COMPLIANCE OF ENVIRONMENT CLEARANCE F. No. J-11011/131/2012- IA II (I) DATED 04.02.2015
(PERIOD DEC-15 TO MAY-16) A. Specific Condition
1. Applicable Condition of National Emission Standards for Organic Chemicals
Manufacturing Industry, G.S.R. 608(E) dated 21st July, 2010 are followed.
2. Stack of adequate height provided as per CPCB/SPCB guideline.
3. Adequate number of scrubbers provided to control process emissions. Effluent
generated from scrubber is sent to ETP. We will ensure that all gaseous emissions &
particulate matters from process units is conform to the standards as laid down by the
concerned authorities. Further, on-line pH meters on scrubbers have been installed for
better control on pH of scrubber media.
4. The company is getting ambient air quality monitoring carried out by MoEF approved
laboratory. Regular monitoring reports for the period from Dec-15 to May-16 by MoEF
approved lab are attached as Annexure – I. We have also installed the continuous
ambient air quality monitoring station.
5. Fugitive emissions in the work area are regularly monitored.
6. For controlling fugitive emissions following steps have been taken:
i. All solvents are handled in close system.
ii. All reactors have double stage condensers.
iii. All pumps & pipelines are maintained as per preventive schedule and checked
periodically and whenever required.
iv. Breather valves, Flame arrestors & vent condensers have been provided for
solvent storage tanks.
7. Stack of adequate height are provided for DG Sets. Installed acoustic enclosures for DG
Sets.
8. The company have taken following steps for solvent management:
i. Reactors are connected with double-stage condensers, the vent condensers are
supplied with chilled brine / chilled water to minimize vapour loss.
ii. All solvent handling pumps with mechanical seal have been installed.
iii. All condensers with sufficient HTA & residence time are provided.
iv. All solvents are stored separately in dedicated tank farms having all safety
precautions.
v. Proper earthing is provided in all the electrical equipment wherever solvent
handling is done.
vi. Plant equipment, including tank farms are flame-proof, breather valve are
provided on solvent tanks.
vii. Solvent storage tank are connected with vent condenser with chilled brine
circulation.
9. Permission obtained from CGWA through letter no-21-4 (1270/WCR/CGWA/2007-
1480 dated 12th Sep-2014.
10. Zero Liquid Discharge has been installed & is under operation.
11. Effluent is treated in ETP followed by RO, MEE and ATFD. Recovered water is recycled
and reused.
12. All domestic & storm water drains have been segregated.
13. Hazardous chemicals are stored in tanks, tank farms, drums, carboys, etc. with
adequate precautions. Flame arrester provided on tank farm. Solvents are transferred
through pumps.
14. Process organic waste & spent carbon are sent to cement industries / TSDF / waste
mixing facility authorised by SPCB. ETP sludge, process-inorganic and ATFD salts are
sent to TSDF.
15. CTO received (CCA No-75502 dated 05.12.15) on 26.02.16. Fire hydrant & sprinkler
system installed for firefighting in case of emergency.
16. We ensure that all vehicles used for transportation of raw material, hazardous waste
and products have valid permission under prescribed rules.
17. This Point is not applicable to us as we do not have coal fired boiler. We have already
send letter dated 04.02.15 to MoEF & CC.
18. The company has active program for waste minimization like maximizing reuse of
solvents in processes, metering of quantities of active ingredients, closed feed
systems.
19. All precautions with respect to fire prevention & control are taken at site. We have
ensured hazardous area classification, earthing, bonding, procedure control and
training. Robust & full fledge firefighting system is in place to control any emergencies
at site.
20. Company has a manned OHC along with full time doctor for occupational health
surveillances.
21. We have developed Greenbelt in the facility and the same is being consistently
strengthened.
22. Lupin is committed to enhance the regional development by focussing on CSR
activities. The same shall be carried further. Employment direct / indirect is also done
from the nearby village.
23. The company is obligated to spend a percentage of its net profit on CSR activities. This
allocated amount is utilized in CSR activities all across the country. The amount spent
for CSR for the year 2015-16 of 205.1 Million Rs. We have initiated various projects
from this fund and continued further.
24. Roof top rain water harvesting has already been implemented at site. The rain water is
collected, screened / filtered and recharged.
25. The company gives maximum importance to regulatory compliance. And the same is
demonstrated in EHS policy signed by the Managing Director (Annexure II). Further,
Dabhasa location is certified for ISO 14001: 2004 & BS OHSAS 18001: 2007 (Annexure
III) which again demonstrates EMS and regulatory compliance.
26. This point is not applicable as no housing colony proposed at project site.
B. General Condition
1. Noted, all the recommendations of Gujarat Pollution Control Board shall be adhered
during the implementation phase of project.
