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1 Rev A DEMO MANUAL DC981A/DC981B DESCRIPTION LTC4263 Main Board, Single Port Autonomous PSE/Daughter Card PSE Demonstration circuits 981A and 981B feature the LTC ® 4263 in single port Power over Ethernet (PoE) power sourcing equipment (PSE) midspan and endpoint solu- tions. The LTC4263 is an autonomous single-channel PSE controller for use in IEEE802.3af compliant PoE systems. It includes an onboard planar power MOSFET, internal inrush, current limit, and short-circuit control, powered device (PD) detection and classification circuitry, and selectable AC or DC disconnect sensing. Onboard control algorithms provide complete PSE control operation without the need of a microcontroller. The LTC4263 simplifies PERFORMANCE SUMMARY QUICK START PROCEDURE PSE implementation, needing only a single 48V supply and a small number of passive support components. Other options shown on the DC981A include legacy PD detection enable, midspan backoff timer enable, power class enforce mode, and power management enable. An LED for each port is driven by the respective LTC4263 to indicate the state of the port. The DC981A is Ethernet Alliance™ certified. Design files for this circuit board are available. Table 1. Typical DC981, Specifications are at T A = 25°C PARAMETER CONDITION VALUE Supply Voltage Voltage for IEEE802.3af Compliance at Port Output 46V to 57V Midspan Mode Detection Backoff Midspan Enabled, Failed Detection 3.2s Detection Range Valid IEEE802.3af PD Detection 17kΩ to 29.7kΩ Set Maximum Allocated Power Power Management Enabled, RPM = 12.4kΩ 17W Ethernet Powered Pairs Pinout Endpoint PSE, Alternative A (MDI) Midspan PSE, Alternative B 1/2(+), 3/6(–) 4/5(+), 7/8 (–) Demonstration circuits 981A and 981B are easy to set up to evaluate the performance of the LTC4263. Refer to Figure 1 for proper measurement equipment setup and follow the procedure below. 1. Place jumpers in the following positions: JP1 EN JP2 EN JP3 DIS JP4 AC JP5 AC JP6 EN 2. Insert daughter card (DC981B) to main board (DC981A) at polarized connector J3. 3. Apply 48V across VDD48 and VSS. 4. Connect a scope probe at VOUT_MD and VOUT_EP both referenced to positive rail VDD48. 5. Connect a valid PD to either midspan PSE or endpoint PSE. 6. Connect a second PD to the open port. All registered trademarks and trademarks are the property of their respective owners.
Transcript
Page 1: DC981A (Rev A)

1Rev A

DEMO MANUALDC981A/DC981B

DESCRIPTION

LTC4263 Main Board, Single Port

Autonomous PSE/Daughter Card PSE

Demonstration circuits 981A and 981B feature the LTC®4263 in single port Power over Ethernet (PoE) power sourcing equipment (PSE) midspan and endpoint solu-tions. The LTC4263 is an autonomous single-channel PSE controller for use in IEEE802.3af compliant PoE systems. It includes an onboard planar power MOSFET, internal inrush, current limit, and short-circuit control, powered device (PD) detection and classification circuitry, and selectable AC or DC disconnect sensing. Onboard control algorithms provide complete PSE control operation without the need of a microcontroller. The LTC4263 simplifies

PERFORMANCE SUMMARY

QUICK START PROCEDURE

PSE implementation, needing only a single 48V supply and a small number of passive support components. Other options shown on the DC981A include legacy PD detection enable, midspan backoff timer enable, power class enforce mode, and power management enable. An LED for each port is driven by the respective LTC4263 to indicate the state of the port. The DC981A is Ethernet Alliance™ certified.

Design files for this circuit board are available.

