+ All Categories
Home > Documents > Data brief - EVALKIT-ROBOT-1 - Compact reference design kit ...Data brief DB4049 - Rev 3 - February...

Data brief - EVALKIT-ROBOT-1 - Compact reference design kit ...Data brief DB4049 - Rev 3 - February...

Date post: 26-Jan-2021
Category:
Upload: others
View: 5 times
Download: 0 times
Share this document with a friend
15
Features 36 V/6 A peak power stage STSPIN32F0A advanced 3-phase motor controller embedding Cortex-M0 MCU STL7DN6LF3 60 V, 35 mΩ Dual N-channel MOSFETs Hall sensors Position control loop based on Field Oriented Control MODBUS communication protocol through RS-485 Extremely compact footprint (40 mm x 40 mm) maxon EC-i 40 100 W 3-phase brushless DC motor maxon ENX 16 EASY 1024-pulse incremental encoder Description The EVALKIT-ROBOT-1 is an evaluation kit offering a ready-to-use servo brushless solution. Thanks to the high integration level of the STSPIN32F0A, the control board provides a powerful power stage, the analog circuitry implementing current sensing and overcurrent protection and a Cortex-M0 microcontroller performing a Field-Oriented Control with closed-loop positioning. All packed into a 40 mm x 40 mm footprint. The maxon EC-i 40 motor, thanks to the optimized magnetic circuit, offers a very high torque density and very low cogging torque. In combination with the maxon ENX 16 EASY 1024 pulses incremental encoder, it is an excellent choice for reliable, robust and high-precision position and speed control. Product status link EVALKIT-ROBOT-1 Compact reference design kit for robotics and automation based on STSPIN32F0A EVALKIT-ROBOT-1 Data brief DB4049 - Rev 3 - February 2020 For further information contact your local STMicroelectronics sales office. www.st.com
Transcript
  • Features• 36 V/6 Apeak power stage• STSPIN32F0A advanced 3-phase motor controller embedding Cortex-M0 MCU• STL7DN6LF3 60 V, 35 mΩ Dual N-channel MOSFETs• Hall sensors• Position control loop based on Field Oriented Control• MODBUS communication protocol through RS-485• Extremely compact footprint (40 mm x 40 mm)• maxon EC-i 40 100 W 3-phase brushless DC motor• maxon ENX 16 EASY 1024-pulse incremental encoder

    DescriptionThe EVALKIT-ROBOT-1 is an evaluation kit offering a ready-to-use servo brushlesssolution.

    Thanks to the high integration level of the STSPIN32F0A, the control board providesa powerful power stage, the analog circuitry implementing current sensing andovercurrent protection and a Cortex-M0 microcontroller performing a Field-OrientedControl with closed-loop positioning. All packed into a 40 mm x 40 mm footprint.

    The maxon EC-i 40 motor, thanks to the optimized magnetic circuit, offers a very hightorque density and very low cogging torque. In combination with the maxon ENX 16EASY 1024 pulses incremental encoder, it is an excellent choice for reliable, robustand high-precision position and speed control.Product status link

    EVALKIT-ROBOT-1

    Compact reference design kit for robotics and automation based on STSPIN32F0A

    EVALKIT-ROBOT-1

    Data brief

    DB4049 - Rev 3 - February 2020For further information contact your local STMicroelectronics sales office.

    www.st.com

    https://www.st.com/en/product/EVALKIT-ROBOT-1?ecmp=tt9470_gl_link_feb2019&rt=db&id=DB4049https://www.st.com/en/product/EVALKIT-ROBOT-1?ecmp=tt9470_gl_link_feb2019&rt=db&id=DB4049

