t key

    Number/Letter Key

    To e n t e r t he number keys thru j u st pr e s s

    To enter t he l e t t e r s

    A

    thru F pl us

    t he

    symbol s

    and *

    f i r s t

    p r e s s

    t he

    S h i f t

    key

    then

    press

    t he

    desi red l e t t e r

    r

    GENERAL

    ;

    ELECTRI C

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    J

    C ear/Del eteKey

    F

    [

    F

    Space Key

    oenter j u s t press

    Enter Key

    o

    enter

    j u s t

    press

    F2

    s 7

    DELETE

    F3

    7 8

    J

    r

    spACe

    F4

    B

    R

    IGHT

    FIG 57 DAGNOSTIC

    DSPLAY

    PANEL

    DID

    .

    E

    *

    O

    ENTER

    o ent er t he Del ete command, j u s t press

    t he

    key To ent er t he Cl ear key r s t p r e s s t he S h i f t key then p r e s s t he

    Cl ear Del ete key he Del ete key w i l l om t

    what

    s on

    t he

    d i s p l a y f r o m t he

    comput er

    and take you back t o t he

    begi nni ng of t he sequence you

    wer e

    i n he Cl ear key w i l l c l e ar t he di spl ay back one s t e p on t he sequence youwer e i n

    M

    M

    W

    c ~

    Mul t i Faul t

    Di spl ay

    The

    r eadout

    on t he DD di s pl a y

    panel s onl y capabl e

    of di spl ayi ng one

    f a u l t

    or s t a t u s message at one t i me The

    f a u l t or

    message

    w t h t he hi ghest l e ve l of p r i o r i t y w i l l be di spl ayed and t he

    l ower

    l e ve l

    f aul t s/ messages

    w i l l be stored

    When t he hi ghest

    l e ve l

    f aul t / message i s c l e a r e d t he

    next

    hi ghest

    l e ve l

    f aul t / message

    w i l l

    be

    di spl ayed

    and s o

    on

    down

    t he p r i o r i t y l i s t u n t i l l l f aul t s/ messages ar e r e se t or

    c l e ar e d

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    Exampl e l oad l i m t

    mess age

    s

    on t he di s pl ay

    and

    a

    gr ound r e l a y pi cks

    up

    The l oad l i m t

    message

    w i l l

    be

    stored and t he gr ound r e l a y message w i l l be di spl ayed

    Thi s

    i s a

    s t

    of t he f a u l t s

    t h a t

    can be

    di spl ayed

    and t he

    response

    t he crew

    shoul d

    take

    These messages

    ar e

    not

    l i s t ed i n

    or der

    or

    p r i o r i t y

    Faul t

    Won t Load

    Di r t y

    Engi ne

    Ai r

    F i l t e r s

    Response P r e s s t he r e s e t key

    Faul t

    Won t

    Load

    ot

    Di odes

    Response P r e s s t he r e s e t

    key

    Faul t Shutdown Engi ne Over speed

    Response P r e s s t he r e s e t key

    Thi s

    s

    a

    s t

    of

    ot her

    messages t hat

    can be di spl ayed and t he

    response t he crew shoul d take

    Message

    Al ar m f r o m other uni t

    Response

    No rewact i on r e q ui r e d

    Di spl ay

    w i l l go t o Ready s t a t u s when t he

    t r a i n l i n e s

    de- ener gi zed

    Message

    Can t

    Battery J og KT i n wr ong

    pos i t i on

    Response Tr y t hrow ng r e v e r s e r handl e Check i f t her e s ai r pressure a l l f o r mai nt enance

    Message

    Di spl ay

    Ready

    Response

    t

    i s nor mal on

    s t a r t up f o r t h i s mess age t o

    be

    di spl ayed

    f o r a f ew seconds I f t hi s message stays on

    l o nge r i t

    i n di c at e s

    t hat t he

    C

    cont rol l er

    s

    not f u nc t i oni ng

    al l

    f or mai nt enance

    Message

    Faul t

    Message Stored

    Response Repor t t o mai nt enance

    cont i nue t o oper at e

    Message

    I n

    S el f

    Load

    Response

    Check t o s ee i f the Sel f Load sw t ch i n t he e l e c t r i c a l l ocker i n t he operators cab

