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DEBURR- ING TOOL
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is a top quality deburring tool line, produced by Vargus Ltd.
for the entire range of the vargus tool linesVargus is a well-know worldwide producer of cutting, threading and deburring tools.
StraightEdge
OuterEdge
HoleBack-Edge
Cross-HoleBoth Edge
HoleInnerSurface
FlatSurface
Slot/Keyway
Sheets
InnerStraightCorners
Hole Edge
Applications
Deburring Application
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Choose the most suitable ErgoBurr handle for your work.A new generation of comfort and control in deburring.
Ergonomic Handles
Telescopic Blade Holders
Long Reach WorkWorks with all Ergoburrholders and blades.Simple retractable holder mechanism.
Extra Close Work
Safety Lock
Works with allB blades
Works with allE blades
Includes safety lock formaximum security and comfort.
Blade Holder BHolds all B blades. Use axiallyor perpendicular to holder
Catalog No.: 141-00003
Catalog No.: 141-00005
Catalog No.: 141-00007
Blade Holder EHolds all B bladesCatalog No.: 141-00006
Blade Holder CHolds scraper blades (C Type)Catalog No.: 141-00009
Blade Holder FHolds countersinks (F Type)Catalog No.: 141-00008
Catalog No.: 141-00004
*Other holders for Set K, Set Burr-Bi and Set FR are offered with the relevant tool, and not separately.
Handle & Holder
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Popular standard set for holes, slots & edges. B holder supports all Bblades which can be inserted axially or perpendicular to the holder.
The WorkhorseSet B
Heavy DutySet E
ScraperSet C
The Sheet CleanerSet D
B
E
C
D
D80 Key
C42
B10
E100
E200 E300
B20Catalog No.: 143-00001
Catalog No.: 143-00002
Catalog No.: 143-00026
Catalog No.: 143-00037
Straight Edge Hole Edge
Straight Edge Hole Edge
Straight Edge Hole Edge Flat Surface
SheetsFlatSurface
Hole InnerSurface
HoleBack-Edge
Cross-HoleBoth Edges
Deburring set for heavy-duty deburring of holes,slots and edges. E holder supports all E blades.Deburrs Steel, Aluminium, Copper, Brass, Cast Iron,Stainless Steel and Plastics.
Triangular blade with 3 cutting edges forhigh quality finishing & scraping. The telescopicholder lets you get to difficult-to-reach areas.
Perfect for sheet metal from 0.12” to 0.31” thick (3 mm - 8 mm). Blades deburrboth sides of sheet in one pass. For added safety, use with Handguard.
Deburrs, Steel, Aluminum, Copper, Brass, Cast Iron, Stainless Steel and Plastics.
Long-Reach Work Sets
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CountersinkSet F
Ratchet-Burr for IDSet FR
Ratchet-Burr for ODSet Burr-Ex
Slot Edge CleanerSet G
F
FR
FR
G
G10
F26X
F20
F20
Catalog No.: 143-00025
Catalog No.: 143-00030
Catalog No.: 143-00040
Catalog No.: 143-00038
Powerful tool, excellent for chamfering and deburring of hole-edge and tubes up to0.79” (20mm) diameter.Deburrs, Steel, Aluminum, Copper, Brass, Cast Iron, Stainless Steel and Plastics.
Features FR ratchet holder, ideal for rotational chamfering, even when workspaceis limitef. For inside Diameter (ID) up to 0.79” (20 mm). Deburrs Steel,Aluminium, Copper, Brass, Cast Iron, Stainless Steel and Plastics.
Features FR ratchet holder, ideal for rotational chamfering, even when workspace islimited, For: Outer Diameter (OD) chamfering up to 1” (26 mm).
Ideal for deburring and cleaning edges of internal & external keyways and slots up to 0.6”(15 mm) wide. Blade features 8 cutting edges.
Hole Edge
Hole Edge
Hole Edge
SlotKeyway
Long-Reach Work Sets
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Cleans and removes unwanted radii after machining, to ensure smooth flush mating ofadjoining faces. Special angled blade holder enables easy access to work area. Bladesfeature 3 deburring corners.
For added safety, use with Handguard.
“A” side forspiral chips
“B” side forpowdery chips
Inner StraightCorners
Straight Edge Sheets
Triple Corner CleanerSet G3
Heavy-Duty Sheet CleanerSet Burr-Bi
Surface ScraperSet K
G3
R10 R10
BRR10
F20
G30Catalog No.: 143-00039
Catalog No.: 143-00027
Catalog No.: 143-00028
The original industrial surface scraper. Pulling/pushing actionmakes it perfect for smoothing metal and plastic surfaces as wellas scraping paint and varnishes. Deburrs Steel, Aluminium,Copper, Brass, Cast Iron, Stainless Steel and Plastics.
