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Databook12-9213 RVP-4 Section 8 to 14

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    Interline Systems B.V.

    Calibration Certificate

    Item Material Make Type

    07 Fast loop flowmeter Brooks MT-3809

    14 Flow meter Brooks MT-1355

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    07Brooks

    Fast loop flowmeter

    MT-3809

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    14Brooks

    Flow meter

    MT-1355

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    9

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    Interline Systems B .V.

    Tube Fittings - Installation Instructions

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    Gaugeable Tube Fittings and Adapter Fittings 59

    Swagelok Tube Fittings Over 1 in./25 mm

    1. Preswage the ferrules onto the tubing. 2. Tighten nut one-half turn past finger-tight after the ferrules are preswaged.

    Swagelok Tube Fittings Up to 1 in./25 mm

    These instructions apply both to traditional fittings and to fittings with the advanced back-ferrule geometry.

    Installation Instructions

    1. Fully insert the tubing into the fitting and against the

    shoulder; rotate the nut finger-tight.

    2. Due to the variations of tubing diameters, a common

    starting point is desirable. Therefore, tighten the nut until

    the tubing will not turn by hand or move axially in the fitting.

    3. Mark the nut at the 6 oclock position.

    4. While holding fitting body steady, tighten the nut one and

    one-quarter turns to the 9 oclock position.

    For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings,

    tighten the nut three-quarters turn to the 3 oclock position.

    Installation in High-Pressure Applications and High Safety-Factor Systems

    Fig. 2Fig. 1

    1. Insert tubing with preswaged ferrules into the fitting body

    until the front ferrule seats (Fig. 1).

    2. Rotate the nut with a wrench to the previously pulled-up

    position; at this point, a significant increase in resistancewill be encountered.

    3. Tighten slightly with a wrench (Fig. 2).

    Do not use the Swagelok gap inspection gauge with

    reassembled fittings.

    ReassemblyAll Sizes

    You may disassemble and reassemble Swagelok tube fittings many times.

    Fully insert the tubing into the

    fitting and against the shoulder;

    rotate the nut finger-tight.

    Mark the nut at the 6 oclock

    position.

    While holding the fitting body

    steady, tighten the nut one and

    one-quarter turns to the 9 oclock

    position.

    For 1/16, 1/8, and 3/16 in.; 2, 3, and

    4 mm tube fittings, tighten the nut

    three-quarters turn to the 3 oclock

    position

    Caps and Plugs

    Caps

    See Swagelok tube

    fitting installation and

    reassembly, above.

    Plugs

    While holding fitting body steady, tighten the plug one-quarter turn from the

    finger-tight position.

    For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten the plug one-eighth turn.

    For over 1 in. and over 25 mm tube fittings, tighten the plug one-quarter turn.

    Reassembly

    You may disassemble and reassemble Swagelok plugs many times. Make subsequent

    connections by slightly tightening with a wrench after snugging the nut by hand.

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    60 Gaugeable Tube Fittings and Adapter Fittings

    1. Install the end opposite the tube

    adapter end (Fig. 1).

    2. Insert the tube adapter into the

    Swagelok tube fitting. Make sure

    that the tube adapter rests firmly

    on the shoulder of the tube fitting

    body and that the nut is finger-tight

    (Fig. 2).

    3. Mark the nut at the 6 oclock

    position.

    4. While holding fitting body steady,

    tighten the nut one and one-

    quarter turns to the 9 oclock

    position.

    For 1/16, 1/8, and 3/16 in.; 2, 3, and4 mm tube fittings, tighten the nut

    three-quarters turn to the 3 oclock

    position.

    Reassembly

    See Swagelok tube fitting reassembly,

    page 59.

    Female pipe port

    on existing equipment

    Fig. 1

    Fig. 2

    Tube Adapters

    Installation Instructions

    Fig. 1 Fig. 2 Fig. 3

    Port Connectors

    Machined Ferrule End

    While holding fitting body steady, tighten the port connector

    one-quarter turn from the finger-tight position.

    For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten

    the port connector one-eighth turn.

    For over 1 in. and over 25 mm tube fittings, tighten the port

    connector one-quarter turn.

    Reassembly

    You may disassemble and reassemble Swagelok port

    connectors many times. Make subsequent connections by

    slightly tightening with a wrench after snugging the nut by hand.

    Tube Adapter End

    1. Insert the tube adapter into the Swagelok tube fitting.

    Make sure that the tube adapter rests firmly on the

    shoulder of the tube fitting body and that the nut is

    finger-tight (Fig. 3).

    2. Mark the nut at the 6 oclock position.

    3. While holding fitting body steady, tighten the nut one and

    one-quarter turns to the 9 oclock position.

    For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings,

    tighten the nut three-quarters turn to the 3 oclock position.

    Reassembly

    See Swagelok tube fitting reassembly, page 59.

    Positionable Elbows and Tees

    Lock nut Backup

    washer

    1. Turn the positionable end into the female fitting until the metal backup washer

    contacts the face of the fitting.

    2. Turn the positionable end out of the female fitting (not more than one turn) until

    the Swagelok tube fitting end is positioned properly.

    3. While holding fitting body steady, tighten the lock nut until the metal backup

    washer contacts the face of the fitting.

    O-Seal Male Connectors

    1. Turn the O-seal connector into the female end until it is finger-tight.

    2. Tighten the O-seal connector until it makes metal-to-metal contact with the

    face of the female end.

    3. Tighten slightly with a wrench.

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    Gaugeable Tube Fittings and Adapter Fittings 61

    Installation Instructions

    Fig. 1

    Fig. 2

    Fig. 3

    1. Install the Swagelok nut andferrules onto the preswaging tool.

    2. Insert tubing into the preswaging

    tool.

    3. Make sure that the tubing rests firmly

    on the shoulder of the preswaging

    tool body and that the nut is finger-

    tight.

    4. Mark the nut at the 6 oclock

    position.

    5. While holding the preswaging tool

    steady, tighten the nut one and

    one-quarter turns to the 9 oclock

    position.

    For 1/16, 1/8, and 3/16 in.; 2, 3, and

    4 mm tube fittings, tighten the nut

    three-quarters turn to the 3 oclock

    position (Fig. 1).

    6. Loosen the nut. 7. Remove the tubing with preswaged

    ferrules from the preswaging tool.

    If the tubing sticks in the

    preswaging tool, remove the tubing

    by gently rocking it back and forth.

    Do not turn the tubing (Fig. 2).

    8. Insert tubing with preswaged

    ferrules into the fitting body until

    the front ferrule seats.

    9. Rotate the nut with a wrench to the

    previously pulled-up position; at

    this point, a significant increase in

    resistance will be encountered.

    10. Tighten slightly with a wrench

    (Fig. 3)

    Do not use the Swagelok gap inspection

    gauge with fittings that were assembled

    using the preswaging tool.

    Preswaging Tool

    Weld Fittings

    Welding Precautions for Swagelok Tube Fittings with Weld End Connections

    1. Remove the nut and ferrules.

    2. Turn a Swagelok tube fitting plug or another nut onto the

    fitting so that it is finger-tight. This protects the threads

    and sealing components.

    3. Provide a suitable heat sink to dissipate the heat.

    4. Tack weld at four positions 90 apart to hold the fitting in

    place and to ensure alignment and concentricity of the

    components.

    5. Complete the weld.

    6. Remove the plug or nut and replace the nut and ferrules.

    Caution: When welding carbon steel fittings, the heatoften removes the protective oil from the threads.

    It is important to apply another lubricant, such as

    Goopthread lubricant.

    Depth Marking Tool

    Fig. 2Fig. 1 1. Insert cleanly cut, fully deburred

    tubing into the depth marking

    tool (DMT) until the tubing is fully

    bottomed into the tool. Using apen or pencil, mark the tubing at

    the top of the DMT (Fig. 1).

    2. Remove the tubing from the DMT

    and insert it into the Swagelok

    fitting until it is bottomed inside the

    fitting body (Fig. 2). If any portion of

    the mark on the tubing can be seen

    above the fitting nut, the tubing is

    not fully bottomed inside the fitting.

    3. While holding the fitting body

    steady, follow Swagelok tube

    fitting installation instructions,

    page 59.

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    10

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    Interline Systems B .V.

    Test Record 24h

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    RVP10.07.062@4

    5C

    55.8

    00

    56.0

    00

    56.2

    00

    56.4

    00

    56.6

    00

    56.8

    00

    57.0

    00

    57.2

    00

    57.4

    00

    57.6

    00

    57.8

    00

    21.7.101

    6:24

    21.7

    .10

    18:0

    5

    21.7

    .10

    19:1

    5

    21.7

    .10

    20:2

    2

    21.7

    .10

    21:3

    0

    21.7

    .10

    22:3

    6

    21.7

    .10

    23:4

    4

    22.7

    .10

    0:52

    22.7.1

    02:

    00

    22.7

    .10

    3:09

    22.7

    .10

    4:19

    22.7

    .10

    5:30

    22.7

    .10

    6:41

    22.7

    .10

    7:50

    22.7

    .10

    9:00

    22.7

    .10

    10:1

    1

    22.7

    .1011

    :22

    22.7.

    101

    2:34

    22.7

    .10

    13:4

    3

    22.7

    .10

    14:5

    4

    22.7

    .10

    16:0

    5

    22.7

    .10

    17:1

    6

    22.7

    .10

    18:2

    7

    22.7

    .10

    19:3

    8

    22.7

    .10

    20:47

    22.7

    .1021

    :57

    22.7.102

    3:07

    23.7

    .10

    0:18

    23.7

    .10

    1:28

    23.7

    .10

    2:38

    23.7

    .10

    3:51

    23.7

    .10

    5:03

    23.7

    .10

    6:14

    23.7

    .10

    7:2

    7

    kPa

    Value

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    Date&Time Stream Type Value Unit T_Cell Unit

    21.7.10 16:24 Stabil Crude TVPE 57.600 kPa 45.00 C

    21.7.10 17:05 Stabil Crude TVPE 57.000 kPa 45.04 C

    21.7.10 17:12 Stabil Crude TVPE 56.700 kPa 45.03 C

    21.7.10 17:20 Stabil Crude TVPE 56.700 kPa 45.04 C

    21.7.10 17:27 Stabil Crude TVPE 56.700 kPa 45.03 C

    21.7.10 17:35 Stabil Crude TVPE 56.900 kPa 45.00

    C21.7.10 17:43 Stabil Crude TVPE 56.900 kPa 45.01 C

    21.7.10 17:50 Stabil Crude TVPE 56.700 kPa 45.01 C

    21.7.10 17:58 Stabil Crude TVPE 57.000 kPa 45.02 C

    21.7.10 18:05 Stabil Crude TVPE 56.800 kPa 45.03 C

    21.7.10 18:13 Stabil Crude TVPE 56.700 kPa 45.02 C

    21.7.10 18:21 Stabil Crude TVPE 56.900 kPa 45.00 C

    21.7.10 18:29 Stabil Crude TVPE 56.800 kPa 45.01 C

    21.7.10 18:37 Stabil Crude TVPE 56.700 kPa 45.01 C

    21.7.10 18:45 Stabil Crude TVPE 57.000 kPa 45.01 C

    21.7.10 18:52 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 19:00 Stabil Crude TVPE 56.600 kPa 45.00 C

