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7/29/2019 Daily Work Status _Sahil.xls
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DATE5-Jan
6-Jan
7-Jan
9-Jan
10-Jan
11-Jan
12-Jan
13-Jan
14-Jan
16-Jan
17-Jan
18-Jan
19-Jan
20-Jan
RECON visit with sir
work on tackle 1 started in RECON
(dimensions+improvement+part design)
briefing of P.E DESIGN department
started with CATIA (sketcher)
started product. Created specimen 1
IBF visit for pallet of rear axle(brake actuator)
vice assembly created
practiced product
IBF visit for process study
practice of sketcher and part
DAILY W
TAbriefing session on tata motors (presentations)
department allocation done
studied PFD and SOP from Q star
work on tackle 6 started(RECON)
preparation of excel and flow chart of process study
manufacturing department visit
briefing of tanaka machine+machining+heat treatment
drafting done of tackle for lifting 6BT cylinder head
learnt welding command , mass calculation by applying material
understanding of notes of tackle in drawing sheet done
(dimensioning+improvements+product)
started drafting (literature study)
PFD study complete
Modified tackle for lifting 6BT cylinder head(center distance)read Indian Standards for short link chain
Created work plan for RECON tackles for standardisation
Visit to the suggestion fair for cost reduction in assembly hall
RECON VISIT .
Started work on tackle for lifting gearbox 600(dimensioning + modifications input
created parts in CATIA for tackle (GB 600)
21-Jan
COMPLETED PRODUCT OF TACKLE GB 600
STARTED WITH SKETCHING.
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23-Jan
COMPLETED DRAWING OF LIFTING TACKLE FOR RECON.
COMPLETED DRAFTING OF TACKLE GB 600.
24-Jan
learnt to call product from PLM
learnt to copy notes in sheet
released drawing of tackle GB 600 as 130420391000
started project in IBF regarding flexibility of line for LCV'S
work started on stand for 6BT engine
31-Jan
concept of guideway made in CAD
IBF VISIT : 3 FIXTURE STUDY(2 DTC , 1 HI DECK)
AXLE TILT PROBLEM IN IBF LINE
work on flexible fixture started
1-FebDRAWING OF LOCKING ARR COMPLETEDFLEXIBLE FIXTURE W I P
25-Jan
IBF PROJECT STARTED
DIFFERENCE IN FACILITIES IDENTIFIED FOR DIFFERENT LCV'S
STATION WISE FACILITIES IDENTIFIED FOR LCV 407
30-Jan
IBF VISIT FOR FRAME STUDY OF LP 407
AIM :FIXTURE OF 407 AND 909 TO BE MADE SAME
FIXTURE DEVELOPMENT STARTED
4-Feb
drawing of stand assy made
MAIN FIXTURE CREATED(FLEXIBLE)
6-Feb
roller guideways studied
work starts on this fixture from step 0:base assy
visit of heft fixture
2-Feb
base assy of flex. Fixture done
clamping arrangement done
3-Feb created main fixture (front and rear table)
9-Feb
rail guideway model finalled EGH 35 CA
BASE ASSY MADE AGAIN , NOW WITH CHANNEL SECTION AND PLATE (1
10-Feb
satish sir visit till lunch - went to eastern
base plate fitted on base
guideway made in CAD
7-Feb
selection b/w sq. tube and two channel sections made
base assy completed 1500x1000
8-Feb
base plate levelling discussed
rail guideway varieties found AND STUDIED THE PDF
cariiage work in progress
11-Feb
guideway fitted on base
toggles and last clamp fitted
levelling done and plates connected
13-Feb
base assy completed finally(with guides)
carriage work started
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14-Feb
heft visit - for carriage
15-Feb
completed base assy again as it got deleted
carriage work in progress
main fixture work started
18-Feb
cranking portion completed
overhang part done
20-Feb
skewness part done (locking arrg.)
