DataLyzer FMEADataLyzer FMEA

January 2015January 2015

• DataLyzer International• FMEA and Control Plan• Functionality and specifications

Contents

DataLyzer International

• DataLyzer International founded 1979• Sales world-wide in all continents.• More than 3000 companies world-wide work with

DataLyzer Software• Offices in Detroit Michigan, Netherlands, UK and India• DataLyzer Spectrum software suite contains the

modules SPC, MSA, FMEA and OEE.• For further information: www.datalyzer.com

References

• Automotive: Bosch, Lear, Faurecia, Johnson Controls, IAC, TI, Helvoet, Modine, VCST etc

• STMicroelectronics: World-wide all back end plants (SPC, Gage management, Electronic PPAP, Integration with Factory Works)

• AMD : World wide all back end plants• Coca Cola: Over 60 plants world-wide• Kraft Foods: 8 plants Europe• Philips: (HTP, Lighting, Medical, DAP), 10 plants Europe,

Asia

FMEA Guidelines

Industry FMEA GuidelinesAviation ARP5580

Electronics EIA/JEP131

Semiconductor SEMATECH 92020963A-ENG

Automotive TS16949, VDA, EAQF

Medical Devices ISO 14971, ISO 60812

………..

• DataLyzer closely follows TS 16949 specifications

FMEA and Control Plan

• Introduction video And video tutorial• User management• Setup options• FMEA• Data entry and validation• Pareto report• Adopted FMEA’s• Control Plan• Adopted Control Plans• Link between FMEA and Control Plan• Open actions • Excel import and export

Functionality

Videos

• Following video shows how DataLyzer FMEA fits in the APQP process

http://player.vimeo.com/video/77296604?

• DataLyzer FMEA has integrated video tutorial strongly reducing training required. http://www.datalyzer.com/FMEA-tutorial

User management

• User management includes setup of users, user groups and roles and assigning privileges to roles

Multiple languages available

• DataLyzer software modules support 14 languages. The FMEA module is available in most languages or it will be available soon. New languages can be added easily

• Languages available are: English, Spanish, Portuguese, French, German, Chinese, Russian, Dutch, Danish, Hungarian, Polish, Czech, Slovenian, Swedish, Vietnamese

Setup options

Setup options

• Create predefined company specific tables for design severity, process severity, occurance and detection.

Setup options

• Create predefined sets for classification of characteristics both for FMEA and CP.

Setup options

• Create predefined tables for quick and standardized data entry of FMEA or CP

FMEA/CP

• Catalogue with several search options for quickly finding the right FMEA

FMEA

• What you see is what you get data entry form

FMEA

• Automatic generation of the right format and relations within the FMEA

FMEA

• Multiple fields combined in one cell to provide standardized input and make it possible to have open action lists

Mandatory actions

• Incomplete FMEAs can be indicated by colour coding

FMEA

• Formal process to issue a new version. Old versions are accessible but can not be updated. Possibility to block issuing of incomplete FMEAs

Adopted FMEA

• Use standard FMEA for standard processes and incorporate them in specific FMEA’s

Control Plan

• What you see is what you get data entry

Control Plan

• Like with FMEA there is an option to issue a CP• Header fields can be edited separately from FMEA

header fields• Approval dates can be managed in header field

Adopted Control Plan

• Like with FMEA there is an option to use adopted CP’s for standard operations

FMEA link to Control Plan

• A link between FMEA and Control Plan can be created

Pareto

FMEA link to Control Plan

• When linked process number and steps are the same and will be shown in red. Operation steps can not be deleted in a linked control plan

Action list

• Action list is integrated. Open actions can be filtered and sorted on different fields.

Excel import and export

• FMEA’s available in Excel can be imported automatically

• Specific Excel format used might need some adjustment to be conform the standard Excel input form

• Export of FMEA or CP can be done to csv format