Date post: | 07-Aug-2018 |
Category: |
Documents |
Upload: | pawan-gosavi |
View: | 216 times |
Download: | 0 times |
of 306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
1/306
8
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
2/306
Interline Systems B.V.
Calibration Certificate
Item Material Make Type
07 Fast loop flowmeter Brooks MT-3809
14 Flow meter Brooks MT-1355
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
3/306
07Brooks
Fast loop flowmeter
MT-3809
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
4/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
5/306
14Brooks
Flow meter
MT-1355
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
6/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
7/306
9
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
8/306
Interline Systems B .V.
Tube Fittings - Installation Instructions
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
9/306
Gaugeable Tube Fittings and Adapter Fittings 59
Swagelok Tube Fittings Over 1 in./25 mm
1. Preswage the ferrules onto the tubing. 2. Tighten nut one-half turn past finger-tight after the ferrules are preswaged.
Swagelok Tube Fittings Up to 1 in./25 mm
These instructions apply both to traditional fittings and to fittings with the advanced back-ferrule geometry.
Installation Instructions
1. Fully insert the tubing into the fitting and against the
shoulder; rotate the nut finger-tight.
2. Due to the variations of tubing diameters, a common
starting point is desirable. Therefore, tighten the nut until
the tubing will not turn by hand or move axially in the fitting.
3. Mark the nut at the 6 oclock position.
4. While holding fitting body steady, tighten the nut one and
one-quarter turns to the 9 oclock position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings,
tighten the nut three-quarters turn to the 3 oclock position.
Installation in High-Pressure Applications and High Safety-Factor Systems
Fig. 2Fig. 1
1. Insert tubing with preswaged ferrules into the fitting body
until the front ferrule seats (Fig. 1).
2. Rotate the nut with a wrench to the previously pulled-up
position; at this point, a significant increase in resistancewill be encountered.
3. Tighten slightly with a wrench (Fig. 2).
Do not use the Swagelok gap inspection gauge with
reassembled fittings.
ReassemblyAll Sizes
You may disassemble and reassemble Swagelok tube fittings many times.
Fully insert the tubing into the
fitting and against the shoulder;
rotate the nut finger-tight.
Mark the nut at the 6 oclock
position.
While holding the fitting body
steady, tighten the nut one and
one-quarter turns to the 9 oclock
position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and
4 mm tube fittings, tighten the nut
three-quarters turn to the 3 oclock
position
Caps and Plugs
Caps
See Swagelok tube
fitting installation and
reassembly, above.
Plugs
While holding fitting body steady, tighten the plug one-quarter turn from the
finger-tight position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten the plug one-eighth turn.
For over 1 in. and over 25 mm tube fittings, tighten the plug one-quarter turn.
Reassembly
You may disassemble and reassemble Swagelok plugs many times. Make subsequent
connections by slightly tightening with a wrench after snugging the nut by hand.
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
10/306
60 Gaugeable Tube Fittings and Adapter Fittings
1. Install the end opposite the tube
adapter end (Fig. 1).
2. Insert the tube adapter into the
Swagelok tube fitting. Make sure
that the tube adapter rests firmly
on the shoulder of the tube fitting
body and that the nut is finger-tight
(Fig. 2).
3. Mark the nut at the 6 oclock
position.
4. While holding fitting body steady,
tighten the nut one and one-
quarter turns to the 9 oclock
position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and4 mm tube fittings, tighten the nut
three-quarters turn to the 3 oclock
position.
Reassembly
See Swagelok tube fitting reassembly,
page 59.
Female pipe port
on existing equipment
Fig. 1
Fig. 2
Tube Adapters
Installation Instructions
Fig. 1 Fig. 2 Fig. 3
Port Connectors
Machined Ferrule End
While holding fitting body steady, tighten the port connector
one-quarter turn from the finger-tight position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings, tighten
the port connector one-eighth turn.
For over 1 in. and over 25 mm tube fittings, tighten the port
connector one-quarter turn.
Reassembly
You may disassemble and reassemble Swagelok port
connectors many times. Make subsequent connections by
slightly tightening with a wrench after snugging the nut by hand.
Tube Adapter End
1. Insert the tube adapter into the Swagelok tube fitting.
Make sure that the tube adapter rests firmly on the
shoulder of the tube fitting body and that the nut is
finger-tight (Fig. 3).
2. Mark the nut at the 6 oclock position.
3. While holding fitting body steady, tighten the nut one and
one-quarter turns to the 9 oclock position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and 4 mm tube fittings,
tighten the nut three-quarters turn to the 3 oclock position.
Reassembly
See Swagelok tube fitting reassembly, page 59.
Positionable Elbows and Tees
Lock nut Backup
washer
1. Turn the positionable end into the female fitting until the metal backup washer
contacts the face of the fitting.
2. Turn the positionable end out of the female fitting (not more than one turn) until
the Swagelok tube fitting end is positioned properly.
3. While holding fitting body steady, tighten the lock nut until the metal backup
washer contacts the face of the fitting.
O-Seal Male Connectors
1. Turn the O-seal connector into the female end until it is finger-tight.
2. Tighten the O-seal connector until it makes metal-to-metal contact with the
face of the female end.
3. Tighten slightly with a wrench.
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
11/306
Gaugeable Tube Fittings and Adapter Fittings 61
Installation Instructions
Fig. 1
Fig. 2
Fig. 3
1. Install the Swagelok nut andferrules onto the preswaging tool.
2. Insert tubing into the preswaging
tool.
3. Make sure that the tubing rests firmly
on the shoulder of the preswaging
tool body and that the nut is finger-
tight.
4. Mark the nut at the 6 oclock
position.
5. While holding the preswaging tool
steady, tighten the nut one and
one-quarter turns to the 9 oclock
position.
For 1/16, 1/8, and 3/16 in.; 2, 3, and
4 mm tube fittings, tighten the nut
three-quarters turn to the 3 oclock
position (Fig. 1).
6. Loosen the nut. 7. Remove the tubing with preswaged
ferrules from the preswaging tool.
If the tubing sticks in the
preswaging tool, remove the tubing
by gently rocking it back and forth.
Do not turn the tubing (Fig. 2).
8. Insert tubing with preswaged
ferrules into the fitting body until
the front ferrule seats.
9. Rotate the nut with a wrench to the
previously pulled-up position; at
this point, a significant increase in
resistance will be encountered.
10. Tighten slightly with a wrench
(Fig. 3)
Do not use the Swagelok gap inspection
gauge with fittings that were assembled
using the preswaging tool.
Preswaging Tool
Weld Fittings
Welding Precautions for Swagelok Tube Fittings with Weld End Connections
1. Remove the nut and ferrules.
2. Turn a Swagelok tube fitting plug or another nut onto the
fitting so that it is finger-tight. This protects the threads
and sealing components.
3. Provide a suitable heat sink to dissipate the heat.
4. Tack weld at four positions 90 apart to hold the fitting in
place and to ensure alignment and concentricity of the
components.
5. Complete the weld.
6. Remove the plug or nut and replace the nut and ferrules.
Caution: When welding carbon steel fittings, the heatoften removes the protective oil from the threads.
It is important to apply another lubricant, such as
Goopthread lubricant.
Depth Marking Tool
Fig. 2Fig. 1 1. Insert cleanly cut, fully deburred
tubing into the depth marking
tool (DMT) until the tubing is fully
bottomed into the tool. Using apen or pencil, mark the tubing at
the top of the DMT (Fig. 1).
2. Remove the tubing from the DMT
and insert it into the Swagelok
fitting until it is bottomed inside the
fitting body (Fig. 2). If any portion of
the mark on the tubing can be seen
above the fitting nut, the tubing is
not fully bottomed inside the fitting.
3. While holding the fitting body
steady, follow Swagelok tube
fitting installation instructions,
page 59.
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
12/306
10
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
13/306
Interline Systems B .V.
Test Record 24h
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
14/306
RVP10.07.062@4
5C
55.8
00
56.0
00
56.2
00
56.4
00
56.6
00
56.8
00
57.0
00
57.2
00
57.4
00
57.6
00
57.8
00
21.7.101
6:24
21.7
.10
18:0
5
21.7
.10
19:1
5
21.7
.10
20:2
2
21.7
.10
21:3
0
21.7
.10
22:3
6
21.7
.10
23:4
4
22.7
.10
0:52
22.7.1
02:
00
22.7
.10
3:09
22.7
.10
4:19
22.7
.10
5:30
22.7
.10
6:41
22.7
.10
7:50
22.7
.10
9:00
22.7
.10
10:1
1
22.7
.1011
:22
22.7.