Flat Surface
Extra Close Work Sets
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All sets constain the ergonomic handle and a variety ofblades for deburring various materials and applications.
StraightEdge
Extra Close Sets
Set B + 1Standard Duty
Set B + 2Standard Duty
Set E + 1Heavy Duty
Set E + 3Heavy Duty
HoleEdge
B10
B10B20
E100
Catalog No.: 143-00029
Catalog No.: 143-00031
Catalog No.: 143-00033
Catalog No.: 143-00034
E100
E200E350
Extra Close Work Sets
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Extra close works set
Easy to use finishing tool. Removes burrs from holes and straightedges after drilling and sawing. Includes long lasting B10 or E100replaceable blades. Available in 3 sizes:
With B10 blade
With E100 blade
StraightEdge
HoleEdge
Finishing ToolsErgoBurr Basic
*ErgoBurr Basic B
*ErgoBurr Basic E
UB1
MB2000
Catalog No.: 143-00024
Catalog No.: 143-00041
Catalog No.: 143-00003
Catalog No.: 143-00023
Popular, slim-grip deburring tool, comes with heavy-duty E100 blade.Strong, yet lightweight.Features convenient pocket clip.Deburrs Steel, Aluminum, Copper and Plastics.
Popular, slim-grip deburring tool.Strong, hexagon-shaped handle.Comes with replaceable E100 blade.
* Handles B&E hold all B and E blade types respectively.
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Easy to use Scraping Tool for multiple types of applications.Use after drilling and sawing.Available in 3 sizes:
Blade size 8mm (0.31”)
Flat Surface Straight Edge Hole Edge HoleBack-Edge
Hole InnerSurface
ErgoScrape
*ErgoScrape 42
Blade size 4mm (0.16”)*ErgoScrape 40
Blade size 2mm (0.08”)*ErgoScrape 400
Catalog No.: 143-00043
Catalog No.: 143-00042
Catalog No.: 143-00044
Catalog No.: 143-00045
* Disposable tools
High quality long lasting safe Ceramic tool, excellent for the finishingof plastic and soft metal parts.
*CeraScrape
Scraper
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All Bonus Packs contain FREEergomomic handle and 10 blades for deburring various materials. BonusPacks available with or without holders.
Handle+Holder B+10 B10Free ErgoBurr handle
10 x B10
10 x E100
10 x E100S
10 x E20010 x E200
10 x E100S
10 x E100
10 x B10
StraightEdge
HoleEdge
Catalog No.: 143-00048
Handle+Holder E+10 E100Free ErgoBurr handle Catalog No.: 143-00046
Handle+Holder E+10 E100S (Cobalt)Free ErgoBurr handle Catalog No.: 143-00047
Handle+Holder E+10 E200Free ErgoBurr handle Catalog No.: 143-00051
Handle+10 E200Free ErgoBurr handle Catalog No.: 143-00050
Handle+10 E100S (Cobalt)Free ErgoBurr handle Catalog No.: 143-00036
Handle+10 B10Free ErgoBurr handle Catalog No.: 143-00032
Handle+10 E100Free ErgoBurr handle Catalog No.: 143-00035
Bonus Packs
Free Handle!
Free Handle!
Free Handle!
Free Handle!
Free Handle!
Free Handle!
Free Handle!
Free Handle!
Bonus Pack
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HSS. Deburrs materials with spiralchips.
PVD TiN coated for highresistance to wear. B10 geometry
HSS. Rotates clockwise &counterclockwiseSimultaneously deburrs the insideand outside of holes up to 0.16” (4mm) thickHSS. Removes burrs fromback-edges of holes up to 0.8”(20 mm) thick.
0.16” (4 mm), triangular HSS scraper for precision work.
0.31” (8 mm), triangular HSSscraper.
Heavy-duty HSS. Deburrsmaterials with spiral chips.
Long-lasting, cobalt-enriched.E100 geometry. Perfect forstainless steel.
Thin-nosed, HSS. Deburrs holeswith min. diameter 0.06” (1.5 mm).
HSS for materials with spiral chips.Simultaneously deburrs the inside andoutside of holes up to 0.24” (6 mm) thick.
HSS for materials with powdery chips.Rotates clockwise & counterclockwise.
HSS for materials with powderychips. Rotates clockwise &counterclockwise.HSS. Removes burrs fromback-edges of holes up to 0.8”(20 mm) thick.