    21.7.10 19:07 Stabil Crude TVPE 56.700 kPa 44.99

    C21.7.10 19:15 Stabil Crude TVPE 56.700 kPa 44.99 C

    21.7.10 19:23 Stabil Crude TVPE 56.700 kPa 44.98 C

    21.7.10 19:30 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 19:37 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 19:45 Stabil Crude TVPE 56.600 kPa 45.00 C

    21.7.10 19:52 Stabil Crude TVPE 56.600 kPa 44.99 C

    21.7.10 20:00 Stabil Crude TVPE 56.600 kPa 45.00 C

    21.7.10 20:07 Stabil Crude TVPE 56.600 kPa 45.00 C

    21.7.10 20:14 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 20:22 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 20:30 Stabil Crude TVPE 56.600 kPa 44.99 C

    21.7.10 20:37 Stabil Crude TVPE 56.500 kPa 44.99

    C21.7.10 20:45 Stabil Crude TVPE 56.700 kPa 44.99 C

    21.7.10 20:53 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 21:00 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 21:08 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 21:15 Stabil Crude TVPE 56.800 kPa 44.99 C

    21.7.10 21:23 Stabil Crude TVPE 56.700 kPa 45.01 C

    21.7.10 21:30 Stabil Crude TVPE 56.600 kPa 44.99 C

    21.7.10 21:39 Stabil Crude TVPE 56.800 kPa 44.99 C

    21.7.10 21:47 Stabil Crude TVPE 56.700 kPa 44.99 C

    21.7.10 21:54 Stabil Crude TVPE 56.700 kPa 44.99 C

    21.7.10 22:01 Stabil Crude TVPE 56.900 kPa 45.00 C

    21.7.10 22:08 Stabil Crude TVPE 56.700 kPa 45.00

    C21.7.10 22:16 Stabil Crude TVPE 56.700 kPa 45.01 C

    21.7.10 22:22 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 22:29 Stabil Crude TVPE 56.800 kPa 45.00 C

    21.7.10 22:36 Stabil Crude TVPE 56.600 kPa 44.98 C

    21.7.10 22:44 Stabil Crude TVPE 56.700 kPa 44.99 C

    21.7.10 22:52 Stabil Crude TVPE 56.900 kPa 45.00 C

    21.7.10 22:59 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 23:07 Stabil Crude TVPE 56.700 kPa 44.99 C

    21.7.10 23:14 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 23:22 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 23:28 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 23:36 Stabil Crude TVPE 56.900 kPa 45.00

    C21.7.10 23:44 Stabil Crude TVPE 56.700 kPa 45.00 C

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    21.7.10 23:51 Stabil Crude TVPE 56.700 kPa 45.00 C

    21.7.10 23:58 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 0:06 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 0:15 Stabil Crude TVPE 56.700 kPa 45.01 C

    22.7.10 0:22 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 0:29 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 0:36 Stabil Crude TVPE 56.600 kPa 44.99

    C22.7.10 0:43 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 0:52 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 0:59 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 1:07 Stabil Crude TVPE 56.600 kPa 44.99 C

    22.7.10 1:14 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 1:21 Stabil Crude TVPE 56.600 kPa 44.99 C

    22.7.10 1:29 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 1:37 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 1:45 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 1:52 Stabil Crude TVPE 56.700 kPa 44.99 C

    22.7.10 2:00 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 2:07 Stabil Crude TVPE 56.700 kPa 45.00

    C22.7.10 2:15 Stabil Crude TVPE 56.700 kPa 45.01 C

    22.7.10 2:22 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 2:30 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 2:38 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 2:46 Stabil Crude TVPE 56.700 kPa 45.01 C

    22.7.10 2:54 Stabil Crude TVPE 56.600 kPa 45.00 C

    22.7.10 3:02 Stabil Crude TVPE 56.700 kPa 45.01 C

    22.7.10 3:09 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 3:16 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 3:24 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 3:31 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 3:39 Stabil Crude TVPE 56.700 kPa 45.00

    C22.7.10 3:47 Stabil Crude TVPE 56.700 kPa 45.01 C

    22.7.10 3:55 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 4:04 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 4:11 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 4:19 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 4:27 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 4:35 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 4:43 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 4:51 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 4:59 Stabil Crude TVPE 56.700 kPa 45.01 C

    22.7.10 5:07 Stabil Crude TVPE 56.700 kPa 45.01 C

    22.7.10 5:15 Stabil Crude TVPE 56.700 kPa 45.00

    C22.7.10 5:22 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 5:30 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 5:38 Stabil Crude TVPE 56.600 kPa 45.00 C

    22.7.10 5:46 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 5:54 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 6:01 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 6:10 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 6:18 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 6:25 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 6:33 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 6:41 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 6:49 Stabil Crude TVPE 56.800 kPa 45.00

    C22.7.10 6:55 Stabil Crude TVPE 56.700 kPa 45.01 C

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    22.7.10 7:03 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 7:11 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 7:18 Stabil Crude TVPE 56.600 kPa 44.99 C

    22.7.10 7:26 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 7:34 Stabil Crude TVPE 56.700 kPa 44.99 C

    22.7.10 7:42 Stabil Crude TVPE 56.700 kPa 44.99 C

    22.7.10 7:50 Stabil Crude TVPE 56.700 kPa 45.00

    C22.7.10 7:57 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 8:05 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 8:13 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 8:21 Stabil Crude TVPE 56.700 kPa 45.01 C

    22.7.10 8:29 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 8:37 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 8:43 Stabil Crude TVPE 56.700 kPa 45.02 C

    22.7.10 8:52 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 9:00 Stabil Crude TVPE 56.800 kPa 45.02 C

    22.7.10 9:08 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 9:16 Stabil Crude TVPE 56.900 kPa 45.02 C

    22.7.10 9:24 Stabil Crude TVPE 56.800 kPa 45.01

    C22.7.10 9:31 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 9:40 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 9:47 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 9:55 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 10:03 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 10:11 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 10:19 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 10:27 Stabil Crude TVPE 56.700 kPa 45.01 C

    22.7.10 10:35 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 10:44 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 10:52 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 11:00 Stabil Crude TVPE 56.700 kPa 45.01

    C22.7.10 11:06 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 11:14 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 11:22 Stabil Crude TVPE 56.600 kPa 45.00 C

    22.7.10 11:30 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 11:38 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 11:46 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 11:54 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 12:02 Stabil Crude TVPE 56.600 kPa 45.00 C

    22.7.10 12:10 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 12:18 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 12:26 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 12:34 Stabil Crude TVPE 56.800 kPa 45.00

    C22.7.10 12:41 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 12:48 Stabil Crude TVPE 56.800 kPa 44.99 C

    22.7.10 12:56 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 13:03 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 13:12 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 13:20 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 13:28 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 13:35 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 13:43 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 13:51 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 13:58 Stabil Crude TVPE 56.700 kPa 45.02 C

    22.7.10 14:06 Stabil Crude TVPE 56.800 kPa 45.02

    C22.7.10 14:14 Stabil Crude TVPE 56.900 kPa 45.01 C

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    22.7.10 14:46 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 14:54 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 15:01 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 15:10 Stabil Crude TVPE 56.900 kPa 45.01

    C22.7.10 15:18 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 15:26 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 15:34 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 15:42 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 15:50 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 15:58 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 16:05 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 16:12 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 16:20 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 16:29 Stabil Crude TVPE 57.000 kPa 45.01 C

    22.7.10 16:37 Stabil Crude TVPE 57.000 kPa 45.00 C

    22.7.10 16:45 Stabil Crude TVPE 56.900 kPa 45.00

    C22.7.10 16:53 Stabil Crude TVPE 57.000 kPa 45.00 C

    22.7.10 17:00 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 17:08 Stabil Crude TVPE 57.000 kPa 45.00 C

    22.7.10 17:16 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 17:22 Stabil Crude TVPE 56.700 kPa 44.99 C

    22.7.10 17:31 Stabil Crude TVPE 57.000 kPa 45.01 C

    22.7.10 17:39 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 17:47 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 17:55 Stabil Crude TVPE 57.000 kPa 45.01 C

    22.7.10 18:02 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 18:11 Stabil Crude TVPE 57.000 kPa 45.02 C

    22.7.10 18:19 Stabil Crude TVPE 56.900 kPa 45.00

    C22.7.10 18:27 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 18:34 Stabil Crude TVPE 57.000 kPa 45.00 C

    22.7.10 18:42 Stabil Crude TVPE 57.000 kPa 45.01 C

    22.7.10 18:50 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 18:58 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 19:06 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 19:14 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 19:22 Stabil Crude TVPE 57.000 kPa 45.00 C

    22.7.10 19:30 Stabil Crude TVPE 56.800 kPa 45.00 C

    22.7.10 19:38 Stabil Crude TVPE 57.000 kPa 45.01 C

    22.7.10 19:46 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 19:54 Stabil Crude TVPE 56.900 kPa 45.00

    C22.7.10 20:01 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 20:08 Stabil Crude TVPE 56.700 kPa 45.00 C

    22.7.10 20:16 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 20:24 Stabil Crude TVPE 57.000 kPa 45.00 C

    22.7.10 20:32 Stabil Crude TVPE 57.000 kPa 45.00 C

    22.7.10 20:40 Stabil Crude TVPE 56.800 kPa 44.99 C

    22.7.10 20:47 Stabil Crude TVPE 57.000 kPa 45.00 C

    22.7.10 20:55 Stabil Crude TVPE 57.000 kPa 44.99 C

    22.7.10 21:02 Stabil Crude TVPE 56.700 kPa 44.99 C

    22.7.10 21:10 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 21:18 Stabil Crude TVPE 57.000 kPa 45.00 C

    22.7.10 21:25 Stabil Crude TVPE 56.800 kPa 45.00

    C22.7.10 21:34 Stabil Crude TVPE 56.900 kPa 45.00 C

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    22.7.10 22:28 Stabil Crude TVPE 57.100 kPa 45.00

    C22.7.10 22:35 Stabil Crude TVPE 56.800 kPa 45.01 C

    22.7.10 22:43 Stabil Crude TVPE 57.000 kPa 45.00 C

    22.7.10 22:51 Stabil Crude TVPE 56.900 kPa 45.01 C

    22.7.10 22:59 Stabil Crude TVPE 57.000 kPa 45.00 C

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    22.7.10 23:23 Stabil Crude TVPE 57.100 kPa 45.01 C

    22.7.10 23:32 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 23:40 Stabil Crude TVPE 56.900 kPa 45.00 C

    22.7.10 23:47 Stabil Crude TVPE 56.800 kPa 45.00 C

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    23.7.10 0:03 Stabil Crude TVPE 56.900 kPa 45.01

