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Partners Robert M. Coleman 111, A.I.A Gary Gilbert, A.I.A., M.B.A. Marvin R. Ragland Jr., A.I.A. Dale M. Songy, A.I.A. Associates. Jonathan Heltz, A.I.A. Joseph Saffiotti, A.I.A. Robert M. Coleman & Partners Architects 3377 North Blvd. Baton Rouge, Louisiana 70806 USA tel 225.387-4414 fax 225.387.4693 December 1, 2006 Typical Residence for (Lots 6-0, 6-0-1, 6-0-2, 6-0-3 & 6-0-4) MVCI Cabrita Point Estates St. Thomas, USVI Addendum No. 1 The following items shall be considered part of the Contract Documents for the above referenced project and shall take precedence over any conflicting statements contained therein. Revise all other notes, schedules, details, elevations, sections as required. Project Manual Section 01100 – Section shall be replaced with the attached revised Section. All additions and/or modifications to the section have been highlighted. Section 05500 – Add the attached Section to the Project Manual Section 05721 – Section shall be replaced with the attached revised Section. All additions and/or modifications to the section have been highlighted Sections 08112, 08212, 08263, 08413, 08550 – Add the attached Sections to the Project Manual. Section 09901 and 10800 - Sections shall be replaced with the attached revised Sections. All additions and/or modifications to the section have been highlighted Sections 15000, 15010, 15030, 15497, 16000, 16050, & 16140 – Add the attached Sections to the Project Manual. Drawings Drawings shall be replaced with revised set issued at Pre-bid meeting (Architectural Dated 12-1- 06, Structural dated 12-4-06, MEP dated 12-4-06, & Landscape dated 12-1-06). End of Addendum No. 1
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Page 1: December 1, 2006 Typical Residence for (Lots 6-0, 6-0-1, 6 ...projects1.cparch.com/Public/CabritaPointPublic/BidDocuments/Addendum #1.pdfMVCI Cabrita Point Estates St. Thomas, USVI

PartnersRobert M. Coleman 111, A.I.A

Gary Gilbert, A.I.A., M.B.A.Marvin R. Ragland Jr., A.I.A.

Dale M. Songy, A.I.A.

Associates.Jonathan Heltz, A.I.A.Joseph Saffiotti, A.I.A.

Robert M. Coleman

& Partners

A rch i tects

3377 North Blvd. Baton Rouge,

Louisiana 70806 USA

tel 225.387-4414 fax 225.387.4693

December 1, 2006 Typical Residence for (Lots 6-0, 6-0-1, 6-0-2, 6-0-3 & 6-0-4) MVCI Cabrita Point Estates St. Thomas, USVI Addendum No. 1 The following items shall be considered part of the Contract Documents for the above referenced project and shall take precedence over any conflicting statements contained therein. Revise all other notes, schedules, details, elevations, sections as required. Project Manual Section 01100 – Section shall be replaced with the attached revised Section. All additions and/or modifications to the section have been highlighted. Section 05500 – Add the attached Section to the Project Manual Section 05721 – Section shall be replaced with the attached revised Section. All additions and/or modifications to the section have been highlighted Sections 08112, 08212, 08263, 08413, 08550 – Add the attached Sections to the Project Manual. Section 09901 and 10800 - Sections shall be replaced with the attached revised Sections. All additions and/or modifications to the section have been highlighted Sections 15000, 15010, 15030, 15497, 16000, 16050, & 16140 – Add the attached Sections to the Project Manual. Drawings Drawings shall be replaced with revised set issued at Pre-bid meeting (Architectural Dated 12-1-06, Structural dated 12-4-06, MEP dated 12-4-06, & Landscape dated 12-1-06). End of Addendum No. 1

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

SUMMARY 01100 - 1

SECTION 01100 - SUMMARY

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and other Division 1 Specification Sections, apply to this Section.

1.2 WORK COVERED BY CONTRACT DOCUMENTS

A. Project Identification:

1. Project Location: Parcel No. (See Drawings) Estate Nazareth, No. 1 Redhook Quarter, St. Thomas, U.S. Virgin Islands

2. Owner: Marriott Vacation Club International, 6649 Westwood Blvd., Suite 500, Orlando, Florida 32821 a. List of Owner provide & Contractor installed items:

B. Architect Identification: The Contract Documents, dated November 15, 2006, were prepared for the Project by Coleman & Partners Architects, 3377 North Blvd, Baton Rouge, Louisiana 70806.

