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DAS Series Submersible Waste Water and Sewage Pumps · DAS Series Submersible Waste Water and...

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DAS Series Submersible Waste Water and Sewage Pumps Vortex type impeller : This type of impellers do not have closed channels. Impeller located deep inside the volute casing. Pumping action is generated by vortex created within the fluid by rotation of the impeller. With this geometry they can tolerate large solids than other impeller types more specifically they tolerate fibrous materials in the pumped liquid. Disadvantage of this impeller type is lower efficiencies. Single vane double angled non clogging impeller: These impellers have large solid passages, high efficiencies and they do not strain motor power at low discharge head values. Double vane impeller : For the discharge head values that can not attained with single vane impellers. They have smaller solid passages than single vane impellers. In some cases water must be screened. 1300 - V DAS 50 / 200 - V (Vortex) Pump Materials : APPLICATIONS: Pumping of domestic and industrial sewage At sewage treatment plants Pumping of chemical and industrial waste water. Pumping of rain water All kinds of drainage and dewatering work. Pumping of difficult liquids of industrial processes. TECHNICAL DETAILS: SUBMERSIBLE ELECTRIC MOTOR Turbosan DEM type submersible electric motor operates with 3 phase 380 V AC (+/- % 5) power supply. Insulation class of motors is F, protection class is IP 68. H class insulation availble upon request. Motor Cooling : DEM type submersible motors cooled externally by surrounding medium. In order to have sufficient cooling motor must be submerged up to the top. BEARINGS : Rotor is supported by means of two heavy duty ball bearings. Bearings are grease lubricated, no need for maintenance for 2 years of operation time. SHAFT SEALING: Between motor and pumped fluid high quality (Silicon carbide – Silicon carbide) mechanical seal is used, seals operate in oil chamber. ( DIN 2450 / EN 12756) STR-1 PROTECTION RELAY: Special relay manufactured by Turbosan is very important part of submersible pumps and has to be fitted to the control system. MOTOR OVER HEAT PROTECTION SYSTEM : Stator windings protected against over heat by 120ºC termistors. Over heat usually caused by dry operation of the pump, excessive start stop frequency, or faulty electrical connections in case of over heat, pump tripped by relay and will not operate. WATER LEAKAGE WARNING SYSTEM: Motor does not operate in case water leaks in to the motor. PUMP IMPELLER: FLUID TYPES: Unscreened sewage and other waste water types with high solids concentration. Water with sand content. Maximum grain size ( 20 – 30 mm). Liquid, sand ratio can be maximum % 6. For higher sand concentration preventive provisions must be taken against wear. Maximum allowed fluid temperature is 50°C Maximum allowed medium density is 1,2 gr/cm 3, maximum allowed medium viscosity is 1,5 x 10 -6 m 2 /s. Measures must be taken to lower these values. DAS series pumps can not be used for pumping flammable and explosive fluids. Pump Curve No: Discharge Diameter Ømm Max. Solid Dimension Ømm DEM Type Motor IEC kW rpm Weight (kg) 1347 1327 1328 1329 Ø50 Ø50 Ø50 Ø50 Ø35 Ø35 Ø35 Ø10 90L C-100L C-112 C-112 1.5 4 5.5 5.5 1450 2900 2900 2900 52 62 87 86 (6) Part 2 Pump component Material Motor casing – volute casing Cast iron GG-20 (EN-JL 1030) Shaft AISI 420 Pump impeller Cast iron GG-25 (EN-JL 1040) Bolts – Nuts Stainless steel Mechanical seal SIC/SIC – NBR Cable H07RN-f Coating Coal tar epoxy paint over Epoxy primer
Transcript

DAS Series Submersible Waste Water and Sewage Pumps

Vortex type impeller : This type of impellers do nothave closed channels. Impeller located deep insidethe volute casing. Pumping action is generated byvortex created within the fluid by rotation of the impeller.With this geometry they can tolerate large solids thanother impeller types more specifically they toleratefibrous materials in the pumped liquid. Disadvantageof this impeller type is lower eff iciencies.

Single vane double angled non cloggingimpeller: These impellers have large solidpassages, high efficiencies and they do not strainmotor power at low discharge head values.

