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  • 7/29/2019 DC_part_2

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    111/19/2011 ELCT708 DC Machine

    Direct Current (DC) Machines

    Dr. Mostafa Soliman

    DC Machine

    Part no. 2

    DC Motor Characteristics

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    211/19/2011 ELCT708 DC Machine

    DC Motors

    Equivalent circuit.

    The equivalent circuit of DC Motors (and Generators) has two

    components:

    Armature circuit: it can be represented by a voltage source and aresistance connected in series (the armature resistance). The armature

    winding has a resistance, Ra.

    The field circuit: It is represented by a winding that generates themagnetic field and a resistance connected in series. The field windinghas resistance Rf.

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    311/19/2011 ELCT708 DC Machine

    DC Motor Equivalent circuit

    Equivalent circuit of a separately excited dc motor

    Equivalent circuit is similar to the generator only the currentdirections are different.

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    411/19/2011 ELCT708 DC Machine

    DC Motor Equivalent circuit

    The operation equations are: Armature voltage equation

    brushaaat VRIEV

    The induced voltage (counter or back emf) and motor

    speed vs angular frequency

    fa IKE 60

    2 n

    f

    aabrusht

    aabrushtaf

    KI

    RIVV

    RIVVEIK

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    511/19/2011 ELCT708 DC Machine

    Power Flow and Losses in

    DC Motors

    Pin = VtIL

    I2R Losses

    (Copper losses)

    Core Losses

    (Both cores)Vt = Terminal voltage

    IL= Line current

    Mechanical

    Losses

    Stray Losses

    Pout

    P(developed or converted) = EaIa

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    611/19/2011 ELCT708 DC Machine

    The relationship between

    the induced EMF and torque The developed power (EaIa) is the converted power from the

    electrical domain to the mechanical domain.

    afad

    ff

    aaad

    daa

    IIKIKT

    IK

    IKIET

    TIE

    circuit)magneticlinear(assuming

    )(

    Shaft torque or output torque is:

    lossmechanicallosscorelossmechanicallosscore PPIEPPPPT aadloadload

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    7/29711/19/2011 ELCT708 DC Machine

    Classification of DC Motors

    Separately Excited and Shunt Motors- Field and armature windings are either connected separate or in

    parallel.

    Series Motors- Field and armature windings are connected in series.

    Compound Motors

    - Has both shunt and series field so it combines features of series andshunt motors.

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    8/29811/19/2011 ELCT708 DC Machine

    Shunt DC Motors

    The armature and field windings are connected in parallel. Almost constant speed operation.

    By KVL around the outer loop:

    aatfa

    ff

    a

    brushaata

    RIVnIkE

    constII

    kE

    VRIVE

    so,

    neglectedisif,

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    9/29911/19/2011 ELCT708 DC Machine

    Torque developed by shunt motor

    T

    Ik

    R

    Ik

    V

    RIk

    TIkV

    Ik

    TI

    RIkV

    RIEV

    f

    a

    f

    t

    a

    f

    ft

    f

    a

    aat

    aaat

    2

    forsolving

    so

    but

    so

    Very important:

    The field circuit has not to be open at any time, otherwise, the speed will increase

    rapidly and the motor will be destroyed.

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    10/291011/19/2011 ELCT708 DC Machine

    Torque developed by shunt motor

    IfVtandIf(hence ) are

    constant, speed is

    directly proportionalto the torque.

    TIKR

    IkV

    f

    a

    f

    t2

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    11/291111/19/2011 ELCT708 DC Machine

    Starting of Shunt DC Motors At the starting of a DC motor, Ea = 0, so:

    To limitIa, a resistance is inserted in series with Ra

    then removed after the development ofEa.

    currenthighydangerousl0a

    t

    a

    ata

    R

    V

    R

    EVI

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    12/291211/19/2011 ELCT708 DC Machine

    Series DC Motors The armature and field winding are connected in series.

    High starting torque.

