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Data Driven Engineering - WinTech Designwintechdesignllc.com/DATA_DRIVEN_2009A.pdf · 5/11/2009...

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5/11/2009 1 Data Driven Engineering Data Driven Engineering Features: • Automated data acquisition • Organized data storage • Engineering analysis • Quantitative feedback for the customer Value: • Extends far beyond MicroSoft © Excel / Access methods • Experienced providers, turnkey installation • No disruption of existing processes or facilities • Flat learning curve, reliable operation • Full scope service – acquisition, organization, analysis and feedback
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Page 1: Data Driven Engineering - WinTech Designwintechdesignllc.com/DATA_DRIVEN_2009A.pdf · 5/11/2009 Data Driven Engineering 6 Lab Development or Production Process Manual Entry & Automated

5/11/2009 1Data Driven Engineering

Data Driven Engineering

Features:

• Automated data acquisition

• Organized data storage

• Engineering analysis

• Quantitative feedback for the customer

Value:

• Extends far beyond MicroSoft© Excel / Access methods

• Experienced providers, turnkey installation

• No disruption of existing processes or facilities

• Flat learning curve, reliable operation

• Full scope service – acquisition, organization, analysis and feedback

Page 2: Data Driven Engineering - WinTech Designwintechdesignllc.com/DATA_DRIVEN_2009A.pdf · 5/11/2009 Data Driven Engineering 6 Lab Development or Production Process Manual Entry & Automated

5/11/2009 2Data Driven Engineering

Application: Vacuum Process Line

What is it? Accelerated Process & Product Development

Application: Product Development Lab

Page 3: Data Driven Engineering - WinTech Designwintechdesignllc.com/DATA_DRIVEN_2009A.pdf · 5/11/2009 Data Driven Engineering 6 Lab Development or Production Process Manual Entry & Automated

5/11/2009 3Data Driven Engineering

•Voltage•Amperage•Watts•Event Counts•Temperature•Pressure•Conveyor Speed

How does it work?

Acquire

Wireless

H/W example - Process Development

Vacuum Process Line

Deposition Power Supply

Data Acquisition System

Data Acquisition

Host

DBMS Server

Page 4: Data Driven Engineering - WinTech Designwintechdesignllc.com/DATA_DRIVEN_2009A.pdf · 5/11/2009 Data Driven Engineering 6 Lab Development or Production Process Manual Entry & Automated

5/11/2009 4Data Driven Engineering

How Is Data Managed?

Need graphs shot from server

Data flows to, and viewed from Server

Graphics Viewing

Data Base Viewing

Query Configuration

Real Time Viewing

Wireless

Page 5: Data Driven Engineering - WinTech Designwintechdesignllc.com/DATA_DRIVEN_2009A.pdf · 5/11/2009 Data Driven Engineering 6 Lab Development or Production Process Manual Entry & Automated

5/11/2009 5Data Driven Engineering

Design of Experiments, SPC, Mathematical Modeling

How Is Data Used?

-64

-6650

0-5

0O

rient

atio

n (d

egre

es)

300

350

400Voltage (V)

Power Spectral Density

Frequency = 90 Hz

-10

-15

-20

-25

-3010

0

90

80 Frequ

ency

(Hz)

-50

050O

rientation (degrees)

Sound IntensityVoltage = 350 V

3 Factor Analysis of development product sound levels

Power Supply Power Output Control Chart

MathCad Data Analysis

Page 6: Data Driven Engineering - WinTech Designwintechdesignllc.com/DATA_DRIVEN_2009A.pdf · 5/11/2009 Data Driven Engineering 6 Lab Development or Production Process Manual Entry & Automated

5/11/2009 6Data Driven Engineering

Lab Development or Production Process

Manual Entry & Automated Data Acquisition

Data Store

Mathematical Modeling

Product Tracking and Certification

Design of Experiments

Data Browsing

Statistical Process Control

Archives

What Does It Do For You?

Process / Product Improvement Feedback Loop

Quantitative feedback drives process / product improvements

Page 7: Data Driven Engineering - WinTech Designwintechdesignllc.com/DATA_DRIVEN_2009A.pdf · 5/11/2009 Data Driven Engineering 6 Lab Development or Production Process Manual Entry & Automated

5/11/2009 7Data Driven Engineering

Full Service option: ~$2500 first month, +$500 per month ongoing• ~$150 per month - DAQ and Server rental (floor PC not included)• $1,500 – initial installation (complete) • $500 - initial DOE and SPC application• $200 per month - DAQ and DBMS support (5days x 9 hours/day)

Lowest Cost option: ~$1650 first month, +$150 per month ongoing• ~$150 per month - DAQ and Server rental• $1,500 – initial installation (complete)• User provided PC in process area or lab to host DAQ • User provided PC to host DBMS Service

Additional Services Available: $72/hour, time and material, travel• DAQ extensions, extended program features• Extended browser functionality. Enterprise DB integration• Extended DOE/SPC applications beyond initial • Calibration, transducer application development• Land line wiring• Enhanced Data Security, beyond basic capability provided (e.g. 64bit encryption)

How Much Does It Cost?*

*Estimates Only – 32 DAC, 16 DIO, 2 high speed counter typical. Other applications may vary.

Page 8: Data Driven Engineering - WinTech Designwintechdesignllc.com/DATA_DRIVEN_2009A.pdf · 5/11/2009 Data Driven Engineering 6 Lab Development or Production Process Manual Entry & Automated

5/11/2009 8Data Driven Engineering

Tom Winslow – M.E., C.S., Data Acquisition, LabView

Programming

Bruce Bricker – M.E.

Calibration, Gauge Capability, Mechanical Engineering

Who Does It?

Jesse Chaney, MS-CS

Data Base, Systems, Networking

Dr. John Turner, PhD Physics

DOE, SPC, Modeling


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