8EI4X5HWT10.xxxx-1

Data sheet V 1.1 1

8EI4X5HWT10.xxxx-1

1 Order dataModel number Short description Figure

3-axis modules8EI4X5HWT10.XXXX-1 ACOPOS P3 servo drive, 3x 200-480 VAC, 3x 4.5 A, digital mul-

ti-turn encoder, 3 axes, wall mountingOptional accessoriesDisplay modules

8EAD0000.000-1 ACOPOS P3 display moduleFront covers

8EXA200.0010-00 ACOPOS P3 cover, B&R orange, single-width, height 2Plug-in modules

8EAC0122.001-1 ACOPOS P3 plug-in module, resolver interface 10 kHz8EAC0122.003-1 ACOPOS P3 plug-in module, 3x resolver interface 10 kHz

Terminals8TB2104.2210-00 Push-in terminal block, 4-pin, single row, with locking mecha-

nism, spacing: 5.08 mm, label 1: 4 3 2 18TB2104.2210-50 Push-in terminal block, 4-pin, yellow, single row, with locking

mechanism, spacing: 5.08 mm, label 1: 4 3 2 18TB2204.2210-50 Push-in terminal block, 4-pin, yellow, double row, with locking

mechanism, spacing: 5.08 mm, label 1: 4 3 2 18TB3102.222C-20 Push-in terminal block, 2-pin, single row, with locking mecha-

nism, spacing: 7.62 mm, label 2: COM 24 V, C keying: 108TB3103.222A-20 Push-in terminal block, 3-pin, single row, with locking mecha-

nism, spacing: 7.62 mm, label 2: PE RB- RB+, A coding: 0008TB3106.222B-20 Push-in terminal block, 6-pin, single row, with locking mecha-

nism, spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, B key-ing: 000001

8TB3202.222C-40 Push-in terminal block, 2-pin, double row, with locking mecha-nism, spacing: 7.62 mm, label 2: COM 24 V, C keying: 10

8TB3206.222B-40 Push-in terminal block, 6-pin, double row, with locking mecha-nism, spacing: 7.62 mm, label 2: PE L3 L2 L1 DC- DC+, B key-ing: 000001

8TB3308.222A-00 Push-in terminal block, 4+4-pin, single row / double row, spac-ing: 7.62 mm, label 2: U V W PE B+ T+ B- T- A keying: 0000

Table 1: 8EI4X5HWT10.XXXX-1 - Order data

2 Technical dataProduct ID 8EI4X5HWT10.XXXX-1General informationSlots for plug-in modules 1Power mains connectorMains configurations TN-S, TN-C-S with grounded neutralMains input voltage 3x 200 VAC to 480 VAC ±10%Frequency 50 / 60 Hz ±4%Installed load Max. 10 kVAStarting current In preparationSwitch-on interval In preparationReduction of continuous current according to theambient temperature above 40°C

In preparation

Integrated line filter in accordance with EN61800-3, Category C3

No 1)

Power loss at max. device power without brakingresistor

In preparation

DC bus connectionDC bus capacitance 470 µF24 VDC supplyInput voltage 24 VDC ±25%Input capacitance In preparationCurrent consumption 1.2 A + current for motor holding brake 2)

Motor connectionQuantity 3Continuous power per motor connection 3) 2 / 2 / 2 kW 4)

Continuous current per motor connection 3) 4.5 / 4.5 / 4.5 Aeff

Table 2: 8EI4X5HWT10.XXXX-1 - Technical data

8EI4X5HWT10.xxxx-1

2 Data sheet V 1.1

Product ID 8EI4X5HWT10.XXXX-1Reduction of continuous current depending onswitching frequency

Switching frequency 5 kHz In preparationSwitching frequency 10 kHz In preparationSwitching frequency 20 kHz In preparation

Reduction of continuous current depending on theinstallation elevation

Starting at 500 m above sea level 0.45 Aeff per 1000 mPeak current per motor connection 12.25 / 12.25 / 12.25 Aeff

Peak power output 5 kW 5)

Nominal switching frequency 5 kHzPossible switching frequencies 6) 5 / 10 / 20 kHzElectrical stress of the connected motor in accor-dance with IEC TS 60034-25