101
2:34
22.7
.10
13:4
3
22.7
.10
14:5
4
22.7
.10
16:0
5
22.7
.10
17:1
6
22.7
.10
18:2
7
22.7
.10
19:3
8
22.7
.10
20:47
22.7
.1021
:57
22.7.102
3:07
23.7
.10
0:18
23.7
.10
1:28
23.7
.10
2:38
23.7
.10
3:51
23.7
.10
5:03
23.7
.10
6:14
23.7
.10
7:2
7
kPa
Value
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
15/306
Date&Time Stream Type Value Unit T_Cell Unit
21.7.10 16:24 Stabil Crude TVPE 57.600 kPa 45.00 C
21.7.10 17:05 Stabil Crude TVPE 57.000 kPa 45.04 C
21.7.10 17:12 Stabil Crude TVPE 56.700 kPa 45.03 C
21.7.10 17:20 Stabil Crude TVPE 56.700 kPa 45.04 C
21.7.10 17:27 Stabil Crude TVPE 56.700 kPa 45.03 C
21.7.10 17:35 Stabil Crude TVPE 56.900 kPa 45.00
C21.7.10 17:43 Stabil Crude TVPE 56.900 kPa 45.01 C
21.7.10 17:50 Stabil Crude TVPE 56.700 kPa 45.01 C
21.7.10 17:58 Stabil Crude TVPE 57.000 kPa 45.02 C
21.7.10 18:05 Stabil Crude TVPE 56.800 kPa 45.03 C
21.7.10 18:13 Stabil Crude TVPE 56.700 kPa 45.02 C
21.7.10 18:21 Stabil Crude TVPE 56.900 kPa 45.00 C
21.7.10 18:29 Stabil Crude TVPE 56.800 kPa 45.01 C
21.7.10 18:37 Stabil Crude TVPE 56.700 kPa 45.01 C
21.7.10 18:45 Stabil Crude TVPE 57.000 kPa 45.01 C
21.7.10 18:52 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 19:00 Stabil Crude TVPE 56.600 kPa 45.00 C
21.7.10 19:07 Stabil Crude TVPE 56.700 kPa 44.99
C21.7.10 19:15 Stabil Crude TVPE 56.700 kPa 44.99 C
21.7.10 19:23 Stabil Crude TVPE 56.700 kPa 44.98 C
21.7.10 19:30 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 19:37 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 19:45 Stabil Crude TVPE 56.600 kPa 45.00 C
21.7.10 19:52 Stabil Crude TVPE 56.600 kPa 44.99 C
21.7.10 20:00 Stabil Crude TVPE 56.600 kPa 45.00 C
21.7.10 20:07 Stabil Crude TVPE 56.600 kPa 45.00 C
21.7.10 20:14 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 20:22 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 20:30 Stabil Crude TVPE 56.600 kPa 44.99 C
21.7.10 20:37 Stabil Crude TVPE 56.500 kPa 44.99
C21.7.10 20:45 Stabil Crude TVPE 56.700 kPa 44.99 C
21.7.10 20:53 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 21:00 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 21:08 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 21:15 Stabil Crude TVPE 56.800 kPa 44.99 C
21.7.10 21:23 Stabil Crude TVPE 56.700 kPa 45.01 C
21.7.10 21:30 Stabil Crude TVPE 56.600 kPa 44.99 C
21.7.10 21:39 Stabil Crude TVPE 56.800 kPa 44.99 C
21.7.10 21:47 Stabil Crude TVPE 56.700 kPa 44.99 C
21.7.10 21:54 Stabil Crude TVPE 56.700 kPa 44.99 C
21.7.10 22:01 Stabil Crude TVPE 56.900 kPa 45.00 C
21.7.10 22:08 Stabil Crude TVPE 56.700 kPa 45.00
C21.7.10 22:16 Stabil Crude TVPE 56.700 kPa 45.01 C
21.7.10 22:22 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 22:29 Stabil Crude TVPE 56.800 kPa 45.00 C
21.7.10 22:36 Stabil Crude TVPE 56.600 kPa 44.98 C
21.7.10 22:44 Stabil Crude TVPE 56.700 kPa 44.99 C
21.7.10 22:52 Stabil Crude TVPE 56.900 kPa 45.00 C
21.7.10 22:59 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 23:07 Stabil Crude TVPE 56.700 kPa 44.99 C
21.7.10 23:14 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 23:22 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 23:28 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 23:36 Stabil Crude TVPE 56.900 kPa 45.00
C21.7.10 23:44 Stabil Crude TVPE 56.700 kPa 45.00 C
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
16/306
21.7.10 23:51 Stabil Crude TVPE 56.700 kPa 45.00 C
21.7.10 23:58 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 0:06 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 0:15 Stabil Crude TVPE 56.700 kPa 45.01 C
22.7.10 0:22 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 0:29 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 0:36 Stabil Crude TVPE 56.600 kPa 44.99
C22.7.10 0:43 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 0:52 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 0:59 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 1:07 Stabil Crude TVPE 56.600 kPa 44.99 C
22.7.10 1:14 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 1:21 Stabil Crude TVPE 56.600 kPa 44.99 C
22.7.10 1:29 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 1:37 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 1:45 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 1:52 Stabil Crude TVPE 56.700 kPa 44.99 C
22.7.10 2:00 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 2:07 Stabil Crude TVPE 56.700 kPa 45.00
C22.7.10 2:15 Stabil Crude TVPE 56.700 kPa 45.01 C
22.7.10 2:22 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 2:30 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 2:38 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 2:46 Stabil Crude TVPE 56.700 kPa 45.01 C
22.7.10 2:54 Stabil Crude TVPE 56.600 kPa 45.00 C
22.7.10 3:02 Stabil Crude TVPE 56.700 kPa 45.01 C
22.7.10 3:09 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 3:16 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 3:24 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 3:31 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 3:39 Stabil Crude TVPE 56.700 kPa 45.00
C22.7.10 3:47 Stabil Crude TVPE 56.700 kPa 45.01 C
22.7.10 3:55 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 4:04 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 4:11 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 4:19 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 4:27 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 4:35 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 4:43 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 4:51 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 4:59 Stabil Crude TVPE 56.700 kPa 45.01 C
22.7.10 5:07 Stabil Crude TVPE 56.700 kPa 45.01 C
22.7.10 5:15 Stabil Crude TVPE 56.700 kPa 45.00
C22.7.10 5:22 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 5:30 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 5:38 Stabil Crude TVPE 56.600 kPa 45.00 C
22.7.10 5:46 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 5:54 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 6:01 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 6:10 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 6:18 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 6:25 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 6:33 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 6:41 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 6:49 Stabil Crude TVPE 56.800 kPa 45.00
C22.7.10 6:55 Stabil Crude TVPE 56.700 kPa 45.01 C
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
17/306
22.7.10 7:03 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 7:11 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 7:18 Stabil Crude TVPE 56.600 kPa 44.99 C
22.7.10 7:26 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 7:34 Stabil Crude TVPE 56.700 kPa 44.99 C
22.7.10 7:42 Stabil Crude TVPE 56.700 kPa 44.99 C
22.7.10 7:50 Stabil Crude TVPE 56.700 kPa 45.00
C22.7.10 7:57 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 8:05 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 8:13 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 8:21 Stabil Crude TVPE 56.700 kPa 45.01 C
22.7.10 8:29 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 8:37 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 8:43 Stabil Crude TVPE 56.700 kPa 45.02 C
22.7.10 8:52 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 9:00 Stabil Crude TVPE 56.800 kPa 45.02 C
22.7.10 9:08 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 9:16 Stabil Crude TVPE 56.900 kPa 45.02 C
22.7.10 9:24 Stabil Crude TVPE 56.800 kPa 45.01
C22.7.10 9:31 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 9:40 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 9:47 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 9:55 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 10:03 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 10:11 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 10:19 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 10:27 Stabil Crude TVPE 56.700 kPa 45.01 C
22.7.10 10:35 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 10:44 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 10:52 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 11:00 Stabil Crude TVPE 56.700 kPa 45.01
C22.7.10 11:06 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 11:14 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 11:22 Stabil Crude TVPE 56.600 kPa 45.00 C
22.7.10 11:30 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 11:38 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 11:46 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 11:54 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 12:02 Stabil Crude TVPE 56.600 kPa 45.00 C
22.7.10 12:10 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 12:18 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 12:26 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 12:34 Stabil Crude TVPE 56.800 kPa 45.00
C22.7.10 12:41 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 12:48 Stabil Crude TVPE 56.800 kPa 44.99 C
22.7.10 12:56 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 13:03 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 13:12 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 13:20 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 13:28 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 13:35 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 13:43 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 13:51 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 13:58 Stabil Crude TVPE 56.700 kPa 45.02 C
22.7.10 14:06 Stabil Crude TVPE 56.800 kPa 45.02
C22.7.10 14:14 Stabil Crude TVPE 56.900 kPa 45.01 C
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
18/306
22.7.10 14:22 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 14:31 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 14:38 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 14:46 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 14:54 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 15:01 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 15:10 Stabil Crude TVPE 56.900 kPa 45.01
C22.7.10 15:18 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 15:26 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 15:34 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 15:42 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 15:50 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 15:58 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 16:05 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 16:12 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 16:20 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 16:29 Stabil Crude TVPE 57.000 kPa 45.01 C
22.7.10 16:37 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 16:45 Stabil Crude TVPE 56.900 kPa 45.00
C22.7.10 16:53 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 17:00 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 17:08 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 17:16 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 17:22 Stabil Crude TVPE 56.700 kPa 44.99 C
22.7.10 17:31 Stabil Crude TVPE 57.000 kPa 45.01 C
22.7.10 17:39 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 17:47 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 17:55 Stabil Crude TVPE 57.000 kPa 45.01 C
22.7.10 18:02 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 18:11 Stabil Crude TVPE 57.000 kPa 45.02 C
22.7.10 18:19 Stabil Crude TVPE 56.900 kPa 45.00
C22.7.10 18:27 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 18:34 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 18:42 Stabil Crude TVPE 57.000 kPa 45.01 C
22.7.10 18:50 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 18:58 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 19:06 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 19:14 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 19:22 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 19:30 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 19:38 Stabil Crude TVPE 57.000 kPa 45.01 C
22.7.10 19:46 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 19:54 Stabil Crude TVPE 56.900 kPa 45.00
C22.7.10 20:01 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 20:08 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 20:16 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 20:24 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 20:32 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 20:40 Stabil Crude TVPE 56.800 kPa 44.99 C
22.7.10 20:47 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 20:55 Stabil Crude TVPE 57.000 kPa 44.99 C
22.7.10 21:02 Stabil Crude TVPE 56.700 kPa 44.99 C
22.7.10 21:10 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 21:18 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 21:25 Stabil Crude TVPE 56.800 kPa 45.00
C22.7.10 21:34 Stabil Crude TVPE 56.900 kPa 45.00 C
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
19/306
22.7.10 21:41 Stabil Crude TVPE 56.700 kPa 45.00 C
22.7.10 21:49 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 21:57 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 22:05 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 22:12 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 22:20 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 22:28 Stabil Crude TVPE 57.100 kPa 45.00
C22.7.10 22:35 Stabil Crude TVPE 56.800 kPa 45.01 C
22.7.10 22:43 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 22:51 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 22:59 Stabil Crude TVPE 57.000 kPa 45.00 C
22.7.10 23:07 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 23:15 Stabil Crude TVPE 56.900 kPa 45.01 C
22.7.10 23:23 Stabil Crude TVPE 57.100 kPa 45.01 C
22.7.10 23:32 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 23:40 Stabil Crude TVPE 56.900 kPa 45.00 C
22.7.10 23:47 Stabil Crude TVPE 56.800 kPa 45.00 C
22.7.10 23:55 Stabil Crude TVPE 56.800 kPa 45.00 C
23.7.10 0:03 Stabil Crude TVPE 56.900 kPa 45.01
C23.7.10 0:10 Stabil Crude TVPE 56.700 kPa 45.00 C
23.7.10 0:18 Stabil Crude TVPE 57.000 kPa 45.00 C
23.7.10 0:25 Stabil Crude TVPE 56.800 kPa 45.00 C
23.7.10 0:32 Stabil Crude TVPE 56.800 kPa 45.01 C
23.7.10 0:40 Stabil Crude TVPE 56.800 kPa 45.00 C
23.7.10 0:48 Stabil Crude TVPE 57.000 kPa 45.00 C
23.7.10 0:56 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 1:04 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 1:12 Stabil Crude TVPE 57.000 kPa 45.01 C
23.7.10 1:20 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 1:28 Stabil Crude TVPE 57.000 kPa 45.00 C
23.7.10 1:35 Stabil Crude TVPE 56.700 kPa 45.01
C23.7.10 1:43 Stabil Crude TVPE 57.000 kPa 45.00 C
23.7.10 1:51 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 1:58 Stabil Crude TVPE 56.800 kPa 45.00 C
23.7.10 2:06 Stabil Crude TVPE 56.900 kPa 45.01 C
23.7.10 2:14 Stabil Crude TVPE 57.000 kPa 45.00 C
23.7.10 2:23 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 2:30 Stabil Crude TVPE 57.000 kPa 45.00 C
23.7.10 2:38 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 2:46 Stabil Crude TVPE 56.900 kPa 45.01 C
23.7.10 2:54 Stabil Crude TVPE 56.900 kPa 45.01 C
23.7.10 3:02 Stabil Crude TVPE 57.000 kPa 45.01 C
23.7.10 3:10 Stabil Crude TVPE 56.900 kPa 45.00
C23.7.10 3:18 Stabil Crude TVPE 56.900 kPa 45.01 C
23.7.10 3:27 Stabil Crude TVPE 57.000 kPa 45.01 C
23.7.10 3:34 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 3:43 Stabil Crude TVPE 56.900 kPa 45.01 C
23.7.10 3:51 Stabil Crude TVPE 56.800 kPa 45.00 C
23.7.10 3:58 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 4:07 Stabil Crude TVPE 56.900 kPa 45.01 C
23.7.10 4:15 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 4:23 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 4:31 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 4:40 Stabil Crude TVPE 56.900 kPa 45.02 C
23.7.10 4:47 Stabil Crude TVPE 57.000 kPa 45.01
C23.7.10 4:55 Stabil Crude TVPE 57.000 kPa 45.01 C
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
20/306
23.7.10 5:03 Stabil Crude TVPE 56.900 kPa 45.01 C
23.7.10 5:10 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 5:19 Stabil Crude TVPE 56.900 kPa 45.01 C
23.7.10 5:26 Stabil Crude TVPE 56.800 kPa 45.00 C
23.7.10 5:35 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 5:43 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 5:50 Stabil Crude TVPE 56.900 kPa 45.00
C23.7.10 5:58 Stabil Crude TVPE 57.000 kPa 45.00 C
23.7.10 6:06 Stabil Crude TVPE 57.000 kPa 44.99 C
23.7.10 6:14 Stabil Crude TVPE 56.800 kPa 44.99 C
23.7.10 6:22 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 6:31 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 6:38 Stabil Crude TVPE 56.800 kPa 45.01 C
23.7.10 6:47 Stabil Crude TVPE 57.000 kPa 45.00 C
23.7.10 6:55 Stabil Crude TVPE 57.000 kPa 45.01 C
23.7.10 7:03 Stabil Crude TVPE 56.800 kPa 45.00 C
23.7.10 7:10 Stabil Crude TVPE 57.000 kPa 45.00 C
23.7.10 7:18 Stabil Crude TVPE 56.900 kPa 45.01 C
23.7.10 7:27 Stabil Crude TVPE 57.000 kPa 45.01
C23.7.10 7:35 Stabil Crude TVPE 56.900 kPa 45.00 C
23.7.10 7:43 Stabil Crude TVPE 56.900 kPa 45.01 C
23.7.10 7:50 Stabil Crude TVPE 56.800 kPa 45.00 C
23.7.10 7:57 Stabil Crude TVPE 56.700 kPa 45.00 C
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
21/306
11
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
22/306
Interline Systems B .V.