C. Scope of work: Project consists of the construction of a single family residence and associated site and utility work. Project includes installation of Owner provided items as listed below and specified :

a. Cabinets b. Applianeces c. Plumbing Fixtures d. Light Fixtures e. Finished Hardware f. Tile and Paves (See Schedule of Material) g. Bath and Toilet Accessories.

1.3 CONTRACT

A. Project will be constructed under a general construction contract.

1.4 USE OF PREMISES

A. General: Contractor shall have full use of premises for construction operations, including use of Project site, during construction period. Contractor's use of premises is limited only by Owner's right to perform work or to retain other contractors on portions of Project.

1.5 SPECIFICATION FORMATS AND CONVENTIONS

A. Specification Format: The Specifications are organized into Divisions and Sections using the 16-division format and CSI/CSC's "MasterFormat" numbering system.

1. Section Identification: The Specifications use section numbers and titles to help cross-referencing in the Contract Documents. Sections in the Project Manual are in numeric

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

SUMMARY 01100 - 2

sequence; however, the sequence is incomplete. Consult the table of contents at the beginning of the Project Manual to determine numbers and names of sections in the Contract Documents.

B. Specification Content: The Specifications use certain conventions for the style of language and the intended meaning of certain terms, words, and phrases when used in particular situations. These conventions are as follows:

1. Abbreviated Language: Language used in the Specifications and other Contract Documents is abbreviated. Words and meanings shall be interpreted as appropriate. Words implied, but not stated, shall be inferred, as the sense requires. Singular words shall be interpreted as plural, and plural words shall be interpreted as singular where applicable as the context of the Contract Documents indicates.

2. Imperative mood and streamlined language are generally used in the Specifications. Requirements expressed in the imperative mood are to be performed by Contractor. Occasionally, the indicative or subjunctive mood may be used in the Section Text for clarity to describe responsibilities that must be fulfilled indirectly by Contractor or by others when so noted.

a. The words "shall," "shall be," or "shall comply with," depending on the context, are implied where a colon (:) is used within a sentence or phrase.

PART 2 - PRODUCTS (Not Used)

PART 3 - EXECUTION (Not Used)

END OF SECTION 01100

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

METAL FABRICATIONS 05500 - 1

SECTION 05500 - METAL FABRICATIONS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Fasteners. 2. Miscellaneous shapes, plates and profiles.

1.3 PERFORMANCE REQUIREMENTS

A. Thermal Movements: Provide exterior metal fabrications that allow for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures by preventing buckling, opening of joints, overstressing of components, failure of connections, and other detrimental effects. Base engineering calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss.

1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C), material surfaces.

1.4 QUALITY ASSURANCE

A. Welding: Qualify procedures and personnel according to the following:

1. AWS D1.1, "Structural Welding Code--Steel." 2. AWS D1.3, "Structural Welding Code--Sheet Steel."

1.5 COORDINATION

A. Coordinate installation of anchorages as indicated in drawings. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors, that are to be embedded in concrete or masonry. Deliver such items to Project site in time for installation.

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

METAL FABRICATIONS 05500 - 2

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. In other Part 2 articles where titles below introduce lists, the following requirements apply to product selection:

1. Available Products: Subject to compliance with requirements, products that may be incorporated into the Work include, but are not limited to, products specified.

2.2 METALS, GENERAL

A. Metal Surfaces, General: Provide materials with smooth, flat surfaces, unless otherwise indicated. For metal fabrications exposed to view in the completed Work, provide materials without seam marks, roller marks, rolled trade names, or blemishes.

2.3 FERROUS METALS

A. Steel Plates, Shapes, and Bars: ASTM A 36/A 36M.

2.4 NONFERROUS METALS

A. Bronze Plate, Sheet, Strip, and Bars: ASTM B 36/B 36M, Alloy UNS No. C28000 (muntz metal, 60 percent copper).

B. Nickel Silver Extrusions: ASTM B 151/B 151M, Alloy UNS No. C74500.

2.5 FASTENERS

A. General: Unless otherwise indicated, provide Type 304 stainless-steel fasteners for exterior use and zinc-plated fasteners with coating complying with ASTM B 633, Class Fe/Zn 5, at exterior walls. Provide stainless-steel fasteners for fastening aluminum. Select fasteners for type, grade, and class required.