Soft Metals: Steel, Aluminum, CopperBrass, Cast IronHard Metals:
E shaft, B10 cutting edge for materialswith spiral chips. Deburrs holes withmin. diameter 0.08” (2 mm).
PVD TiN coated for high resistanceto wear. E100 geometry.
BladesName
B10
Materials
B10P
B20
B30
B60
C40
C42
E100
E100P
E100S
E110
E111
E200
E300
E350
E600
Description Blade Applications
140-00039
Sof
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Pla
stic
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Har
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ials
Stai
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s St
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140-00040
140-00041
140-00042
140-00043
140-00044
140-00045
140-00046
140-00047
140-00048
140-00053
140-00050
140-00062
140-00051
140-00049
140-00052
Blade
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Solid carbide, 6 deburring corners.scrapes surfaces 7 sheetmetalup to 0.12” (3mm) thick
Countersink for holes-edges with up to0.79” (20 mm) diameter.
Countersink for hole-edges withup to 1.18” (30 mm) diameter.
Excellent for external chamfering ofpipes, tubes and other itemswith up to 1.02” (26 mm) diameter.
HSS. Deburrs slots up to 0.6”(15mm) wide.
HSS. 3 deburring edges. Cleanscorners and removes radaii aftermachining for smooth flush mating.
Double-edges, carbide. Deburrssurfaces up to 1.91” (50 mm) wide.
Double-sided, round HSS blade. “A”side deburrs materials with spiral chips;“B” side for powdery chips.
Soft Metals: Steel, Aluminum, CopperBrass, Cast IronHard Metals:
140-00057
140-00054
140-00055
BladesName Description Blade Applications
Materials
Sof
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Pla
stic
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Har
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ater
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Stai
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s St
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D80
F20
F30
F26X
G10
G30
K10
R10
140-00060
140-00058
140-00059
140-00063
140-00056
Note.For more blade shape you need : Please request and let me know in detail
140-00054
140-00055
140-00060
140-00058
140-00059
140-00063
140-00056
Blade
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Cutting Fiber (Cup Brush)Patent Pending
Ideal for automated fine deburring and surface finishing.
Suitable for use on machining centers, robots, custom machines and drilling machines-easy toautomate.Superior grinding performance thanks to the self-sharprning action of the cutting edgeof the Fine Alumina Fiber rod tips. The continuous cutting edge provides stable grindingperformance.Consistently superior grinding performance can be achieved by establishing suitableprocessing conditions. (cutting depth and rpm)Can deburr and finish edges simultaneously.Can improve surface roughness in a shorter time, thus shortening the finishing process.Ideal for fine deburring and surface finishing of automotive parts, aircraft parts andmachine parts.
Features
ISO9001 CertifiedXEBEC products are manufactured in a plant certified by ISO9001,
the internationnal standard of quality control and assurance.
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Fine Alumina Fiber Rods and Structure
1 Fine Alumina Fiber Rod in the XEBEC Cutting Fiber Has 1,000 Cutting Edges.
Grinding Performance
Grinding Performance Comparison with Abrasive Nylon Brush and Brsaa Brush
<SEM Photograph of Fine Alumina Fiber Rod Tip>
One fine alumina fiber rod is made by binding together 1,000 alumina fiber filaments (ALF), each only several umin diameter. The tips on each of the 1,000 ALFs are the cutting edges. The self-sharpening action of the cuttingedge on the fine alumina fiber rod tips provides superior grinding performance. Continuous cutting edges providea stable and continuous grinding performance.
<Grinding Performance Comparison in SUS303 (Dry)> <Grinding Performance Comparison in S50C (Wet)> <Grinding Performance Comparison in Aluminum (Wet)>
(Note) * Abrasive Nylon Brush means Nylon brush with monofilaments including abrasive grains. * Legends show [Depth of cut (mm) and Revolutions (rpm)]. * Work Reduction can be controlled through processing conditions (Depth of cut and Revolutions). * The above data are comparisons based on setting up the most appropriate processing conditions for each tool. * Because this test was to examine the grinding performance on a flat work, the depth of cut is relatively large.
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ApplicationsThis is “The Sharpness” of XEBEC Cutting Fiber
Fine Deburring after Miniscule Diameter Bore (Drill) Processing
Workpiece MaterialPGA Die
Before Deburring
Other Applications : Injector Body, O 0.1mm jet nozzeles, etc.
