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Dazon 150 Engine Parts Book

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Ref No Function Code(new) Part Name Reqd No 1 12310-SCF0-0000 Cover Comp, Cylinder Head 1 2 12391-SCF0-0000 Gasket, Head Cover 1 3 15710-SBH0-0000 Pipe Comp, Oil 1 4 15711-SBH0-0000 Grommet A, Oil Pipe 1 5 15720-SBH0-0000 Stay, Oil Pipe 1 6 15721-SBH0-0000 Rubber, Oil Pipe Stay 1 7 90161-SBH0-0000 Bolt A, Oil Pass 1 8 90162-SBH0-0000 Bolt B, Oil Pass 1 9 90163-SBH0-0000 Bolt C, Oil Pass 1 10 90491-08E01-0000-CU Washer, Cu 8*15*1 1 11 94110-08E01-CU Washer, Cu 8*15*1 3 12 94110-12E01-CU Washer, Cu 12*20*1.5 2 13 96010-06025 Bolt, Flange M6*25 1 14 96010-06050 Bolt, Flange M6*50 2 15 96010-06045 Bolt, Flange M6*45 2 16 1572A-SBH0-0000 Clip, Oil Pipe Comp 1 E-1 CYLINDER HEAD COVER 1 of 18
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Page 1: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 12310-SCF0-0000 Cover Comp, Cylinder Head 12 12391-SCF0-0000 Gasket, Head Cover 13 15710-SBH0-0000 Pipe Comp, Oil 14 15711-SBH0-0000 Grommet A, Oil Pipe 15 15720-SBH0-0000 Stay, Oil Pipe 16 15721-SBH0-0000 Rubber, Oil Pipe Stay 17 90161-SBH0-0000 Bolt A, Oil Pass 18 90162-SBH0-0000 Bolt B, Oil Pass 19 90163-SBH0-0000 Bolt C, Oil Pass 1

10 90491-08E01-0000-CU Washer, Cu 8*15*1 111 94110-08E01-CU Washer, Cu 8*15*1 312 94110-12E01-CU Washer, Cu 12*20*1.5 213 96010-06025 Bolt, Flange M6*25 114 96010-06050 Bolt, Flange M6*50 215 96010-06045 Bolt, Flange M6*45 216 1572A-SBH0-0000 Clip, Oil Pipe Comp 1

E-1CYLINDER HEAD COVER

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Page 2: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 12200-SCF0-0000 Head Comp., Cylinder 12 12237-SBH0-0000 Guide, Valve 43 14400-SCF0-0000 Holder, Camshaft 14 12251-SBH0-0000 Gasket, Cylinder Head 15 17111-SBH0-0000 Pipe Comp, In 16 17112-SBH0-0000 Band, In Pipe Comp 17 19300-SBH0-0000 Thermostat Assy. 18 19310-SBH0-0000 Case Comp., Thermostat 19 17112-SBH0-0000 Tube, Breather 1

10 19315-SBH0-0000 Cover, Thermostat 111 19503-SBH0-0000 Hose, Water C 112 11263-SBH0-0000 Clip, Tube 20 213 37750-SBH0-0000 Thermostat Unit Assy 114 90033-SBH0-0000-0B Bolt, Stud M7*40 215 94110-08E02-CU Washer, Cu 8*18*2.5 416 90320-08E01-0A Nut, Cap M8 417 91303-SBH0-0000 O-ring 14.8*1.9 118 91304-SBH0-0000 O-ring 29.7*2.4 119 93600-05022 Screw, Pan M5*22 120 94310-10160 Pin, Dowel 10*16 221 17113-SBH0-0000 Clamp, Tube 7 222 96010-06016 Bolt, Flange M6*16 3

E-2CYLINDER HEAD

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Page 3: Dazon 150 Engine Parts Book