B. Steel Bolts and Nuts: Regular hexagon-head bolts, ASTM A 307, Grade A (ASTM F 568M, Property Class 4.6); with hex nuts, ASTM A 563 (ASTM A 563M); and, where indicated, flat washers.

C. Stainless-Steel Bolts and Nuts: Regular hexagon-head annealed stainless-steel bolts, nuts and, where indicated, flat washers; ASTM F 593 (ASTM F 738M) for bolts and ASTM F 594 (ASTM F 836M) for nuts, Alloy Group 1 (A1).

D. Anchor Bolts: ASTM F 1554, Grade 36.

E. Eyebolts: ASTM A 489.

F. Machine Screws: ASME B18.6.3 (ASME B18.6.7M).

G. Lag Bolts: ASME B18.2.1 (ASME B18.2.3.8M).

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

METAL FABRICATIONS 05500 - 3

H. Wood Screws: Flat head, ASME B18.6.1.

I. Plain Washers: Round, ASME B18.22.1 (ASME B18.22M).

J. Lock Washers: Helical, spring type, ASME B18.21.1 (ASME B18.21.2M).

K. Cast-in-Place Anchors in Concrete: Anchors capable of sustaining, without failure, a load equal to four times the load imposed, as determined by testing according to ASTM E 488, conducted by a qualified independent testing agency.

1. Threaded or wedge type; galvanized ferrous castings, either ASTM A 47/A 47M malleable iron or ASTM A 27/A 27M cast steel. Provide bolts, washers, and shims as needed, hot-dip galvanized per ASTM A 153/A 153M.

L. Expansion Anchors: Anchor bolt and sleeve assembly with capability to sustain, without failure, a load equal to six times the load imposed when installed in unit masonry and four times the load imposed when installed in concrete, as determined by testing according to ASTM E 488, conducted by a qualified independent testing agency.

1. Material for Anchors in Interior Locations: Carbon-steel components zinc-plated to comply with ASTM B 633, Class Fe/Zn 5.

2. Material for Anchors in Exterior Locations: Alloy Group [1 (A1)] [2 (A4)] stainless-steel bolts complying with ASTM F 593 (ASTM F 738M) and nuts complying with ASTM F 594 (ASTM F 836M).

2.6 MISCELLANEOUS MATERIALS

A. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy welded.

B. Shop Primers: Provide primers that comply with Division 9 painting Sections.

2.7 FABRICATION, GENERAL

A. Shop Assembly: Preassemble items in the shop to greatest extent possible. Disassemble units only as necessary for shipping and handling limitations. Use connections that maintain structural value of joined pieces. Clearly mark units for reassembly and coordinated installation.

B. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a radius of approximately 1/32 inch (1 mm), unless otherwise indicated. Remove sharp or rough areas on exposed surfaces.

C. Form bent-metal corners to smallest radius possible without causing grain separation or otherwise impairing work.

D. Form exposed work true to line and level with accurate angles and surfaces and straight edges.

E. Weld corners and seams continuously to comply with the following:

1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals.

2. Obtain fusion without undercut or overlap. 3. Remove welding flux immediately.

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

METAL FABRICATIONS 05500 - 4

4. At exposed connections, finish exposed welds and surfaces smooth and blended so no roughness shows after finishing and contour of welded surface matches that of adjacent surface.

F. Form exposed connections with hairline joints, flush and smooth, using concealed fasteners where possible. Where exposed fasteners are required, use Phillips flat-head (countersunk) screws or bolts, unless otherwise indicated. Locate joints where least conspicuous.

G. Fabricate seams and other connections that will be exposed to weather in a manner to exclude water. Provide weep holes where water may accumulate.

H. Cut, reinforce, drill, and tap metal fabrications as indicated to receive finish hardware, screws, and similar items.

I. Provide for anchorage of type indicated; coordinate with supporting structure. Space anchoring devices to secure metal fabrications rigidly in place and to support indicated loads.