Limit value curve A

Protective measuresOverload protection YesShort circuit and ground fault protection Yes

Max. output frequency 598 Hz 7)

DesignU, V, W, PE Male connectorShield connection Yes

Terminal connection cross sectionFlexible and fine wire lines

With wire end sleeves 1.55 to 6 mm²Approbation data

UL/C-UL-US 24 to 8 AWGCSA 24 to 8 AWG

Max. motor line length depending on switching fre-quency

Switching frequency 5 kHz 25 mSwitching frequency 10 kHz In preparationSwitching frequency 20 kHz In preparation

Motor holding brake connectionQuantity 3Output voltage 8) Depends on the input voltage on the X2 connectorContinuous current 1.3 AMax. internal resistance 0.25 ΩExtinction potential Approx. 30 VMax. extinction energy per switching operation 1.5 WsMax. switching frequency 0.5 HzProtective measures

Overload and short circuit protection YesOpen line monitoring YesUndervoltage monitoring Yes

Response threshold for open line monitoring Approx. 30 mABraking resistorsPeak power int. / ext. 7 kW / 25 kWContinuous power int. / ext. 150 W / 2 kWMinimum braking resistance (ext.) 25 ΩEnable inputsQuantity 2Wiring SinkElectrical isolation

Input - ACOPOS P3 YesInput - Input Yes

Input voltageNominal 24 VDCMaximum 30 VDC

Input current at nominal voltage Approx. 9 mASwitching threshold

Low <5 VHigh >15 V

Switching delay at nominal input voltageEnable 1 -> 0, PWM off 2 msEnable 0 -> 1, ready for PWM 0.3 ms

Modulation compared to ground potential Max. ±38 VOSSD signal connections 0.5 msEncoder interfacesQuantity 3Type EnDat 2.2Connections 8-pin female mini I/O connectorStatus indicators None 9)

Electrical isolationEncoder - ACOPOS P3 No

Table 2: 8EI4X5HWT10.XXXX-1 - Technical data

8EI4X5HWT10.xxxx-1

Data sheet V 1.1 3

Product ID 8EI4X5HWT10.XXXX-1Encoder monitoring NoMax. encoder cable length 100 m

Depends on the cross section of the power supply wires in the encoder cable 10)

Encoder supplyOutput voltage Typ. 12 VLoad capability 300 mAProtective measures

Short circuit protection YesOverload protection Yes

Synchronous serial interfaceSignal transmission RS485Data transfer rate 6.25 Mbit/s

Max. power consumption per encoder interface In preparationTrigger inputsQuantity 2Wiring SinkElectrical isolation

Input - ACOPOS P3 YesInput - Input Yes

Input voltageNominal 24 VDCMaximum 30 VDC

Switching thresholdLow <5 VHigh >15 V

Input current at nominal voltage Approx. 4 mASwitching delay

Rising edge <2 µsFalling edge <1 µs

Modulation compared to ground potential Max. ±38 VOperating conditionsPermitted mounting orientations

Hanging vertically YesStanding horizontally In preparation

Installation at elevations above sea levelNominal 0 to 500 mMaximum 4000 m

Degree of pollution in accordance with EN61800-5-1

2 (non-conductive pollution)

Overvoltage category in accordance with EN61800-5-1

III

EN 60529 protection IP20Environmental conditionsTemperature

OperationNominal 5 to 40°CMaximum 55°C

Storage -25 to 55°CTransport -25 to 70°C

Relative humidityOperation 5 to 85%, non-condensingStorage 5 to 95%Transport 95% at 40°C

Mechanical characteristicsDimensions

Width 66 mmHeight 374 mmDepth

Wall mounting 258.5 mm (without 8EXA front cover: 261 mm)Weight 4 kg

Table 2: 8EI4X5HWT10.XXXX-1 - Technical data

1) A filter must be connected (e.g. 8B0F0160H000.A00-1).2) The current requirements depend on the configuration of the ACOPOS P3 module3) Valid in the following conditions: 560 VDC DC bus voltage, 5 kHz switching frequency, 40°C ambient temperature, installation elevation <500 m above sea

level, no derating due to cooling type.4) The total continuous power of all motor connectors is not permitted to exceed 4 kW.5) The total peak power of all motor connectors is not permitted to exceed 10 kW.6) B&R recommends operating the module at its nominal switching frequency. Operating the module at a higher switching frequency for application-specific

reasons reduces the continuous current and increases the CPU load.7) The module's electrical output frequency (SCTRL_SPEED_ACT * MOTOR_POLEPAIRS) is monitored to protect against dual use in accordance with Council

Regulation (EC) 428/2009 | 3A225. If the electrical output frequency of the module exceeds the limit value of 598 Hz uninterrupted for more than 0.5 s, thenthe current movement is aborted and error 6060 is output (Power unit: Limit speed exceeded).