Ref No Function Code (new) English Name Reqd No23 96050-06022 Bolt, Hex Flange In M6*22 220 94310-10140 Pin, Dowel 10*14 125 96010-06025 Bolt, Flange M6*25 226 98056-SCF0-0000 Plug, Spark 127 1930A-SBH0-0000 Thermostat Comp. 128 19308-SBH0-0000 Thermostat Assy. 129 1950C-SBH0-0000 Hose Comp., Water C 130 90151-SBH0-0000-OA Plug, Water (Hex In M10*12) 131 1711A-SBH0-0000 Pipe Comp., In 132 17114-SBH0-0000 Tube Comp., Breather 133 1621A-SBH0-0000 Gasket Assy.,Heat Insulator 134 16211-SBH0-0000 Gasket, Heat Insulator 135 94110-06E01-AL Washer, Al 6*14*1 136 91302-CAA0-0000 O-ring 27*2 137 11450-SCF0-0000 Shaft Comp., Rocker Arm In 138 11452-SCF0-0000 Shaft Comp., Rocker Arm Ex 139 95710-06050-0D Bolt, Flange M6*50 140 95710-06045-0D Bolt, Flange M6*45 141 94310-08014 Pin, Dowel 8*14 1

E-2CYLINDER HEAD

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Page 4: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No

1 12100-SBH0-0000 Cylinder Comp. 12 12191-SBH0-0000 Gasket, Cylinder 13 14550-SBA0-0000 Adjuster, Cam Chain 14 14555-SBA0-0000 Gasket, Cam Chain Adjuster 15 19160-SBH0-0000 Hose, Water B 16 11263-SBH0-0000 Clip, Tube 20 27 94110-06E01-AL Washer, Al 6*14*1.0 18 94310-10160 Pin, Dowel 10*16 29 96010-06018 Bolt, Flange M6*18 2

10 96010-06020 Bolt, Flange M6*20 111 1916A-SBH0-0000 Hose Comp., Water B 1

E-3CYLINDER

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Page 5: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No

1 12209-CAA0-0000 Oil Seal, Valve Stem 42 14100-SCF0-0000 Shaft Comp, Cam 13 14431-SCF0-0000 Rocker Arm, Valve Exhaust 14 14711-SCF0-0000 Valve, Inlet 25 14721-SCF0-0000 Valve, Exhaust 26 14432-SCF0-0000 Rocker Arm, Valve Inlet 17 14751-SCF0-0000 Spring, Valve 48 14771-CAA0-0000 Retainer, Valve Spring 49 14781-CAA0-0000 Cotter, Valve 8

E-4CAMSHAFT, VALVE

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Page 6: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 14401-SBH0-0000 Chain, Cam 12 14510-SBH0-0000 Tensioner, Cam Chain 13 14513-SBH0-0000 Pivot, Chain Tensioner Cam 14 14610-SBH0-0000 Guide, Cam Chain 1

E-5CAM CHAIN

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Page 7: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 12312-SBH0-0000 Clamper, Breather Tube 12 19215-SBH0-0000 Impeller, Water Pump 13 19217-SBH0-0000 Water Seal, Mechanical 14 19221-SBH0-0000 Cover, Water Pump 15 19229-SBH0-0000 Gasket, Water Pump 16 19231-SBH0-0000 Shaft, Water Pump 17 19501-SBH0-0000 Hose, Water A 18 11263-SBH0-0000 Clip, Tube 20 19 94110-07E01-ST Washer, Cu 7.2*13*1.2 1

10 96100-69010 Bearing, Ball Radial 6901 111 91203-SBH0-0000 Oil Seal 12*20*5 112 94310-08140 Pin, Dowel 8*14 213 94520-26000-OE Circlip, Internal 26 114 96010-06022 Bolt, Flange M6*22 215 96010-06032 Bolt, Flange M6*32 216 96100-60000 Bearing, Ball Radial 6000 117 94110-06E01-CU Washer, Cu 6*14*1.0 118 96010-06018 Bolt, Flange M6*10 119 19218-SBH0-0000 Body, Mechanical Water Seal 120 19219-SBH0-0000 Seal, Mechanical Water 1

E-6WATER PUMP

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Page 8: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 11331-SBH0-0000 Cover Comp., R Crankcase 12 11394-SBH0-0000 Gasket, R Crankcase Cover 13 12361-SBH0-0000 Cap, Oil Filter 14 15421-SBA0-0000 Screen, Oil Filter 15 15426-SBH0-0000 Spring, Oil Filter Screen 16 15651-SBH0-0000 Gauge, Oil Level 17 90036-CAA0-0000 Cap, Timing 18 91304-SBH0-0000 O-ring 35*3 19 91306-CAAO-0000 O-ring13.8*2.5 1