    C23.7.10 0:10 Stabil Crude TVPE 56.700 kPa 45.00 C

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    23.7.10 0:25 Stabil Crude TVPE 56.800 kPa 45.00 C

    23.7.10 0:32 Stabil Crude TVPE 56.800 kPa 45.01 C

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    23.7.10 0:48 Stabil Crude TVPE 57.000 kPa 45.00 C

    23.7.10 0:56 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 1:04 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 1:12 Stabil Crude TVPE 57.000 kPa 45.01 C

    23.7.10 1:20 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 1:28 Stabil Crude TVPE 57.000 kPa 45.00 C

    23.7.10 1:35 Stabil Crude TVPE 56.700 kPa 45.01

    C23.7.10 1:43 Stabil Crude TVPE 57.000 kPa 45.00 C

    23.7.10 1:51 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 1:58 Stabil Crude TVPE 56.800 kPa 45.00 C

    23.7.10 2:06 Stabil Crude TVPE 56.900 kPa 45.01 C

    23.7.10 2:14 Stabil Crude TVPE 57.000 kPa 45.00 C

    23.7.10 2:23 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 2:30 Stabil Crude TVPE 57.000 kPa 45.00 C

    23.7.10 2:38 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 2:46 Stabil Crude TVPE 56.900 kPa 45.01 C

    23.7.10 2:54 Stabil Crude TVPE 56.900 kPa 45.01 C

    23.7.10 3:02 Stabil Crude TVPE 57.000 kPa 45.01 C

    23.7.10 3:10 Stabil Crude TVPE 56.900 kPa 45.00

    C23.7.10 3:18 Stabil Crude TVPE 56.900 kPa 45.01 C

    23.7.10 3:27 Stabil Crude TVPE 57.000 kPa 45.01 C

    23.7.10 3:34 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 3:43 Stabil Crude TVPE 56.900 kPa 45.01 C

    23.7.10 3:51 Stabil Crude TVPE 56.800 kPa 45.00 C

    23.7.10 3:58 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 4:07 Stabil Crude TVPE 56.900 kPa 45.01 C

    23.7.10 4:15 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 4:23 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 4:31 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 4:40 Stabil Crude TVPE 56.900 kPa 45.02 C

    23.7.10 4:47 Stabil Crude TVPE 57.000 kPa 45.01

    C23.7.10 4:55 Stabil Crude TVPE 57.000 kPa 45.01 C

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    23.7.10 5:26 Stabil Crude TVPE 56.800 kPa 45.00 C

    23.7.10 5:35 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 5:43 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 5:50 Stabil Crude TVPE 56.900 kPa 45.00

    C23.7.10 5:58 Stabil Crude TVPE 57.000 kPa 45.00 C

    23.7.10 6:06 Stabil Crude TVPE 57.000 kPa 44.99 C

    23.7.10 6:14 Stabil Crude TVPE 56.800 kPa 44.99 C

    23.7.10 6:22 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 6:31 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 6:38 Stabil Crude TVPE 56.800 kPa 45.01 C

    23.7.10 6:47 Stabil Crude TVPE 57.000 kPa 45.00 C

    23.7.10 6:55 Stabil Crude TVPE 57.000 kPa 45.01 C

    23.7.10 7:03 Stabil Crude TVPE 56.800 kPa 45.00 C

    23.7.10 7:10 Stabil Crude TVPE 57.000 kPa 45.00 C

    23.7.10 7:18 Stabil Crude TVPE 56.900 kPa 45.01 C

    23.7.10 7:27 Stabil Crude TVPE 57.000 kPa 45.01

    C23.7.10 7:35 Stabil Crude TVPE 56.900 kPa 45.00 C

    23.7.10 7:43 Stabil Crude TVPE 56.900 kPa 45.01 C

    23.7.10 7:50 Stabil Crude TVPE 56.800 kPa 45.00 C

    23.7.10 7:57 Stabil Crude TVPE 56.700 kPa 45.00 C

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    Interline Systems B .V.

    Factory Acceptance Test

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    Interline Systems B.V.Components Description

    Item Material Make Type

    01 Ball valve Swagelok SS-45S8

    02 Fast loop pump Verdergear VG150.8R03 Pump motor Koncar 5AT71A-2 IMB34

    04 Relief valve Swagelok SS-8CPA2-50

    05 Ball valve Swagelok (see item 01) SS-43GS4

    06 Fast loop filter Classic SF215.421/25.64S100V

    07 Fast loop flowmeter Brooks MT-3809

    08 Cooler Sentry TSF4225

    09 Pressure regulator Swagelok KPR1ERL422A20000

    10 Pressure indicator IFG de Wit 91/63.0-4

    11 Relief valve Swagelok (see item 04) SS-4CPA2-50

    12 Coalescer filter E.I.F. 3S1NL1 SEC HV-6H

    13 Flow meter ABB A6121B083INA2BAS

    14 Flow meter Brooks GT-1355

    16 Ball valve Swagelok (see item 01) SS-43GS4

    21 Temperature regulator Danfoss AVTA10

    22 Flow indicator Kytl A-5A-A

    23 Ball valve Oliver B6FX50S/PMHB

    24 Relief valve Swagelok (see item 04) SS-4CPA2-50

    25 Junction box (analog) Rose 35151508

    26 Power switch analyser Ceag GHG 261 0005 R0009

    29 Junction box (digital) Rose (see item 25) 35202012

    30 Light switch Ceag GHG 273 2000 R0018

    31 Lighting Ceag eLLK92018/18

    34 Manual motor starter Ceag GHG 635 1102 R0106

    35 Ball valve Kitz AK-UTKM 1/2"

    36 Flow meter ABB (see item 13) A6121C023INA2BAS

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    01Swagelok

    Ball valve

    SS-45S8

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    www.swagelok.com

    One-Piece Instrumentat ion Bal l Valves

    40G Ser ies and 40 Ser ies

    On-off, switching, and crossover flow paths

    Working pressures up to 3000 psig (206 bar)

    Temperatures from 65 to 300F (53 to 148C)

    Environmental and heated-process applications

    1/16 to 3/4 in. and 3 to 12 mm end connections

    http://www.swagelok.com/http://www.swagelok.com/
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    2 Instrumentation Ball Valves40G Series and 40 Series

    SwagelokInstrumentation Ball Valves

    Swagelok one-piece instrumentation ball valves have been

    well accepted and widely used in a variety of industries for

    many years.

    Both the original Swagelok 40 series and the newer 40G

    series valves accommodate a wide range of actuator, flow

    path, and handle options, as well as offer ease of packing

    adjustment while inline.

    Contents

    SwagelokInstrumentation Ball Valves . . . . . . . . . . . 2

    Important Information About

    Swagelok Instrumentation Ball Valves . . . . . . . . . . . . 2

    Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

    Materials of Construction . . . . . . . . . . . . . . . . . . . . . . 4

    Pressure-Temperature Ratings . . . . . . . . . . . . . . . . . . 5

    Flow Data at 70F (20C) . . . . . . . . . . . . . . . . . . . . . . 5

    Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Cleaning and Packaging . . . . . . . . . . . . . . . . . . . . . . . 5

    On-Off (2-Way) Valves . . . . . . . . . . . . . . . . . . . . . . . . 6

    Switching (3-Way) Valves . . . . . . . . . . . . . . . . . . . . . . 8

    Switching (5-Way and 7-Way) Valves (40 Series) . . . . 10

    Crossover (4-Way and 6-Way) Valves (40 Series) . . . 11

    Handle Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

    Vent Port and Stem Extension Options . . . . . . . . . . . 14

    Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

    Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . . . 15

    ISO 5211-Compliant Pneumatic Actuators . . . . . . . . 18

    Options for Pneumatic Actuators . . . . . . . . . . . . . . . . 20

    Electric Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

    Process Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

    Service Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

    Flow Path Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

    Ordering Multiple Options and Accessories . . . . . . . 27

    Important Information About Swagelok Instrumentation Ball Valves

    Swagelok ball valves aredesigned to be used in a fully

    open or fully closed position.

    Valves that have not been cycledfor a period of time may have a

    higher initial actuation torque.

    Packing adjustment may berequired during the service life

    of the valve to prevent leakage.

    Service instructions are shipped with

    each 40G series and 40 series valve.

    40G and 40 series valves are adjustedfor factory testing with nitrogen at

    1000 psig (69 bar), or the rated pressure

    if lower than 1000 psig (69 bar). Packing

    must be readjusted for service at higher

    than test pressure. See page 22 for

    optional production tests.

    Instrumentation ball valves exposed

    to dynamic temperature conditions

    before installation may lose their initial

    packing load. Packing adjustment

    may be needed.

    41G and 42G series valves require

    an 8 mm deep-well socket and 43G

    series valves require a 9 mm deep-well socket to adjust the packing bolt.

    41 and 42 series valves require a

    3/8 in. open-ended wrench; 44 series

    valves require a 1/2 in. open-ended

    wrench; and 45 series valves require

    a 5/8 in. open-ended wrench to

    adjust the packing bolt.

    43 series valves require an adapter

    to adjust the packing bolt. Ordering

    number: MS-WK-43

    40G Series and 40 Series Comparison

    Feature

    Valve Series

    41G, 42G, 43G 41, 42, 43 44, 45

    ValveBody

    MaterialsStainless steel

    Brass,alloy 400

    Stainless steel,brass,

    alloy 400

    PackingMaterials

    Modified PTFEor UHMWPE

    PTFE

    WorkingPressurepsig (bar)

    Up to 3000 (206), depending on valve size.See page 5.

    TemperatureRating

    F (C)

    65 to 300(53 to 148)

    50 to 150(10 to 65)

    FlowCoefficients

    (Cv)0.08 to 2.4 0.05 to 2.4 1.5 to 12

    EndConnection

    Sizes

    1/16 to 3/8 in.;3 to 8 mm

    3/8 to 3/4 in.;8 to 12 mm

    FlowPatterns

    On-off (2-way);

    switching(3-way)

    On-off (2-way);

    switching(3-way, 5-wayand 7-way);

    crossover(4-way and

    6-way)

    On-off (2-way);

    switching(3-way and

    5-way);

    crossover(4-way)

    Live-loaded PFA (all sizes) and UHMWPE (41, 42, and 43 series sizes)packing are available to extend the low-temperature rating to 65F(53C). See the Swagelok Live-Loaded 40 Series Ball Valves for Low-Temperature Service catalog, MS-02-109.

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    Instrumentation Ball Valves40G Series and 40 Series 3

    Features

    Balanced-trunnion,patent-pending design

    supports packing, reducing the need for packing adjustment

    reduces packing volume, minimizing thermal effects

    minimizes packing extrusion improves thermal cycle performance.

    Directional handle

    with double-flat stemindicates position of orifice.

    Single-piece, patent-pendingencapsulated packing

    is constructed of modified PTFE reduces potential leak points

    does not require systempressure to seal

    has virtually no dead space

    allows bidirectional flow

    is easily cleaned and purged.

    Top-loaded,live-loaded design

    reduces need for packingadjustment

    allows adjustment with the

    valve in-line

    compensates for wear

    improves thermal cycleperformance.

