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dC16 70a. 478 kW (650 hp) - Mack Boring & Parts Company · SCANIA industrial engines sCr system us...

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SCANIA INDUSTRIAL ENGINES DC16 70A. 478 kW (650 hp) US Tier 4i, EU Stage IIIB Standard equipment • Scania Engine Management System, EMS • Extra high pressure fuel injection system, XPI • Turbo charger • Fuel filter and extra pre-filter with water separator • Oil filter, full flow • Centrifugal oil cleaner • Oil cooler, integrated in block • Oil filler, in valve cover • Deep front oil sump • Oil dipstick, in block • Magnetic drain plug for oil draining • Starter, 1-pole 7.0 kW • Alternator, 1-pole 100A • Flywheel, for use with friction clutch • Silumin flywheel housing, SAE 1 flange • Front mounted engine brackets • SCR system • Open crankcase ventilation • Operator’s manual Optional equipment • Prepared for cooling package • Puller and pusher fans • Fan ring with sealing • Hydraulic pump • Air compressor • AC compressor • Side mounted PTO • Front mounted PTO • Exhaust connections • Electrical base system • Control and instrument panels • Accelerator position sensor • Engine heater • Flywheel: SAE14” • Stiff rubber engine suspension • Air cleaner • Closed crankcase ventilation • Studs in flywheel housing • External thermostat for extra oil cooler • Low coolant level reaction • Variable idle speed setting • Low oil sump • Oil level sensor The industrial engines from Scania are based on a robust design with a strength optimised cylinder block containing wet cylinder liners that can easiliy be exchanged. Individual cylinder heads with 4 valves per cylinder promotes repairability and fuel economy. The engine is equipped with a Scania developed Engine Management System, EMS, in order to ensure the control of all aspects related to engine performance. The injection system is Scania’s XPI (Extra High Pressure Injection), a common rail system that in combination with SCR (Selective Catalytic Reduction) gives low exhaust emissions with good fuel economy and a high torque. The engine can be fitted with many accessories such as air cleaners, silencers, PTO:s and flywheels in order to suit a variety of installations. This specification is preliminary and may be revised without notice. Engine speed (rpm) Rating 1200 1500 1800 2100 Gross power (kW) ICFN 356 478 478 478 Gross power (hp) ICFN 484 650 650 650 Gross torque (Nm) ICFN 2830 3043 2536 2174 Spec fuel consumption. Full load (g/kWh) 192 194 200 212 Spec fuel consumption. 3/4 load (g/kWh) 194 196 198 217 Spec fuel consumption. 1/2 load (g/kWh) 196 196 203 226 AdBlue consumption. Full load (g/kWh) 21 20 20 24 Heat rejection to cooling water (kW) 144 165 168 188 ICFN – Continous service: Rated output available 1/1 h. Unlimited h/year service time at a load factor of 100%
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Page 1: dC16 70a. 478 kW (650 hp) - Mack Boring & Parts Company · SCANIA industrial engines sCr system us tier 4i, eu stage iiiB SCR (Selective Catalytic Reduction) technology is used on

SCANIA industrial engines

dC16 70a. 478 kW (650 hp)us tier 4i, eu stage iiiB

Standard equipment• ScaniaEngineManagementSystem,EMS• Extrahighpressurefuelinjectionsystem,XPI• Turbocharger• Fuelfilterandextrapre-filterwithwater

separator• Oilfilter,fullflow• Centrifugaloilcleaner• Oilcooler,integratedinblock• Oilfiller,invalvecover• Deepfrontoilsump• Oildipstick,inblock• Magneticdrainplugforoildraining• Starter,1-pole7.0kW• Alternator,1-pole100A• Flywheel,forusewithfrictionclutch• Siluminflywheelhousing,SAE1flange• Frontmountedenginebrackets• SCRsystem• Opencrankcaseventilation• Operator’smanual

Optional equipment• Preparedforcoolingpackage• Pullerandpusherfans• Fanringwithsealing• Hydraulicpump• Aircompressor• ACcompressor• SidemountedPTO• FrontmountedPTO• Exhaustconnections• Electricalbasesystem• Controlandinstrumentpanels• Acceleratorpositionsensor• Engineheater• Flywheel:SAE14”• Stiffrubberenginesuspension• Aircleaner• Closedcrankcaseventilation• Studsinflywheelhousing• Externalthermostatforextraoilcooler• Lowcoolantlevelreaction• Variableidlespeedsetting• Lowoilsump• Oillevelsensor

TheindustrialenginesfromScaniaarebasedonarobustdesignwithastrength

optimisedcylinderblockcontainingwetcylinderlinersthatcaneasiliybeexchanged.