Factory Acceptance Test
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
23/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
24/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
25/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
26/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
27/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
28/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
29/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
30/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
31/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
32/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
33/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
34/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
35/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
36/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
37/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
38/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
39/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
40/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
41/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
42/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
43/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
44/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
45/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
46/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
47/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
48/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
49/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
50/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
51/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
52/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
53/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
54/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
55/306
12
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
56/306
Interline Systems B.V.Components Description
Item Material Make Type
01 Ball valve Swagelok SS-45S8
02 Fast loop pump Verdergear VG150.8R03 Pump motor Koncar 5AT71A-2 IMB34
04 Relief valve Swagelok SS-8CPA2-50
05 Ball valve Swagelok (see item 01) SS-43GS4
06 Fast loop filter Classic SF215.421/25.64S100V
07 Fast loop flowmeter Brooks MT-3809
08 Cooler Sentry TSF4225
09 Pressure regulator Swagelok KPR1ERL422A20000
10 Pressure indicator IFG de Wit 91/63.0-4
11 Relief valve Swagelok (see item 04) SS-4CPA2-50
12 Coalescer filter E.I.F. 3S1NL1 SEC HV-6H
13 Flow meter ABB A6121B083INA2BAS
14 Flow meter Brooks GT-1355
16 Ball valve Swagelok (see item 01) SS-43GS4
21 Temperature regulator Danfoss AVTA10
22 Flow indicator Kytl A-5A-A
23 Ball valve Oliver B6FX50S/PMHB
24 Relief valve Swagelok (see item 04) SS-4CPA2-50
25 Junction box (analog) Rose 35151508
26 Power switch analyser Ceag GHG 261 0005 R0009
29 Junction box (digital) Rose (see item 25) 35202012
30 Light switch Ceag GHG 273 2000 R0018
31 Lighting Ceag eLLK92018/18
34 Manual motor starter Ceag GHG 635 1102 R0106
35 Ball valve Kitz AK-UTKM 1/2"
36 Flow meter ABB (see item 13) A6121C023INA2BAS
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
57/306
01Swagelok
Ball valve
SS-45S8
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
58/306
www.swagelok.com
One-Piece Instrumentat ion Bal l Valves
40G Ser ies and 40 Ser ies
On-off, switching, and crossover flow paths
Working pressures up to 3000 psig (206 bar)
Temperatures from 65 to 300F (53 to 148C)
Environmental and heated-process applications
1/16 to 3/4 in. and 3 to 12 mm end connections
http://www.swagelok.com/http://www.swagelok.com/8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
59/306
2 Instrumentation Ball Valves40G Series and 40 Series
SwagelokInstrumentation Ball Valves
Swagelok one-piece instrumentation ball valves have been
well accepted and widely used in a variety of industries for
many years.
Both the original Swagelok 40 series and the newer 40G
series valves accommodate a wide range of actuator, flow
path, and handle options, as well as offer ease of packing
adjustment while inline.
Contents
SwagelokInstrumentation Ball Valves . . . . . . . . . . . 2
Important Information About
Swagelok Instrumentation Ball Valves . . . . . . . . . . . . 2
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Materials of Construction . . . . . . . . . . . . . . . . . . . . . . 4
Pressure-Temperature Ratings . . . . . . . . . . . . . . . . . . 5
Flow Data at 70F (20C) . . . . . . . . . . . . . . . . . . . . . . 5
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cleaning and Packaging . . . . . . . . . . . . . . . . . . . . . . . 5
On-Off (2-Way) Valves . . . . . . . . . . . . . . . . . . . . . . . . 6
Switching (3-Way) Valves . . . . . . . . . . . . . . . . . . . . . . 8
Switching (5-Way and 7-Way) Valves (40 Series) . . . . 10
Crossover (4-Way and 6-Way) Valves (40 Series) . . . 11
Handle Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Vent Port and Stem Extension Options . . . . . . . . . . . 14
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pneumatic Actuators . . . . . . . . . . . . . . . . . . . . . . . . . 15
ISO 5211-Compliant Pneumatic Actuators . . . . . . . . 18
Options for Pneumatic Actuators . . . . . . . . . . . . . . . . 20
Electric Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Process Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Service Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Flow Path Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ordering Multiple Options and Accessories . . . . . . . 27
Important Information About Swagelok Instrumentation Ball Valves
Swagelok ball valves aredesigned to be used in a fully
open or fully closed position.
Valves that have not been cycledfor a period of time may have a
higher initial actuation torque.
Packing adjustment may berequired during the service life
of the valve to prevent leakage.
Service instructions are shipped with
each 40G series and 40 series valve.
40G and 40 series valves are adjustedfor factory testing with nitrogen at
1000 psig (69 bar), or the rated pressure
if lower than 1000 psig (69 bar). Packing
must be readjusted for service at higher
than test pressure. See page 22 for
optional production tests.
Instrumentation ball valves exposed
to dynamic temperature conditions
before installation may lose their initial
packing load. Packing adjustment
may be needed.
41G and 42G series valves require
an 8 mm deep-well socket and 43G
series valves require a 9 mm deep-well socket to adjust the packing bolt.
41 and 42 series valves require a
3/8 in. open-ended wrench; 44 series
valves require a 1/2 in. open-ended
wrench; and 45 series valves require
a 5/8 in. open-ended wrench to
adjust the packing bolt.
43 series valves require an adapter
to adjust the packing bolt. Ordering
number: MS-WK-43
40G Series and 40 Series Comparison
Feature
Valve Series
41G, 42G, 43G 41, 42, 43 44, 45
ValveBody
MaterialsStainless steel
Brass,alloy 400
Stainless steel,brass,
alloy 400
PackingMaterials
Modified PTFEor UHMWPE
PTFE
WorkingPressurepsig (bar)
Up to 3000 (206), depending on valve size.See page 5.
TemperatureRating
F (C)
65 to 300(53 to 148)
50 to 150(10 to 65)
FlowCoefficients
(Cv)0.08 to 2.4 0.05 to 2.4 1.5 to 12
EndConnection
Sizes
1/16 to 3/8 in.;3 to 8 mm
3/8 to 3/4 in.;8 to 12 mm
FlowPatterns
On-off (2-way);
switching(3-way)
On-off (2-way);
switching(3-way, 5-wayand 7-way);
crossover(4-way and
6-way)
On-off (2-way);
switching(3-way and
5-way);
crossover(4-way)
Live-loaded PFA (all sizes) and UHMWPE (41, 42, and 43 series sizes)packing are available to extend the low-temperature rating to 65F(53C). See the Swagelok Live-Loaded 40 Series Ball Valves for Low-Temperature Service catalog, MS-02-109.
http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
60/306
Instrumentation Ball Valves40G Series and 40 Series 3
Features
Balanced-trunnion,patent-pending design
supports packing, reducing the need for packing adjustment
reduces packing volume, minimizing thermal effects
minimizes packing extrusion improves thermal cycle performance.
Directional handle
with double-flat stemindicates position of orifice.
Single-piece, patent-pendingencapsulated packing
is constructed of modified PTFE reduces potential leak points
does not require systempressure to seal
has virtually no dead space
allows bidirectional flow
is easily cleaned and purged.
Top-loaded,live-loaded design
reduces need for packingadjustment
allows adjustment with the
valve in-line
compensates for wear
improves thermal cycleperformance.
40G Series
Drop-in Replacement
Swagelok 41G, 42G, and 43G series valves easily replace original
stainless steel 41, 42, and 43 series valves.
Equivalent dimensions
Comparable materials of construction
Couplings must be replaced on actuated valves. See pages 17and 20.