    40G Series

    Drop-in Replacement

    Swagelok 41G, 42G, and 43G series valves easily replace original

    stainless steel 41, 42, and 43 series valves.

    Equivalent dimensions

    Comparable materials of construction

    Couplings must be replaced on actuated valves. See pages 17and 20.

    Swagelok 44 and 45 series valves remain available in stainless steel; the

    full range of 40 series sizes is available in brass and alloy 400.

    40 Series

    SWAGELOK

    SWAGELOK

    SWAGELOK

    SWAGELOK

    Top-loaded design

    allows adjustment withthe valve in-line.

    One-piece ball stem

    ensures alignment ofstem and orifice.

    Capsule seat packing

    is constructed of PTFE

    does not require system

    pressure to make a sealhas virtually no dead space

    allows bidirectional flow

    is easily cleaned and purged.

    Directional handle

    indicates position of orifice.

    One-piece ball stem

    ensures alignment ofstem and orifice.

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    4 Instrumentation Ball Valves40G Series and 40 Series

    Materials of Construction

    Wetted components listed initalics.

    41G and 42G series: 8 springs; 43G series: 6 springs.

    B783 specification not available on 41G and 42G series; standard on43G series.

    Bodies with VCOend connections and modified PTFE packing havefluorocarbon FKM O-rings; bodies with with VCO end connections andUHMWPE packing have ethylene propylene O-rings.

    Component

    Stainless Steel Valve Body Material

    Material Grade/ASTM Specification

    1 HandleNylon with

    powdered metal 300 series SS insert

    2 Set screw S17400/A564

    3 Packing bolt Powdered metal 300 series SS

    4 Springs S17700/A693

    5 Gland Powdered metal 300 series SS

    6 Ball stem 316 SS/A276

    7 PackingModified PTFE/D1710 type 1, Grade 1, Class B

    or UHMWPE/D4020

    8 Side rings Powdered metal300 series SS/B7839 Side discs

    10 Panel nut Powdered metal 300 series SS/B783

    11 Body 316 SS/A276 and A479

    Wetted lubricant Silicone-based

    Nonwettedlubricant

    Molybdenum disulfidewith hydrocarbon binder coating

    Wetted components listed initalics .

    4-way, 5-way, 6-way, and 7-way valves contain stainless steel stem, rings, and discs.

    Bodies with VCO end connections have fluorocarbon FKM O-rings.

    40 Series

    40G Series

    Component

    Valve Body Materials

    Stainless Steel Brass Alloy 400

    Material Grade/ASTM Specification

    1 Handle Nylon with brass insert

    2 Set screw S17400 SS/A564

    3 Packing boltPowdered metal300 series SS or

    316 SS/A276, A479Brass CDA 360/B16 Alloy 400/B164

    4 Upper gland 316 SS/A240

    41, 42, 45 series:brass 260/B36;43, 44 series:316 SS/A240

    Alloy 400/B127

    5 Bushing PTFE/D1710

    6 Lower glandPowdered metal

    300 series SSBrass CDA 360/B16 Alloy 400/B164

    7 Upper packing PTFE/D1710

    8 Ball stem 316 SS/A276 Brass CDA 360/B16 Alloy 400/B164

    9 Side rings Fluorocarbon-coatedpowdered metal

    300 series SS/B783

    Fluorocarbon-coatedbrass

    powdered metal

    Fluorocarbon-coatedalloy 400

    powdered metal10 Side discs

    11 Lower packing PTFE/D1710

    12 Panel nutPowdered metal

    300 series SS/B783Brass CDA 360/B16

    Powdered metal300 series SS/B783

    13 Body316 SS/

    A276, A479Brass CDA 360/B16 Alloy 400/B164

    Wetted lubricant41, 42, 43 series: silicone-based;

    44, 45 series: silicone- and fluorinated-based

    Nonwettedlubricant

    Molybdenum disulfide with hydrocarbon binder coating

    1

    343 series

    341, 42,44, 45series

    4

    5

    6

    7

    10

    9

    10

    9

    8

    11

    13

    12

    2

    1

    3

    2

    6

    7

    4

    5

    9

    10

    8

    11

    8

    9

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    Instrumentation Ball Valves40G Series and 40 Series 5

    Pressure-Temperature Ratings

    Pressure ratings for valves with Swagelok tube fitting ends may be lower due to the tubing pressure rating. See Swagelok Tubing Data, MS-01-107.

    Live-loaded PFA (all sizes) and UHMWPE (41, 42, and 43 series sizes) packing are available to extend the low-temperature rating to 65F (53C). See theSwagelok Live-Loaded 40 Series Ball Valves for Low-Temperature Service catalog, MS-02-109.

    The 40G series valve is designed for thermal cycling in both environmental and heated-process applications.

    Ratings shown below apply to on-off (2-way) and switching (3-way) valves. Ratings for switching (5-way and 7-way) and

    crossover (4-way and 6-way) valves are shown on page 10and 11, respectively.

    Series 40G 40

    Packing Material Modified PTFE UHMWPE PTFE

    Valve Size(Configuration)

    41G, 42G(Straight, Angle,

    3-Way);43G (Angle,

    3-Way)

    43G(Straight)

    41G, 42G(Straight, Angle,

    3-Way);43G (Angle,

    3-Way)

    43G(Straight)

    41, 42 (Straight,Angle, 3-Way);

    43 (Angle,3-Way);

    44, 45 (Straight)43

    (Straight)

    44, 45(Angle, 3-Way)

    Temperature F (C) Working Pressure, psig (bar)

    65 (53)to 50 (10) 50 (10)to 150 (65) 200 (93) 250 (121) 300 (148)

    2500 (172)2500 (172)2500 (172)2500 (172)2500 (172)

    3000 (206)3000 (206)2800 (193)2650 (182)2500 (172)

    2500 (172)2500 (172)

    3000 (206)3000 (206)

    2500 (172)

    3000 (206)

    1500 (103)

    Testing

    Every 40G series and 40 series ballvalve is factory tested with nitrogen at

    1000 psig (69 bar) or at its maximum

    rated pressure if less than 1000 psig

    (69 bar). Seat tests have a maximum

    allowable leak rate of 0.1 std cm3/min.

    Cleaning and Packaging

    All 40G series and 40 series valves are

    cleaned in accordance with Swagelok

    Standard Cleaning and Packaging

    (SC-10),MS-06-62.

    Special cleaning and packaging in

    accordance with Swagelok SpecialCleaning and Packaging (SC-11),

    MS-06-63, to ensure compliance with

    product cleanliness requirements stated

    in ASTM G93 Level C, is available as an

    option. See Process Options, page 22.

    Flow Data at 70F (20C)

    FlowCoefficient

    (Cv)

    Pressure Drop to Atmosphere (p),psi (bar)

    10 (0.68) 50 (3.4) 100 (6.8) 10 (0.68) 50(3.4) 100 (6.8)

    Air Flowstd ft3/min(std L/min)

    Water FlowU. S. gal/min(std L/min)

    0.05 0.6 (16) 1.5 (42) 2.6 (73) 0.1 (0.3) 0.3 (1.1) 0.5 (1.8)

    0.06 0.7 (19) 1.8 (50) 3.2 (90) 0.2 (0.7) 0.4 (1.5) 0.6 (2.2)

    0.07 0.8 (22) 2.1 (59) 3.7 (100) 0.2 (0.7) 0.5 (1.8) 0.7 (2.6)

    0.08 0.9 (25) 2.4 (67) 4.3 (120) 0.3 (1.1) 0.6 (2.2) 0.8 (3.0)

    0.10 1.1 (31) 3.0 (84) 5.3 (150) 0.3 (1.1) 0.7 (2.6) 1.0 (3.7)

    0.15 1.7 (48) 4.5 (120) 8.0 (220) 0.4 (1.5) 1.0 (3.7) 1.5 (5.6)

    0.20 2.3 (65) 6.0 (160) 11 (310) 0.6 (2.2) 1.4 (5.2) 2.0 (7.5)

    0.30 3.4 (96) 9.0 (250) 16 (450) 0.9 (3.4) 2.1 (7.9) 3.0 (11)

    0.35 4.0 (110) 10 (280) 19 (530) 1.1 (4.1) 2.4 (9.0) 3.5 (13)0.50 5.6 (150) 15 (420) 27 (760) 1.6 (6.0) 3.5 (13) 5.0 (18)

    0.60 6.8 (190) 18 (500) 32 (900) 1.9 (7.1) 4.2 (15) 6.0 (22)

    0.70 7.9 (220) 21 (590) 37 (1000) 2.2 (8.3) 4.9 (18) 7.0 (26)

    0.75 8.5 (240) 22 (620) 40 (1100) 2.3 (8.7) 5.3 (20) 7.5 (28)

    0.80 9.0 (250) 24 (670) 42 (1100) 2.5 (9.4) 5.6 (21) 8.0 (30)

    0.90 10 (280) 27 (760) 48 (1300) 2.8 (10) 6.4 (24) 9.0 (34)

    1.2 14 (390) 36 (1000) 64 (1800) 3.8 (14) 8.5 (32) 12 (45)

    1.4 16 (450) 42 (1100) 74 (2000) 4.4 (16) 9.9 (37) 14 (52)

    1.5 17 (480) 45 (1200) 80 (2200) 4.7 (17) 11 (41) 15 (56)

    1.6 18 (500) 48 (1300) 85 (2400) 5.0 (18) 11 (41) 16 (60)

    1.7 19 (530) 51 (1400) 90 (2500) 5.3 (20) 12 (45) 17 (64)

    2.0 22 (620) 60 (1600) 100 (2800) 6.3 (23) 14 (52) 20 (75)

    2.4 27 (760) 72 (2000) 120 (3300) 7.6 (28) 17 (64) 24 (90)

    2.6 29 (820) 78 (2200) 140 (3900) 8.2 (31) 18 (68) 26 (98)

    3.0 34 (960) 90 (2500) 160 (4500) 9.5 (35) 21 (79) 30 (110)

    3.5 39 (1100) 100 (2800) 180 (5000) 11 (41) 25 (94) 35 (130)

    3.8 43 (1200) 110 (3100) 200 (5600) 12 (45) 27 (100) 38 (140)

    4.6 52 (1400) 140 (3900) 240 (6700) 15 (56) 33 (120) 46 (170)

    6.0 68 (1900) 180 (5000) 320 (9000) 19 (71) 42 (150) 60 (220)

    6.3 71 (2000) 190 (5300) 330 (9300) 20 (75) 45 (170) 63 (230)

    6.4 72 (2000) 190 (5300) 340 (9600) 20 (75) 45 (170) 64 (240)

    12 130 (3600) 360 (10 000) 640 (18 000) 38 (140) 85 (320) 120 (450)

    http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-
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    6 Instrumentation Ball Valves40G Series and 40 Series

    Ordering Information

    Angle-Pattern Valves

    Angle-pattern valves have the same options and accessories as straight-pattern

    valves; the pressure-temperature ratings (page 5), flow coefficients, and dimensions

    are different.

    To order an angle-pattern valve, add -Ato ordering number of a valve with the C

    dimension listed.