mapping done
frames analysed in detail
16-Feb
carriage work done
base assy completed after checking from sir
17-Feb
frames procured from plm
fixture discussed with avinash sir , amendments made
23-Feb
mapping of frames done and locking positions decided
locking to prevent skewness assy made dia.35 for all
overall ht. of resting pads inc. by 25
24-Feb
holes made in base plates for locking of guiderails(after calling each stand assy
locking holes of dia. 35 assy made
locking arrangement complete
fixture complete from my side
21-Feb
resting for end cross member done for all frames
resting of end cranked part done for all frames
toggle sliding revised again
22-Feb
frames placede on fixture and interference seen
amendments made
28-Feb
hinge part done of resting assy
side stopping assy made again
trolley amendment done from my side
29-Feb
trolley discussed with shailesh sir
shortcomings rectified
hinge mechanism modified
25-Feb
trolley project started
visit of cv-cx line for trolley for frame from shop to line
ibf visit -- trolley seen dtc rear module
27-Feb
trolley modification started
ibf visit for handle problem
ht. of resting pad increased; handle problem eliminated
locking arrg. Adjusted
cad data of various parts for pending facilities at ibf downloaded from PLM
1-Mar
another alternative modification started and completedall rectifications done
both modifications complete
ppt. started
2-Mar
ppt. completed
amendments made
pending facilities at ibf project
7/29/2019 Daily Work Status _Sahil.xls
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3-Mar
npi deptt. Visit for getting part nos.
lp 909 parts completed
5-Mar
PLM Parts obtained of other LCV's
CNG cylinder tackle almost done-modelling
13-Mar
IBF VISIT FOR SEEING BATTERY , RADIATOR
CAD DATA OBTAINED FROM PLM
CYL. TACKLE WORK STARTED AGAIN
14-Mar
cyl. Tackle modified and discussed with ashish sir
amendments made
license problem
6-MarTACKLE MOD. COMPLETEDDRAFTING DONE
12-Mar
IBF VISIT FOR STG. GEARBOX
CAD DATA FROM PLM
TACKLE CONCEPTS DISCUSSED
17-Mar
drawing discussed with ashish sir
after amendments;drawing released
ppt for review started
19-Mar ppt work (REVIEW)
15-Mar
cyl. Tackle modified
amendments made
16-Mar
drafting started of tackle
done from my side
22-Mar
ibf visit for radiator tackle
rad. Tackle on hold b'coz concept rejected due to lack of strength
battey tackle started
23-Mar
battery tackle almost complete wid drafting
my concept rejected b'coz it tilts
another concept made
20-Mar
tackle for radiator started
ibf visit for exact model
modelling done
21-Mar
amendments in model made
ibf visit for 1:1 profile checking
27-Mar
IBF visit for stg GB with ashish sir
new concept of tackle from hook made in CAD
DRG. RELEASED OF STG. GB
SOP MADE
24-Mar
tackle drafting complete
drg. Released
tackle for stg. Gb started
26-Mar
IBF visit for stg. Gb
5 concepts made
2 drawn in cad
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2-Apr
my concept of trolley very heavy
new hinge concept thought of
modelling of new concept done3-Apr
another concept 3 thought of(sliding channel in vertical channels)
modelling done of this
ppt. made of all the three concepts-given to avinash sir
4-Apr
work on trolley for SFC 407(load body) started
IBF visit for the same
old trolley for 407 taken in cad-sfc model fitted on it5-Apr
done modelling of trolley-my concept
modelling with simulatuion complete from my side
28-Mar
DRAFTING DONE OF GAUGE-130440883000
SOP also made of battery tackle
concept of tackle picking from hook rejected
31-Mar
29-Mar
my tackle for stg. GB rejected
IBF visit for SOP training of tack welding fixture
stg. GB tackle old one (1996) approved
30-Mar
modelling done of old LCV LP 909 tackle
drafting also complete
work started on trolley for cng bank LP 909
IBF visit for trolley for CNG bank assy
concepts discussed and PDF obtained of bank assy
modelling started
strengthening done of trolley from my side
tackle of stg. GB made again-modelling and 90% drafting done from my side14-Apr
simulation of all 3 cyl. Models done on trolley
modelling almost done, strengthening and handle left
IBF visit for trial of previous trolley for load body SFC 407
13-Apr
IBF Visit for commonising SFC 407 CNG Bank;trolley for load body SFC 407
new work started on special tool-middle structure working plateform for hybrid9-Apr
modelling complete and drawing made
IBF visit for actual seeing platform10-Apr
work on commonising trolley for SFC 407 going on
modelling of various concepts done11-Apr
modifications done in stg. GB after discussions with sir
amendments made in trolley and concept sent to IBF