Swagelok 44 and 45 series valves remain available in stainless steel; the
full range of 40 series sizes is available in brass and alloy 400.
40 Series
SWAGELOK
SWAGELOK
SWAGELOK
SWAGELOK
Top-loaded design
allows adjustment withthe valve in-line.
One-piece ball stem
ensures alignment ofstem and orifice.
Capsule seat packing
is constructed of PTFE
does not require system
pressure to make a sealhas virtually no dead space
allows bidirectional flow
is easily cleaned and purged.
Directional handle
indicates position of orifice.
One-piece ball stem
ensures alignment ofstem and orifice.
http://-/?-http://-/?-http://-/?-http://-/?-8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
61/306
4 Instrumentation Ball Valves40G Series and 40 Series
Materials of Construction
Wetted components listed initalics.
41G and 42G series: 8 springs; 43G series: 6 springs.
B783 specification not available on 41G and 42G series; standard on43G series.
Bodies with VCOend connections and modified PTFE packing havefluorocarbon FKM O-rings; bodies with with VCO end connections andUHMWPE packing have ethylene propylene O-rings.
Component
Stainless Steel Valve Body Material
Material Grade/ASTM Specification
1 HandleNylon with
powdered metal 300 series SS insert
2 Set screw S17400/A564
3 Packing bolt Powdered metal 300 series SS
4 Springs S17700/A693
5 Gland Powdered metal 300 series SS
6 Ball stem 316 SS/A276
7 PackingModified PTFE/D1710 type 1, Grade 1, Class B
or UHMWPE/D4020
8 Side rings Powdered metal300 series SS/B7839 Side discs
10 Panel nut Powdered metal 300 series SS/B783
11 Body 316 SS/A276 and A479
Wetted lubricant Silicone-based
Nonwettedlubricant
Molybdenum disulfidewith hydrocarbon binder coating
Wetted components listed initalics .
4-way, 5-way, 6-way, and 7-way valves contain stainless steel stem, rings, and discs.
Bodies with VCO end connections have fluorocarbon FKM O-rings.
40 Series
40G Series
Component
Valve Body Materials
Stainless Steel Brass Alloy 400
Material Grade/ASTM Specification
1 Handle Nylon with brass insert
2 Set screw S17400 SS/A564
3 Packing boltPowdered metal300 series SS or
316 SS/A276, A479Brass CDA 360/B16 Alloy 400/B164
4 Upper gland 316 SS/A240
41, 42, 45 series:brass 260/B36;43, 44 series:316 SS/A240
Alloy 400/B127
5 Bushing PTFE/D1710
6 Lower glandPowdered metal
300 series SSBrass CDA 360/B16 Alloy 400/B164
7 Upper packing PTFE/D1710
8 Ball stem 316 SS/A276 Brass CDA 360/B16 Alloy 400/B164
9 Side rings Fluorocarbon-coatedpowdered metal
300 series SS/B783
Fluorocarbon-coatedbrass
powdered metal
Fluorocarbon-coatedalloy 400
powdered metal10 Side discs
11 Lower packing PTFE/D1710
12 Panel nutPowdered metal
300 series SS/B783Brass CDA 360/B16
Powdered metal300 series SS/B783
13 Body316 SS/
A276, A479Brass CDA 360/B16 Alloy 400/B164
Wetted lubricant41, 42, 43 series: silicone-based;
44, 45 series: silicone- and fluorinated-based
Nonwettedlubricant
Molybdenum disulfide with hydrocarbon binder coating
1
343 series
341, 42,44, 45series
4
5
6
7
10
9
10
9
8
11
13
12
2
1
3
2
6
7
4
5
9
10
8
11
8
9
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
62/306
Instrumentation Ball Valves40G Series and 40 Series 5
Pressure-Temperature Ratings
Pressure ratings for valves with Swagelok tube fitting ends may be lower due to the tubing pressure rating. See Swagelok Tubing Data, MS-01-107.
Live-loaded PFA (all sizes) and UHMWPE (41, 42, and 43 series sizes) packing are available to extend the low-temperature rating to 65F (53C). See theSwagelok Live-Loaded 40 Series Ball Valves for Low-Temperature Service catalog, MS-02-109.
The 40G series valve is designed for thermal cycling in both environmental and heated-process applications.
Ratings shown below apply to on-off (2-way) and switching (3-way) valves. Ratings for switching (5-way and 7-way) and
crossover (4-way and 6-way) valves are shown on page 10and 11, respectively.
Series 40G 40
Packing Material Modified PTFE UHMWPE PTFE
Valve Size(Configuration)
41G, 42G(Straight, Angle,
3-Way);43G (Angle,
3-Way)
43G(Straight)
41G, 42G(Straight, Angle,
3-Way);43G (Angle,
3-Way)
43G(Straight)
41, 42 (Straight,Angle, 3-Way);
43 (Angle,3-Way);
44, 45 (Straight)43
(Straight)
44, 45(Angle, 3-Way)
Temperature F (C) Working Pressure, psig (bar)
65 (53)to 50 (10) 50 (10)to 150 (65) 200 (93) 250 (121) 300 (148)
2500 (172)2500 (172)2500 (172)2500 (172)2500 (172)
3000 (206)3000 (206)2800 (193)2650 (182)2500 (172)
2500 (172)2500 (172)
3000 (206)3000 (206)
2500 (172)
3000 (206)
1500 (103)
Testing
Every 40G series and 40 series ballvalve is factory tested with nitrogen at
1000 psig (69 bar) or at its maximum
rated pressure if less than 1000 psig
(69 bar). Seat tests have a maximum
allowable leak rate of 0.1 std cm3/min.
Cleaning and Packaging
All 40G series and 40 series valves are
cleaned in accordance with Swagelok
Standard Cleaning and Packaging
(SC-10),MS-06-62.
Special cleaning and packaging in
accordance with Swagelok SpecialCleaning and Packaging (SC-11),
MS-06-63, to ensure compliance with
product cleanliness requirements stated
in ASTM G93 Level C, is available as an
option. See Process Options, page 22.
Flow Data at 70F (20C)
FlowCoefficient
(Cv)
Pressure Drop to Atmosphere (p),psi (bar)
10 (0.68) 50 (3.4) 100 (6.8) 10 (0.68) 50(3.4) 100 (6.8)
Air Flowstd ft3/min(std L/min)
Water FlowU. S. gal/min(std L/min)
0.05 0.6 (16) 1.5 (42) 2.6 (73) 0.1 (0.3) 0.3 (1.1) 0.5 (1.8)
0.06 0.7 (19) 1.8 (50) 3.2 (90) 0.2 (0.7) 0.4 (1.5) 0.6 (2.2)
0.07 0.8 (22) 2.1 (59) 3.7 (100) 0.2 (0.7) 0.5 (1.8) 0.7 (2.6)
0.08 0.9 (25) 2.4 (67) 4.3 (120) 0.3 (1.1) 0.6 (2.2) 0.8 (3.0)
0.10 1.1 (31) 3.0 (84) 5.3 (150) 0.3 (1.1) 0.7 (2.6) 1.0 (3.7)
0.15 1.7 (48) 4.5 (120) 8.0 (220) 0.4 (1.5) 1.0 (3.7) 1.5 (5.6)
0.20 2.3 (65) 6.0 (160) 11 (310) 0.6 (2.2) 1.4 (5.2) 2.0 (7.5)
0.30 3.4 (96) 9.0 (250) 16 (450) 0.9 (3.4) 2.1 (7.9) 3.0 (11)
0.35 4.0 (110) 10 (280) 19 (530) 1.1 (4.1) 2.4 (9.0) 3.5 (13)0.50 5.6 (150) 15 (420) 27 (760) 1.6 (6.0) 3.5 (13) 5.0 (18)
0.60 6.8 (190) 18 (500) 32 (900) 1.9 (7.1) 4.2 (15) 6.0 (22)
0.70 7.9 (220) 21 (590) 37 (1000) 2.2 (8.3) 4.9 (18) 7.0 (26)
0.75 8.5 (240) 22 (620) 40 (1100) 2.3 (8.7) 5.3 (20) 7.5 (28)
0.80 9.0 (250) 24 (670) 42 (1100) 2.5 (9.4) 5.6 (21) 8.0 (30)
0.90 10 (280) 27 (760) 48 (1300) 2.8 (10) 6.4 (24) 9.0 (34)
1.2 14 (390) 36 (1000) 64 (1800) 3.8 (14) 8.5 (32) 12 (45)
1.4 16 (450) 42 (1100) 74 (2000) 4.4 (16) 9.9 (37) 14 (52)
1.5 17 (480) 45 (1200) 80 (2200) 4.7 (17) 11 (41) 15 (56)
1.6 18 (500) 48 (1300) 85 (2400) 5.0 (18) 11 (41) 16 (60)
1.7 19 (530) 51 (1400) 90 (2500) 5.3 (20) 12 (45) 17 (64)
2.0 22 (620) 60 (1600) 100 (2800) 6.3 (23) 14 (52) 20 (75)
2.4 27 (760) 72 (2000) 120 (3300) 7.6 (28) 17 (64) 24 (90)
2.6 29 (820) 78 (2200) 140 (3900) 8.2 (31) 18 (68) 26 (98)
3.0 34 (960) 90 (2500) 160 (4500) 9.5 (35) 21 (79) 30 (110)
3.5 39 (1100) 100 (2800) 180 (5000) 11 (41) 25 (94) 35 (130)
3.8 43 (1200) 110 (3100) 200 (5600) 12 (45) 27 (100) 38 (140)
4.6 52 (1400) 140 (3900) 240 (6700) 15 (56) 33 (120) 46 (170)
6.0 68 (1900) 180 (5000) 320 (9000) 19 (71) 42 (150) 60 (220)
6.3 71 (2000) 190 (5300) 330 (9300) 20 (75) 45 (170) 63 (230)
6.4 72 (2000) 190 (5300) 340 (9600) 20 (75) 45 (170) 64 (240)
12 130 (3600) 360 (10 000) 640 (18 000) 38 (140) 85 (320) 120 (450)
http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
63/306
6 Instrumentation Ball Valves40G Series and 40 Series
Ordering Information
Angle-Pattern Valves
Angle-pattern valves have the same options and accessories as straight-pattern
valves; the pressure-temperature ratings (page 5), flow coefficients, and dimensions
are different.
To order an angle-pattern valve, add -Ato ordering number of a valve with the C
dimension listed.
Examples: SS-43GS4-A
SS-44S6-A
On-Off (2-Way) Valves
On Off
On Off
Straight Pattern
Angle Pattern
Flow Patterns
Straight and Angle Patterns forOn-Off Service
1/8 in. (3.2 mm) minimum panel thickness.