    Examples: SS-43GS4-A

    SS-44S6-A

    On-Off (2-Way) Valves

    On Off

    On Off

    Straight Pattern

    Angle Pattern

    Flow Patterns

    Straight and Angle Patterns forOn-Off Service

    1/8 in. (3.2 mm) minimum panel thickness.

    Gmax panelthickness

    A

    J

    F

    D

    E

    B

    Hpanelhole

    Straight Pattern

    C

    W

    Angle Pattern

    Dimensions

    Dimensions are for reference only and are subject to change. Dimensions shown

    with Swagelok tube fitting nuts finger-tight.

    40G Series Valves

    Select a 40G series ordering number

    from the 40G Series Complete

    Ordering Number column, shaded

    blue.

    Example: SS-41GS1To order a valve with UHMWPE

    packing, insert Einto the valve

    ordering number.

    Example: SS-41GES1

    40 Series Valves

    Add a material designator to a

    40 series basic ordering number

    from the 40 Series Basic Ordering

    Number column, shadedgray.

    Material Valve Series Designator

    316 SS 44, 45 SS

    Alloy400

    41, 42, 43,44, 45

    M

    Brass41, 42, 43,

    44, 45B

    Examples: M-42S4

    SS-44S6

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    Instrumentation Ball Valves40G Series and 40 Series 7

    EndConnections Cv

    40G SeriesCompleteOrderingNumber

    40 SeriesBasic

    OrderingNumber

    Orificein. (mm)

    Dimensionsin. (mm)

    Inlet/Outlet Size Straight Angle A B C D E F G H J W

    FractionalSwagelok

    tubefittings

    1/16 in. 0.10 SS-41GS1 -41S10.052(1.32)

    1.68(42.7)

    0.84(21.3)

    0.34(8.6)

    0.28(7.1)

    1.12(28.4)

    1/4(6.4)

    19/32(15.1)

    1.36(34.5)

    0.58(14.7)

    1/8 in. 0.20 0.15 SS-41GS2 -41S20.093(2.36)

    2.01(51.1)

    1.01(25.7)

    0.97(24.6)

    0.34(8.6)

    0.28(7.1)

    1.12(28.4)

    1/4(6.4)

    19/32(15.1)

    1.36(34.5)

    0.58(14.7)

    1/4 in.

    0.60 0.35 SS-42GS4 -42S40.125

    (3.18)

    2.21

    (56.1)

    1.10

    (27.9)

    1.07

    (27.2)

    0.34

    (8.6)

    0.28

    (7.1)

    1.12

    (28.4)

    1/4

    (6.4)

    19/32

    (15.1)

    1.36

    (34.5)

    0.58

    (14.7)

    1.4 0.90 SS-43GS4 -43S40.187(4.75)

    2.39(60.7)

    1.20(30.5)

    1.17(29.7)

    0.44(11.2)

    0.38(9.7)

    1.53(38.9)

    3/16(4.8)

    25/32(19.8)

    1.47(37.3)

    0.78(19.8)

    3/8 in.

    1.5 0.90 SS-43GS6 -43S60.187(4.75)

    2.58(65.5)

    1.29 (32.8)0.44(11.2)

    0.38(9.7)

    1.53(38.9)

    3/16(4.8)

    25/32(19.8)

    1.47(37.3)

    0.78(19.8)

    6.0 2.0 -44S60.281(7.14)

    3.05(77.5)

    1.52(38.6)

    1.43(36.3)

    0.56 (14.2)2.00(50.8)

    3/8(9.5)

    1 1/8(28.6)

    2.07(52.6)

    1.12(28.4)

    1/2 in. 12 4.6 -45S80.406(10.3)

    3.92(99.6)

    1.96(49.8)

    1.74(44.2)

    0.69 (17.5)3.00(76.2)

    3/8(9.5)

    1 1/2(38.1)

    2.43(61.7)

    1.50(38.1)

    3/4 in. 6.4 3.8 -45S120.406(10.3)

    3.92(99.6)

    1.96(49.8)

    1.74(44.2)

    0.69 (17.5)3.00(76.2)

    3/8(9.5)

    1 1/2(38.1)

    2.43(61.7)

    1.50(38.1)

    MetricSwageloktube

    fittings

    3 mm 0.20 0.15 SS-41GS3MM -41S3MM0.093(2.36)

    2.01(51.1)

    1.01(25.7)

    0.97(24.6)

    0.34(8.6)

    0.28(7.1)

    1.12(28.4)

    1/4(6.4)

    19/32(15.1)

    1.36(34.5)

    0.58(14.7)

    6 mm

    0.60 0.35 SS-42GS6MM -42S6MM0.125(3.18)

    2.21(56.1)

    1.10(27.9)

    1.07(27.2)

    0.34(8.6)

    0.28(7.1)

    1.12(28.4)

    1/4(6.4)

    19/32(15.1)

    1.36(34.5)

    0.58(14.7)

    1.4 0.90 SS-43GS6MM -43S6MM 0.187(4.75) 2.39(60.7) 1.20(30.5) 1.17(29.7) 0.44(11.2) 0.38(9.7) 1.53(38.9) 3/16(4.8) 25/32(19.8) 1.47(37.3) 0.78(19.8)

    8 mm 1.5 0.90 SS-43GS8MM -43S8MM0.187(4.75)

    2.46(62.5)

    1.23(31.2)

    1.20(30.5)

    0.44(11.2)

    0.38(9.7)

    1.53(38.9)

    3/16(4.8)

    25/32(19.8)

    1.47(37.3)

    0.78(19.8)

    10 mm 6.0 2.0 -44S10MM0.281(7.14)

    3.07(78.0)

    1.53(38.9)

    1.43(36.3)

    0.56 (14.2)2.00(50.8)

    3/8(9.5)

    1 1/8(28.6)

    2.07(52.6)

    1.12(28.4)

    12 mm 12 4.6 -45S12MM0.406(10.3)

    3.92(99.6)

    1.96(49.8)

    1.74(44.2)

    0.69 (17.5)3.00(76.2)

    3/8(9.5)

    1 1/2(38.1)

    2.43(61.7)

    1.50(38.1)

    FemaleNPT

    1/8 in.

    0.50 0.30 SS-42GF2 -42F20.125(3.18)

    1.63(41.4)

    0.81 (20.6)0.34(8.6)

    0.28(7.1)

    1.12(28.4)

    1/4(6.4)

    19/32(15.1)

    1.36(34.5)

    0.58(14.7)

    1.2 0.70 SS-43GF2 -43F20.187(4.75)

    2.00(50.8)

    1.00 (25.4)0.44(11.2)

    0.38(9.7)

    1.53(38.9)

    3/16(4.8)

    25/32(19.8)

    1.47(37.3)

    0.78(19.8)

    1/4 in.

    0.90 0.75 SS-43GF4 -43F40.187(4.75)

    2.06(52.3)

    1.03 (26.2)0.44(11.2)

    0.38(9.7)

    1.53(38.9)

    3/16(4.8)

    25/32(19.8)

    1.47(37.3)

    0.78(19.8)

    3.0 1.7 -44F40.281(7.14)

    2.50(63.5)

    1.25 (31.8) 0.56 (14.2)2.00(50.8)

    3/8(9.5)

    1 1/8(28.6)

    2.07(52.6)

    1.12(28.4)

    3/8 in. 2.6 1.5 -44F60.281(7.14)

    2.50(63.5)

    1.25 (31.8) 0.56 (14.2)2.00(50.8)

    3/8(9.5)

    1 1/8(28.6)

    2.07(52.6)

    1.12(28.4)

    1/2 in. 6.3 3.5 -45F80.406(10.3)

    3.12(79.2)

    1.56 (39.6) 0.69 (17.5)3.00(76.2)

    3/8(9.5)

    1 1/2(38.1)

    2.43(61.7)

    1.50(38.1)

    FemaleISO/BSPtapered

    1/4 in. 0.90

    SS-43GF4RT -43F4RT0.187(4.75)

    2.06(52.3)

    1.03(26.2)

    0.44(11.2)

    0.38(9.7)

    1.53(38.9)

    3/16(4.8)

    25/32(19.8)

    1.47(37.3)

    0.78(19.8)

    3/8 in. 2.6 -44F6RT0.281(7.14)

    2.50(63.5)

    1.25(31.8)

    0.56 (14.2)2.00(50.8)

    3/8(9.5)

    1 1/8(28.6)

    2.07(52.6)

    1.12(28.4)

    1/2 in. 6.3 -45F8RT0.406(10.3)

    3.12(79.2)

    1.56(39.6)

    0.69 (17.5)3.00(76.2)

    3/8(9.5)

    1 1/2(38.1)

    2.43(61.7)

    1.50(38.1)

    MaleNPT

    1/4 in. 1.2 0.75 SS-43GM4 -43M40.187(4.75)

    2.00(50.8)

    1.00(25.4)

    1.03(26.2)

    0.44(11.2)

    0.38(9.7)

    1.53(38.9)

    3/16(4.8)

    25/32(19.8)

    1.47(37.3)

    0.78(19.8)

    Male NPT/Swageloktube fitting

    1/4 in. 1.6 0.75 SS-43GM4-S4 -43M4-S40.187(4.75)

    2.20(55.9)

    1.20(30.5)

    1.03(26.2)

    0.44(11.2)

    0.38(9.7)

    1.53(38.9)

    3/16(4.8)

    25/32(19.8)

    1.47(37.3)

    0.78(19.8)

    VCO

    fittings1/4 in.

    0.60 0.35 SS-42GVCO4 -42VCO4 0.125(3.18)

    1.75(44.4)

    0.88(22.4)

    0.94(23.9) 0.44

    (11.2)

    0.38(9.7)

    1.12(28.4)

    1/8(3.2)

    19/32(15.1)

    1.36(34.5) 0.78

    (19.8)2.4 0.90 SS-43GVCO4 -43VCO4

    0.187(4.75)

    1.88(47.8)

    0.94(23.9)

    1.53(38.9)

    3/16(4.8)

    25/32(19.8)

    1.47(37.3)

    Integralmale VCR

    fittings

    1/4 in.

    0.60 0.35 SS-42GVCR4 -42VCR40.125(3.18) 2.13

    (54.1)

    1.06(26.9)

    1.09(27.7)

    0.44(11.2)

    0.38(9.7)

    1.12(28.4)

    1/8(3.2)

    19/32(15.1)

    1.36(34.5) 0.78

    (19.8)2.4 0.90 SS-43GVCR4 -43VCR4

    0.187(4.75)

    1.53(38.9)

    3/16(4.8)

    25/32(19.8)

    1.47(37.3)

    1/2 in.

    6.0

    -44VCR80.281(7.14)

    2.88(73.2)

    1.44(36.6)

    0.56 (14.2)2.00(50.8) 3/8

    (9.5)

    1 1/8(28.6)

    2.07(52.6) 1.50

    (38.1)12 -45VCR8

    0.406(10.3)

    3.12(79.2)

    1.56(39.6)

    0.69 (17.5)3.00(76.2)

    1 1/2(38.1)

    2.43(61.7)

    Not recommended for panel mounting.