  • 1 Specifications

    Table 1. Control board specifications

    Parameter Value

    Supply voltageNominal 36 V

    Full operating range from 12 V to 45 V

    Maximum currentDC(1) 3 A

    Peak 6 A

    RS485 maximum baud rate 20 Mbps

    RS485 differential input voltageDifferential ± 12 V

    Common mode - 7 V to 12 V

    Encoder inputsDifferential ± 7 V

    Common mode ± 7 V

    1. Actual maximum current may be limited by power dissipation

    Table 2. Motor specifications

    Parameter Value

    Nominal voltage 36 V

    SpeedNominal 3950 rpm

    No load 4550 rpm

    TorqueNominal 207 mNm

    Stall 3160 mNm

    CurrentNominal 2.72 A

    Stall 42.2 A

    Phase resistance 0.853 Ω

    Phase inductance 0.675 mH

    Rotor inertia 44 gcm2

    Pole pairs 7

    EVALKIT-ROBOT-1 Specifications

    DB4049 - Rev 3 page 2/15

  • Figure 1. Motor operating range

    Table 3. Encoder specifications

    Parameter Value

    Supply voltage 5 V

    Supply current 22 mA

    Pulses per turn 1024

    Max speed 30 krpm

    EVALKIT-ROBOT-1 Specifications

    DB4049 - Rev 3 page 3/15

  • Figure 2. Motor and encoder connectors drawings

    Table 4. Motor and Hall-effect sensors connector

    Pin Connection

    1 Hall-effect sensor 1

    2 Hall-effect sensor 2

    3 Hall-effect sensor 3

    4 Hall-effect sensors supply

    5 Motor winding 1

    6 Motor winding 2

    7 Motor winding 3

    8 Hall-effect sensors ground

    EVALKIT-ROBOT-1 Specifications

    DB4049 - Rev 3 page 4/15

  • Table 5. Encoder connector

    Pin Connection

    1 Not connected

    2 Encoder supply

    3 Encoder ground

    4 Not connected

    5 Quadrature output channel A-

    6 Quadrature output channel A+

    7 Quadrature output channel B-

    8 Quadrature output channel B+

    9 Zero index channel I-

    10 Zero index channel I+

    Figure 3. Schematic board 1

    DE

    H1H2H3

    DE

    RX

    Plug:Wurth Elektronik662008113322

    TXRX

    TX

    Plug:Wurth Elektronik690157001072

    DEBUG

    TERMA+

    B-GND

    BOTTOM SIDE

    TX

    RX

    NRST

    NRST

    BOO

    T0

    PA13

    PA0

    PF0

    PA15

    PA15

    PB6

    PB7

    OUTUOUTVOUTW

    ENC_nAENC_nBENC_nIENC_I

    ENC_AENC_B

    PF1ENC_IENC_nI

    ENC_nBENC_B

    PA7

    ENC_AENC_nA

    PA6

    PB6

    PB7

    PA14

    PF0PF1

    PA6

    PA7

    H1

    PA0PA1

    PA2

    PA1 H2

    PA2 H3

    NRST

    PA13PA14PA14

    PA15BOOT0

    12V

    VM

    VDD

    VDD

    VDD

    VDD

    VDD

    VDD

    5V

    VDD

    VDD

    VDD

    5V

    VDD

    HSW

    LSWHSV

    LSVHSU

    LSU

    OUTU

    OUTV

    OUTW

    PA3

    PA4