10 91305-CAA0-0000 O-ring 18*3 111 94310-10160 Pin, Dowel 10*16 212 96010-06028 Bolt, Flange M6*35 113 96010-06040 Bolt, Flange M6*40 214 96010-06070 Bolt, Flange M6*50 315 96010-06080 Bolt, Flange M6*60 216 1124A-SBH0-0000 Tube, Breather 117 11241-SBH0-0000 Clamp, Tube 10 119 1565A-SBH0-0000 Gauge Comp., Oil Level 120 94110-12E01-CU Washer, Cu 12*20*1.5 121 90035-SBH0-0000 Bolt, Drain Plug M12*15 122 11335-SBH0-0000 Valve, Air Vent 123 11333-SBH0-0000 Hole, Water Ex 1

E-7RIGHT CRANKCASE COVER

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Page 9: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 28121-SBH0-0000 Starting Clutch 12 96010-05016 Bolt, Hex Flange M5*16 23 32961-SBH0-0000 Clamper, A.C.Generator Cord 14 31130-SBH0-0000 Pulse Cord Assy., A.C.G 15 96010-05035 Bolt, Hex M5*35 36 31110-SBH0-0000 Flywheel Comp. 17 31120-SBH0-0000 Stator Comp. 18 96050-06014 Bolt, Hex In M6*14 39 90200-14E01-0A Nut, Flange M14*1.25 1

10 94110-14E01-ST Washer, Steel 14*28*1 111 3110A-SBH0-0000 A.C.Generator Assy. 1

E-8GENERATOR

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Page 10: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 15100-SBH0-0000 Oil Pump Assy. 12 15101-SBH0-0000 Body, Oil Pump 13 15116-SBH0-0000 Cover, Oil Pump 14 15132-SBH0-0000 Shaft, Oil Pump 15 15133-SBH0-0000 Drive Sprocket, Oil Pump 16 15141-SBH0-0000 Drive Chain, Oil Pump 17 15331-SBH0-0000 Inner Rotor, Oil Pump 18 15332-SBH0-0000 Outer Rotor, Oil Pump 19 15732-SBH0-0000 Lower Separator, Oil Pump 1

10 15731-SBH0-0000 Upper Separator, Oil Pump 111 15333-SBH0-0000 Screw 3*12 112 94310-04065 Pin, Dowel 4*6.5 113 94510-10000-OE Circlip, External 10mm 114 96010-06032 Bolt, Flange M6*12 115 96010-06028 Bolt, Flange M6*28 2

E-9OIL PUMP

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Page 11: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 28101-SBH0-0000 Reduction Gear, Starter 12 28102-SBH0-0000 Shaft, Starter Reduction Gear 13 28122-SBH0-0000 Big Gear Comp, Starter Clutch 14 28131-SBH0-0000 Guide, Starter Clutch Big Gear 15 31210-SBH0-0000 Motor Assy, Starter 16 31220-SBH0-0000 Sub. Harness 17 96010-06012 Bolt, Flange M6*12 18 96010-06020 Bolt, Flange M6*20 2

E-10STARTING MOTOR

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Page 12: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 11341-SBH0-0000 Cover, L Crankcase 12 11351-SBH0-0000 Gasket, L Cover 13 11344-SBH0-0000 Pin, Dowel 6*10*18 24 90191-SBH0-0000-OE Bolt Comp., Special 15 90192-SBH0-0000-OE Bolt, Special 26 90193-SBH0-0000 Rubber, Insulator 27 90194-SBH0-0000 Washer, Cushion 28 11350-SBH0-0000 Shroud, L Cover 19 93600-05012 Bolt, Special Flange M5*12 4

E-11LEFT CRANKCASE COVER

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Page 13: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 2201A-SBH0-0000 Drive Pulley Assy. 12 22021-SBH0-0000 Fan, CVT Cooling 13 22031-SBH0-0000 Boss, Drive Plate 14 22041-SBH0-0000 Drive Plate 15 22051-SBH0-0000 Roller Comp, Weight 66 22061-SBH0-0000 Oil Seal Plate, Drive 17 22071-SBH0-0000 Plate, Ramp 18 22081-SBH0-0000 Piece, Ramp Plate 39 91301-SBH0-0000 O-ring 100*2.6 1

10 91206-SBH0-0000 Oil Seal 27*34*3.5 211 93600-05010 Screw, Tapping 4*10 312 94110-14E01-ST Washer, Steel 14*28*1 113 90200-14E02-0A Nut, Flange M14*1.5 1