Double vane impeller : For the discharge headvalues that can not attained with single vane impellers.They have smaller solid passages than single vaneimpellers. In some cases water must be screened.

1300 - V DAS 50 / 200 - V (Vortex)

Pump Materials :

APPLICATIONS:• Pumping of domestic and industrial sewage• At sewage treatment plants• Pumping of chemical and industrial waste water.• Pumping of rain water• All kinds of drainage and dewatering work.• Pumping of difficult liquids of industrial processes.

TECHNICAL DETAILS:SUBMERSIBLE ELECTRIC MOTOR Turbosan DEM type submersibleelectric motor operates with 3 phase 380 V AC (+/- % 5) power supply.Insulation class of motors is F, protection class is IP 68. H classinsulation availble upon request.Motor Cooling : DEM type submersible motors cooled externally bysurrounding medium. In order to have sufficient cooling motor mustbe submerged up to the top.BEARINGS : Rotor is supported by means of two heavy duty ballbearings. Bearings are grease lubricated, no need for maintenancefor 2 years of operation time.SHAFT SEALING: Between motor and pumped fluid high quality(Silicon carbide – Silicon carbide) mechanical seal is used, sealsoperate in oil chamber. ( DIN 2450 / EN 12756)

STR-1 PROTECTION RELAY:Special relay manufactured by Turbosan is very important part ofsubmersible pumps and has to be fitted to the control system.MOTOR OVER HEAT PROTECTION SYSTEM : Stator windingsprotected against over heat by 120ºC termistors. Over heat usuallycaused by dry operation of the pump, excessive start stop frequency,or faulty electrical connections in case of over heat, pump tripped byrelay and will not operate.WATER LEAKAGE WARNING SYSTEM:Motor does not operate in case water leaks in to the motor.

PUMP IMPELLER:

FLUID TYPES:• Unscreened sewage and other waste water types with high solids

concentration.• Water with sand content. Maximum grain size ( 20 – 30 mm). Liquid,

sand ratio can be maximum % 6. For higher sand concentrationprevent ive provis ions must be taken against wear.

• Maximum allowed fluid temperature is 50°C• Maximum allowed medium density is 1,2 gr/cm3, maximum allowed

medium viscosity is 1,5 x 10-6 m2/s. Measures must be taken tolower these values.

• DAS series pumps can not be used for pumping flammable andexplosive fluids.

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type MotorIEC kW rpm Weight

(kg)

1347

1327

1328

1329

Ø50

Ø50

Ø50

Ø50

Ø35

Ø35

Ø35

Ø10

90L

C-100L

C-112

C-112

1.5

4

5.5

5.5

1450

2900

2900

2900

52

62

87

86

(6)

Part 2

Pump component Material

Motor casing – volute casing Cast iron GG-20 (EN-JL 1030)

Shaft AISI 420

Pump impeller Cast iron GG-25 (EN-JL 1040)

Bolts – Nuts Stainless steel

Mechanical seal SIC/SIC – NBR

Cable H07RN-f

Coating Coal tar epoxy paint over Epoxy primer

DAS / Performance Curves

3200 - DAS 80 / 160 - V (Vortex)

(m3/h) 80706 05045302010

P(kW)

(m)

4

3

2

1

0

Hm

Q (l / s)

25

20

15

10

5

0 5 10 15 20 25

Q min

= 45 %

3226

3247

3247

3226

3248

3247

40 %

52

(kW)

(m)

4

3

2

1

0

Hm

12

10

8

6

4

20 5 10 15 20 25Q (l / s)

3226-S

3247-S

3248-S

Q min

3226-S

41%

3247-S

3248-S

32%

= 30 %

P

10 (m3/h)20 30 40 70 80

3200 S - DAS 80 / 160 - V (Vortex)

(kW)

5

P

(m)Hm

Q min

= 45 %

Q (l / s)

10

0

40

30

20

10

0 5 10 15 20 25 30

4327

4327-a

4327-b

4327-a4327-b

42 %

43 %

(m3/h)10 20 30 40 50 60 70 80 100

4327

4300 - DAS 100 / 200 - V (Vortex) 4300 S - DAS 100 / 200 - V (Vortex)

Q (l / s)