Table 1. Typical DC981, Specifications are at TA = 25°CPARAMETER CONDITION VALUE

Supply Voltage Voltage for IEEE802.3af Compliance at Port Output 46V to 57V

Midspan Mode Detection Backoff Midspan Enabled, Failed Detection 3.2s

Detection Range Valid IEEE802.3af PD Detection 17kΩ to 29.7kΩ

Set Maximum Allocated Power Power Management Enabled, RPM = 12.4kΩ 17W

Ethernet Powered Pairs Pinout Endpoint PSE, Alternative A (MDI) Midspan PSE, Alternative B

1/2(+), 3/6(–) 4/5(+), 7/8 (–)

Demonstration circuits 981A and 981B are easy to set up to evaluate the performance of the LTC4263. Refer to Figure 1 for proper measurement equipment setup and follow the procedure below.

1. Place jumpers in the following positions:

JP1 EN JP2 EN JP3 DIS JP4 AC JP5 AC JP6 EN 2. Insert daughter card (DC981B) to main board (DC981A) at polarized connector J3.

3. Apply 48V across VDD48 and VSS.

4. Connect a scope probe at VOUT_MD and VOUT_EP both referenced to positive rail VDD48.

5. Connect a valid PD to either midspan PSE or endpoint PSE.

6. Connect a second PD to the open port.

All registered trademarks and trademarks are the property of their respective owners.

Page 2: DC981A (Rev A)

2Rev A

DEMO MANUALDC981A/DC981B

OPERATING PRINCIPLES

Figure 1. Basic DC981A/DC981B Equipment Setup

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Page 3: DC981A (Rev A)

3Rev A

DEMO MANUALDC981A/DC981B

The DC981 provides two implementations of a PSE con-trolled by the LTC4263, a midspan PSE and an endpoint PSE. A single 48V supply is all that is required to power the board. This in turn provides power to the midspan PSE and endpoint PSE outputs. On each solution, an LTC4263 provides detection, classification, power management, safe power on, port current limit, and disconnect detection.

Midspan PSE

In the midspan solution, a legacy device (router, switch, etc.) that does not have PoE is connected to MIDSPAN IN. Data is passed through to MIDSPAN OUT along with PoE which goes out to a PD. Power is applied directly to Ethernet pairs 4/5 and 7/8. The LTC4263 circuitry is located in a small layout area behind the RJ45 connec-tor and switches power on the negative rail. To show the different functions of the LTC4263, jumpers allow for the user to select the options of AC or DC disconnect, legacy detection, midspan backoff timing, and class enforce-ment. An LED that shows the status of the port is driven by a switcher in the LTC4263 to improve efficiency when VDD5 is provided internally. Push button switch SW1 ties the shutdown pin to ground to disable the LTC4263 in the midspan solution.

A PSE implementing alternative B pin out must back off from detection for at least two seconds after a failed at-tempt. This is to avoid conflict of detection, for example, should a potential endpoint PSE and midspan PSE be connected to the same PD. To enable this feature, set JP2 to DIS. JP2 ties the MIDSPAN pin to VDD5 to enable the LTC4263 backoff timer or to VSS to disable. A 3.2s delay occurs after every failed detect cycle unless the result is open circuit. If held at VSS, no delay occurs after failed detect cycles.

Endpoint PSE

The endpoint solution is primarily shown on a small daughter card (DC981B). This card is the same height and width as the integrated RJ45 connector that it slides behind on the main board (DC981A). The RJ45 includes Ethernet magnetics and common mode termination. A layout option shows the same components can be placed

under the same RJ45 connector. The minimum connections to the daughter card are VSS, VDD48 and VOUT. Power is switched over from the daughter card out to the Ethernet data pairs (1/2 and 3/6). A PHY can be connected to the TO PHY connector to pass data through to the data pairs along with PoE. LED drive and power management pins are also brought out for additional board functions. The board is set up for AC disconnect, but can be reworked for DC disconnect by removing components and replac-ing with shorts in certain locations. Two solder jumpers also provide selectable options for legacy detection and class enforce.

Power Management

The midspan and endpoint PSEs, although separate solu-tions on the DC981, are tied together at the PWRMGT pin for demonstration of the LTC4263 power management capability. Programmable onboard power management circuitry allows multiple LTC4263s to allocate and share power in multiport systems, allowing maximum utilization of the 48V power supply – all without the intervention of a host processor.