    i s i n t heNORM pos i t i on

    Message

    I s o l a t e d

    Response

    Pl ace ECSw t c h i n

    RUNpos i t i on

    Message

    Load

    Li mt ed

    Di r t y Engi ne Ai r F i l t

    Response

    No crew acti on

    r equi r ed

    Message Load Li mt ed Hot

    Engi ne

    Response No crew acti on

    r equi r ed

    Message Load Li mt ed ow

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    Wat er Pressure

    Response No crew acti on r equi r ed

    Message Load Li mt ed owOi l Pressure

    Response No crew acti on r equi r ed

    Message Load Li mt ed Power i r c ui t

    Ground

    Response

    No crew acti on r equi r ed

    Message Load Li mt ed l e c t r i c al

    Cont r ol

    Pr obl em

    Response

    No crew acti on r equi r ed

    Message Load Li mt ed

    Hot Tr acti on Motor s

    Response

    No crew acti on r equi r ed

    Message

    Load

    Li mt ed

    P S i n Not ch

    Response

    Check

    posi t i on

    of

    Not ch

    sw tch

    That

    sw tch

    shoul d

    onl y

    be used on Lead Uni t and when t h r o t t l e

    handl e i n Notch

    r e sul t s

    i n e xc e s s i v e wheel sl i p

    Message

    Load

    Li mt ed

    Col d

    Engi ne

    Response No crew acti on r equi r ed

    Message No Battery Charge

    Response I s o l a t e u ni t

    Message No

    yn

    Brake

    AutoMot or Cut out

    Response No crew acti on r equi r ed Thi s

    i s

    nor mal

    i

    a mot or

    automat i cal l y cutout by t he cont r ol s

    Message

    No yn

    Brake

    Man

    Mot or

    Cut out

    Response No crew acti on r equi r ed

    Thi s

    nor mal

    i

    motor

    i s

    cutout

    Message

    No

    yn

    Brake

    l ec t r i c al

    Cont r ol

    Pr obl em

    Response

    I s o l a t e

    Uni t

    f romynamc

    Br aki ng

    Message Provi di ng St andby Power

    Response

    a l l

    mai nt enance

    Message

    RadFan

    Probl emMay

    Reduce

    Load

    Response Nocrew

    acti on

    r equi r ed

    Message Ready

    Response No

    crewacti on

    r equi r ed Af t er

    3

    mnutes

    of no

    act i vi ty t he di spl ay wi l l

    go bl ank

    I f

    you

    wi sh

    t o

    turn

    on

    t he

    di spl ay

    si mpl y

    touch

    anykey

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    8

    Message

    Shutdown

    Low

    Water

    Pressure

    Response

    Checkwater

    l evel I f

    f u l l and t emperat ur e s bel ow45F

    f ol l ow

    rai l road

    rul es on

    drai ni ng uni t

    Message Shutdown LowOi l

    Pressure

    Response Check o i l

    l evel

    I sol ate uni t

    andprepare

    t o drai n wat er i f

    necessary

    Message

    Shutdown

    Crankcase

    Over Pressure

    Response I sol ate

    uni t

    andprepare

    t o

    drai n

    water

    i f necessary

    Message Wai t

    Response Wai t

    Message

    Won t Crank El ectri cal

    Control

    Probl em

    Response Cal l mai ntenance

    Message Won t

    Load

    Wai t i ng f or

    ux

    Al t ernat or

    Response

    I s o l a t e c al l mai ntenance

    Message

    Won t Load

    Hot

    Engi ne

    Response I sol ate

    Message Won t

    Load

    Power Ci rcui t

    Ground

    Response

    I sol ate

    Message Won t Load Power Ci rcui t Probl em

    Response I sol ate

    Message Won t Load

    El ectri cal Control Probl em

    Response I sol ate

    Message

    Won t Load Check

    FCO

    and

    D S

    Response

    Check swi t ch

    FCO

    i nside el ectr i cal l ocker

    i n

    operators cab

    Check

    t hat

    t he

    door t o

    t he hi gh vol t age

    compartment behi nd t he operators cab

    i s

    cl osed

    Message Won t

    Load Battery

    Charge

    Probl em

    Response

    Check Battery Charge Computer cir cui t breaker onECpanel I f

    on

    then i sol ate

    uni t

    Message

    Routi neMaintenance

    needed

    f or DD

    Response

    Conti nue t o

    oper at e

    uni t Cal l

    mai ntenance

    or

    GE

    r epr esentati ve t o col l ect

    r epai r dat a

    Engine

    Control Sw tch

    The

    Engi ne Cont r o l

    EC

    sw t c h

    has

    a f our posi t i on sw t c h START I SOLATE

    RUN

    ND

    Start

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    sw t c h i s ef f ect i ve