    Ia = If

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    Torque developed by series

    motorBy KVL around the loop:

    T

    k

    RR

    k

    Tk

    V

    k

    TI

    k

    RR

    kI

    VRRIVIkIkE

    IkIIkT

    IIRRIVE

    sat

    asa

    a

    t

    saatafa

    afa

    af

    saata

    1or

    but

    )(

    )(

    thatnoteweand

    )(

    2

    Series motor cannot be

    started with no-load

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    Separately Excited DC Motors The armature winding supplies the load.

    The field winding is supplied by a separate DC source whosevoltage is variable.

    Good speed control.

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    Compound DC Motors

    Both series and shunt fieldsexist.

    The series field produces s.

    The series field produces sh.

    If both s and sh are in the

    same direction

    cumulatively compound DC

    motor.

    If both s and sh are in

    opposite direction

    differentially compound DC

    motor.

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    Compound DC Motors

    Differentially compound

    Cumulatively compound:

    Has higher starting torque than the

    shunt motor but much lower than the

    starting torque in case of series

    motor.

    Differentially Compound:

    Unstable operation.

    Not easy to start.

    Not used commonly.

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    Comparison of DC MotorsShunt Motors: Constant speed motor (speed regulation is very good).

    Adjustable speed, medium starting torque. (TStart = 1.4 TFL) can be started

    with no-load.

    Applications: centrifugal pump, machine tools, blowers fans, etc.

    Series Motors: Variable speed motor which changes speed drastically from one

    load condition to another. It has a high starting torque. Must be started with

    load.

    Applications: hoists, electric trains, conveyors, elevators, electric cars, etc.

    Compound motors: Variable speed motors. It has a high starting torque and the

    no-load speed is controllable unlike in series motors. can be started with no-

    load.

    Applications: Rolling mills, sudden temporary loads, heavy machine tools, etc

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    Speed Control of DC Motors

    Speed can be controlled by varying:

    1) Armature circuit resistance using an externalresistanceRA Ext.

    2)IFcan be varied by using an external resistanceRadj inseries withRF to control the flux, hence the speed.

    3) The applied voltage to the armature circuit resistance,if the motor is separately excited

    f

    aat

    kI

    RIV

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    Separately DC Motor Speed Control

    MCTR 908 Electric Drives 19

    There are two main regions to control the speed of the separately excited DC motors.

    Region 1: for speeds up to base speed Called Constant Torque Region.

    Armature voltage is variable while keeping the field current constant.

    Region 2: for speeds higher than the base speed Called Constant Power Region.

    Field current is variable while the armature voltage is constant (at rated value).

    S l DC M S d C l

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    Separately DC Motor Speed Control

    MCTR 908 Electric Drives 20

    Armature Voltage Control (Constant Torque Region):

    1. This method implies changing the voltage applied to the armature of the motor without

    changing the voltage applied to its field. Therefore, the motor must be separately excitedto use armature voltage control.

    2. This control method is used for speeds from zero up to the base speed.

    3. This method cannot be used for speed higher than the base speed because the voltage

    should not exceed the rated voltage.

    Armature Voltage Control

    Armature Voltage Control

    4. In this region, the torque is kept

    constant (at maximum value) andas a result,Ia and ,Ifare constant

    also. (TdIaIf)

    S l DC M S d C l

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    Separately DC Motor Speed Control

    MCTR 908 Electric Drives 21

    Armature Voltage Control (Constant Torque Region):

    a. Increasing the armature voltage VA increases the armature current (Ia = (VA - Ea)/Ra);

    b. Increasing armature currentIa

    increases the induced torque Tind

    (Tind

    = KIa);

    c. Induced torque Tindis now larger than the load torque Tloadand, therefore, the speed

    increases.

    d. Increasing speed increases the internal generated voltage (EA = K);

    e. IncreasingEa decreases the armature currentIa

    f. DecreasingIa decreases the induced torque until Tind= Tloadat a higher speed

    (balanced condition)

    Armature Voltage Control

    Armature Voltage Control

    S l DC M S d C l

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    Separately DC Motor Speed Control

    MCTR 908 Electric Drives 22

    Field Weakening Control (Constant Power Region):

    1. This method is used to control the speed for values higher than the base speed.

    2. In this region, the armature voltage and current are kept constant.

    3. The power developed by the motor (Td) remains constant.

    4. In order to keep the power constant, the torque has to be decreased as it will be inversely

    proportional to the speed (Td1/).