Gmax panelthickness
A
J
F
D
E
B
Hpanelhole
Straight Pattern
C
W
Angle Pattern
Dimensions
Dimensions are for reference only and are subject to change. Dimensions shown
with Swagelok tube fitting nuts finger-tight.
40G Series Valves
Select a 40G series ordering number
from the 40G Series Complete
Ordering Number column, shaded
blue.
Example: SS-41GS1To order a valve with UHMWPE
packing, insert Einto the valve
ordering number.
Example: SS-41GES1
40 Series Valves
Add a material designator to a
40 series basic ordering number
from the 40 Series Basic Ordering
Number column, shadedgray.
Material Valve Series Designator
316 SS 44, 45 SS
Alloy400
41, 42, 43,44, 45
M
Brass41, 42, 43,
44, 45B
Examples: M-42S4
SS-44S6
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
64/306
Instrumentation Ball Valves40G Series and 40 Series 7
EndConnections Cv
40G SeriesCompleteOrderingNumber
40 SeriesBasic
OrderingNumber
Orificein. (mm)
Dimensionsin. (mm)
Inlet/Outlet Size Straight Angle A B C D E F G H J W
FractionalSwagelok
tubefittings
1/16 in. 0.10 SS-41GS1 -41S10.052(1.32)
1.68(42.7)
0.84(21.3)
0.34(8.6)
0.28(7.1)
1.12(28.4)
1/4(6.4)
19/32(15.1)
1.36(34.5)
0.58(14.7)
1/8 in. 0.20 0.15 SS-41GS2 -41S20.093(2.36)
2.01(51.1)
1.01(25.7)
0.97(24.6)
0.34(8.6)
0.28(7.1)
1.12(28.4)
1/4(6.4)
19/32(15.1)
1.36(34.5)
0.58(14.7)
1/4 in.
0.60 0.35 SS-42GS4 -42S40.125
(3.18)
2.21
(56.1)
1.10
(27.9)
1.07
(27.2)
0.34
(8.6)
0.28
(7.1)
1.12
(28.4)
1/4
(6.4)
19/32
(15.1)
1.36
(34.5)
0.58
(14.7)
1.4 0.90 SS-43GS4 -43S40.187(4.75)
2.39(60.7)
1.20(30.5)
1.17(29.7)
0.44(11.2)
0.38(9.7)
1.53(38.9)
3/16(4.8)
25/32(19.8)
1.47(37.3)
0.78(19.8)
3/8 in.
1.5 0.90 SS-43GS6 -43S60.187(4.75)
2.58(65.5)
1.29 (32.8)0.44(11.2)
0.38(9.7)
1.53(38.9)
3/16(4.8)
25/32(19.8)
1.47(37.3)
0.78(19.8)
6.0 2.0 -44S60.281(7.14)
3.05(77.5)
1.52(38.6)
1.43(36.3)
0.56 (14.2)2.00(50.8)
3/8(9.5)
1 1/8(28.6)
2.07(52.6)
1.12(28.4)
1/2 in. 12 4.6 -45S80.406(10.3)
3.92(99.6)
1.96(49.8)
1.74(44.2)
0.69 (17.5)3.00(76.2)
3/8(9.5)
1 1/2(38.1)
2.43(61.7)
1.50(38.1)
3/4 in. 6.4 3.8 -45S120.406(10.3)
3.92(99.6)
1.96(49.8)
1.74(44.2)
0.69 (17.5)3.00(76.2)
3/8(9.5)
1 1/2(38.1)
2.43(61.7)
1.50(38.1)
MetricSwageloktube
fittings
3 mm 0.20 0.15 SS-41GS3MM -41S3MM0.093(2.36)
2.01(51.1)
1.01(25.7)
0.97(24.6)
0.34(8.6)
0.28(7.1)
1.12(28.4)
1/4(6.4)
19/32(15.1)
1.36(34.5)
0.58(14.7)
6 mm
0.60 0.35 SS-42GS6MM -42S6MM0.125(3.18)
2.21(56.1)
1.10(27.9)
1.07(27.2)
0.34(8.6)
0.28(7.1)
1.12(28.4)
1/4(6.4)
19/32(15.1)
1.36(34.5)
0.58(14.7)
1.4 0.90 SS-43GS6MM -43S6MM 0.187(4.75) 2.39(60.7) 1.20(30.5) 1.17(29.7) 0.44(11.2) 0.38(9.7) 1.53(38.9) 3/16(4.8) 25/32(19.8) 1.47(37.3) 0.78(19.8)
8 mm 1.5 0.90 SS-43GS8MM -43S8MM0.187(4.75)
2.46(62.5)
1.23(31.2)
1.20(30.5)
0.44(11.2)
0.38(9.7)
1.53(38.9)
3/16(4.8)
25/32(19.8)
1.47(37.3)
0.78(19.8)
10 mm 6.0 2.0 -44S10MM0.281(7.14)
3.07(78.0)
1.53(38.9)
1.43(36.3)
0.56 (14.2)2.00(50.8)
3/8(9.5)
1 1/8(28.6)
2.07(52.6)
1.12(28.4)
12 mm 12 4.6 -45S12MM0.406(10.3)
3.92(99.6)
1.96(49.8)
1.74(44.2)
0.69 (17.5)3.00(76.2)
3/8(9.5)
1 1/2(38.1)
2.43(61.7)
1.50(38.1)
FemaleNPT
1/8 in.
0.50 0.30 SS-42GF2 -42F20.125(3.18)
1.63(41.4)
0.81 (20.6)0.34(8.6)
0.28(7.1)
1.12(28.4)
1/4(6.4)
19/32(15.1)
1.36(34.5)
0.58(14.7)
1.2 0.70 SS-43GF2 -43F20.187(4.75)
2.00(50.8)
1.00 (25.4)0.44(11.2)
0.38(9.7)
1.53(38.9)
3/16(4.8)
25/32(19.8)
1.47(37.3)
0.78(19.8)
1/4 in.
0.90 0.75 SS-43GF4 -43F40.187(4.75)
2.06(52.3)
1.03 (26.2)0.44(11.2)
0.38(9.7)
1.53(38.9)
3/16(4.8)
25/32(19.8)
1.47(37.3)
0.78(19.8)
3.0 1.7 -44F40.281(7.14)
2.50(63.5)
1.25 (31.8) 0.56 (14.2)2.00(50.8)
3/8(9.5)
1 1/8(28.6)
2.07(52.6)
1.12(28.4)
3/8 in. 2.6 1.5 -44F60.281(7.14)
2.50(63.5)
1.25 (31.8) 0.56 (14.2)2.00(50.8)
3/8(9.5)
1 1/8(28.6)
2.07(52.6)
1.12(28.4)
1/2 in. 6.3 3.5 -45F80.406(10.3)
3.12(79.2)
1.56 (39.6) 0.69 (17.5)3.00(76.2)
3/8(9.5)
1 1/2(38.1)
2.43(61.7)
1.50(38.1)
FemaleISO/BSPtapered
1/4 in. 0.90
SS-43GF4RT -43F4RT0.187(4.75)
2.06(52.3)
1.03(26.2)
0.44(11.2)
0.38(9.7)
1.53(38.9)
3/16(4.8)
25/32(19.8)
1.47(37.3)
0.78(19.8)
3/8 in. 2.6 -44F6RT0.281(7.14)
2.50(63.5)
1.25(31.8)
0.56 (14.2)2.00(50.8)
3/8(9.5)
1 1/8(28.6)
2.07(52.6)
1.12(28.4)
1/2 in. 6.3 -45F8RT0.406(10.3)
3.12(79.2)
1.56(39.6)
0.69 (17.5)3.00(76.2)
3/8(9.5)
1 1/2(38.1)
2.43(61.7)
1.50(38.1)
MaleNPT
1/4 in. 1.2 0.75 SS-43GM4 -43M40.187(4.75)
2.00(50.8)
1.00(25.4)
1.03(26.2)
0.44(11.2)
0.38(9.7)
1.53(38.9)
3/16(4.8)
25/32(19.8)
1.47(37.3)
0.78(19.8)
Male NPT/Swageloktube fitting
1/4 in. 1.6 0.75 SS-43GM4-S4 -43M4-S40.187(4.75)
2.20(55.9)
1.20(30.5)
1.03(26.2)
0.44(11.2)
0.38(9.7)
1.53(38.9)
3/16(4.8)
25/32(19.8)
1.47(37.3)
0.78(19.8)
VCO
fittings1/4 in.
0.60 0.35 SS-42GVCO4 -42VCO4 0.125(3.18)
1.75(44.4)
0.88(22.4)
0.94(23.9) 0.44
(11.2)
0.38(9.7)
1.12(28.4)
1/8(3.2)
19/32(15.1)
1.36(34.5) 0.78
(19.8)2.4 0.90 SS-43GVCO4 -43VCO4
0.187(4.75)
1.88(47.8)
0.94(23.9)
1.53(38.9)
3/16(4.8)
25/32(19.8)
1.47(37.3)
Integralmale VCR
fittings
1/4 in.
0.60 0.35 SS-42GVCR4 -42VCR40.125(3.18) 2.13
(54.1)
1.06(26.9)
1.09(27.7)
0.44(11.2)
0.38(9.7)
1.12(28.4)
1/8(3.2)
19/32(15.1)
1.36(34.5) 0.78
(19.8)2.4 0.90 SS-43GVCR4 -43VCR4
0.187(4.75)
1.53(38.9)
3/16(4.8)
25/32(19.8)
1.47(37.3)
1/2 in.
6.0
-44VCR80.281(7.14)
2.88(73.2)
1.44(36.6)
0.56 (14.2)2.00(50.8) 3/8
(9.5)
1 1/8(28.6)
2.07(52.6) 1.50
(38.1)12 -45VCR8
0.406(10.3)
3.12(79.2)
1.56(39.6)
0.69 (17.5)3.00(76.2)
1 1/2(38.1)
2.43(61.7)
Not recommended for panel mounting.
On-Off (2-Way) Valves
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
65/306
02Verdergear
Fast loop pump
VG150.8R
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
66/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
67/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
68/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
69/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
70/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
71/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
72/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
73/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
74/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
75/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
76/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
77/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
78/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
79/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
80/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
81/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
82/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
83/306
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
84/306
03Koncar
Pump motor
5AT71A-2 IMB34
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
85/306
4.0. UVOD
Motori u protueksplozijskoj zatiti odlikujuse visokom kvalitetom materijala, robusnomizvedbom, visokom IP zatitom, leajevimapodmazanim za vijek trajanja, zavrnimpremazom otpornim na utjecaje vremenai koroziju te izolacijskim sustavom visokedielektrike vrstoe predvienim za radpreko frekvencijskog pretvaraa.
U rudarstvu i mnogim industrijskim granama,opasnosti od eksplozije stalno su prisutne,
npr. u kemijskoj industriji, u ranerijama,na buaim platformama, na benzinskomstanicama, u prehrambenoj industriji i utvrtkama za gospodarenje otpadom.