work started again on tackle for stg. GB12-Apr
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HIRA point of hingable stopper indiscussed with ashish sir
radiator tackle discu25-Apr
hinge type mo
concept 1 re
discussed wit
hinge type preferred3-May
IBF visit for stand for loadstand for load
modelling i2-May
various amendments made in
model almo
bee sting --21-Apr
radiator tac
drafting complete
load body modi
drafting c27-Apr
modelling complete f
drafting a
but then; concept reje
plate on23-Apr
concept of handle in
drafting done
drg. Released
26-Apr
modelling complete
IBF visit for physical dimensioning of the radiat
modelling changed correspondi24-Apr
work on tackle for radiator done
trolley for load body - modelling almost complete
IBF visit for dimensioning of stopper in trolley - ashish sir17-Apr
12 MM GAP TOOL DONE
WORK ON RADIATOR TACKLE20-Apr
modelling complete o
draftin
work started on hinga18-AprIBF visit for hin
trial done on trolley a
work on hingabl
work startred on sp.19-Apr
drafting done
drawing finally released16-Apr
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simulation of both
discussed with avinas4-May
modelling done wit
discussed wit
amends m
drafting5-May
Drafting almost complet
drafting also started for troll7-May
modelling in pr
learnt surfaci12-May
DRAFTING COMPLETE OF TROLL
TACKLE FOR ENGINE DROPPI
MODELLING M8-May
amends made in draftin
modelling complete
drafting sta9-May
Drafting complete for ta
MARCOPOLO VISIT
IBF VISIT FOR ENGI10-May
work started on BIW fixt
BIW visit for physical dimensio
modelling sta11-May
modelling in process of
BIW visit for some dime
14-May
amends made in
modelling alm
simulation of roof d15-May
simulation done
shimming of back part16-May
shimming modified of various resting
front resting made fr29-May
front resting set agai
shimmings adjusted acc.
shimmings fi30-May
shimming done of re
front resting made fr28-May
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locator
rear shimming
BIW visit for measurin2-Jun
pneumatic cylinder o
cylinder fitted on to the4-Jun
SHIMMING DONE O
PNEUMATIC CLAMPS M
SHIMMIMG DONE OF31-May
fixture discusse
modifiacations maall shimmings bolte1-Jun
made ppt. for to
review done
7-Jun
8-Jun
simulation done of pneumatic claran in gre5-Jun
started with ppt as sir
learnt photosc6-Jun
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RK
K
s given)
7/29/2019 Daily Work Status _Sahil.xls
10/21
5X65)
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again separately)
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12/21
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13/21
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rolley done - modelling completeand amendments made
sed with avinash sir
el completed
dy of stand
h avinash sir
by sir - work started
body and CNG cylindersbody started
n process
the model for radiator tackle
t complete
MEDICAL
le modified
; drg. Released
fications done
omplete
or tackle for stg. GB
lso done
ted b'coz its rod type
started
radiator tackle done
f HIRA point
of HIRA point
f tackle (plate type)
r( CD and 12 mm plate fitting into the radiator)
ngly ; discussed with ashish sir
; DRAWING RELEASED
STARTED AGAIN- MODELLING
trolley for load body
done
ble stopper in trolleygable stopper
fter rotating module
e stopper done
Tool - 12 mm gap
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load bodies done
h sir - amends made
amends for stand
h avinash sir
ade again
started
of stand for load body
y for cng bank - ashish sir
cess of fixture
ng in CATIA
EY FOR CNG BANK - ASHISH SIR
NG FOUND FROM TRACINGS
ADE OF THIS
of trolley for cng bank
or tackle for engine
ted for this
kle for engine dropping
WITH ASHISH SIR
E TACKLE DETAILS
re for roof spot welding
ning of the fixture all day long
ted of fixture
ixture-almost complete
sions and clamps detail
model of fixture
ost complete
one approximately
of sleeper part
done in two directions
points after discussion with uday sir
om surfacing again
acc. To cab profile
o 10mm back and forth
ed on fixture
aining resting parts
om surfacing again
7/29/2019 Daily Work Status _Sahil.xls
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odified
bolted again
pneumatic cylinders
tained from smc CD
clamp on a new basis
TOGGLE CLAMPS
ADE AGAIN(MODIFIED)
NEUMATIC CLAMPS
d with uday sir
e in various partsinstead of welding
morrow review
by satish sir
p after constraining in a new wayenathon
oming on 08/06/2012
pe(animation)
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19/21
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20/21
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s
S