(kW)P

10

5

0

20

= 43 %

Q min

(m)Hm

15

10

5

05 10 15 20 25 30 35 40

4346a- S

4346b- S

4346-S

4346a-S4346b-S

4346- S

(m3/h)20 40 60 80 100 120 140

38 %

39 %

4327

4327-a

4327-b

Ø100

Ø100

Ø100

Ø50

Ø50

Ø50

C-132M

132S

132S

11

7.5

5.5

2900

2900

2900

140

135

130

4346-S

4346a-S

4346b-S

Ø100

Ø100

Ø100

Ø100

Ø100

Ø100

C-132M

132M

132S

11

7.5

5.5

1450

1450

1450

155

150

145

3226-S

3247-S

3248-S

Ø80

Ø80

Ø80

Ø80

Ø80

Ø80

C-100L

100L

100L

4

3

2.2

2900

1450

1450

95

85

80

3226

3247

3248

Ø80

Ø80

Ø80

Ø48

Ø48

Ø48

C-100L

100L

100L

4

3

2.2

2900

1450

1450

80

75

75

(7)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

DAS / Performance Curves

3400 - DAS 80 / 250 - (Vortex & Double Vane) 4300 - A DAS 100 / 200 - (Double Vane)

3200 DAS 80 / 160 (Single Vane) 4300 DAS 100 / 200 (Single Vane)

Q min

Q (l / s)

P

(m)Hm

(kW)

0 5 10 15 20 25 30 35 40

3443

3442

34413441-V

3442-V3443-V

double vane

3443

3442

3441

59%

59%

doublevane

double vane

double vane

3441-V

3442-V

3443-V

46%

43%

vortex

vortex

60%vortex

48%

vortex

5

10

15

20

25

300

2

4

6

8

10

12

Q (l / s)

(m)Hm

P(kW)

6

4

2

0

30

20

10

0 5 10 15 20 25

Q min

3220

32213223

3240

3240

3223

32213220

(m3/h)10 20 30 50 60 70 80

= 57 %

49 %

40 %

53 %

P

(m)Hm Q min

Q (l / s)

(kW)

10

5

0

40

30

20

10

0 5 10 15 20 25 30 35 40

4321-a

43404340-a4340-b

= 62 %60 %57 %

65 %4321

4321-a4321-b43404340-b

4321-b

62 %

4321

20 40 60 120 140(m3/h)

Q (l / s)

(m)Hm

P

(kW)

10

4

2

0

30

10

0 5 10 15 20 30 

Q min

4322

4322

25

8

6

30

40

20

4322-a4322-b

4322-a4322-b

434210 20 30 8040 (m3/h)

4342

= 60 %

59 %

51 %

56 %

3220322132233240

Ø80Ø80Ø80Ø80

Ø42Ø42Ø42Ø42

C-112MC-100L

100L90L

5.543

1.5

2900290029001450

90807570

140135130110

43224322-a4322-b4342

Ø100Ø100Ø100Ø100

Ø44Ø44Ø44Ø44

C-132M132S132S100L

117.55.52.2

2900290029001450

3441344234433441-V3442-V3443-V

Ø80Ø80Ø80Ø80Ø80Ø80

Ø38Ø38Ø38Ø38Ø38Ø38

132S132M

C-132M132S132M

C-132M

5.57.5115.57.511

143014301455143014301455

120125180115120180

140135130120110

43214321-a4321-b43404340-b

Ø100Ø100Ø100Ø100Ø100

35x3535x3535x3535x3535x35

C-132M132S132S112M100L

117.55.54

2.2

29002900290014501450

(8)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

DAS / Performance Curves

5400 DAS 125 / 250 (Single Vane) 5500 DAS 125 / 300 (Single Vane)

5500 - D DAS 125 / 300 (Double Vane & Vortex) 6400 DAS 150 / 250 (Single Vane)

= 60 %

P(kW)

(m)Hm

Q (l / s)

Q min

6

4

2

0

20

15

10

5

0 10 20 30 40 50

5442

5441

5462

58 %

5441

5442

(m3/h)20 40 60 100 16080 120 140

(m)Hm

P(kW)

Q min

Q (l / s)

= 66 %

15

10

5

0

25

20

15

10

5

0 20 40 60 80 100

5541

5540

5561

55 %

62 %5541

55405561

(m3/h)50 100 200 250 300

P(kW)