Rizik od eksplozije uvijek postoji kada seplinovi, pare, maglice ili praine mijeaju skisikom iz zraka u eksplozivni omjer u bliziniizvora zapaljenja tako da postoji mogunostoslobaanja tzv. minimalne energijezapaljenja.
Protueksplozijska oprema dizajnirana jeu razliitim vrstama zatite, na nain dase pravilnom upotrebom moe sprijeitieksplozija.
Lokalni uvjeti moraju biti podijeljeni u zoneopasnosti, koje denira korisnik u suradnjis odgovarajuom institucijom, sukladnouestalosti i trajanju pojave opasnosti odeksplozije.
Ureaji (oprema) su kategorizirani premanavedenim zonama.
Motori su certicirani prema europskimi Hrvatskim normama HRN EN 60079-0(Osnovni zahtjevi), HRN EN 60079-1(Oklapanje d), HRN EN 60079-7 (Poveanasigurnost e), HRN EN 60079-15 (Nepaleiureaji za zonu 2), HRN EN 61241-0(Zapaljiva praina-opi zahtjevi) i HRN EN61241-1 (Zatita kuitem tD) od straneovlatenog tijela: Ex-Agencije za RepublikuHrvatsku (Agencija za prostore ugroeneeksplozivnom atmosferom) i CESI Italija zaEuropsku zajednicu.
Motori u protueksplozijskoj zatitiupotrebljavaju se u skupinama danima utablici 4.1., kao jedna od prevencija nastankaeksplozije koja moe rezultirati ozljedamaosoba i oteenju imovine:
4.0. INTRODUCTION
Explosion proof motors are distinguishedby high material quality, robust design, highindex of IP protection, bearings greasedfor life, weather and corrosion resistantnal overcoat, and high dielectric strengthinsulation system intended to be feed bystatic frequency converter.
Danger of explosion is always present inmining and many other sectors of industry,such as chemical industry, reneries, on oil
rigs, fuel pumps, food processing industryand waste managing companies.
A risk of explosion is always present whengases, vapours, mists or dusts mix with air inexplosive ratio near ingniton source, so thatthere is possibility of releasing of so-calledminimum ignition energy.
Explosion proof equipment is designed invarious types of protection, in such a mannerthat, when properly used, it can preventexplosion if properly applied.
Local conditions must be divided in dangerzones, dened by end user together withappropriate eatablishment, according tofrequency and duration of appearance of anexplosive gas atmosphere.
Devices (equipment) are categorizedaccording to designated zones.
Motors are certied according to Croatianstandards HRN EN 60079-0 (Basicconditions), HRN EN 60079-1 (Enclosure d),HRN EN 60079-7 (Increased safety e), HRNEN 60079-15 (Non-sparking devices for zone2), HRN EN 61241-0 (Flamable dust generalconditions) and HRN EN 61241-1 (Housingenclosure tD) by authorised body: Ex-Agencija za Republiku Hrvatsku (Agencyfor Areas Endangered by an ExplosiveAtmosphere) and CESI (Italy) for EU.
Explosion-proof motors are to be applied inthe following groups (given in the Table 4.1.)as one kind of prevention from explosionthat can result in harmful injuries of personsor damaging the property.
4.0. EINLEITUNG
Die explosionsgeschtzen Motoren zeichnensich durch hochwertige, eingesetzte Werk-stoffe, robuste Konstruktion, hohe IP Schutz-art, dargeschmierte Lager, witterungs- u.korrosionsfesten Endanstrich und das Isola-tionssystem hher dielektrischer Festigkeitvorgesehen fr den Freqnzumrichterbetriebaus.
Im Bergbau und vielen Industriebereichenbesteht stndige Explosionsgefahr, wie z.B.in
Chemiindustrie, Raffi nerien, auf Inselbohrtr-men, auf Benzintankstellen, in Lebensmittel-industrie und Abfallentsorgungsanlagen.
Das Explosionsrisiko besteht immer wennGase, Dmpfe, Schwaden oder Stube mitdem Sarstoff aus der Luft in zndbares Ver-hltnis in der Nhe der Zndqlle gemischtwerden, so dass die Mglichkeit der Befrei-ung sogennanter Mindestzndungsenergiebesteht.
Explosionsgeschtzte Betriebsanlagen wer-den in verschiedenen Zndschutzarten kon-struiert, so dass unter richtiger Anwendungdie Explosion verhindert werden kann.
Die lokalen Bedingungen mssen in gefhr-dete Bereiche/Zonen aufgeteilt sein, welcheder Benutzer in Zusammenarbeit mit ent-sprechenden Behrden und im Einklang mitder Hugkeit und der Dar der Explosions-gefahren deniert.
Die Betriebanlagen sind nach angegebenenBereichen/Zonen kategorisiert.
Die Motoren sind zertiziert nach europ-ischen und kroatischen Normen HRN EN60079-0 (Grundbestimmungen), HRN EN60079-1 (druckfeste Kapselungd), HRN EN60079-7 (erhhte Sicherheit e), HRN EN60079-15 (nichtzndbare Betriebsanlagenfr Zone 2-n), HRN EN 61241-0 (zndbarerStauballgemeine Bedingungen) und HRNEN 61241-1 (Gehusekapselung tD) von zu-stndigen Prfbehrden: Ex-Agencija fr dieRepublik Kroatien (die Agentur fr durch ex-plosive Atmosphre gefhrdete Gebiete) undCESI (Italien) fr den EU-Markt.
Die explosionsgeschtzten Motoren werdenin folgenden Verwendungsbereichen einge-setzt (Tabelle 4.1.) als eine Art Vorbeugungvon Explosionen, die mit Verletzungen undSachschaden resultieren knnen:
95
Motori u protueksplozijskoj zatitiExplosion-proof motors / Explosionsgeschtzte Motoren
Motori uprotueksplozijskojzatiti
Explosion-proofmotors
Explosionsge-schtzte Motoren
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
86/306
Tablica 4.1. / Table 4.1. / Tabelle 4.1.
Skupina I Group I Gruppe I
Rudarstvo Mining Grubenbau
Skupina II Group II Gruppe II
Kemijska i petrokemijska industrija Chemical and petrochemical industry Chemische und petrochemische IndustrieBenzinskim stanicama Petrol stations Benzintankstellen
Proizvodnja mineralnih ulja i plina Production of mineral oil and gas Gas-und Minerallproduktion
Proizvodnja i distribucija plin Gas production and supply companies Gasherstellung und - leitung
Mlinovi i silosi Mills and silos Mhlen und Silos
Drvna industrija Wood processing industry Holzbearbeitungsindustrie
U ostalim sektorima u kojoj postoji opas-nost od nastanka eksplozije
In other sectors where danger of explosion
is present
in allen anderen Bereichen wo
Explosionsgefaht besteht
4.0.1. Pregled protueksplozijskih
motora i prednosti
Na asortiman obuhvaa motore za slijedeevrste zatite:
Ex d(e) I rudarstvo - nadzemlje mining - surface Bergbau - Hochbau
Ex de IIC / Ex d IIC oklapanje kuitem explosion proof enclosure druckfeste Kapselung
Ex e II poveana sigurnost increased safety erhhte Sicherheit
Ex nA II nepalei ureaji non-sparking devices nichtzndbare Betriebsanlagen
Ex tD A21/A22zatita od eksplozije praine uzonama 21 i 22
areas protected against dust
explosion in zones 21 and 22
Schutz vor Staubexplosion in den
Zonen 21 und 22
U priloenoj tablici sadran je kompletan
pregled naih proizvoda za podruja primjene,kategorija, vrste zatite i odgovarajuestupnjeve mehanike zatite motora.
Tablica 4.2. / Table 4.2. / Tabelle 4.2.
Skupina
GroupGruppe
Kategorija
ureaja
Device
categoryGerte-
kategorie
Uestalost pojave ex. atmosfere
Appearance frequency of ex.atmosphere
Erscheinungs-hugkeit
explosiver Atmosphre
Zona
ZoneZone
Vrsta
zatite
Type ofprotection
Znd-
schutzart
Temp. klasa
Temp. classTemperatur-
klasse
Stupanj meh.
zatite
Index of mech.protection
Stufe des mech.
Schutzes
Tip motora
Motor typeMotortyp
Plin i pareGases and
vapour
Gase undDmpfe
(G)
I M2Nadzemlje
Surface
GrundobercheEx d I
-IP55 7AT 132 - 315
II
2Gesto
Frequently
Oft1
Ex de IICT3, T4 IP55
5AT 71 - 112
Ex d IIC 7AT 132 - 315
Ex e II T3, T4 IP55 5AZS 63 - 112
3GRijetko i kratko
Rarely and for short time
Selten und kurzzeitig
2 Ex nA II T3, T4 IP55
5AZN 63 - 160
7AZN 180 - 315
Praina
DustStaub
(D)
II 2Desto
Frequently
Oft
21 Ex tD A21Max. temp.
kuitaMax. housing
temp.
Max. Gehuse-
temperatur
135C
IP6x 5AT 71- 112
IP5x 7AT 132 - 315
5AZS 63 - 112
II 3DRijetko i kratko
Rarely and for short time
Selten und kurzzeitig
22 Ex tD A22
IP6x 5AZN 63 - 160
IP5x 7AZN 180 - 315
4.0.1. Overwiev and advantages ofexplosion proof motors
Our production program covers the followingkinds of protection:
4.0.1. bersichtexplosionsgeschtzter Motorenund ihrer VorteileUnser Produktionsprogramm deckt folgendeZndschutzarten ab:
An overview of all out products for areas of
application categories, types of protectionand adequate indexes of motor mechnanicalprotection is given in the table below:
Die beiliegende Tabelle bietet den komplet-
ten berblick unserer Produkte fr Anwen-dungsbereiche, Zndschutzarten und ent-sprechende Stufen mechanischen Schutzesfr Motoren.
96
Motori u protueksplozijskoj zatitiExplosion-proof motors / Explosionsgeschtzte Motoren
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
87/306
Protueksplozijski motori proizvodnjeKonar-MES nude razliite prednosti:
- Motori su dizajnirani sukladno Direktivi94/9/EU (ATEX 95) i Pravilnikomo opremi i zatitnim sustavimanamijenjenim za uporabu u prostorimaugroenim eksplozivnom atmosferom(NN 123/05).
- Uporabom ovih proizvoda korisnicizadovoljavaju Direktive 1999/92/EU(ATEX 137) i Pravilnik o najmanjimzahtjevima sigurnosti i zatite zdravljaradnika te tehnikom nadgledanjupostrojenja, opreme, instalacija i ureajau prostorima ugroenih eksplozivnomatmosferom (NN 39/06).