    On-Off (2-Way) Valves

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    02Verdergear

    Fast loop pump

    VG150.8R

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    03Koncar

    Pump motor

    5AT71A-2 IMB34

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    4.0. UVOD

    Motori u protueksplozijskoj zatiti odlikujuse visokom kvalitetom materijala, robusnomizvedbom, visokom IP zatitom, leajevimapodmazanim za vijek trajanja, zavrnimpremazom otpornim na utjecaje vremenai koroziju te izolacijskim sustavom visokedielektrike vrstoe predvienim za radpreko frekvencijskog pretvaraa.

    U rudarstvu i mnogim industrijskim granama,opasnosti od eksplozije stalno su prisutne,

    npr. u kemijskoj industriji, u ranerijama,na buaim platformama, na benzinskomstanicama, u prehrambenoj industriji i utvrtkama za gospodarenje otpadom.

    Rizik od eksplozije uvijek postoji kada seplinovi, pare, maglice ili praine mijeaju skisikom iz zraka u eksplozivni omjer u bliziniizvora zapaljenja tako da postoji mogunostoslobaanja tzv. minimalne energijezapaljenja.

    Protueksplozijska oprema dizajnirana jeu razliitim vrstama zatite, na nain dase pravilnom upotrebom moe sprijeitieksplozija.

    Lokalni uvjeti moraju biti podijeljeni u zoneopasnosti, koje denira korisnik u suradnjis odgovarajuom institucijom, sukladnouestalosti i trajanju pojave opasnosti odeksplozije.

    Ureaji (oprema) su kategorizirani premanavedenim zonama.

    Motori su certicirani prema europskimi Hrvatskim normama HRN EN 60079-0(Osnovni zahtjevi), HRN EN 60079-1(Oklapanje d), HRN EN 60079-7 (Poveanasigurnost e), HRN EN 60079-15 (Nepaleiureaji za zonu 2), HRN EN 61241-0(Zapaljiva praina-opi zahtjevi) i HRN EN61241-1 (Zatita kuitem tD) od straneovlatenog tijela: Ex-Agencije za RepublikuHrvatsku (Agencija za prostore ugroeneeksplozivnom atmosferom) i CESI Italija zaEuropsku zajednicu.

    Motori u protueksplozijskoj zatitiupotrebljavaju se u skupinama danima utablici 4.1., kao jedna od prevencija nastankaeksplozije koja moe rezultirati ozljedamaosoba i oteenju imovine:

    4.0. INTRODUCTION

    Explosion proof motors are distinguishedby high material quality, robust design, highindex of IP protection, bearings greasedfor life, weather and corrosion resistantnal overcoat, and high dielectric strengthinsulation system intended to be feed bystatic frequency converter.

    Danger of explosion is always present inmining and many other sectors of industry,such as chemical industry, reneries, on oil

    rigs, fuel pumps, food processing industryand waste managing companies.

    A risk of explosion is always present whengases, vapours, mists or dusts mix with air inexplosive ratio near ingniton source, so thatthere is possibility of releasing of so-calledminimum ignition energy.

    Explosion proof equipment is designed invarious types of protection, in such a mannerthat, when properly used, it can preventexplosion if properly applied.

    Local conditions must be divided in dangerzones, dened by end user together withappropriate eatablishment, according tofrequency and duration of appearance of anexplosive gas atmosphere.

    Devices (equipment) are categorizedaccording to designated zones.

    Motors are certied according to Croatianstandards HRN EN 60079-0 (Basicconditions), HRN EN 60079-1 (Enclosure d),HRN EN 60079-7 (Increased safety e), HRNEN 60079-15 (Non-sparking devices for zone2), HRN EN 61241-0 (Flamable dust generalconditions) and HRN EN 61241-1 (Housingenclosure tD) by authorised body: Ex-Agencija za Republiku Hrvatsku (Agencyfor Areas Endangered by an ExplosiveAtmosphere) and CESI (Italy) for EU.

    Explosion-proof motors are to be applied inthe following groups (given in the Table 4.1.)as one kind of prevention from explosionthat can result in harmful injuries of personsor damaging the property.

    4.0. EINLEITUNG

    Die explosionsgeschtzen Motoren zeichnensich durch hochwertige, eingesetzte Werk-stoffe, robuste Konstruktion, hohe IP Schutz-art, dargeschmierte Lager, witterungs- u.korrosionsfesten Endanstrich und das Isola-tionssystem hher dielektrischer Festigkeitvorgesehen fr den Freqnzumrichterbetriebaus.

    Im Bergbau und vielen Industriebereichenbesteht stndige Explosionsgefahr, wie z.B.in

    Chemiindustrie, Raffi nerien, auf Inselbohrtr-men, auf Benzintankstellen, in Lebensmittel-industrie und Abfallentsorgungsanlagen.

    Das Explosionsrisiko besteht immer wennGase, Dmpfe, Schwaden oder Stube mitdem Sarstoff aus der Luft in zndbares Ver-hltnis in der Nhe der Zndqlle gemischtwerden, so dass die Mglichkeit der Befrei-ung sogennanter Mindestzndungsenergiebesteht.

    Explosionsgeschtzte Betriebsanlagen wer-den in verschiedenen Zndschutzarten kon-struiert, so dass unter richtiger Anwendungdie Explosion verhindert werden kann.

    Die lokalen Bedingungen mssen in gefhr-dete Bereiche/Zonen aufgeteilt sein, welcheder Benutzer in Zusammenarbeit mit ent-sprechenden Behrden und im Einklang mitder Hugkeit und der Dar der Explosions-gefahren deniert.

    Die Betriebanlagen sind nach angegebenenBereichen/Zonen kategorisiert.

    Die Motoren sind zertiziert nach europ-ischen und kroatischen Normen HRN EN60079-0 (Grundbestimmungen), HRN EN60079-1 (druckfeste Kapselungd), HRN EN60079-7 (erhhte Sicherheit e), HRN EN60079-15 (nichtzndbare Betriebsanlagenfr Zone 2-n), HRN EN 61241-0 (zndbarerStauballgemeine Bedingungen) und HRNEN 61241-1 (Gehusekapselung tD) von zu-stndigen Prfbehrden: Ex-Agencija fr dieRepublik Kroatien (die Agentur fr durch ex-plosive Atmosphre gefhrdete Gebiete) undCESI (Italien) fr den EU-Markt.

    Die explosionsgeschtzten Motoren werdenin folgenden Verwendungsbereichen einge-setzt (Tabelle 4.1.) als eine Art Vorbeugungvon Explosionen, die mit Verletzungen undSachschaden resultieren knnen:

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    Explosion-proofmotors

    Explosionsge-schtzte Motoren

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    Tablica 4.1. / Table 4.1. / Tabelle 4.1.

    Skupina I Group I Gruppe I

    Rudarstvo Mining Grubenbau

    Skupina II Group II Gruppe II

    Kemijska i petrokemijska industrija Chemical and petrochemical industry Chemische und petrochemische IndustrieBenzinskim stanicama Petrol stations Benzintankstellen

    Proizvodnja mineralnih ulja i plina Production of mineral oil and gas Gas-und Minerallproduktion

    Proizvodnja i distribucija plin Gas production and supply companies Gasherstellung und - leitung

    Mlinovi i silosi Mills and silos Mhlen und Silos

    Drvna industrija Wood processing industry Holzbearbeitungsindustrie

    U ostalim sektorima u kojoj postoji opas-nost od nastanka eksplozije

    In other sectors where danger of explosion

    is present

    in allen anderen Bereichen wo

    Explosionsgefaht besteht

    4.0.1. Pregled protueksplozijskih

    motora i prednosti

    Na asortiman obuhvaa motore za slijedeevrste zatite:

    Ex d(e) I rudarstvo - nadzemlje mining - surface Bergbau - Hochbau

    Ex de IIC / Ex d IIC oklapanje kuitem explosion proof enclosure druckfeste Kapselung

    Ex e II poveana sigurnost increased safety erhhte Sicherheit

    Ex nA II nepalei ureaji non-sparking devices nichtzndbare Betriebsanlagen

    Ex tD A21/A22zatita od eksplozije praine uzonama 21 i 22

    areas protected against dust

    explosion in zones 21 and 22

    Schutz vor Staubexplosion in den

    Zonen 21 und 22

    U priloenoj tablici sadran je kompletan

    pregled naih proizvoda za podruja primjene,kategorija, vrste zatite i odgovarajuestupnjeve mehanike zatite motora.

    Tablica 4.2. / Table 4.2. / Tabelle 4.2.

    Skupina

    GroupGruppe

    Kategorija

    ureaja

    Device

    categoryGerte-

    kategorie

    Uestalost pojave ex. atmosfere

    Appearance frequency of ex.atmosphere

    Erscheinungs-hugkeit

    explosiver Atmosphre

    Zona

    ZoneZone

    Vrsta

    zatite

    Type ofprotection

    Znd-

    schutzart

    Temp. klasa

    Temp. classTemperatur-

    klasse

    Stupanj meh.

    zatite

    Index of mech.protection

    Stufe des mech.

    Schutzes

    Tip motora

    Motor typeMotortyp

    Plin i pareGases and

    vapour

    Gase undDmpfe

    (G)

    I M2Nadzemlje

    Surface

    GrundobercheEx d I

    -IP55 7AT 132 - 315

    II

    2Gesto

    Frequently

    Oft1

    Ex de IICT3, T4 IP55

    5AT 71 - 112

    Ex d IIC 7AT 132 - 315

    Ex e II T3, T4 IP55 5AZS 63 - 112

    3GRijetko i kratko

    Rarely and for short time

    Selten und kurzzeitig

    2 Ex nA II T3, T4 IP55

    5AZN 63 - 160

    7AZN 180 - 315

    Praina

    DustStaub

    (D)

    II 2Desto

    Frequently

    Oft

    21 Ex tD A21Max. temp.

    kuitaMax. housing

    temp.

    Max. Gehuse-

    temperatur

    135C

    IP6x 5AT 71- 112

    IP5x 7AT 132 - 315

    5AZS 63 - 112

    II 3DRijetko i kratko

    Rarely and for short time

    Selten und kurzzeitig

    22 Ex tD A22

    IP6x 5AZN 63 - 160

    IP5x 7AZN 180 - 315

    4.0.1. Overwiev and advantages ofexplosion proof motors

    Our production program covers the followingkinds of protection:

    4.0.1. bersichtexplosionsgeschtzter Motorenund ihrer VorteileUnser Produktionsprogramm deckt folgendeZndschutzarten ab:

    An overview of all out products for areas of

    application categories, types of protectionand adequate indexes of motor mechnanicalprotection is given in the table below:

    Die beiliegende Tabelle bietet den komplet-

    ten berblick unserer Produkte fr Anwen-dungsbereiche, Zndschutzarten und ent-sprechende Stufen mechanischen Schutzesfr Motoren.