    onl y when

    t he

    EC

    s w t ch i s

    i n

    t he ST RT

    posi t i on

    The JOG

    posi t i on i s an

    opt i on and

    may

    not

    appear

    on

    your uni t

    When t he engi ne i s

    r unn i ng and t he

    EC

    sw t c h i s i n ST RT

    posi t i on

    engi ne

    speed i s hel d a t i dl e andpower cannot

    be

    appl i ed

    t o t he l ocomot i ve

    The

    power pl ant i s sai d

    t o

    be of f t he l i n e

    When

    t he engi ne

    i s

    runni ng

    and

    t he

    EC

    s w t ch

    i s

    i n

    t he

    I SOLATE

    posi t i on

    t he

    engi ne

    speed i s

    hel d

    a t i d l e

    and

    power

    cannot be

    appl i ed

    t o

    t he

    l ocomot i ve

    The

    al armbel l wi l l

    sound

    i f a

    f aul t occurs

    t hat

    wi l l shut

    t he engi ne down

    When

    t he

    engi ne i s i dl i ng

    and

    t he

    l ocomot i ve

    i s t o be

    operated the

    EC

    sw t c h

    must bemoved

    t o

    t he

    RUN

    os i t i on

    When the engi ne

    i s shut down

    and t he

    l ocomot i ve

    i s

    t o

    be

    moved

    us i ng battery

    pr opul si on

    t he

    EC

    sw t c hmust

    be

    moved

    t o the

    JOGpos i t i on

    MU

    Headl i ght

    Set-UpSwtch

    TheMU

    Headl i ght Set - Up sw t c h

    has f i v e

    posi t i ons Pos i t i oni ng of t h i s sw t c h

    i s determned by l ocat i on of the

    l ocomot i ve uni t i n

    the consi st

    and whether t he

    f ront of

    t he

    l ocomot i ve uni t i s

    l eadi ng

    or

    t r a i l i n g

    Sw t c h

    posi t i ons

    are

    as

    f ol l ows

    1

    SINGLE

    OR

    MDDLEUNT

    Pl ace

    s w t ch i n

    thi s

    pos i t i on onany

    l ocomot i ve uni t operated

    si ngl y

    or

    on

    al l uni t s

    except

    t he l eadi ng or

    t r a i l i n g

    uni t when t he

    l ocomot i ve

    consi st

    i s

    made

    up

    of

    more

    than

    one

    uni t

    2

    SHORT

    HOOD

    LE DLE DNG

    UNT Pl ace s w t ch

    i n

    t h i s pos i t i on when

    the

    l eadi ng

    uni t

    i s

    operat edwth

    t he

    short hood f orward

    3 LONGHOOD

    LE D

    LE DNGUNT Pl ace

    sw t c h i n t hi s

    posi t i on

    when the

    l eadi ng

    uni t

    i s operat edwththe

    l ong

    hood

    forward

    SHORTHOOD

    TR L

    TRAI LINGUNT

    Pl ace

    sw t c h

    i n

    t h i s

    posi t i on when

    t he f i na l t r ai l i n g

    l ocomot i ve uni t

    i s

    connectedso

    i t s

    short

    hood t r a i l s

    5

    LONGHOODTR LTRAI LING

    UNT Pl ace sw t c h i n t hi s pos i t i on

    when the

    f i n a l t r ai l i n g l ocomot i ve

    uni t

    i s

    connected s o i t s l onghood t r a i l s

    82

    Sw t ches

    on Panel

    ;

    The f ol l ow ng l i g h t

    sw tches

    ar e

    l ocated

    on

    t he

    panel

    1 Cr osswal k

    Cont r ol

    Compar tment

    3

    Front

    Number

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    Rear Number

    5 Front Cl ass

    6 Rear

    l s s

    The

    f ol l ow ng

    Cut

    out sw t ches r e l ocated on

    t he

    panel

    Mot or

    No l

    Mot or

    No

    3 Motor No 3

    4 Motor No 4

    5

    Motor No

    5

    6

    Motor No 6

    Speed Sensor

    8

    Locked

    Axl e

    Battery Charge Receptacl e

    The

    battery char ge

    r ecept acl e s

    l ocated

    on t he panel

    Ci rcui t

    Br eaker s

    The f ol l ow ng power c i r c u i t breakers

    r e

    l ocated on t he

    bottom

    of t he panel

    Engi neers s t r i p

    heat er

    Hel per s s t r i p heat er

    3

    Engi neers mai n

    cab

    heater

    Hel per s mai n

    cab heat er

    5 Ai r

    condi t i oner

    Opt i onal

    OT The

    Speed

    Sensor cutout

    sw t ch

    onl y cut s out

    t he

    sensor

    on

    any t r c t i o n

    motor

    t h t

    i s

    cut out

    Two

    motor speed sensor s mus t be oper ati ng bef ore

    the uni t i s al l owed

    t o

    l oad

    83

    YOUSHOUL

    KNOW

    OPER TING

    HNTSON

    THE

    SERIES 8

    That when you s t r t up a

    col d d i e s e l

    engi ne

    t h t t he equi pment

    bl ower s and r d i t o r f ans w i l l go

    t o

    f u l l

    speed

    The

    reason

    i s t o add some l oad

    t o warmup t he

    d i e s e l

    engi ne

    f s t e r

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    That u n t i l t he

    cool i ng wat er t emperature g e t s

    above 90F t he

    d i e s el

    engi ne w i l l onl y be al l owed t o go t o

    NOTCH RPM

    and

    power

    even i f t he Thrott l e Handl e

    c l l i n g f or a hi gher

    notch

    That

    u n t i l t he cool i ng wat er t emperature

    g e t s above 140F t he

    d i e s e l

    engi ne

    w i


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