Individualcylinderheadswith4valvespercylinderpromotesrepairabilityandfuel

economy.

TheengineisequippedwithaScaniadevelopedEngineManagementSystem,

EMS,inordertoensurethecontrolofallaspectsrelatedtoengineperformance.

TheinjectionsystemisScania’sXPI(ExtraHighPressureInjection),acommonrail

systemthatincombinationwithSCR(SelectiveCatalyticReduction)giveslowexhaust

emissionswithgoodfueleconomyandahightorque.Theenginecanbefittedwith

manyaccessoriessuchasaircleaners,silencers,PTO:sandflywheelsinordertosuit

avarietyofinstallations.

Thisspecificationispreliminaryandmayberevisedwithoutnotice.

Engine speed (rpm)

Rating 1200 1500 1800 2100

Grosspower(kW) ICFN 356 478 478 478

Grosspower(hp) ICFN 484 650 650 650

Grosstorque(Nm) ICFN 2830 3043 2536 2174

Specfuelconsumption.Fullload(g/kWh) 192 194 200 212

Specfuelconsumption.3/4load(g/kWh) 194 196 198 217

Specfuelconsumption.1/2load(g/kWh) 196 196 203 226

AdBlueconsumption.Fullload(g/kWh) 21 20 20 24

Heatrejectiontocoolingwater(kW) 144 165 168 188

ICFN – Continous service:Ratedoutputavailable1/1h.Unlimitedh/yearservicetimeataloadfactorof100%

Page 2: dC16 70a. 478 kW (650 hp) - Mack Boring & Parts Company · SCANIA industrial engines sCr system us tier 4i, eu stage iiiB SCR (Selective Catalytic Reduction) technology is used on

SCANIA industrial engines

se 151 87 södertälje, swedentelephone +46 8 553 810 00telefax +46 8 553 829 [email protected]

dC16 70a. 478 kW (650 hp)us tier 4i, eu stage iiiB

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160170180190200210220230240250260270280290300310320330340350360370380390400410420430440450460470480kW

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240

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320

340

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18601960206021602260236024602560266027602860296030603160Nm

190200210220230240250260270280290300310320 kpm

180

185

190

195

200

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220

800 1000 1200 1400 1600 1800 2000 2200 rpm

g/kWhFuel

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30 g/kWhAdBlue

AdBlue

Fuel

160170180190200210220230240250260270280290300310320330340350360370380390400410420430440450460470480kW

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240

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300

320

340

360

380

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460

480

500

520

540

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660 hp

18601960206021602260236024602560266027602860296030603160Nm

190200210220230240250260270280290300310320 kpm

180

185

190

195

200

205

210

215

220

800 1000 1200 1400 1600 1800 2000 2200 rpm

g/kWhFuel

0

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30 g/kWhAdBlue

AdBlue

Fuel

160170180190200210220230240250260270280290300310320330340350360370380390400410420430440450460470480kW

220

240

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320

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360

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400

420

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460

480

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520

540

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660 hp

18601960206021602260236024602560266027602860296030603160Nm

190200210220230240250260270280290300310320 kpm

180

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190

195

200

205

210

215

220

800 1000 1200 1400 1600 1800 2000 2200 rpm

g/kWhFuel

0

5

10

15

20

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30 g/kWhAdBlue

AdBlue

Fuel

Output

Torque

Spec fuel and AdBlue consumption

Engine description

Noofcylinders 90ºV8

Workingprinciple 4-stroke

Firingorder 1-5-4-2-6-3-7-8

Displacement 16.4litres

Borexstroke 130x154mm

Compressionratio 16.7:1

Weight 1340kg(excloilandcoolant)