    PA5

    PB1

    OP3

    PO

    P3N

    OP3

    O

    OP2POP2NOP2O

    OP1

    OO

    P1N

    OP1

    PO

    CC

    OM

    P

    R6012k

    R2100k

    TP17 R312k

    R63 1k

    U1

    STSPIN32F0A

    OP2P1

    OP2N2

    OP2O3

    PF04

    PF15

    VREG126

    NRST7

    VM8

    SW9

    VDDA10

    PA011

    PA112

    PA2

    13

    PA3

    14

    PA4

    15

    PA5

    16

    PA6

    17

    PA7

    18

    PB1

    19

    TEST

    MO

    DE

    20

    OP1

    O21

    OP1

    N22

    OP1

    P23

    OC

    CO

    MP

    24

    HSW25OUTW26VBOOTW27LSW28HSV29

    VBOOTV31LSV32

    OUTV30

    OUTU34

    LSU36

    HSU33

    VBOOTU35

    PA13

    37PA

    1438

    PA15

    39PB

    640

    PB7

    41BO

    OT0

    42R

    ESER

    VED

    43G

    ND

    44O

    P3P

    45O

    P3N

    46O

    P3O

    47VD

    D48

    EPAD

    49

    C31220p

    U5

    STR485

    VL1

    R2

    DE3

    nRE4

    D5

    GND6SRL7A8B9VCC10

    EP11

    TP15

    TP16

    R6212k

    C7100nF

    C91nF

    R1330R6

    12k

    LED1RED

    12

    C32220p

    J413579

    2468

    10

    J81234

    U6 AM26LV32E

    1B1

    1A2

    1Y3

    G4

    2Y5

    2A6

    2B7

    GND8

    3B93A103Y11nG124Y134A144B15VCC16

    EPAD

    17

    TP3

    C310uF

    C30220p

    C4 470nF

    J12

    Header 10x2

    1 23 45 67 89 10

    C29 100n

    C5 470nF

    R540R

    C10 100nF

    R53NP

    C8 10nF

    C6 470nF

    TP19

    R64 120R

    J10

    1234

    5678

    R1410k

    C1100nF

    TP14

    TP18

    TP4

    R61 1k

    C11 10nF

    C210uF

    R59 1k

    TP13

    EVALKIT-ROBOT-1 Specifications

    DB4049 - Rev 3 page 5/15

  • Figure 4. Schematic board 2

    -

    +

    OC Comp

    OCREF

    OC

    +

    -

    +

    -

    +

    -

    Gain = 15, Max sensed current = 5.5 A

    RB 18.0E+3RLP 2.2E+3RS 20.0E-3Ith 3.77 A @ VREF 250mV

    ISNSU

    ISNSV

    ISNSW

    ISNSU

    ISNSV

    ISNSW

    ISNSU

    ISNSV

    ISNSW

    VM

    VM

    VM

    VDD

    VDD

    VM

    VDD

    VDD

    HSU

    LSU

    OUTU

    HSV

    LSV

    OUTV

    LSW

    HSW

    OUTW

    OCCOMP

    OP2O

    OP2N

    OP2P

    PA3

    PB1

    OP3N

    OP3O PA4

    OP3P

    OP1N

    PA5OP1O

    OP1P

    C13150nF

    R3521k

    R40 0.100R

    C182.2nF

    R32 100R

    R24

    10.5k

    R15

    10.5k

    D9BAT30

    R49 2.2k

    C191nF

    R21 100R

    C17150nF

    R27

    2.4k

    R34 100R

    Q2

    STL7DN6LF3

    56

    78

    4

    2

    3

    1

    TP6

    R20

    2.4k

    C1633p

    TP9

    R28