    Field Weakening

    Armature Voltage Control

    5. In this region, the torque decreases

    with increasing the speed and as aresult, If will decrease asIa is

    constant (TdIaIf)

    Field Weakening

    Armature Voltage Control

    S l DC M S d C l

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    Separately DC Motor Speed Control

    MCTR 908 Electric Drives 23

    Field Weakening Control (Constant Power Region):

    a. Increasing field resistanceRf decreases the field current (If= Vf/Rf);

    b. Decreasing field currentIf decreases the flux ;

    c. Decreasing flux decreases the internal generated voltage (Ea = K);

    d. DecreasingEa increases the armature current (Ia = (VTEa)/Ra);

    e. Changes in armature current dominate over changes in flux; therefore, increasingIa

    increases the induced torque (Tind= KIa);

    f. Increased induced torque is now larger than the load torque Tloadand, therefore, the

    speed increases;

    g. Increasing speed increases the internal generated voltageEa;

    h. IncreasingEa decreases the armature currentIa

    i. DecreasingIa decreases the induced torque until Tind= Tloadat a higher speed .

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    11/19/2011 ELCT708 DC Machine

    Example 1

    Q1) A 240 V, shunt DC motor takes an

    armature current of 20 A when running at

    960 rpm (full load). The armature resistanceis 0.2 . Determine the no load speed if the

    no load armature current is 1 A.

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    2511/19/2011 ELCT708 DC Machine

    Example 1

    rpm45.975960*236

    8.239.).(

    .).(

    .).(

    .).(

    .).(

    constantisIassuming

    V8.2392.0*1240load)(no

    V2362.0*20240load)(full

    f

    lnnlFn

    lnn

    lFE

    lnE

    E

    E

    ERIV

    c

    c

    c

    c

    caat

    loadfullload,no F.l.n.l.

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    2611/19/2011 ELCT708 DC Machine

    Example 2

    Q2) A 120 V shunt motor has the following

    parameters: Ra = 0.4, RF = 120 and

    rotational (core, mechanical and stray) losses are240 W. On full load, the line current is 19.5 A and

    the motor runs at 1200 rpm, find:

    The developed power

    The output power, and

    The output torque.

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    2711/19/2011 ELCT708 DC Machine

    Example 2

    N.m67.141200

    60

    2

    1843

    )(

    watt18432402083(b)

    watt1.20835.18*6.112*V6.112)4.0(*)5.18(120

    A5.1815.191120

    120

    )(

    out

    out

    devout

    aadev

    aata

    af

    fLa

    P

    Tc

    lossesrotationalPP

    IEPRIVE

    IAI

    IIIa

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    2811/19/2011 ELCT708 DC Machine

    Example 3

    Q1) A DC series motor is operated at fullload from a 240 V supply at a speed of

    600 rpm. The Ea is found to be 217.2V at a line current of 38 A, find:

    a) The armature resistance assuming theseries field resistance is 0.2 .

    b) Find the no-load speed given that theno-load current is 1 A.

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    11/19/2011 ELCT708 DC Machine

    Example 3

    rpm151,25

    V6.2396.0*1240

    :loadnoAt(b)

    4.0

    6.038

    2.217240)(*)(

    2

    11

    22

    1

    2

    nIn

    In

    E

    E

    E

    R

    RR

    RRIEVa

    a

    a

    a

    a

    a

    a

    fa

    faaat