(m)Hm

Q (l / s)

Q min

10

5

014

12

10

8

6

4

2

0 10 20 30 40 50 60 70 80

6440

64416442

6460

6440

= 57 %

6441

6460

(m3/h)50 100 200 250

55 %

53 %

Note: Weigts are approximate cable weight excluded

P(kW)

(m)Hm

Q (l / s)

5545 V

0 20 40 60 80 100

4

8

12

16

20

24

0

2,5

5

7,5

10

12,5 5542 D

5540-D

5544-V

D Type

V Type

52%

59%

5542-D59%

49%

44%

5545-V

vortex (V)

vortex (V)Double Vane (D)

Double Vane

5544-V

5540-D

Ø125Ø125Ø125Ø125

Ø70Ø70Ø70Ø70

132MC-132M

132MC-132M

7.5117.511

1430144014301440

220210195205

5540-D5542-D5544-V5545-V

644064416460

Ø150Ø150Ø150

Ø120Ø120Ø120

C-132M132M132S

117.53

14501450960

220210200

54425441

Ø125Ø125

Ø100Ø100

132S112M

5.54

14501450

165150

554155405561

Ø125Ø125Ø125

Ø105Ø105Ø105

C-132M132M132S

117.53

14501450960

210200180

(9)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

PumpCurveNo:

DischargeDiameterØmm

Max. SolidDimensionØmm

DEM Type Motor

IEC kW rpmWeight

(kg)

DAS / Cable Connection Diagrams

CABLE

1 2 3 5 6 7

L1 L2 L3 E1 T1 T2

6

5

4

3

2 1

11

10

9

87

16

18

A1(f) 15

A2

(N)STR-1

4

1 2 3 6 7 45

4x2,5+3x1,5

U1 V1 W1 T2 E1T1

U1 V1 W1 U2 V2W2

R S T

STR-1: PROTECTION RELAY

Water leakage electrode

E2

E2

TerminalBoard

CABLE

4 5 6 8 9 10

L1 L2 L3 T2 E1 E2

6

5

4

3

2 1

11

10

9

87

16

18

A1(f) 15

A2

(N)STR-1

7

4 5 6 8 9 107

7x2,5+3x1,5

W2 U2 V2 T2 E1T1

W2 U2 V2

R S T

E2

1 2 3

L1 L2 L3

1 2 3

U1 V1 W1

U1 V1 W1

R S TT1

DAS – PARPO SERIES PUMPSDIRECT ONLINE STARTING

CABLE CONNECTION DIAGRAM ( 1,5 – 5,5 Kw)

STR-1 RELAYCONNECTION LEADS

E

T1

T2

15

16

18

A1 (F)

A2 (N)

CABLELEAD NO

MAINCABLE

TERMINALBOX

1

2

3

4

5

6

7

R

S

T

L1

L2

L3

U1

V1

W1

E2

T1

T2

E

CABLELEAD NO

MAINCABLE

TERMINALBOX

1

2

3

4

5

6

7

8

9

10

R

S

T

R

S

T

L1

L2

L3

L1

L2

L3

U1

V1

W1

W2

U2

V2

E2

T1

T2

E

(10)

CAUTION :Turbosan warranty is not valid,if pump operates without beingconnected to STR-1 relay

Water leakage

Termistor contacts

Relay contact leads

Relay coilconnections 220V

DAS SERIES PUMPS(Y/ ) STAR / DELTA STARTINGCABLE CONNECTION DIAGRAM

( 7,5 – 11 kW)

STR-1: PROTECTION RELAY

Water leakage electrode

TerminalBoard

1) AUTOMATIC COUPLING ( DUCK FOOT BEND)

It is economic and practical installation for stationary systems.Automatic coupling system consists of duck foot bend fixedon sump floor, guide rail (consists of two galvanized pipesconnected in parallel) and fixing flange which is fitted to thepump. Automatic coupling set components and dischargepiping have to be installed before sump get filled with medium.Fixing flange which is fitted to to the pump slides through theguide rails and pump lowered to the sump by means of chain.To take pump out of the sump by pulling pump by chain isenough, no dismantling or bolt removal required.Sealing is done by special gasket.