The LTC4263 sources current (IPM) at the PWRMGT pin proportional to the class of the PD that it is powering. The voltage of this pin (VPM) is checked before powering the port (Table 2). The port will not turn on if this pin is more than 1V above VSS. The PWRMGT pins of the LTC4263s are tied together and connect to a resistor (RPM) and capacitor (CPM) in parallel to VSS to implement power management. This resistor is selected with the following equation:

RPM = 213kΩ • W/PFULL_LOAD

On the DC981A, the default RPM is 12.4kΩ for a full load power of 17W.

Table 2. Power Management VoltagePD CLASS POWER

REQUESTIPM (TYP) VPM*

Class 1 4W 19μA 236mV

Class 2 7W 33μA 409mV

Class 0, 3, or 4 15.4W 73μA 905mV

*RPM = 12.4kΩ

OPERATING PRINCIPLES

Page 4: DC981A (Rev A)

4Rev A

DEMO MANUALDC981A/DC981B

Table 3. Powered Device CombinationsPD COMBINATION 1ST PD 2ND PD

Class 1 / Class 1 Powered Powered

Class 1 / Class 2 Powered Powered

Class 1 / Class 3** Powered Power Denied

Class 2 / Class 2 Powered Powered

Class 2 / Class 3** Powered Power Denied

Class 3 **/ Class 3** Powered Power Denied

**Class 3 substitutable with Class 0 or 4.

If power management is not used, move JP6 to DIS to tie the PWRMGT pins to VSS and disable this feature.

Class Enforce Mode

ENFORCE CLASS jumper JP1 ties the ENFCLS pin of the LTC4263 to either VDD5 or VSS to respectively enable or disable class enforce current limits. If held at VDD5, the LTC4263 will reduce the ICUT threshold for Class 1 or Class 2 PDs. If ENFCLS is held at VSS, ICUT remains at 375mA (typical) for all classes.

Table 4. Port Current Limit According to ClassPD CLASS CURRENT THRESHOLD (TYPICAL)

Class 1 100mA

Class 2 175mA

Class 0, 3, 4, or Class Enforce Disabled

375mA

LED Drive

An LED pin indicates the state of the port controlled by the LTC4263. When the port is powered, the LED is on; when disconnected or detecting, the LED is off. If an invalid signature is detected or a fault occurs, the LED will flash a pattern that the user or host system can read to indicate the nature of the problem. When run from a single 48V supply, the LED pin can operate as a simple switching current source to reduce power dissipation in the LED drive circuitry.

VDD5 Option

The logic 5V power supply can be supplied from the internal LTC4263 5V supply or an external 5V supply when above the internal supply. If the internal regulator is used, this pin should only be connected to the bypass capacitor and to logic pins of the LTC4263 held at VDD5.

AC and DC Disconnect

AC and DC disconnect are two different methods of detect-ing whether a valid PD is present and requires power. AC disconnect is the default method for the DC981 but can be converted to DC disconnect in the midspan solution through two jumpers. Moving DISCON (JP4) to DC will short the ACCOUT pin to VSS and configure the LTC4263 to DC disconnect. Moving jumper setting for ACCOMP (JP5) to DC bypasses the AC blocking diode and removes the RC used for AC disconnect from the main circuit.

Legacy Detection

LEGACY jumper JP3 controls whether legacy detect is enabled. If the LEGACY pin is held at VDD5 (EN selected), legacy detect is enabled and testing for a large capacitor is performed to detect the presence of a legacy PD on the port. If held at VSS (DIS selected), only IEEE 802.3af compliant PDs are detected. If left floating (no jumper), the LTC4263 enters force-power-on mode and any PD that generates between 1V and 10V when biased with 270μA of detection current will be powered as a legacy device. This mode is useful if the system uses a differential detection scheme to detect legacy devices. Warning: Legacy modes are not IEEE 802.3af compliant.