After Deburring
Before Deburring After Deburring
Before Deburring After Deburring
NAK55Processing Content Fine Deburring after O 0.5mm bore (drill) processing
Fine Deburring after Surface Grinding
Workpiece MaterialPlate S45CProcessing Content Fine Deburring the edges of the cut area on the plate
Fine Deburring after Gear Cutting
Workpiece MaterialRing-Shaped Internal Gear S45CProcessing Content Fine Deburring gear portions of the ring after Gear Cutting
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ApplicationsCutting Fiber with Higher Grinding Power A31(Blue)
Work piece Gear Material SteelTool:A31-CB25MParameters RPM3500min-1 Feed2500mm/min Depth of cut1mm
Work piece Blade Material : TitaniumTool:A31-CB40MParameters RPM2000min-1 Feed500mm/min Depth of cut1mm
Burrs
0.2mm
Before After
Before
Steps of ball end milling
After
How to select Cutting FiberChoose a brush by the material and cutting process of the work piece
Recommended Initial Parametersfor Deburring edges
1. Depth of cut (Grinding Load)
2. Revolutions
3. Feed Rate
- after end mill (vertical burrs): 0.5 mm- after face mill (horizontal burrs): 1.0 mm
80 % of the maximum rpm
2,400mm/min
5. Dry / Wet processing(1) Deburring: The brush can be used for both dry and wet processing(2) Surface grinding: Refer to the matrix below
4. Fine Alumina Fiber Rods exposure from sleeve100, 60, 40, 25: 15mm
6mm 15mm 25mm 40mm 60mm 100mmMax. RPMInitial RPM
10,0008,000
6,0004,800
5,0004,000
3,0002,400
2,0001,600
1,200960
15: 10mm06: 5mm
Target burr size and material
Materials
Target Burr size
Any materials under HRC(Rockwell Code)57SC, SS, SUS, Ti, FC, FCD.......
Pink (A13) : 0.05 mm.Red (A11) : 0.1 mm.White (A21) : 0.1 mm.Blue (A31) : 0.15-0.2 mm.
Burr sizeBurr thickness 0.1 mm
(not height)=
If the burr can be removed byyour finger nail, it is about
0.1 mm thickness
Thickness
high
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XEBEC Cutting Fiber LineupBrush
Product Code
Product Code
DiameterTypeCupCupCupCupCupCupEndCupCupCupCupCupCup
CupCupCupCupCupCup
End
CupCupEnd
A11-CB100M
A11/A21/A31-CB100MA11/A21/A31-CB60M
A11/A21/A31-CB40MA11/A21/A31-CB25MA11/A21/A31/A13-CB15MA11/A21/A31/A13-CB06M
A11-CB60MA11-CB40MA11-CB25MA11-CB15MA11-CB06M
A21-CB100MA21-CB60MA21-CB40MA21-CB25MA21-CB15MA21-CB06M
A11 (Red)A11 (Red)A11 (Red)A11 (Red)A11 (Red)A11 (Red)
A21 (White)A21 (White)A21 (White)A21 (White)A21 (White)A21 (White)
100mm 75mm75mm75mm75mm50mm30mm
162mm150mm140mm140mm90mm70mm
75mm75mm75mm75mm50mm30mm
S100MS60MS40MS25MS15MS06M
S100MS60MS40MS25MS15MS06M
S100MS60MS40MS25MS15MS06M
AluminaFiber Rod(color)
Axis CoreDiameter
Sleeve ExternalDiameter
Full Length(incl. Axis)
40mm35mm30mm30mm30mm30mm
Axis LengthCutting fiber Diameter
Alumina FiberRod Length
Corresponding Sleeve(Product Code)
Corresponding Brush(Product Code)
60mm40mm25mm15mm
6mm
A31-CB100MA31-CB60MA31-CB40MA31-CB25MA31-CB15MA31-CB06M
A31 (Blue)A31 (Blue)A31 (Blue)A31 (Blue)A31 (Blue)A31 (Blue)
100mm 75mm75mm75mm75mm50mm30mm
S100MS60MS40MS25MS15MS06M
60mm40mm25mm15mm
6mmA13-CB15MA13-CB06MA13-EB03M
A13 (Pink)A13 (Pink)A13 (Pink)
50mm30mm30mm
S15MS06M
15mm6mm3mm
A11-EB06M A11 (Red) 20mm 3mm shank withoutsleeve5mm
A21-EB06M A11 (White) 20mm 3mm shank withoutsleeve5mm
3mm shank withoutsleeve
16mm12mm
8mm8mm6mm6mm
100mm M60mm M40mm M25mm M15mm M
6mm M
110mm65mm45mm30mm18mm10mm
100mm60mm40mm25mm15mm
6mm
Sleeve
Length of all axes is 30mm..... Specifications may be subject to change without notice.....( )
<Precautions In Use>[Maximum Revolutions]
<Operator Safety Measures>[For Protective Equipment]
[Depth of cut, Grinding Load]
[Fine Alumina Fiber Rods Projection Adjustment]
Please use within the range of maximum revolutions ( 100: under 1,200rpm, 60: under 2,000rpm, 40: under 3,000rpm, 25: under 5,000rpm, 15: under 6,000rpm, 6: under 10,000rpm)Usage over the maximum revolutions is dangerous because it may result in breakage.
