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db technologies - Press extrusion and waste cleaning technologies

Date post: 19-Jan-2017
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Karl Dirkes Aparna Kapoor db technologies BV Intergeo Solid Waste Management High quality products from municipal waste
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Page 1: db technologies - Press extrusion and waste cleaning technologies

Karl Dirkes Aparna Kapoor

db technologies BV Intergeo Solid Waste Management

High quality products from municipal waste

Page 2: db technologies - Press extrusion and waste cleaning technologies

The waste problem

Municipal solid waste has always been considered a problem to be solved as quickly as possible disposing of it in landfills.

If we change the approach to the waste, it is possible to find a rich source of recyclable materials, fertilizer and energy.

Page 3: db technologies - Press extrusion and waste cleaning technologies

What is in Indian waste?

Recyclables Dry fraction Biogenic fractionMunicipal Solid Waste is composed of 3 main product groups:

Page 4: db technologies - Press extrusion and waste cleaning technologies

The potential of efficient waste separation

Strong potential to produce a range of competitive products:

• Recyclables of high quality• Non-organic fraction that is really dry and suitable for

production of high-quality fuel• Organic fraction that is clean and suitable for use in

anaerobic digestion and as fertilizer thus preventing the loss of the valuable material in landfilling

To date, the potential of recycling organic waste is in its infancy and remains largely untapped

Page 5: db technologies - Press extrusion and waste cleaning technologies

The challenge: Efficient waste separation

• Real challenge is to separate organics from the rest• Current solutions:

1. Separation at source or so-called “kerbside collection”• Still a lot of contamination• Hard to implement for urban areas

1. Mechanical separation at centralized waste treatment facilities• Relatively low separation efficiency (60-65%)• A lot of organics in non-organic fraction and vice versa

Page 6: db technologies - Press extrusion and waste cleaning technologies

Clean separation is key to high-value use of waste

Page 7: db technologies - Press extrusion and waste cleaning technologies

How is the OREX press working?

• Organic extruder press for municipal waste

• High-pressure extrusion into two valuable waste streams that are each more valuable with the absence of the other

wet organic fraction dry non-organic

Page 8: db technologies - Press extrusion and waste cleaning technologies

Waste separation with OREX press

Principle: Soluble organic matter behaves like a liquid and is separated from dry non-organic fraction

Feed phaseLow pressure

Expulsion phase

Low pressure

Page 9: db technologies - Press extrusion and waste cleaning technologies

Waste separation with OREX press

Result of extrusion processDry fraction Biogenic fraction-plastics - liquid biogenic fraction -textiles = raw material for -paper and cardboard-various minerals-metals

High-quality fuel recyclables anaerobic digestion fertilizer

Page 10: db technologies - Press extrusion and waste cleaning technologies

Waste separation with OREX press

Dry fraction

After further separation• Sellable recyclables (plastics, paper, metals)• High-quality fuel with caloric value 3000/3500Kcal/Kg

- without much water content- With less odour and insects

Page 11: db technologies - Press extrusion and waste cleaning technologies

Waste separation with OREX press

Page 12: db technologies - Press extrusion and waste cleaning technologies

Waste separation with OREX press

Page 13: db technologies - Press extrusion and waste cleaning technologies

Waste cleaning with Cyclone

Page 14: db technologies - Press extrusion and waste cleaning technologies

Experiences in India

Page 15: db technologies - Press extrusion and waste cleaning technologies

THANK YOU!

FILM

Our partner in India:db technologies BV Intergeo Solid Waste ManagementKarl Dirkes Aparna [email protected] [email protected]

www.dbtechnologiesbv.nl


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