OPERATING PRINCIPLES

Page 5: DC981A (Rev A)

5Rev A

DEMO MANUALDC981A/DC981B

OPERATING PRINCIPLES

Figure 2. DC981 Options

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Page 6: DC981A (Rev A)

6Rev A

DEMO MANUALDC981A/DC981B

DC981A LAYOUTTop Silkscreen

Layer 1

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Page 7: DC981A (Rev A)

7Rev A

DEMO MANUALDC981A/DC981B

DC981A LAYOUTLayer 2

Layer 3

Page 8: DC981A (Rev A)

8Rev A

DEMO MANUALDC981A/DC981B

DC981A LAYOUTLayer 4

Silkscreen Bottom

ADI

Page 9: DC981A (Rev A)

9Rev A

DEMO MANUALDC981A/DC981B

Top Layer

Top Silkscreen

DC981B LAYOUT

ADI

Page 10: DC981A (Rev A)

10Rev A

DEMO MANUALDC981A/DC981B

DC981B LAYOUT

Bottom Layer

Bottom Silkscreen

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Page 11: DC981A (Rev A)

11Rev A

DEMO MANUALDC981A/DC981B

PARTS LISTITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER

DC981A-3 Required Circuit Components

1 1 CPM CAP, X5R, 1µF 16V, 10%, 0603 MURATA, GRM185R61C105KE44D

2 2 C1 CAP, X7R, 0.1µF 16V, 10%, 0603 MURATA, GRM188R71C104KA01D

3 2 C3, C4 CAP, X7R 0.1µF 100V, 10%, 0603 MURATA, GRM188R72A104KA35D

4 1 D1 DIODE, SWITCHING, SOT23 DIODES INC, BAS19-7-F

5 1 D2 DIODE, 58V TVS, SMA-DIODE DIODES INC, SMAJ58A-13

6 1 J4 JACK, POWER, RJ45-JK0-0144BNL PULSE, JK0-0144BNL

7 2 LED3, LED2 LED, GREEN, LED-ROHM, SML-010 ROHM, SML-010FTT86

8 1 L1 IND, PWR, 10000µH, L-COIL-DS1608C COILCRAFT, DS1608C-106MLC

9 1 RPM RES, CHIP 12.4k 1/16W 1%, 0805 VISHAY, CRCW080512K4FKEA

10 1 R1 RES, CHIP 2k 1/10W 5%, 0805 VISHAY, CRCW08052K00FKEA

11 1 R2 RES, CHIP 1k 1/16W 5%, 0603 YAGEO, RC0603FR-071KL

12 1 R3 RES, CHIP 10k 1/16W 5%, 0603 YAGEO, RC0603FR-0710KL

13 1 U1 IC, LTC4263CS, SO14 ANALOG DEVICES, LTC4263CS

Optional Circuit Components

1 1 C2 CAP, X7R 1000PF 2kV, 1206 MURATA, GR431BR7LA102KW01L

2 4 C5, C8, C11, C13 CAP, X7R, 0.1µF 16V, 10%, 0603 MURATA, GRM188R71C104KA01D

3 1 C6 CAP, ELECT, 4.7µF 63V, C-PANA-EEVFK-C PANASONIC, EEE-FK1J4R7R

4 2 C7, C12 CAP, X7R, 0.47µF 100V, 10%, 0805 MURATA, GRM21BR72A474KA73L

5 2 C9, C10 CAP, X7R 0.1µF 100V, 10%, 0603 MURATA, GRM188R72A104KA35D

6 2 D3, D5 DIODE, SHOTTKY, PICO MINI, SOT563 CENTRAL SEMI, CMLSH05-4

7 1 D4 DIODE, 58V TVS, SMA-DIODE DIODES INC, SMAJ58A-13

8 1 D6 DIODE, RECTIFIER 3A, SMB-DIDOE DIODES INC, S3BB-13-F

9 2 D8, D7 DIODE, 15V, ZENER, SOD323 CENTRAL SEMI, CMDZ15L

10 2 J6, J5 CONN, RJ-45 RIGHT ANGLE, RJ45 STEWART CONN SYS, SS-6488-NF-K1

11 1 LED1 LED, YELLOW, LED-ROHM, SML-010 ROHM, SML-010YTT86