Usage under excessive depth of cut or grind load may not result in the desired, results, as well as shortened brush life caused by pronounced wear and breakage ofthe fine alumina fiber rods.Processing is the most effective using the tips of the fine alumina fiber rod. For the depth of cut, use 0.5mm to 1.0mm as a guideline, up to 1.5mm.
Always wear protective goggles, gloves and masks when operating the tool.Wear long sleeves, tight cuffs, and clothing to minimize skin exposure.
[Beware of Grinding Powder]Grinding powder and burrs may scatter within an area around the work as the brush revolves; please stay clear of this area.When using on high-precision processing equipment, the abrasive powder may adversely affect the sliding parts, so please be sure to collet any dust and keepclean the equipment.
[Caution for area around work]The area around your work is hazardous due to flying pieces of fiber rods from the brush and grinding poeder. Please enclose your work area to prevent otherpeople from entering, or have the surrounding people wear protection as well.
[Bristle Length]With usage over time, the overall length of the fine alumina fiber rods (bristle length) may shorten, result in more grinding power but less easy to fit, pleaseadjust the grind and fit by dropping the revolutions and depth of cut.
Attaching a sleeve (an external cylinder) to the perimeter of the brush allows for the projection of the fine alumina fiber rods to be asjusted for fine-tuningflexibility and trackability. Longer projection increases trackability and flexibility, while shorter projection decreases them. However, please keep projection rangeunder 20mm for 100, 60, 40 and 25, under 15mm for 15, and under 10mm for 6.Usage beyond the projection range may result in damage to the brush.
[Dry/Wet Processing]The brush can be used for both dry and wet processing, but please use a dust collecting device to collect the dust that is produced during dry processing.
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Cutting Fiber (End Brush)Patent Pending
The tips of the fine alumina fiber rods have superior grinding powerCan greatly improve surface smoothness in a short timeSoft to the touch, prevents undulations in the workLess clogging with the self-sharpening action of the fiber rod tipsCan be used in dry or wet processing
FeaturesEDM Scale Removal from MoldsModifying moldsDeburring after forming of precision partsDeburring after machine processing of precision partsSurface finishing (removing post-processing marks and scales)
Main Uses
ISO9001 CertifiedXEBEC products are manufactured in a plant certified by ISO9001,
the internationnal standard of quality control and assurance.
Patent Pending
Hand Tool BrushPlease use below
the maximum revolutions of 12,000 rpm.
EDM Scale Removal from Molds
Minute deburringg
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Grinding Performance
Line up
This is a comparison in grinding performance with diamond-ingrained abrasive nylon brush (#400)
<Grinding performance comparison (wet processing) on NAK80 (EDM treated surface)>
.... XEBEC Cutting Fiber improvessurface smoothness in a short time.
.... We are planning more additions and expansions to our lineup, Please visit our homepage for details.
.... XEBEC Cutting Fiber has superiorgrinding ability.
Type Product Code DiameterFine Alumina FiberRod (color)
Fine Alumina FiberRod Length
Axis CoreDiameter
EndEnd
A11-EB06MA21-EB06M
A11 (Red)A21 (White)
6mm 20mm20mm6mm
3mm3mm
A11 : Easy to fit, suitable for minute deburring.A21 : More rigid than A11, superior grinding efficiency.
<Precautions Upon Usage>[Pre-operation Inspections]
Conduct a test run for one minute before starting operation, and three minutes after changing the brush, to check forabnormalities, such as vibrations, or looseness of the brush axis joint. Even if there are no abnormalities during the testrun, if you notice anything unusual such as vibrations during usage, please stop the operation immediately; breakage,deformation, or damage to such parts as the brush fiber rods and the axis.
<Safety measures for the Worker>[Protection]
Please always wear protective glasses, gloves,and masks when working. Also, wear longsleeves, and close all cuffs and hems of yourouterwear so that your skin is not exposed.
[Beware of Grinding Powder]Grinding powder and burrs may scatter withinthe area around the work as the brushrevolves; please use a dust collecting device tocollect the dust that is produced during dryprocessing.
[Caution to Your Surroundings]The area around your work is hazardous due toflying pieces of fiber rods from the brush andgrinding powfer; please enclose your workingarea to prevent other people from entering, orhave the surrounding people wear protectionas well.