    2.4k

    TP7

    R16 0.100R

    D8BAT30

    R42 100R

    R46180k

    TP5

    R33

    10.5k

    R3921k

    D6BAT30

    R2621k

    D7BAT30

    TP8

    R4718k

    C1233p

    C15150nF

    R18

    2.4k

    R44 100R

    Q3

    STL7DN6LF3

    56

    78

    4

    2

    3

    1

    R36

    2.4k

    R5010k

    R3021k

    D5BAT30

    R45 2.2k

    R1721k

    R29 0.100R

    R43 2.2k

    R38

    2.4k

    D4BAT30

    R2221k

    R23 100R

    Q4

    STL7DN6LF3

    56

    78

    4

    2

    3

    1

    C1433p

    EVALKIT-ROBOT-1 Specifications

    DB4049 - Rev 3 page 6/15

  • Figure 5. Schematic board 3

    Nominal supply voltage 36 VOperating range from 12 V to 45 V

    Wurth Elektronik744043390

    Wurth Elektronik865080243008

    VDD5V

    VM

    5V

    VM

    C28

    100n

    R51187k

    J7

    1

    2

    C244700n

    L1 39uH1 2

    C26330n

    U4 L78L33ABUTR

    IN3

    OUT1

    GN

    D2

    TAB

    4

    TP11

    C27100n

    R5260k4

    C22 100n

    +C2047uF

    + C2147uF

    U3 ST1S14PHR

    BOOT1

    EN25

    EPAD

    9

    FB4

    GND6

    PG2

    SW8

    VIN7

    EN13

    C231.7p

    D10STPS0560Z

    12

    + C25150u

    TP12

    Table 6. Bill of materials

    Item Quantity Part reference Part description Value

    1 3 C1, C7, C10 SMT ceramic capacitor 100 nF

    2 1 C2 SMT ceramic capacitor 10 µF

    3 1 C3 SMT ceramic capacitor 10 µF

    4 3 C4, C5, C6 SMT ceramic capacitor 470 nF

    5 2 C8, C11 SMT ceramic capacitor 10 nF

    6 2 C9, C19 SMT ceramic capacitor 1 nF

    7 3 C12, C14, C16 SMT ceramic capacitor 33 pF

    8 3 C13, C15, C17 SMT ceramic capacitor 150 nF

    9 1 C18 SMT ceramic capacitor 2.2 nF

    10 2 C20, C21 SMT electrolytic capacitor 47 µF

    11 2 C22, C28 SMT ceramic capacitor 100 nF

    12 1 C23 SMT ceramic capacitor 1.7 pF

    13 1 C24 SMT ceramic capacitor 4700 nF

    14 1 C25 SMT electrolytic capacitor 150 µF

    15 1 C26 SMT ceramic capacitor 330 nF

    16 2 C27, C29 SMT ceramic capacitor 100 nF

    17 3 C30, C31, C32 SMT ceramic capacitor 220 pF

    18 6 D4, D5, D6, D7, D8, D9 Small signal Schottky diode BAT30

    19 1 D10 Schottky rectifier STPS0560Z

    20 1 J4 WR-MM female connector withlatch w/o polarization 10 polesFlat connector 10pole

    EVALKIT-ROBOT-1 Specifications

    DB4049 - Rev 3 page 7/15

  • Item Quantity Part reference Part description Value

    21 1 J7 Horizontal terminal block pitch3.50 mm

    Terminal2P_screwp3.5mm

    22 1 J8 Terminal block T.H. 4 positions,2.54 mm

    Terminal4P_screwp2.54mm

    23 1 J10 WR-MPC3 - 3.00MM male dual-row right angle 8 polesConnector 8 polew polarization