8) During project development, it is necessary to check if the minimum voltage can be maintained on the holding brake with the specified input voltage andwiring. The operating voltage range of the holding brake can be found in the user's manual for the respective motor.

9) The direction of rotation of the encoder can be indicated on the 8EAD0000.000-1 display module.

8EI4X5HWT10.xxxx-1

4 Data sheet V 1.1

10) The maximum encoder cable length lMax can be calculated as follows (the maximum permissible encoder cable length of 100 m must not be exceeded):

lMax = 7.9 / IG * A * 1/(2*ρ)

IG ... Max. current consumption of the encoder [A].A ... Cross section of the power supply wires [mm²].ρ ... Specific resistance [Ω mm²/m] (e.g. for copper: ρ = 0.0178).

3 Status indicators

3.1 3-axis modules

PLK

Ax1Ax2Ax3

3.2 POWERLINK - LED status indicators

Label Color Function DescriptionLED off The module is not receiving power or initialization of the network interface has

failed.Solid red The POWERLINK node number of the module is 0.Blinking red/green The client is in an error state (drops out of cyclic operation).Blinking green(1x)

The client detects a valid POWERLINK frame on the network.

Blinking green(2x)

Cyclic operation on the network is taking place, but the client itself is not yet aparticipant.

Blinking green(3x)

Cyclic operation of the client is in preparation.

Solid green The client is participating in cyclic operation.Flickering green The client is not participating in cyclic operation and also does not detect any

other stations on the network participating in cyclic operation.

PLK Green/red/orange Ready/Error

Solid orange Module booting

Table 3: POWERLINK - LED status indicators

3.3 Ax1/Ax2/Ax3 - LED status indicators

Label Color Function DescriptionSolid green The module is operational and the power stage can be enabled (operating sys-

tem present and booted, no permanent or temporary errors).Green Ready

Blinking green The module is not ready for operation.Examples:

• No signal on one or both enable inputs• DC bus voltage outside the tolerance range• Overtemperature on the motor (temperature sensor)• Motor feedback not connected or defective• Motor temperature sensor not connected or defective• Overtemperature on the module (IGBT junction, heat sink, etc.)• Disturbance on network

Solid red There is a permanent error on the module.Examples:

• Permanent overcurrent• Invalid data in EPROM

Red Error

Red (blinking) Burning ACOPOS P3 operating system

Ax1Ax2Ax3

Orange Run Solid orange The module's power stage is enabled.

Table 4: Ax1/Ax2/Ax3 - LED status indicators

8EI4X5HWT10.xxxx-1

Data sheet V 1.1 5

4 Installation

4.1 Dimension diagrams

3-axis modules, single-width1)

M5

M5

M5

M5

Figure 1: 3-axis modules, single-width - Dimension diagram

1) Without front cover: 258.5 mm2) Hole for M5 screws

8EI4X5HWT10.xxxx-1

6 Data sheet V 1.1

4.2 Installation dimensions

Air outlet

Air intake 1)80≥

1)80≥

Figure 2: ACOPOS P3 8EI servo drive - Installation dimensions

1) For proper air circulation, at least 80 mm clearance must be available above and below the module.In order to connect an 8EAD0000.000-1 display module to the module without problems, at least 100 mm free space is needed above the module.In order to ensure easy cabling (taking all minimum flex radii into consideration), at least 200 mm free space is needed below the module.

Caution!The cooling air that exits the 8EI servo drive can have a temperature up to 90°C. Any componentsinstalled near the air outlet must be designed to withstand these high temperatures.