<Directions for Tool Use>[Polishing Flat Surfaces]
Attach to a hand tool, and apply brush to work surface at an approximate 45 degrees angle.Apply as constant a load as possible with the brush to the work, and keep the depth of cut to a minimum (under 1mm).
[Polishing Edges and Deburring Uneven Areas]When polishing edges and deburring uneven areas. please work with lower revolutions and a lighter load, Also, pleasedo not apply excessive pressure on the edges with the sides of the fiber rods.
[Bristle Length]With usage over time, the overall length of the fine alumina fiber rods (bristle length) may shorten, resulting in moregrinding power but less easy to fit; please adjust the grind and fit by decreasing the revolutions and load (depth of cut).
[Truing / Dressing]Press the tip of the rotating brush against some polishing paper stuck onto a board in order to adjust the form of thebrush. Please do the same for the dressing as well.
[Dry / Wet Processing]XEBEC Cutting Fiber can be used for both dry and wet processing, Please use a dust collecting device to collect anydust produced during dry processing.
[Maximum Revolutions]Please use below the maximum revolutions of 12,000 rpm. Usage above the maximum may be dangerous because itmay result in breakage to such parts as the brush fiber rods and the axis.
[Grinding Load, Depth of cut]Usage with an excessive load (depth of cut) may not only give less than optimal results, but may also lead to breakageand scattering of fine alumina wire rods. They are especially prone to occur when processing edges and uneven areas;it is therefore necessary to process with low enough revolutions and a lighter load.
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Floating Holder is an optional tool forCutting Fiber to stabilize the cutting load.
[Features]Extend Tool Life!
Reduce Process Control!
Improve Quality!
Reduce the amount of tool wear so as to stabilizeprocessing conditions.
Prolongs time to adjust brush exposure fromsleeve and cutting depth due to tool wear.
Delivers stable edge quality by adjusting forhcanges in cutting amount due to tool wear.
Product Code:
FH-ST12
Ideal for Mass Productions!!!
The tool holder floats by the action of the spring inside the holder, thus assuring stable processing under load control!Changing spring load is possible depending on materials and target quality!! (incl. standard with low and high springs)
Ideal to be used in CNC machines for massproductions and can also be used in drill press tostabilize the cutting load!
~with various machines~Machining CenterCustom MachineNC LatheDrill PressOther CNC machines
Can be used with collett chuckand drill chuck. Drill Press CNC Machine
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Product Code FH-ST12
Spring TypeSpring Load
Standard
Low Load
High Load
Stroke 0 mm Stroke 6 mm
Precautions in Use
Operator Safety Measures
[Specification]
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ISO 9001 Certified
Only XEBEC’s alumina fiber has created!
Cross-Hole Deburring Tool
Select XEBEC for fine deburring of cross-holes 3 mm to 20 mm in diameter!!
Ceramic Stone TypeEasy-to-use with hand grinder.
Tool head is made of alumina fiberabrasive stone. Cutting edges areexposed over the entire surface.
Efficient removal of fine burrs wherethe base thickness is 0.2 mm or lessafter machine processing.Ideal for point processing of cross-holefine deburring.Flexible shaft for soft contact withthe workpiece.Also use in a machining center, NClathe, robot, etc.
Alumina Fiber Rod TypeOptimal for the automation of cross-hole deburring.
Powerful tip grinding with “XEBEC CuttingFiber” for rods made of alumina fiberabrasive stone.
Burrs are accurately removed withoutdamaging periphery of the cross-hole andwithout breaking the edge pattern.Centrifugal force generated by rotationeffiiciently removes cross-hole fine burrs incylinders.Precision removal of all fine burrs wherethe base thickness is 0.1 mm or less aftermachine processing. Also can be used for polishing or scaleremoval on inner wall surfaces of cylinders.
Patent Pending
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Bore diameter in secondary processing: 3.5mmBore diameter in primary processing: 5mm
Ceramic Stone Type
Material and Structure
Deburring Performance
Usage, Applications
MaterialThe “Meister Finish” is an abrasive stone made of XEBECalumina fibers which have the optimum crystal structurefor grinding.Shaped into spherical and columna configurations, thestone surface has multitude of fiber cutting edgesproviding superior grinding force and performance.
StructureThe shaft flexibility allows soft contact with the workpiece.
The self-sharpening action of the cutting edge on the finealumina fiber rod tips provides superior grinding ability.Continuous cutting edges provide a stable and continuousgrinding performance.
“Point processing” or “Contouring” efficientlyremoves only fine cross-hole burrs.