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    Protueksplozijski motori proizvodnjeKonar-MES nude razliite prednosti:

    - Motori su dizajnirani sukladno Direktivi94/9/EU (ATEX 95) i Pravilnikomo opremi i zatitnim sustavimanamijenjenim za uporabu u prostorimaugroenim eksplozivnom atmosferom(NN 123/05).

    - Uporabom ovih proizvoda korisnicizadovoljavaju Direktive 1999/92/EU(ATEX 137) i Pravilnik o najmanjimzahtjevima sigurnosti i zatite zdravljaradnika te tehnikom nadgledanjupostrojenja, opreme, instalacija i ureajau prostorima ugroenih eksplozivnomatmosferom (NN 39/06).

    - Sveobuhvatne serije protueksplozijskihmotora za zatitu od eksplozivnog plinai praine

    - Individualne verzije motora moguesu zahvaljujui razliitim katalokimopcijama

    - Specijalni zahtjevi u pogledukarakteristika i zatite na upit

    - Uz svaki proizvod isporuuje se Izjavao sukladnosti za odgovarajuu vrstuzatite

    4.0.2. Eksplozivna atmosfera ioznaavanje protueksplozijskezatite ureaja

    Eksplozija je iznenadna kemijska reakcijazapaljive tvari s kisikom, ukljuujuioslobaanje velike energije. Zapaljive tvarimogu biti: plin, isparavanja zapaljive tekuine,para ili praina. Eksplozija se dogaa u sluaju

    podudarnosti tri faktora:

    - Zapaljiva tvar odgovarajue koliine ikoncentracije

    - Kisik iz zraka

    - Izvor zapaljenja

    Integralna zatita od nastajanja eksplozijepodrazumijeva:

    1. Prevenciju od nastanka potencijalnoeksplozivne atmosfere

    2. Prevenciju od zapaljenja potencijalnoeksplozivne atmosfere

    3. Zadravanje ili ograniavanje podrujauinaka eksplozije.

    Suvremeni se pristup analizi protueksplozijskezatite u pogonima, opisan navedenimEuropskim Direktivama, temelji na analiziranjuprocesa, materijala i tvari te uzronikapaljenja (npr. vrue povrine, elektrine imehanike iskre elektrinih strojeva i sl.) kojiu odreenim interakcijskim odnosima mogudovesti do neeljene pojave eksplozije.

    Protueksplozijske zatita u prostoru ugroenomeksplozivnom atmosferom temelji na se primjeniureaja (elektromotora) koji osiguravajuodreenu razinu sigurnosti (eng. EquipmentProtection Levels - EPL), odnosno udovoljavajuodreenoj kategoriji, a koji su zahtijevanimjestom primjene (zonom opasnosti).

    Explosion-proof motors produced byKonar-MES offer different advantages:

    - Motors are designed in accordance withDirective 94/9/EU (ATEX 95)

    - With application of this devices, end usersmeet requirements of Directive 1999/92/

    EU (ATEX 137)- Full-scale series of explosion proof motors

    for protection from explosive gases orvapours

    - Single motor design are possible thanks todifferent catalogue options

    - Request for special charactristics andprotections on request

    - Manufacturers declaration for adequatetype of protection is delivered togetherwith each product

    4.0.2. Explosive atmosphere andmarking of protection category ofelectrical deviceExplosion is a sudden chemical reaction ofammable substance with air, includingreleasing of vast enegy. Flamable substancescan be: gases, evaporation of ammableuids, vapour or dust. Explosion is caused in

    case of coincidence of three factors:

    - Adequate quantity and concentration ofammable substance

    - Oxygene from air

    - Ignition source

    Integral protection from explosion implies:

    1. Prevention from occurrence ofpotentially explosive atmosphere

    2. Prevention from ignition of potentiallyexplosive atmosphere

    3. Retaining or limiting area of explosionefects

    Modern approaches to analysis of explosiveproof protection in plants, described in statedEuropean Directives, are based on analyzingof processes, materials, substances andcauses of ignition (e.g. hot areas, electricaland mechanical sparks from electric machinesetc.) which in certain interaction relations cancause unwanted explosion.

    Explosion proof protection in dangerous areaswith explosive atmosphere (hazardous area)is based on application of equipment (electricmotors) which assure certain protection level(Equipment Protection Levels EPL), in otherwords, meet requests of specic categorywhich are requiered by site of application(dangerous zone)

    Die vom Konar-MES hergestelltenexplosionsgeschtzten Motoren bietenverschiedene Vorteile:

    - Die Motoren werden nach der Richtlinie94/9/EU (ATEX 95)

    - Durch den Einsatz dieser Produkte erfllen

    die Benutzer die Richtlinie 1999/92/EU(ATEX 137)

    - alle Baureihen explosionsgeschtzerMotoren fr den Schutz von explosivenGasen und Dmpfe.

    - einzelne Motorvarianten sind mglichdank verschiedener Katalogoptionen

    - Sonderanforderungen im Hinblick aufCharakteristiken und Schutzarten

    - jedem Produkt wird dieKonformittserklrung fr entsprechendeSchutzart beigelegt.

    4.0.2. Explosive Atmosphreund Bezeichnung derGertezndschutzartDie Explosion ist blitzschnelle chemische Re-aktion zndfhigen Stoffes mit dem Sarstoff,einschliesslich Freisetzung groer Energie.Zndfhige Stoffe knnen sein: Gase, Dmpfezndfhige Flssigkeiten, Dmpfe oder Stube.

    Die Explosion ndet im dem Fall der berein-stimmung dieser drei Faktoren statt:

    - entsprechende Konzentration undMenge zndfhigen Stoffes

    - Sarstoff aus der Luft

    - Zndqlle

    Der Integralschutz gegen die Explosionsentste-hung setzt Folgendes voraus:

    1. Vorbeugung von Entstehung potentiellexplosiver Atmosphre

    2. Vorbeugung von Zndung potentiellexplosiver Atmosphre

    3. Einhaltung oder Begrenzung der

    Explosionseinwirkungsbereiche

    Moderne Vorgehensweisen bei der Explosi-onsschutzanalyse in Betrieben, beschrieben ingenannten europischen Richtlinien, basierenauf der Analyse der Prozesse, Materialien undStoffe, sowie des Zndauslsers (z.B. heisseOberche,elektrisch und mechanisch verur-sachte Funken elektrischer Maschinen und .),die in bestimmten Interaktionsverhltnissenzur unerwnschten Explosionserscheinungfhren knnen.

    Der Explosionsschutz in explosionsgefhrde-ten Bereichen basiert auf der Anwendung derBetriebsanlagen (Elektromotoren), die ein be-stimmtes Sicherheitsniveau (englisch: Equip-ment Protection Levels EPL) sichern, bzw.

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    Takvi su prostori, sukladno normi HRN EN60079-10, podijeljeni u tri zone opasnosti-zona 0, 1 i 2. Zona 0 je prostor u kojemu jeeksplozivna atmosfera prisutna trajno ili krozdugi vremenski period ili uestalo. Zonu 1predstavljaju prostori u kojima se pojavaeksplozivne atmosfere tijekom normalnog

    rada moe oekivati, dok u zoni 2 pojavaeksplozivne atmosfere u normalnom radunije oekivana, a ako se ipak pojavi trajat evrlo kratko.

    Oznaka mjesta upotrebe:

    - I rudnici bez grupe plinova (metan)

    - IIA-C grupe plinova (za ostala mjesta uindustriji)

    Podjela zapaljivih tvari u skupine A, B i Cobavljena je prema irini propisanog rasporasastava MESG (Maximum ExperimentalSafe Gap) to pokazuje sposobnost prodoraplamena nastalog unutar oklapanja sluajnimsagorijevanjem smjese neke od zapaljivih

    tvari sa zrakom, kroz takav raspor sastava.Ova sposobnost opada od grupe C premagrupi A, to znai da zahtjevi postavljeni naizvedbu protueksplozijske zatite elektrinogureaja rastu od grupe A prema grupi C.

    Temperaturni razredi elektrinih

    ureaja - Svi elektrini i neelektrini ureajinamijenjeni za rad u prostorima ugroenimeksplozivnom atmosferom, razvrstani utemperaturne razrede smiju se zagrijavatiprema nie navedenoj tablici. Temperaturnirazredi takoer klasiciraju i plinove i pare uodgovarajue temperaturne razrede sukladnonjihovoj temperaturi paljenja. Temelj te podjele

    je da zagrijane povrine elektrinih ureaja

    i plinovi i pare, odnosno zapaljive prainejednakog temperaturnog razreda nikada nemogu uzrokovati paljenje okolne eksplozivneatmosfere. Najvie doputene nadtemperatureodreene su uz dogovorenu temperaturuokoline od 40C. Za veu temperaturu okolinedozvoljena nadtemperatura se umanjuje zaisti iznos koliko se poveala temperaturaokoline u odnosu na 40C. Iz vrijednosti utablici vidimo da je za podruje podzemnogrudarstva zagrijavanje ogranieno i to uodnosu na temperaturu tinjanja zapaljiveugljene praine, a ureaji za podruje II supodijeljeni u 6 temperaturnih razreda, oznakeT1 do T6, prema zagrijavanju i temperaturipaljenja plinova i para zapaljivih tekuina.

    Such areas, according to standard HRN EN60079-10, are divided in three danger zones:-zones 0, 1 and 2. Zone 0 is area where explosivegas atmosphere is present continuously or ispresent for long periods of time or frequently.Zone 1 represents areas where explosive gasatmosphere is likely to occur during normal

    operation, while in the zone 2 an explosivegas atmosphere is not likely to occur in normaloperation and if it does occur, it will exist for ashort period only.

    Indentication of application sites:

    I mines without gas group ( methane)

    IIA-C gas groups (for other places inindustry)

    Clasiffi cation of ammable substances inclasses A, B and C is made accordingllyto width of prescribed protective gap ofMESG (Maxium Experimental Safe Gap)which reects penetration ability of ame,originating from enclosure by coincidental

    combustion of mixture of ammablesubstances with air through such a gap. Thisability decreases from class C to class A, whichmeans that requests placed on explosionprotection design are increasing from class Ato class C.

    Temperature classes of electrical devices.

    All electrical and non-electrical devicesintended to be used in dangerous explosiveatmosphere areas, and classied intemperature classes can have temperaturerise according to the table below.Temperature classes also classify gases andvapours in adequate temperature groupsaccording to their ignition temperature. Basis

    for such classication is that hot surfaces ofelectrical devices and gases and vapours,or ammable dust of equal temperatureclass, will never be the cause of ignitionof explosive atmosphere environment.Maximum allowed overtemperature isdened for agreed ambient temperature of40C. In case of higher ambient temperature,the allowe temperature is lowered for thesame gure of difference between ambienttemperature increase in comparison with40C. Figures given in the table belowshow that for underground miningtemperature rise is limited in relation to withsmouldering temperature of ammable coaldust, and devices for group II are classied

    in 6 temperature classes, marks T1 to T6,according to temperature rise and ignitiontemperature of gases and evaporation ofammable uids.

    bestimmter Kategorie entsprechen, und diefr jeweilige Verwendungsbereiche (explosi-onsgefhrdete Zone) vorgesehen sind.