2. Noted, for any further expansion prior permission will be taken.
3. Ambient air quality is monitored regularly and the same shall be continued. The
reports of the same are submitted to GPCB, CPCB and Ministry of Environment,
Forest & Climate change. We have also installed the continuous ambient air quality
monitoring station.
4. Noise controls measures like acoustic enclosures have been provided for noise
generating equipment like DG Set.
5. Same as point no. 24 of specific conditions.
6. Same as point no. 12 of specific conditions.
7. Personnel protective equipment are provided to all persons, wherever applicable.
8. Training is imparted regularly to all employees for safety and health aspects of
chemicals handling. Pre-employment and routine periodical medical examinations for
all employees are conducted on regular basis. Presently company has a manned OHC
along with full time doctor for occupational health surveillances.
9. We are committed to comply all the environmental protection measures and
safeguards during proposed expansion. EMP, Risk mitigation measures,
recommendations in RIEA and points of public hearing proceedings are complied and
reviewed at regular intervals.
10. Same as point no. 23 of specific conditions.
11. Eco-developmental measures including community welfare are part of our CSR
programme.
12. We have separate Environment Management Cell equipped with full-fledge
laboratory facility to carry out environment management & monitoring function.
13. Adequate financial provisions are made to maintain, operate and develop the
environmental infrastructure and safe guard.
14. Copy of clearance letter have been send to individuals / NGO from whom suggestions
/ representations were received during public consultation.
15. Noted. Six monthly Environmental Clearance compliance report (Jun-15 to Nov-15)
have been submitted to MoEF Bhopal, GPCB, and CPCB for expansion project.
16. Environmental Statement have been submitted to Gujarat Pollution Control Board for
the existing plant.
17. The copy of advertisement as published in two newspaper has already been
submitted along with EC compliance report dated 16.06.15.
18. Construction activities relevant to the project expansion was started in Mar-15 and
the same is done in phased manner.
The following documents are attached.
Annexure I : Monitoring Reports
Annexure II : EHS Policy
Annexure III : Certificates of ISO 14001 : 2004 & BS OSHAS 18001: 2007
.
b&MY@WAf!f!P•Z! I ·•M@Ei~
TEST CERTIFICATE FOR AMBIENT AIR QUALITY MONITORING
Customer's Name and Address :
M/s, LUPIN LTD.
BLOCK NO. 21, VILLAGE DABHASA, TAL: PADRA, DIST: VADODARA.
Sampling Location Near ETP Lab
Date of Sampling 16/12/2015
Test Report No.
Issue Date
Customer's Ref.
GPS Loca~on
Sampling Procedure
.QR/5.10/01 Page: 1 ofl
PL/LOOOl
01/01/2016
PO No, 3100066941 PO Date: 09/04/201q
As per table
Sampling By Pollur:on Laborutorfcs Pvt. Ltd. Protocol (purpose) Ambient Air Quality Monitoring
Sample Receipt Date 17/12/2015
Date of Starting oFTest 17/12/2015
Date of Completion of Test : 22/12/2015
SR. TEST PARAMETERS UNIT
NO.
1 Particulate Matter (PM10) µg/m3
2 Particulate Matter (PM,,,) µg/m3
3 Sulphur Dioxide (SD2) µg/m3
4 Nitrogen Dioxide (ND2) µg/m3 .. 1<Llm1I as p!!r ConsenL Order No. AWH-52327, Dated: 26/02/2DIJ,
H.T.Shah Lab Manager
Lab ID
Sampling Duration
Test Method
RESULT TABLE
RESULTS GPCB
LIMIT''
70.26 100
3S.41 60
18.24 BO
34.54 BO
L/1512/02 [A- DJ
24 Hrs,
As per table
METHOD OF MEASUREMENT
I5:51B2(Purt 23):GravlmetrJc CPCB -Method (Vol.I,May-2011)
Gravimetric- CPCB - Method (Vol.I,May·2011)
15:5182(Part 2):2001
15:5182(Part 6):1975 (Reaffirmed 1998)
D~pai Lab Manager (Q)
Nate: This report Is subject ta terms & conditions mentioned overleaf.
• Recogniiicd by MaEE New Delhi Under o ISO 14001 : 2004 o OHSAS 18001 : 2007 • ISO 9001 : 2008 Sec. 12 ofEnvimnmentnl (Protection) Act-1986
. 544, Belgium Towers, Ring Road, Opp. l,Jnear Bus Stand, SURAT-395003.(Guj.). Tele-Fax_: (0261) 2455751,2601105,2601224 E-_mall: pallucon@gmB!l.~Om.:Wabslle .: \Vl.yw.poHuconlab.c.am