Comparison of deburring finish of cross-hole burrs generated in 3.5 mm drill processing
Point processing (Insert from primary processing hole)By choosing a head that is slightly larger than the bore of vross-hole, burrs can be efficiently removed.
Contouring (Insert from secondary processing hole)Automated deburring application on a machining center.
Workpiece
Tool UsedDescriptionConditions
EffectivenessBefore
After
General Machine Compenent (Hydraulic component) / Material: SUSPrimary hole 20mm dia. Secondary hole 5.3mm dia.Pre-Processing: DrillingCH-PM-5B (Insert from secondary processing hole)
After drilling, contour the bore edge to remove burrs.
Manual processing with a cutter resulted in inefficiencyand unstable finishing quality.Full automation on a machining center was possibleand finishing quality became stable.
Tool Revolutions:5,000rpm, Depth of cut: 0.5mm, Feed rate: 300mm/min
Before Deburring After Deburring (Comparison by same processing condition)
Material : S45C Tool rpm:5000rpm Processing time: 1sec
e efficiently removed.
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Bore diameterin primary processing: 10mm
Alumina Fiber Rod Type
Material and Structure
Deburring Performance
Usage, Applications
MaterialUsing the technology of “XEBEC Cutting Fiber”, which isthe world’s first fiber rod made from ceramic abrasivestone, we have produced a colunbar fiber rod.
StructureThis rigid fiber rod with high grinding capability is thenshaped into a flexible brush to allow soft contact with theworkpiece.
One alumina fiber rod is made by binding together 1,000alumina fiber filaments which have optimum crystalstructure for grinding, each 10um in diameter. The tip has1,000 high-density cutting edges.The self-sharpening action of the cutting edge on the finealumina fiber rod tips provides superior grinding ability.Continuous cutting edges provides provide a stable and continuousgrinding performance.
Burrs are accurately removed without damaging peripheryof the cross-hole and without breaking the edge pattern.
Deburring of cross-hole burrs generated in 4 mm drill processing
Tip of rod effectively removes burrs under rotational / centrifugal force.
Automated deburring application with a custom machine
Tool revolutions need more 8,000 rpm
Workpiece
Tool UsedDescriptionConditions
EffectivenessBefore
After
General Machine Compenent (Valve Case) / Material: Aluminum AlloyPrimary hole 5mm dia. Secondary hole 2mm dia.Pre-Processing: DrillingCH-A12-3M (Insert from secondary processing hole)
After drilling, minimize the burr size with a drill and to deburr
Long manual processing time with a cutterand left scratches on the finishing surface.Work efficiency improved with automated deburringby a custom machine and no more burrs left.
Tool Revolutions:10,000rpm, Feed rate: 300mm/min
Before Deburring After Deburring Processing method; processing from both sides of the primary processing hole.
Material: S45CApplied tool: CH-A12-5M
Bore diameterin secondary processing: 4mmTool rpm: 10,000rpmFeed rate: 5mm/sec
First insert a tip of the toolinto the cylinder, and then switch “ON”.
Step1 insert the tool into hole before switching “ON”.Step2 insert the tool into hole before switching “ON”.Step3 Work the brush back and force within the workpiece.Step4 Stop tool rotation before withdrawing tool from hole.For effective deburring, repeat steps 1 to 4 from the opposite side of the workpiece.
*As burrs are removed under rotational / centrifugal force, tool revolutions need more than 8,000rpm.
Profile curve of arrowed portionin photograph
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Product Lineup
Precaution In Use
head: ceramic abrasive stone(sphere: 3 to 6, column: 3 to 5)shaft: 1.5 x 40 mmshaft: 3 x 30 mm
Use below the maximum 10,000 rpm for 6, 12,000 rpm for 5, 13,000 for 4, and15,000 for 3 mm diameters. Usage above the maximum rpm may result in breakageof the head and shaft.
<Ceramic Stone Type><Alumina Fiber Rod Type>
[Pre-operation inspection]When mounting on a rotary tool, insert the shank and all the way to the bottom ofthe chuck, and secure it tightly.Conduct a test run for one minute or more before starting operation, and threeminutes or more after changing the tool, to confirm the absence of any abnormalitysuch as tool vibration or looseness.Even if nothing abnormal occurs during the test run, stop the tool immediately if youfind anything unusual such as viration; dangerrous head or shaft breakage,deformation or even tool breakdown may occur.
[Maximum RPM]
[Cutting load]Use a cutting load of 5N or less i.e. 500 gf, bending displacement of 2 mm or less.Usage with an excessive cutting load may cause a broken or a dangerously damagedshaft.