- Sveobuhvatne serije protueksplozijskihmotora za zatitu od eksplozivnog plinai praine
- Individualne verzije motora moguesu zahvaljujui razliitim katalokimopcijama
- Specijalni zahtjevi u pogledukarakteristika i zatite na upit
- Uz svaki proizvod isporuuje se Izjavao sukladnosti za odgovarajuu vrstuzatite
4.0.2. Eksplozivna atmosfera ioznaavanje protueksplozijskezatite ureaja
Eksplozija je iznenadna kemijska reakcijazapaljive tvari s kisikom, ukljuujuioslobaanje velike energije. Zapaljive tvarimogu biti: plin, isparavanja zapaljive tekuine,para ili praina. Eksplozija se dogaa u sluaju
podudarnosti tri faktora:
- Zapaljiva tvar odgovarajue koliine ikoncentracije
- Kisik iz zraka
- Izvor zapaljenja
Integralna zatita od nastajanja eksplozijepodrazumijeva:
1. Prevenciju od nastanka potencijalnoeksplozivne atmosfere
2. Prevenciju od zapaljenja potencijalnoeksplozivne atmosfere
3. Zadravanje ili ograniavanje podrujauinaka eksplozije.
Suvremeni se pristup analizi protueksplozijskezatite u pogonima, opisan navedenimEuropskim Direktivama, temelji na analiziranjuprocesa, materijala i tvari te uzronikapaljenja (npr. vrue povrine, elektrine imehanike iskre elektrinih strojeva i sl.) kojiu odreenim interakcijskim odnosima mogudovesti do neeljene pojave eksplozije.
Protueksplozijske zatita u prostoru ugroenomeksplozivnom atmosferom temelji na se primjeniureaja (elektromotora) koji osiguravajuodreenu razinu sigurnosti (eng. EquipmentProtection Levels - EPL), odnosno udovoljavajuodreenoj kategoriji, a koji su zahtijevanimjestom primjene (zonom opasnosti).
Explosion-proof motors produced byKonar-MES offer different advantages:
- Motors are designed in accordance withDirective 94/9/EU (ATEX 95)
- With application of this devices, end usersmeet requirements of Directive 1999/92/
EU (ATEX 137)- Full-scale series of explosion proof motors
for protection from explosive gases orvapours
- Single motor design are possible thanks todifferent catalogue options
- Request for special charactristics andprotections on request
- Manufacturers declaration for adequatetype of protection is delivered togetherwith each product
4.0.2. Explosive atmosphere andmarking of protection category ofelectrical deviceExplosion is a sudden chemical reaction ofammable substance with air, includingreleasing of vast enegy. Flamable substancescan be: gases, evaporation of ammableuids, vapour or dust. Explosion is caused in
case of coincidence of three factors:
- Adequate quantity and concentration ofammable substance
- Oxygene from air
- Ignition source
Integral protection from explosion implies:
1. Prevention from occurrence ofpotentially explosive atmosphere
2. Prevention from ignition of potentiallyexplosive atmosphere
3. Retaining or limiting area of explosionefects
Modern approaches to analysis of explosiveproof protection in plants, described in statedEuropean Directives, are based on analyzingof processes, materials, substances andcauses of ignition (e.g. hot areas, electricaland mechanical sparks from electric machinesetc.) which in certain interaction relations cancause unwanted explosion.
Explosion proof protection in dangerous areaswith explosive atmosphere (hazardous area)is based on application of equipment (electricmotors) which assure certain protection level(Equipment Protection Levels EPL), in otherwords, meet requests of specic categorywhich are requiered by site of application(dangerous zone)
Die vom Konar-MES hergestelltenexplosionsgeschtzten Motoren bietenverschiedene Vorteile:
- Die Motoren werden nach der Richtlinie94/9/EU (ATEX 95)
- Durch den Einsatz dieser Produkte erfllen
die Benutzer die Richtlinie 1999/92/EU(ATEX 137)
- alle Baureihen explosionsgeschtzerMotoren fr den Schutz von explosivenGasen und Dmpfe.
- einzelne Motorvarianten sind mglichdank verschiedener Katalogoptionen
- Sonderanforderungen im Hinblick aufCharakteristiken und Schutzarten
- jedem Produkt wird dieKonformittserklrung fr entsprechendeSchutzart beigelegt.
4.0.2. Explosive Atmosphreund Bezeichnung derGertezndschutzartDie Explosion ist blitzschnelle chemische Re-aktion zndfhigen Stoffes mit dem Sarstoff,einschliesslich Freisetzung groer Energie.Zndfhige Stoffe knnen sein: Gase, Dmpfezndfhige Flssigkeiten, Dmpfe oder Stube.
Die Explosion ndet im dem Fall der berein-stimmung dieser drei Faktoren statt:
- entsprechende Konzentration undMenge zndfhigen Stoffes
- Sarstoff aus der Luft
- Zndqlle
Der Integralschutz gegen die Explosionsentste-hung setzt Folgendes voraus:
1. Vorbeugung von Entstehung potentiellexplosiver Atmosphre
2. Vorbeugung von Zndung potentiellexplosiver Atmosphre
3. Einhaltung oder Begrenzung der
Explosionseinwirkungsbereiche
Moderne Vorgehensweisen bei der Explosi-onsschutzanalyse in Betrieben, beschrieben ingenannten europischen Richtlinien, basierenauf der Analyse der Prozesse, Materialien undStoffe, sowie des Zndauslsers (z.B. heisseOberche,elektrisch und mechanisch verur-sachte Funken elektrischer Maschinen und .),die in bestimmten Interaktionsverhltnissenzur unerwnschten Explosionserscheinungfhren knnen.
Der Explosionsschutz in explosionsgefhrde-ten Bereichen basiert auf der Anwendung derBetriebsanlagen (Elektromotoren), die ein be-stimmtes Sicherheitsniveau (englisch: Equip-ment Protection Levels EPL) sichern, bzw.
97
Motori u protueksplozijskoj zatitiExplosion-proof motors / Explosionsgeschtzte Motoren
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
88/306
Takvi su prostori, sukladno normi HRN EN60079-10, podijeljeni u tri zone opasnosti-zona 0, 1 i 2. Zona 0 je prostor u kojemu jeeksplozivna atmosfera prisutna trajno ili krozdugi vremenski period ili uestalo. Zonu 1predstavljaju prostori u kojima se pojavaeksplozivne atmosfere tijekom normalnog
rada moe oekivati, dok u zoni 2 pojavaeksplozivne atmosfere u normalnom radunije oekivana, a ako se ipak pojavi trajat evrlo kratko.
Oznaka mjesta upotrebe:
- I rudnici bez grupe plinova (metan)
- IIA-C grupe plinova (za ostala mjesta uindustriji)
Podjela zapaljivih tvari u skupine A, B i Cobavljena je prema irini propisanog rasporasastava MESG (Maximum ExperimentalSafe Gap) to pokazuje sposobnost prodoraplamena nastalog unutar oklapanja sluajnimsagorijevanjem smjese neke od zapaljivih
tvari sa zrakom, kroz takav raspor sastava.Ova sposobnost opada od grupe C premagrupi A, to znai da zahtjevi postavljeni naizvedbu protueksplozijske zatite elektrinogureaja rastu od grupe A prema grupi C.
Temperaturni razredi elektrinih
ureaja - Svi elektrini i neelektrini ureajinamijenjeni za rad u prostorima ugroenimeksplozivnom atmosferom, razvrstani utemperaturne razrede smiju se zagrijavatiprema nie navedenoj tablici. Temperaturnirazredi takoer klasiciraju i plinove i pare uodgovarajue temperaturne razrede sukladnonjihovoj temperaturi paljenja. Temelj te podjele
je da zagrijane povrine elektrinih ureaja
i plinovi i pare, odnosno zapaljive prainejednakog temperaturnog razreda nikada nemogu uzrokovati paljenje okolne eksplozivneatmosfere. Najvie doputene nadtemperatureodreene su uz dogovorenu temperaturuokoline od 40C. Za veu temperaturu okolinedozvoljena nadtemperatura se umanjuje zaisti iznos koliko se poveala temperaturaokoline u odnosu na 40C. Iz vrijednosti utablici vidimo da je za podruje podzemnogrudarstva zagrijavanje ogranieno i to uodnosu na temperaturu tinjanja zapaljiveugljene praine, a ureaji za podruje II supodijeljeni u 6 temperaturnih razreda, oznakeT1 do T6, prema zagrijavanju i temperaturipaljenja plinova i para zapaljivih tekuina.
Such areas, according to standard HRN EN60079-10, are divided in three danger zones:-zones 0, 1 and 2. Zone 0 is area where explosivegas atmosphere is present continuously or ispresent for long periods of time or frequently.Zone 1 represents areas where explosive gasatmosphere is likely to occur during normal
operation, while in the zone 2 an explosivegas atmosphere is not likely to occur in normaloperation and if it does occur, it will exist for ashort period only.
Indentication of application sites:
I mines without gas group ( methane)
IIA-C gas groups (for other places inindustry)
Clasiffi cation of ammable substances inclasses A, B and C is made accordingllyto width of prescribed protective gap ofMESG (Maxium Experimental Safe Gap)which reects penetration ability of ame,originating from enclosure by coincidental
combustion of mixture of ammablesubstances with air through such a gap. Thisability decreases from class C to class A, whichmeans that requests placed on explosionprotection design are increasing from class Ato class C.
Temperature classes of electrical devices.
All electrical and non-electrical devicesintended to be used in dangerous explosiveatmosphere areas, and classied intemperature classes can have temperaturerise according to the table below.Temperature classes also classify gases andvapours in adequate temperature groupsaccording to their ignition temperature. Basis
for such classication is that hot surfaces ofelectrical devices and gases and vapours,or ammable dust of equal temperatureclass, will never be the cause of ignitionof explosive atmosphere environment.Maximum allowed overtemperature isdened for agreed ambient temperature of40C. In case of higher ambient temperature,the allowe temperature is lowered for thesame gure of difference between ambienttemperature increase in comparison with40C. Figures given in the table belowshow that for underground miningtemperature rise is limited in relation to withsmouldering temperature of ammable coaldust, and devices for group II are classied
in 6 temperature classes, marks T1 to T6,according to temperature rise and ignitiontemperature of gases and evaporation ofammable uids.
bestimmter Kategorie entsprechen, und diefr jeweilige Verwendungsbereiche (explosi-onsgefhrdete Zone) vorgesehen sind.