8EI4X5HWT10.xxxx-1

Data sheet V 1.1 7

5 Wiring

5.1 Pinout overview

ACOPOS P38EI

POW

ERLI

NK

POW

ERLI

NK

8EAD

0000

.000

-1

X6

X9

X1

X8X7X2

+24

V

Trig

ger 1

RB+DC

+D

C-

L1L2L3

Enab

le 1

Trig

ger 2

PE

Enab

le 2

Com

(1)

RB-

Com

(1)

Com

(2)

Com

(2)

0 V

PEPE

1 2 3 4

+24 V+24 V0 V

0 V

1 2 3 4

slot

Axis 1

Axis 2

Axis 3

X41

X51

UVW

PEB+B-T+T-

3

1)1)

8

UVW

PEB+B-T+T-

M

1)1)

8

X43

X53

UVW

PEB+B-T+T-

M

1)1)

8

(=8B0F.../PE)

(=8EI.../DC-)(=8EI.../DC+)

(=8B0F.../L3´)(=8B0F.../L2´)(=8B0F.../L1´)

T

T

M

T

3

3

X10

X10

X42

X52

slot

RBint3)

2)

1) A temperature sensor does not need to be connected when using 8ECHxxx hybrid motor cables since the motor temperature is transferred digitally.2) The COM connection on the X2 connector must be grounded to achieve a defined relationship between the signal ground and ground potential!3) The internal braking resistor RBint is optional and can be selected when configuring the 8EI servo drive.

8EI4X5HWT10.xxxx-1

8 Data sheet V 1.1

5.2 X1 connector - Pinout

X1 Name FunctionDC+ U DC bus +DC- U DC bus -L1 Mains connector L1L2 Mains connector L2L3 Mains connector L3PE Protective ground conductor

Table 5: X1 connector - Pinout

5.2.1 Mains connector

3x 200 - 480 VAC3 * 200 - 480 VAC

50/60 Hz

8B F0

X1

L1 L2 L3PE

X2

L3´

L2´

L1´PE

8EI

X1

DC+

DC-

L1L2L3 PE

PE

L1 PEL2 L3

Figure 3: Mains connector 3x 200 - 480 VAC

5.3 X2 connector - Pinout

X2 Name FunctionCOM 0 V supply24 V +24 V supply

Table 6: X2 connector - Pinout

5.4 X3A, X3B connectors - Pinout

X3A, X3B Pin Name Function1 RXD Receive signal2 RXD\ Receive signal inverted3 TXD Transmit signal4 Shield Shield5 Shield Shield6 TXD\ Transmit signal inverted7 Shield Shield

1

8 Shield Shield

Table 7: X3A, X3B connectors - Pinout

8EI4X5HWT10.xxxx-1

Data sheet V 1.1 9

5.5 X4x connector (digital multi-encoder interface) - Pinout

X4x Pin Name Function7 Un Encoder supply 0 V6 D Data3 --- ---8 D\ Data inverted5 --- ---2 T Clock output1 UP Encoder supply +12 V4 T\ Clock output inverted

Table 8: X4x connector - Pinout

5.6 X5x connector - Pinout

X5x Name FunctionB+ Brake +B- Brake -T+ Temperature sensor + 1)

T- Temperature sensor - 1)

PE Protective ground conductorU Motor connection UV Motor connection VB T

B T

W Motor connection W

Table 9: X5x connector - Pinout

1) A temperature sensor does not need to be connected when using a hybrid motor cable solution since the motor temperature is transferred digitally.

5.7 X6 connector - Pinout

X6 Name FunctionPE Protective ground conductorRB- Braking resistor -RB+ Braking resistor +

Table 10: X6 connector - Pinout

5.8 X7 connector - Pinout

X7 Pin Name Function1 Enable 1 Enable 12 COM (1) Enable 1 0 V3 Enable 2 Enable 2

432

1

432

1 4 COM (2) Enable 2 0 V

Table 11: X7 connector - Pinout

5.9 X8 connector - Pinout

X8 Pin Name Function1 Trigger 1 Trigger 12 COM (1) Trigger 1 0 V3 Trigger 2 Trigger 2

432

1 4 COM (2) Trigger 2 0 V

Table 12: X8 connector - Pinout

5.10 X10 connector - Pinout

In preparation