Pistonspeedat1500rpm 7.7m/s

Pistonspeedat1800rpm 9.24m/s

Camshaft Highpositionalloysteel

Pistons Steelpistons

Connectionrods I-sectionpressforgingsofalloysteel

Crankshaft Alloysteelwithhardenedandpolishedbearingsurfaces

Oilcapacity 35-45dm3

Electricalsystem 1-pole24V

1288

530 530

735

445

Test conditionsAirtemperature+25°C.Barometricpressure100kPa(750mmHg).Humidity30%.Dieselfuel

acc.toECER24Annex6.Densityoffuel0.840kg/dm3.Viscosityoffuel3.0cStat40°C.Energyvalue42700kJ/kg.

Power test codeISO3046.Powerandfuelvalues+/-3%.

Page 3: dC16 70a. 478 kW (650 hp) - Mack Boring & Parts Company · SCANIA industrial engines sCr system us tier 4i, eu stage iiiB SCR (Selective Catalytic Reduction) technology is used on

SCANIA industrial engines

sCr systemus tier 4i, eu stage iiiB

SCR (Selective Catalytic Reduction) technology is used on Scania’s engines for Stage IIIB and Tier 4i to reduce the NOX content in the exhaust gases. A chemical process is started by injecting AdBlue, a urea and water mixture, into the exhaust gas stream. During injection the water evaporates and the urea breaks down to form ammonia. The ammonia then reacts with the nitrogen gases in the catalytic converter and forms harmless products such as nitrogen gas and water. Through the use of SCR the exhaust gases are purged of poisonous levels of NOX in the best possible way. Scania is making use of a system that is carefully developed and tested in our own laboratory.

The AdBlue tank holds 38 or 60 litres and is heated by the engine’s cooling system in order to avoid freezing of the urea solution, urea freezes at -11°C. The AdBlue tank and a pump module are delivered as a unit which is fi tted to brackets for an easy installation. The Scania system contains all mechanical and electrical parts needed except from the exhaust piping which is to be adapted according to the customers installation.

Mechanical system Standard Optional

1 AdBlue tank and pump module 38 l 60 l

2 AdBlue fl uid return line2 m

3 m4 m

3 Tank heater valve –

4 AdBlue pressure line2 m

3 m4 m

5 Coolant hose for heating of tank and pump module

– –

6 Hydrolysis catalyst with AdBlue dosage valve

7 NOX sensor with control unit –

8 SCR catalyst –

9 Temperature sensor –

10 Coolant return line from AdBlue tank and pump module

– –

Mechanical system Electric system

Electric system Standard Optional

1 Connection unit –

2 Cable harness between engine and SCR control unit

3 SCR control unit –

4 Cable harness between SCR control unit and components

5 Extension cable – –

6 Cable to the tank heater valve –

7 Cable to the AdBlue tank level sensor –

The principle for Scania SCR system

This specifi cation is preliminary and may be revised without notice.

6

1

9

2

8

3

7

54

10

57 6

4

3

1

2

5

5

Page 4: dC16 70a. 478 kW (650 hp) - Mack Boring & Parts Company · SCANIA industrial engines sCr system us tier 4i, eu stage iiiB SCR (Selective Catalytic Reduction) technology is used on

SCANIA industrial engines

se 151 87 södertälje, swedentelephone +46 8 553 810 00telefax +46 8 553 829 [email protected]

sCr systemus tier 4i, eu stage iiiB

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Engine Power (hp) Volume (litres) Measure A (mm)

DC9 200-400 24 765

DC13 350-450 26 790

DC13 500 30 830

DC16 650-700 33 880

SCR catalystThe SCR catalyst comes in four different models.

A

ø 34

8,5

304

649

SCR catalyst with silencerVolume: 33 litresConnection for exhaust pipes: Ø114 mm(not for DC16 70A, 700 hp)

768

ø 59

7

304

650

570

675 280

304

646

700

675 280

304

647

450

ø 1

50

ø 1

90

304

651

AdBlue tank - 38 litresTotal volume: 50 litresFilling volume: 38 litres

AdBlue tank - 60 litresTotal volume: 70 litresFilling volume: 60 litres

Hydrolysis catalystwith reductant doser

This specification is preliminary and may be revised without notice.


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