12 2 R6, R8 RES, CHIP 1k 1/16W 5%, 0603 YAGEO, RC0603FR-071KL

13 1 R4 RES, CHIP 5.1k 1/16W 5%, 0603 AAC, CR16-512JM

14 2 R5, R7 RES, CHIP 510k 1/16W 5%, 0603 VISHAY, CRCW0603510KJNEA

15 1 SW1 SWITCH, PUSH BUTTON WÜRTH, 434 123 050 816

16 1 J3 SOCKET, 1X6, 0.079", VERTICAL SAMTEC, SQT-106-01-LM-S-004

17 1 U2 IC, LTC4263CDE, DFN14DE ANALOG DEVICES, LTC4263CS

Hardware for Demo Board Only

1 5 E1, E2, E9, E10, E11 TP, TURRET, 0.094" MILL-MAX, 2501-2-00-80-00-00-07-0

2 6 E3, E4, E5, E6, E7, E8 TP, TURRET, 0.064" MILL-MAX, 2308-2-00-80-00-00-07-0

3 6 JP1, JP2, JP3, JP4, JP5, JP6 JMP, 1X3, 0.079" SAMTEC, TMM-103-02-L-S

4 0 JP7 JMP, 2X3, 0.079" OPT

5 6 FOR JP1 TO JP6 (1 and 2) SHUNT, 0.079" CENTER SAMTEC, 2SN-BK-G

6 2 J1, J2 JACK, BANANA, KEY-575 KEYSTONE, 575-4

7 4 MH1 TO MH4 STANDOFF, SNAP ON, 1/2" KEYSTONE, 8833

Page 12: DC981A (Rev A)

12Rev A

DEMO MANUALDC981A/DC981B

PARTS LISTITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER

DC981B Required Circuit Components

1 2 C2, C1 CAP, X7R, 0.1µF 16V, 10%, 0603 MURATA, GRM188R71C104KA01D

2 2 C3, C4 CAP, X7R 0.1µF 100V, 10%, 0603 MURATA, GRM188R72A104KA35D

3 1 C5 CAP, X7R, 0.47µF 100V, 10%, 0805 MURATA, GRM21BR72A474KA73L

4 1 D1 DIODE, 58V TVS, SMA-DIODE DIODES INC, SMAJ58A

5 1 D2 DIODE, SCHOTTKY, PICO MINI, SOT563 CENTRAL SEMI, CMLSH05-4

6 1 J1 HEADER, 1X6, 0.079", SMT, HORIZONTAL SAMTEC, MMT-106-02-S-SH-004

7 1 R1 RES, CHIP 510kΩ 1/16W 5%, 0603 AAC, CR16-514JM

8 1 R2 RES, CHIP 1kΩ 1/16W 5%, 0603 AAC, CR16-102JM

9 1 U1 I.C., LTC4263CDE, DFN14DE ANALOG DEVICES, LTC4263CDE

Page 13: DC981A (Rev A)

13Rev A

DEMO MANUALDC981A/DC981B

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Page 14: DC981A (Rev A)

14Rev A

DEMO MANUALDC981A/DC981B

SCHEMATIC DIAGRAM

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21

Page 15: DC981A (Rev A)

15Rev A

DEMO MANUALDC981A/DC981B

Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.

SCHEMATIC DIAGRAM

Page 16: DC981A (Rev A)

16Rev A

DEMO MANUALDC981A/DC981B

ANALOG DEVICES, INC. 2014 - 2018

11/18www.analog.com

ESD Caution ESD (electrostatic discharge) sensitive device. Charged devices and circuit boards can discharge without detection. Although this product features patented or proprietary protection circuitry, damage may occur on devices subjected to high energy ESD. Therefore, proper ESD precautions should be taken to avoid performance degradation or loss of functionality.

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