2) VERTICAL FREE STANDING HOSECONNECTIONThis installation for is suitable for sumps with smooth andflat floors. Pump must stay on floor freely. Pump can beremoved from sump by pulling out by chain.

CAUTION :Pumps should never be pulled from the electric cables.

DAS Series Pumps Installation Forms

(11)

DAS-50/200-V

DAS-80/160

DAS-100/200

DAS-125/250

DAS-125/300

DAS-150/250

50

80

100

125

125

150

227

280

330

415

455

470

1200

1200

1200

1300

1400

1400

100

100

120

140

140

150

300

400

420

520

520

550

1400

1400

1500

1600

1600

1600

245

250

280

348

348

450

DNmm

Bmm

D1mm

D2mm

Emm

Tmm

Cmm

PUMPMODEL

DIMENSIONS

Note: D1 and D2 are minimum well diameters.

CAUTION :In flow to the well might cause flow and vortex insidethe sump this improper suction condition must beprevented.

Gate valve

Non return valve

Z: Reference axis ( guide rail center)

Front anchor bolts has to be insertedto grouting firmly.

Sum

p de

pth

Note: D1 and D2 are minimum well diameters.

DAS Series Automatic Coupling Set

CHAIN

CABLE

CONCRETE FLOOR

AUTOMATIC COUPLING SET COMPONENTS

OPERATION OF AUTOMATIC COUPLING SET

A- Cablefixingpoint

CAUTION : Never use cable when lowering or rising the pump. Use chain supplied with pump for this purpose.

Automatic coupling set components list1

2

3

4

5

6

7

8

9

10

(12)

Submersible pump

Duck foot bend

Guide flange

Gasket

Guide rail

Upper support bracket

Discharge pipe

Anchor bolt

Guide flangestuds

Lower support pins.

DAS DUCK FOOT BEND & PUMP DIMENSIONS

No

te :

Tu

rbo

san

res

erve

s to

mak

e an

y ch

ang

es in

dim

ensi

on

s w

ith

ou

t p

rio

r n

oti

ce.

DAS 80/100/125/150 AUTOMATIC COUPLING* DAS 50/200 AUTOMATIC COUPLING

10

125

140

200

30

10

281

221

145106

532

30 140 30

2014

020

180

400

3590

130

155

285

2"

(Gui

de R

ail)

30x40 dikdortgen profil

DAS Series Installation Forms

* DAS 50/200DAS 80/160DAS 80/160V-SDAS 80/250DAS 100/200DAS 100/200V-SDAS 125/250DAS 125/300DAS 150/250

50808080100100125125150

110160160160180180210210240

4x148x188x188x188x188x188x188x188x23

140200200200220220250250285

60808080100100125150200

30x402˝2˝2”2˝2˝2˝2˝2˝

200200280246246315355355

6506506507207207208509201000

345340340500470470540607590

152152205173173222265255

130130195158158185220205

434434515516516608648751

999999117117123123134

234234234270270293293396

6464648080808096

220220220240240270270360

140140140150150180180240

142323232323252527

290290290320320352352480

210210210220220250250330

130130130130130160160206

435514519585589619623698725

100100100100125125150150200

PUMP MODEL ØDb Øk pcsxØd ØD Øde t C B E F S N L P R M1 f V M h H Hmax y

xmin

DISCHARGE FLANGE

250250250280280348348450

Anchorbolt size

4xm12x2004xm20x2004xm20x2004xm20x2004xm20x2004xm20x2004xm22x2504xm22x2504xm24x250

PUMP MODEL Db Ø Hmax h1 h2max. M Ø B C

PUMP FOOT DIMENSIONS

DAS 50/200V

DAS 80/160

DAS 80/160V-S

DAS 80/250

DAS 100/200

DAS 100/200V-S

DAS 125/250

DAS 125/300

DAS 150/250

50

80

80

80

100

100

125

125

150

485

614

619

685

689

719

723

798

875

50

100

100

100

100

100

100

100

150

435

514

519

585

589

619

623

698

725

220

390

390

390

390

390

390

390

420

345

340

340

500

470

470

540

607

590

200

200

200

280

246

246

315

355

355

NOTE : DAS 50/200 V Model pump has footintegrated to the volute casing.

(13)

SUCTION FLANGE


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