    24 1 J12 WR-PHD 1.27 mm dual pinheader, H=3.80 mm Header 10x2

    25 1 LED1 WL-SMCW SMT red LED red

    26 1 L1 WE-TPC SMD Tiny PowerInductor 39 µH

    27 3 Q2, Q3, Q4Dual N-channel 60 V, 35 mΩ typ.,6.5 A STripFET™ F3 powerMOSFET

    STL7DN6LF3

    28 1 R1 SMT resistor 330 Ω

    29 1 R2 SMT resistor 100 kΩ

    30 4 R3, R6, R60, R62 SMT resistor 12 kΩ

    31 1 R14 SMT resistor 10 kΩ

    32 3 R15, R24, R33 SMT resistor 10.5 kΩ

    33 3 R16, R29, R40 Thick film chip resistors 0.100 Ω

    34 6 R17, R22, R26, R30, R35, R39 SMT resistor 21 kΩ

    35 6 R18, R20, R27, R28, R36, R38 SMT resistor 2.4 kΩ

    36 6 R21, R23, R32, R34, R42, R44 SMT resistor 100 Ω

    37 3 R43, R45, R49 SMT resistor 2.2 kΩ

    38 1 R46 SMT resistor 180 kΩ

    39 1 R47 SMT resistor 18 kΩ

    40 1 R50 SMT resistor 10 kΩ

    41 1 R51 SMT resistor 187 kΩ

    42 1 R52 SMT resistor 60.4 kΩ

    43 1 R53 SMT resistor NP

    44 1 R54 SMT resistor 0 Ω

    45 3 R59, R61, R63 SMT resistor 1 kΩ

    46 1 R64 SMT resistor 120 Ω

    47 16TP3, TP4, TP5, TP6, TP7, TP8,TP9, TP11, TP12, TP13, TP14,TP15, TP16, TP17, TP18, TP19

    40 mils PAD TP-SMD-diam1_016mm

    48 1 U1 STSPIN32F0A three-phasecontroller with MCU STSPIN32F0A

    49 1 U3 Up to 3 A step-down switchingregulator ST1S14PHR

    50 1 U4 Positive Voltage Regulator L78L33ABUTR

    51 1 U53.3V RS485 compatible with 1.8VI/Os and selectable speed20Mbps or 250kbps

    STR485

    EVALKIT-ROBOT-1 Specifications

    DB4049 - Rev 3 page 8/15

  • Item Quantity Part reference Part description Value

    52 1 U6 Quadruple differential linereceiver AM26LV32E

    EVALKIT-ROBOT-1 Specifications

    DB4049 - Rev 3 page 9/15

  • 2 Waste and Recycling

    The evaluation board is not to be disposed of as urban waste. At the end of its life cycle, differentiatedwaste collection must be followed. Consult the local authorities for more information on the proper disposalchannels and recycling centers. It is mandatory to collect separately the evaluation board and make sure it isdelivered to the appropriate waste management and recycling centers. As of 15 August 2018, in all countriesbelonging to the European Union, the evaluation board is subject to the requirements of WEEE Directive2012/19/EU, and therefore it is forbidden to dispose of the evaluation board as undifferentiated waste or withother domestic waste. Incorrect disposal of the evaluation board may cause damage to the environment and mayincur fines based on specific countries’ rules, regulations, and laws.

    EVALKIT-ROBOT-1 Waste and Recycling

    DB4049 - Rev 3 page 10/15

  • Revision history

    Table 7. Document revision history

    Date Version Changes

    09-Oct-2019 1 Initial release.

    16-Dec-2019 2 Cover image updated.

    03-Feb-2020 3 Correct the unit of Maximum Current in Table 1

    EVALKIT-ROBOT-1

    DB4049 - Rev 3 page 11/15

  • Contents

    1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

    2 Waste and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

    Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

    Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

    List of tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

    List of figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

    EVALKIT-ROBOT-1 Contents

    DB4049 - Rev 3 page 12/15

  • List of tablesTable 1. Control board specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Table 2. Motor specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Table 3. Encoder specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Table 4. Motor and Hall-effect sensors connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Table 5. Encoder connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Table 6. Bill of materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Table 7. Document revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    EVALKIT-ROBOT-1 List of tables

    DB4049 - Rev 3 page 13/15

  • List of figuresFigure 1. Motor operating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Figure 2. Motor and encoder connectors drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Figure 3. Schematic board 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Figure 4. Schematic board 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Figure 5. Schematic board 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    EVALKIT-ROBOT-1 List of figures

    DB4049 - Rev 3 page 14/15

  • IMPORTANT NOTICE – PLEASE READ CAREFULLY

    STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, enhancements, modifications, and improvements to STproducts and/or to this document at any time without notice. Purchasers should obtain the latest relevant information on ST products before placing orders. STproducts are sold pursuant to ST’s terms and conditions of sale in place at the time of order acknowledgement.

    Purchasers are solely responsible for the choice, selection, and use of ST products and ST assumes no liability for application assistance or the design ofPurchasers’ products.

    No license, express or implied, to any intellectual property right is granted by ST herein.

    Resale of ST products with provisions different from the information set forth herein shall void any warranty granted by ST for such product.

    ST and the ST logo are trademarks of ST. For additional information about ST trademarks, please refer to www.st.com/trademarks. All other product or servicenames are the property of their respective owners.

    Information in this document supersedes and replaces information previously supplied in any prior versions of this document.

    © 2020 STMicroelectronics – All rights reserved

    EVALKIT-ROBOT-1

    DB4049 - Rev 3 page 15/15

    http://www.st.com/trademarks

    Cover imageProduct status link / summaryFeaturesDescription1 Specifications2 Waste and RecyclingRevision historyContentsList of tablesList of figures


Recommended