E-12DRIVE PULLEY

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Page 14: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 2301A-SBH0-0000 Pulley Subassy., Driven 12 23100-SBH0-0000 Belt, Drive 13 90200-10E01 Nut, Hex Flange M12 1

E-13DRIVEN PULLEY

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Page 15: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 21300-SBH0-0000 Cover Comp., Gear Box 12 21395-SBH0-0000 Gasket, Gear Box Cover 13 96100-62040-N000 Bearing, Ball Radial 6204 14 91901-SBH0-0000 Bearing, Needle NK1412 15 96100-62030-N000 Bearing, Ball Radial 6203 16 91202-SAA0-0000 Oil Seal 20*32*6 17 11221-SBH0-0000 Tube Assy, Breather 18 23411-SBH0-0000 Shaft, Driven 19 23421-SBH0-0000 Counter Shaft, Driven 1

11 23432-SBH0-0000 Gear, Final 112 23431-SCF0-0000 Shaft, Final 113 94510-20000-OE Circlip, External 20mm 114 94110-14E02-ST Washer, Steel 14*32*1 115 94110-17E01-ST Washer, Steel 17*25*1 116 94310-10160 Pin, Dowel 10*16 217 96010-06030 Bolt, Flange M6*30 518 96010-06035 Bolt, Flange M6*35 220 90035-SBH0-0000 Drain Bolt, Gear Box M10*12 121 90401-06E01-AL Washer, Taper 6*14*1 622 94110-10E01-CU Washer, Cu 10*15*1.5 123 94110-06E01-CU Washer, Cu 6*14*1 124 94110-14E01-ST Washer, Steel 14*28*1 1

E-14TRANSMISSION

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Page 16: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 11100-SBH0-0000 Crankcase Assy, R 12 11112-SBH0-0000 Outer Bush, Engine Hanger 23 11113-SBH0-0000 Inner Bush, Engine Hanger 24 11192-SBH0-0000 Gasket, Crankcase 15 15520-SBH0-0000 Pipe Comp, Oil Pass 16 1552A-SBH0-0000 Pipe Assy., Oil Pass 17 11111-SBH0-0000 Rubber Bush, Engine Hanger 28 11241-SBH0-0000 Top Panel, Insulator 19 91305-SBH0-0000 O-ring 9*1.6 2

10 96100-63010-N000 Bearing, Radial Ball 6301 111 91901-SBH0-0000 Bearing, Needle NK1412 112 96100-60040-N000-LU Bearing, Radial Ball 6004LU 113 91201-SBH0-0000 Oil Seal 27*42*7 114 91203-SBH0-0000 Oil Seal 25*40*8 115 11200-SBH0-0000 Crankcase Assy., L 116 91302-SBH0-0000 O-ring 15.8*2.4 417 96010-06032 Blot, Flange M6*12 118 94310-10160 Pin, Dowel 10*16 219 96010-06060 Blot, Flange M6*60 520 96010-06100 Blot, Flange M6*100 121 96010-06125 Blot, Flange M6*125 122 11204-SAA0-0000 Pin Brake Shoe Anchor 123 90210-08E01 Nut, Lock M8 124 1111A-SBH0-0000 Rubber Bush, Engine Hanger 225 91304-SBA0-0000 O-ring 7.5*1.5 126 90034-SCF0-0000-0B Bolt Stud 8*216 227 90031-SBH0-0000-0B Bolt, Stud M8*162 2

E-15CRANKCASE

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Page 17: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 13000-SBH0-0000 Con'rod Comp., Crankshaft 12 90701-SAA0-0000 Key, Woodruff 13 13111-SBM0-0000 Pin, Piston 14 13101-SCF0-0000 Piston 15 13011-SBH0-0000 Ring Set, Piston 16 13115-SBM0-0000 Clip, Piston Pin 27 15743-SBH0-0000 Oil, Through 18 15742-SBH0-0000 Spring, Oil Through 19 15741-SBH0-0000 Pin 2*11.8 1

E-16CRANKSHIFT, PISTON

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Page 18: Dazon 150 Engine Parts Book

Ref No Function Code(new) Part Name Reqd No1 1610A-SBH0-0000 Carburetor Assy. 1

ALL PRICES ARE SUBJECT TO CHANGE WITHOUT NOTICE. VERSION 1, DEC., 2003

E-17CARBURETOR

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