[Pre-operation Inspection]When the tool is machin-mounted, insert shank into the chuck up to chuckingposition marking on the tool (30 mm from tool end) and fix it tightly.If you find anything unusual such as vibration during tool operations use,stop immediately: or hazardous breakage, deformation, or damage to the brush fiberrods and/or shaft may result.
[Maximum RPM]Operate at less than the maximum rpm of 12,000. Usage above the maximuam rpmmay result in dangerous breakage of the tool.
[For Protective Equipment]Always wear protective googles, gloves and masks when operating the tool.Wear long sleeve, tight cuffs, and clothing to minimize skin exposure.
[Beware of Grinding Powder]Grinding powder and burrs may scatter within the area around the work as the toolrotation : use a dust collecting device to collect the dust.
[Caution to your surroundings]The area around your work is hazardous in case flying pieces of fiber rods from thetool and grinding powder may scatter, enclose your working area to prevent otherpeople from entering, or have the people surrounding your work area wear protectiveequipment as well.
[Size of Target Burr]This tool is designed for removal offineburrs where the base thickness is 0.1 mmor less after machine processing.
Select the tool size corresponding to the diameter of the targeted hole. The wrongsize tool can cause dangerous breakage of the brush fiber rods and shaft along withdeformation and/or damage.Insert the tool tip into the cylinder before switching “ON”, or the brush fiber rods maybe damaged or scatter in danger.
[Size of Target Burr]This tool is designed for removal of fine burrs where the base thickness is 0.2 mm orless after machine processing.
[Truing / Dressing]If the head (ceramic stone) deforms through usage, true the shape by lightly pressingthe periphery of the stone onto an electrodeposited diamond stone under toolrotation. Do dressing same way.
[Head Size Selection]Select a head size that is slightly larger than the bore diameter in secondaryprocessing. If a smaller head is used, it may get into secondary processing hole andmay result in breakage of head and shaft.
Operator Safety Measures(For Both Ceramic Type and Aluminum Fiber Rod Type)
Ceramic Stone Type
Alumina Fiber Rod Type
Target BoreDiameterin primaryProcessing
Head Size
3mm3x3mm
Over 3mm
5 to 8mm 3mm
Head Shape
Full Length Product Code
Sphere CH-PM-3BCH-PM-3RCH-PM-4BCH-PM-4RCH-PM-5BCH-PM-5RCH-PM-6B
CH-PO-3BCH-PO-3RCH-PO-4BCH-PO-4RCH-PO-5BCH-PO-5RCH-PO-6B
CH-PB-3BCH-PB-3RCH-PB-4BCH-PB-4RCH-PB-5BCH-PB-5RCH-PB-6B
ColumnSphereColumnSphere
SphereColumn
Product CodeGray
Equivalent to #220
Target Bore Diameterin Primary Processing
Brush Diametera
Shaft Diameterb
Shank Diameterc
OrangeEquivalent to #400
BlueEquivalent to #800
5mm
7mm
4mm3mm 120mm CH-A12-3M
CH-A12-3LCH-A12-5MCH-A12-5LCH-A12-7MCH-A12-7L
170mm120mm170mm120mm170mm
4mm
6mm8mm
6mm6mm
6mm
8mm
8 to 10mm
10 to 20mm
4mm4x4mm5mm
5x5mm6mm
Over 4mm
Over 5mm
Over 6mm
Chucking position marking
New
New
New
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ISO 9001 Certified
Can be used with high speed rotating tools (Air type).No cracking, no chipping!No clogging!Ideal for improving surface finishes!
Cutting edges are continuallyexposed over the entire sur-face thanks to self sharpeningalumina fiber ceramic rod.Works great for any materialup to 57HRC such as Alumi-num and Stainless steel.Efficient removal of burrs withbase thickness up to 0.2mm.
Please be careful with similar products.
Deburring of stainless steel groove Breaking edge of steel workpiece Chamfering of aluminum workpiece
Shape the tip for specific applicationsApplications
Feature
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AX-PM-5RF
AX-PM-3R
AX-PM-6T
Operation speed, up to 30,000 min-1
Operation speed, up to 60,000 min-1
Operation speed, up to 60,000 min-1
Flexible shaft allows soft contact with the work-piece
Head is made entirely of Ceramic Fiber Stone withno inner shaft; eliminates wasted material.
No core metal is used and the tool head: made ofCeramic Fiber Stone can be used up all.Cutting edges are exposed to entire surface.
Cutting edges are exposed to entire surface.
Suitable for processing narrow area, thanks to thethin shaftCutting edges are exposed to entire surface.
AX-PM-5RFAX-PM-3RAX-PM-6T
* All tool can be used with low speed rotating tools (electronic type).
Product code and specification
Precaution in use