    Solche Bereiche sind, gem der Norm HRNEN 60079-10, in drei explosionsgeschtzteZonenaufgeteilt: - Zonen 0, 1 und 2. Zone 0umfasst Bereiche in denen explosive Atmo-sphre stndig, langzeitig oder oft vorhandenist. Die Zone 1 umfasst Bereiche in denen mandie Erscheinung explosiver Atmosphre wh-rend des normalen Betriebs erwarten kann,wobei in der Zone 2 die Erscheinung explosi-ver Atmosphre im normalen Betrieb nicht zuerwarten ist, und wenn die trotzdem auftritt,ist das nur kurzzeitig.

    Bezeichnung der Verwendungsbereiche:

    I Schlagwettergefhrdete Bergwerke ohneExplosionsuntergruppe (Methangas)

    IIA-C Explosionsuntergruppe (alle brigenexplosionsgefhrdeten Bereiche in derIndustrie)

    Die Einteilung der Zndstoffe in Explosions-untergruppen A, B und C erfolgt nach derSchutzgrenzspaltweite MESG (MaximumExperimental Safe Gap ), was die Durchzn-dungsfhigkeit, innerhalb druckfester Kap-selung durch zufllige Verbrennung der Mi-schung einiger zndfhiger Stoffe mit demSarstoff entstehender Flamme, durch solcheSchutzgrenzspaltweite zeigt. Diese Fhigkeitsinkt ab von der Explosionsuntergruppe C biszu der Explosionsuntergruppe A, was bedeu-tet, dass die Anforderungen gegenber derZndschutzart der elektrischen Betriebsanla-ge von der Explosionsuntergruppe A zu derExplosionsuntergruppe C steigen.

    Temperaturklassen elektrischer Betriebsan-lagen- Alle elektrischen und nichtelektrischenBetriebsanlagen geeignet fuer den Einsatz indurch explosive Atmosphaere gefaehrdetenBereichen, in Temperaturklassen geteilt, dr-fen nach folgender Tabelle erwrmt werden.Die Temperaturklassen klassizieren auch dieGase und Dmpfe in entsprechende Tempe-raturbereiche bereinstimmend mit dererZndtemperatur. Der Grund dieser Einteilungist, dass erwrmte Oberchen elektrischerBetriebsanlagen und Gase und Dmpfe, bzw.zndfhige Stube gleicher Temperaturklasseniemals die Zndung umgebender explo-siver Atmosphre verursachen knnen. Diehchstzulssigen bertemperaturen sind beivereinbarter Umgebungstemperatur von 40Cbestimmt. Fr hhere Umgebungstempera-turen wird die zullsige bertemperatur umgleichen Wert verringert, um welchen sichdie Umgebungstemperatur im Verhltnis zu40C erhht hat. Anhand der Werte aus derTabelle sehen wir, dass die Erwrmung fr denUntergrundbergbaubereich im Verhltnis zurGlhtemperatur zndfhigen Kohlenstaubsbegrenzt ist, und die Betriebsanlagen fr denVerwendungsbereich II sind in 6 Temperatur-klassen mit den Bezeichnungen T1 bis T6, nachder Erwrmung und der Zndtemperatur derGase und Dmpfe zndfhiger Flssigkeiteneingeteilt.

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    Tablica 4.3. / Table 4.3. / Tabelle 4.3.

    Skupina

    GroupGruppe

    Temperaturni

    razred

    Temperature classTemperaturklasse

    Temperatura

    TemperatureTemperatur

    (C)

    Najvia doputena nadtemperatura ureaja

    Maximum allowed overtemperature of device

    Hchstzulssige bertemperatur desBetriebsmittels

    (C)

    Temperatura paljenja

    Ignition temperatureZndtemperatur

    (C)

    I - 200 160 -

    II

    T1 450 410 > 450

    T2 300 260 300 - 450

    T3 200 160 200 - 300

    T4 135 95 135 - 200

    T5 100 60 100 - 135

    T6 85 45 < 100

    Svaki protueksplozijski zatien elektriniureaj oznaen je u skladu sa normom HRNEN 60079-0 i natpisnom ploicom na kojojse nalaze podaci protueksplozijske zatite.Primjeri oznaavanja PEX zatite na PEXureaju u skladu sa direktivama ATEX 94/9 EC:

    Each explosion-proof protected electricaldevice is marked according to standard HRNEN 60079-0 with rating name plate with datafor explosion-proof protection. Examples foridentication of PEX protection on PEX devicein accordance with directives ATEX 94/9EC:

    Jedes explosionsgeschtztes elektrisches Ge-rt wird bereinstimmend mit der Norm HRNEN 60079-0 und mit dem Leistungsschild, aufwelchem sich die Zndschutzartdaten ben-den, bezeichnet. Es folgen die Bezeichnungs-beispiele der Zndschutzarten auf dem Ge-rt bereinstimmend mit den ATEX 94/9ECRichtlinien :

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    Oznaka sukladnosti proizvodaCompliance identication

    Produktkonformittsbezeichnung

    s direktivama Europske zajednice

    With EU directives mit EU Richtlinien

    s propisanim tehnikim zahtjevima RHWith prescribed technical requests of RH

    mit vorgeschriebenen technischen

    Bestimmungen in Kroatien

    VRSTA ZATITE PROTECTION TYPE ZNDSCHUTZARTNORMA STANDARD DIE NORM

    OZNAKAIDENTIFICATIONBEZEICHNUNG

    ZONAZONEZONE

    Oklapanje

    EnclosureDruckfeste Kapselung

    ExdHRN EN 60079-1 1, 2

    Poveana sigurnostIncreased safety

    Erhhte Sicherheit

    Ex eHRN EN 60079-7

    1, 2

    Nepalei ureajNon-sparking devices

    Nichtentzndbare Betriebsanlage

    Ex nHRN EN 60079-15

    2

    Zatita kuitemHousing enclosure

    Schutz durch das Gehuse

    2DHRN EN 61241-1

    21,22

    Certikacijska kua Certifying body Prfbehrde

    Naziv Name Name Oznaka Ident. Bezeichnung

    CESI Italija Italy Italien 722

    PTB Njemaka Germany

    Deutschland102

    EX agencija RH Croatia

    KroatienE-1/08

    Znak za protueksplozijski zatien ureajMarking of EX protected device

    Zeichen der explosionsgeschtzten Betriebsanlage

    za Europsku zajednicufor EU

    fr die EU

    Za Republiku HrvatskuFor the Republic of Croatia

    fr die Republik Kroatien

    CE 0722 II 2G Ex d IIC T4

    UVJETI I PODJELA PROSTORA I UREAJA CONDITIONS AND CLASSIFICATION OF AREA AND DEVICES BEDINGUNGEN UND EINTEILUNG DER BEREI CHE UND GERTE

    Vremensko prisutstvo zapaljivih/ ek-

    splozivnih smjesa u Ex prostoruTime ofammable/explosion mixtures presence

    Verweildar zndfhiger/explosionsfhiger

    Misschungen im ex-gefhrdetem Bereich

    Podjela prostora ugroenogeksplozijom EN, IEC Classication of hazardous

    area EN, IEC Einteilung ex-

    gefhrdeten Bereichs nach

    EN, IEC

    Oznaavanje opreme i ureaja ENIdentication of equipment and devices EN

    Bezeichnung der Ausrstung und Gerte EN

    Grupa ureajaDevice group

    Gertegruppe

    Kategorija ureajaDevice category

    Gertekategorie

    Plinovi i pareGases and

    vapoursGase und

    Dmpfe

    Trajno, dugotrajno, vrlo estoPermanently,longlasting, frequently stndig, langzeitig,

    sehr oft

    Zona 0Zone 0

    II

    1G

    PovremenoPeriodically gelegentlich Zona 1Zone 1 2G ili/ or /oder 1G

    Vrlo rijetko i kratkotrajnoRarely and shorttimed sehr selten und kurzzeitig

    Zona 2Zone 2 3G ili/ or /oder2G ili/ or /oder1G

    PrainaVlakancaDust and

    bres

    Staub und

    Faser

    Trajno, dugotrajno, vrlo esto Permanently,longlasting, frequently stndig, langzeitig,

    sehr oftZona 20Zone 20

    II

    1D

    Povremeno Periodically gelegentlich Zona 21Zone 21 2D ili/ or /oder 1D

    Vrlo rijetko i kratkotrajno Rarely and shorttimed sehr selten und kurzzeitig

    Zona 22Zone 22 3D ili/ or /oder2D ili/ or /oder1D

    MetanugljenaprainaMethane.

    Coal dust

    Methan.

    Kohlenstaub

    -

    RudarstvoMining

    Bergbau

    I

    M1

    - M2 ili/ or /oderM1

    Tablica 4.4. / Table 4.4. / Tabelle 4.4.

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    PRINCIP ZATITEPROTECTION PRINCIPLE

    SCHUTZPRINZIP

    PRIMJENAAPPLICATIONANWENDUNG

    Onemoguen je prijenos eksplozije na atmosferu izvan kuitaTransfer of explosion outside of housing is prevented

    Explosionsbertragung auf die Atmosphre ausserhalb des Gehusesist nicht mglich

    Sklopni aparati, motori, svjetiljke, upravljake kombinacije kuita

    Circuit apparatus, motors, lamps housing control combinationsSchaltgerte, Motoren, Lampen, Sterungskombinationen des Gehuses

    Posebnim mjerama i s visokim stupnjem sigurnosti onemoguene su nedoz-voljeno visoke temperature i iskrenje na ureajimaUnallowed high temperatures and sparking on devices are prevented by special

    measures and high protection level.

    Durch Sondermanahmen und ho he Sicherheitsstufe sind hohe Temperaturen

    und Funkenbildung auf den Gerten verhindert.

    Razvodne kutije, razvodita, motori, svjetiljke, kuitaTransmitting boxes and places, motor, lamps, housings

    Verteilungsschrnke, Verteilungsstellen, Motoren, Lampen, Gehuse

    Razliite metode zatiteDifferent protection methods

    Verschiedene Schutzmethoden

    Sve primjene za zonu 2All zone 2 applications

    Alle Anwendungen fr Zone 2

    Uzronik paljenja odvojen od eksplozivne atmosfereCause of ignition is separated from explosive atmosphere

    Zndungsursache getrennt von der explosiven Atmosphre

    Sve primjeneAll applications

    Alle Anwendungen

    PODJELA NAJEIH PLINOVA I PARA PREMA SKUPINI PLINOVA I TEMPERATURNOM RAZREDUCLASSIFICATION OF MOST COMMON GASES AND VAPOURS ACC. TO GAS GROUP AND TEMP. CLASS

    EINTEILUNG MEISTVORKOMMENDER GASE UND DMPFE NACH GASGRUPPEN UND TEMPERATURKLASSEN

    T1 T2 T3 T4 T5 T6

    I metan methane Methane

    IIA

    Amonijak Ammonia AmmoniakEtan Ethane EthanPropan Propane Pro


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