Solche Bereiche sind, gem der Norm HRNEN 60079-10, in drei explosionsgeschtzteZonenaufgeteilt: - Zonen 0, 1 und 2. Zone 0umfasst Bereiche in denen explosive Atmo-sphre stndig, langzeitig oder oft vorhandenist. Die Zone 1 umfasst Bereiche in denen mandie Erscheinung explosiver Atmosphre wh-rend des normalen Betriebs erwarten kann,wobei in der Zone 2 die Erscheinung explosi-ver Atmosphre im normalen Betrieb nicht zuerwarten ist, und wenn die trotzdem auftritt,ist das nur kurzzeitig.
Bezeichnung der Verwendungsbereiche:
I Schlagwettergefhrdete Bergwerke ohneExplosionsuntergruppe (Methangas)
IIA-C Explosionsuntergruppe (alle brigenexplosionsgefhrdeten Bereiche in derIndustrie)
Die Einteilung der Zndstoffe in Explosions-untergruppen A, B und C erfolgt nach derSchutzgrenzspaltweite MESG (MaximumExperimental Safe Gap ), was die Durchzn-dungsfhigkeit, innerhalb druckfester Kap-selung durch zufllige Verbrennung der Mi-schung einiger zndfhiger Stoffe mit demSarstoff entstehender Flamme, durch solcheSchutzgrenzspaltweite zeigt. Diese Fhigkeitsinkt ab von der Explosionsuntergruppe C biszu der Explosionsuntergruppe A, was bedeu-tet, dass die Anforderungen gegenber derZndschutzart der elektrischen Betriebsanla-ge von der Explosionsuntergruppe A zu derExplosionsuntergruppe C steigen.
Temperaturklassen elektrischer Betriebsan-lagen- Alle elektrischen und nichtelektrischenBetriebsanlagen geeignet fuer den Einsatz indurch explosive Atmosphaere gefaehrdetenBereichen, in Temperaturklassen geteilt, dr-fen nach folgender Tabelle erwrmt werden.Die Temperaturklassen klassizieren auch dieGase und Dmpfe in entsprechende Tempe-raturbereiche bereinstimmend mit dererZndtemperatur. Der Grund dieser Einteilungist, dass erwrmte Oberchen elektrischerBetriebsanlagen und Gase und Dmpfe, bzw.zndfhige Stube gleicher Temperaturklasseniemals die Zndung umgebender explo-siver Atmosphre verursachen knnen. Diehchstzulssigen bertemperaturen sind beivereinbarter Umgebungstemperatur von 40Cbestimmt. Fr hhere Umgebungstempera-turen wird die zullsige bertemperatur umgleichen Wert verringert, um welchen sichdie Umgebungstemperatur im Verhltnis zu40C erhht hat. Anhand der Werte aus derTabelle sehen wir, dass die Erwrmung fr denUntergrundbergbaubereich im Verhltnis zurGlhtemperatur zndfhigen Kohlenstaubsbegrenzt ist, und die Betriebsanlagen fr denVerwendungsbereich II sind in 6 Temperatur-klassen mit den Bezeichnungen T1 bis T6, nachder Erwrmung und der Zndtemperatur derGase und Dmpfe zndfhiger Flssigkeiteneingeteilt.
98
Motori u protueksplozijskoj zatitiExplosion-proof motors / Explosionsgeschtzte Motoren
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
89/306
Tablica 4.3. / Table 4.3. / Tabelle 4.3.
Skupina
GroupGruppe
Temperaturni
razred
Temperature classTemperaturklasse
Temperatura
TemperatureTemperatur
(C)
Najvia doputena nadtemperatura ureaja
Maximum allowed overtemperature of device
Hchstzulssige bertemperatur desBetriebsmittels
(C)
Temperatura paljenja
Ignition temperatureZndtemperatur
(C)
I - 200 160 -
II
T1 450 410 > 450
T2 300 260 300 - 450
T3 200 160 200 - 300
T4 135 95 135 - 200
T5 100 60 100 - 135
T6 85 45 < 100
Svaki protueksplozijski zatien elektriniureaj oznaen je u skladu sa normom HRNEN 60079-0 i natpisnom ploicom na kojojse nalaze podaci protueksplozijske zatite.Primjeri oznaavanja PEX zatite na PEXureaju u skladu sa direktivama ATEX 94/9 EC:
Each explosion-proof protected electricaldevice is marked according to standard HRNEN 60079-0 with rating name plate with datafor explosion-proof protection. Examples foridentication of PEX protection on PEX devicein accordance with directives ATEX 94/9EC:
Jedes explosionsgeschtztes elektrisches Ge-rt wird bereinstimmend mit der Norm HRNEN 60079-0 und mit dem Leistungsschild, aufwelchem sich die Zndschutzartdaten ben-den, bezeichnet. Es folgen die Bezeichnungs-beispiele der Zndschutzarten auf dem Ge-rt bereinstimmend mit den ATEX 94/9ECRichtlinien :
99
Motori u protueksplozijskoj zatitiExplosion-proof motors / Explosionsgeschtzte Motoren
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
90/306
Oznaka sukladnosti proizvodaCompliance identication
Produktkonformittsbezeichnung
s direktivama Europske zajednice
With EU directives mit EU Richtlinien
s propisanim tehnikim zahtjevima RHWith prescribed technical requests of RH
mit vorgeschriebenen technischen
Bestimmungen in Kroatien
VRSTA ZATITE PROTECTION TYPE ZNDSCHUTZARTNORMA STANDARD DIE NORM
OZNAKAIDENTIFICATIONBEZEICHNUNG
ZONAZONEZONE
Oklapanje
EnclosureDruckfeste Kapselung
ExdHRN EN 60079-1 1, 2
Poveana sigurnostIncreased safety
Erhhte Sicherheit
Ex eHRN EN 60079-7
1, 2
Nepalei ureajNon-sparking devices
Nichtentzndbare Betriebsanlage
Ex nHRN EN 60079-15
2
Zatita kuitemHousing enclosure
Schutz durch das Gehuse
2DHRN EN 61241-1
21,22
Certikacijska kua Certifying body Prfbehrde
Naziv Name Name Oznaka Ident. Bezeichnung
CESI Italija Italy Italien 722
PTB Njemaka Germany
Deutschland102
EX agencija RH Croatia
KroatienE-1/08
Znak za protueksplozijski zatien ureajMarking of EX protected device
Zeichen der explosionsgeschtzten Betriebsanlage
za Europsku zajednicufor EU
fr die EU
Za Republiku HrvatskuFor the Republic of Croatia
fr die Republik Kroatien
CE 0722 II 2G Ex d IIC T4
UVJETI I PODJELA PROSTORA I UREAJA CONDITIONS AND CLASSIFICATION OF AREA AND DEVICES BEDINGUNGEN UND EINTEILUNG DER BEREI CHE UND GERTE
Vremensko prisutstvo zapaljivih/ ek-
splozivnih smjesa u Ex prostoruTime ofammable/explosion mixtures presence
Verweildar zndfhiger/explosionsfhiger
Misschungen im ex-gefhrdetem Bereich
Podjela prostora ugroenogeksplozijom EN, IEC Classication of hazardous
area EN, IEC Einteilung ex-
gefhrdeten Bereichs nach
EN, IEC
Oznaavanje opreme i ureaja ENIdentication of equipment and devices EN
Bezeichnung der Ausrstung und Gerte EN
Grupa ureajaDevice group
Gertegruppe
Kategorija ureajaDevice category
Gertekategorie
Plinovi i pareGases and
vapoursGase und
Dmpfe
Trajno, dugotrajno, vrlo estoPermanently,longlasting, frequently stndig, langzeitig,
sehr oft
Zona 0Zone 0
II
1G
PovremenoPeriodically gelegentlich Zona 1Zone 1 2G ili/ or /oder 1G
Vrlo rijetko i kratkotrajnoRarely and shorttimed sehr selten und kurzzeitig
Zona 2Zone 2 3G ili/ or /oder2G ili/ or /oder1G
PrainaVlakancaDust and
bres
Staub und
Faser
Trajno, dugotrajno, vrlo esto Permanently,longlasting, frequently stndig, langzeitig,
sehr oftZona 20Zone 20
II
1D
Povremeno Periodically gelegentlich Zona 21Zone 21 2D ili/ or /oder 1D
Vrlo rijetko i kratkotrajno Rarely and shorttimed sehr selten und kurzzeitig
Zona 22Zone 22 3D ili/ or /oder2D ili/ or /oder1D
MetanugljenaprainaMethane.
Coal dust
Methan.
Kohlenstaub
-
RudarstvoMining
Bergbau
I
M1
- M2 ili/ or /oderM1
Tablica 4.4. / Table 4.4. / Tabelle 4.4.
100
Motori u protueksplozijskoj zatitiExplosion-proof motors / Explosionsgeschtzte Motoren
8/21/2019 Databook12-9213 RVP-4 Section 8 to 14
91/306
PRINCIP ZATITEPROTECTION PRINCIPLE
SCHUTZPRINZIP
PRIMJENAAPPLICATIONANWENDUNG
Onemoguen je prijenos eksplozije na atmosferu izvan kuitaTransfer of explosion outside of housing is prevented
Explosionsbertragung auf die Atmosphre ausserhalb des Gehusesist nicht mglich
Sklopni aparati, motori, svjetiljke, upravljake kombinacije kuita
Circuit apparatus, motors, lamps housing control combinationsSchaltgerte, Motoren, Lampen, Sterungskombinationen des Gehuses
Posebnim mjerama i s visokim stupnjem sigurnosti onemoguene su nedoz-voljeno visoke temperature i iskrenje na ureajimaUnallowed high temperatures and sparking on devices are prevented by special
measures and high protection level.
Durch Sondermanahmen und ho he Sicherheitsstufe sind hohe Temperaturen
und Funkenbildung auf den Gerten verhindert.
Razvodne kutije, razvodita, motori, svjetiljke, kuitaTransmitting boxes and places, motor, lamps, housings
Verteilungsschrnke, Verteilungsstellen, Motoren, Lampen, Gehuse
Razliite metode zatiteDifferent protection methods
Verschiedene Schutzmethoden
Sve primjene za zonu 2All zone 2 applications
Alle Anwendungen fr Zone 2
Uzronik paljenja odvojen od eksplozivne atmosfereCause of ignition is separated from explosive atmosphere
Zndungsursache getrennt von der explosiven Atmosphre
Sve primjeneAll applications
Alle Anwendungen
PODJELA NAJEIH PLINOVA I PARA PREMA SKUPINI PLINOVA I TEMPERATURNOM RAZREDUCLASSIFICATION OF MOST COMMON GASES AND VAPOURS ACC. TO GAS GROUP AND TEMP. CLASS
EINTEILUNG MEISTVORKOMMENDER GASE UND DMPFE NACH GASGRUPPEN UND TEMPERATURKLASSEN
T1 T2 T3 T4 T5 T6
I metan methane Methane
IIA
Amonijak Ammonia AmmoniakEtan Ethane EthanPropan Propane Pro