1. Where units are indicated to be cast into concrete or built into masonry, equip with integrally welded steel strap anchors, 1/8 by 1-1/2 inches (3.2 by 38 mm), with a minimum 6-inch (150-mm) embedment and 2-inch (50-mm) hook, not less than 8 inches (200 mm) from ends and corners of units and 24 inches (600 mm) o.c., unless otherwise indicated.

2.8 FINISHES, GENERAL

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.

B. Finish metal fabrications after assembly.

2.9 STEEL AND IRON FINISHES

A. Preparation for Shop Priming: Prepare uncoated ferrous-metal surfaces to comply with minimum requirements indicated below for SSPC surface preparation specifications and environmental exposure conditions of installed metal fabrications:

1. Exteriors (SSPC Zone 1B) and Items Indicated to Receive Zinc-Rich Primer: SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning."

2. Interiors (SSPC Zone 1A): SSPC-SP 3, "Power Tool Cleaning."

B. Shop Priming: Apply shop primer to uncoated surfaces of metal fabrications, except those with galvanized finishes and those to be embedded in concrete, sprayed-on fireproofing, or masonry, unless otherwise indicated. Comply with SSPC-PA 1, "Paint Application Specification No. 1: Shop, Field, and Maintenance Painting of Steel," for shop painting.

1. Stripe paint corners, crevices, bolts, welds, and sharp edges.

2.10 COPPER-ALLOY FINISHES

A. Finish designations for copper alloys comply with the system established for designating copper-alloy finish systems defined in NAAMM's "Metal Finishes Manual for Architectural and Metal Products."

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

METAL FABRICATIONS 05500 - 5

B. Extruded-Nickel Silver Finish: M11 (Mechanical Finish: specular, as fabricated).

C. Bronze Plate, Sheet, Strip, and Bar Finish: M10 (Mechanical Finish: unspecified, as fabricated).

PART 3 - EXECUTION

3.1 INSTALLATION, GENERAL

A. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing metal fabrications. Set metal fabrications accurately in location, alignment, and elevation; with edges and surfaces level, plumb, true, and free of rack; and measured from established lines and levels.

B. Fit exposed connections accurately together to form hairline joints. Weld connections that are not to be left as exposed joints but cannot be shop welded because of shipping size limitations. Do not weld, cut, or abrade surfaces of exterior units that have been hot-dip galvanized after fabrication and are for bolted or screwed field connections.

C. Field Welding: Comply with the following requirements:

1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals.

2. Obtain fusion without undercut or overlap. 3. Remove welding flux immediately. 4. At exposed connections, finish exposed welds and surfaces smooth and blended so no

roughness shows after finishing and contour of welded surface matches that of adjacent surface.

D. Fastening to In-Place Construction: Provide anchorage devices and fasteners where metal fabrications are required to be fastened to in-place construction. Provide threaded fasteners for use with concrete and masonry inserts, toggle bolts, through bolts, lag bolts, wood screws, and other connectors.

E. Provide temporary bracing or anchors in formwork for items that are to be built into concrete, masonry, or similar construction.

3.2 ADJUSTING AND CLEANING

A. Touchup Painting: Immediately after erection, clean field welds, bolted connections, and abraded areas. Paint uncoated and abraded areas with the same material as used for shop painting to comply with SSPC-PA 1 for touching up shop-painted surfaces.

1. Apply by brush or spray to provide a minimum 2.0-mil (0.05-mm) dry film thickness.

B. Touchup Painting: Cleaning and touchup painting of field welds, bolted connections, and abraded areas of shop paint are specified in Division 9 painting Sections.

END OF SECTION 05500

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

ORNAMENTAL RAILINGS 05721 - 1

SECTION 05721 - ORNAMENTAL RAILINGS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Aluminum ornamental railings.

B. Related Sections include the following:

1. Division 6 Section "Rough Carpentry" for wood blocking for anchoring railings. 2. Division 6 Section "Interior Architectural Woodwork" for wood railings.

1.3 DEFINITIONS

A. Railings: Guards, handrails, and similar devices used for protection of occupants at open-sided floor areas, pedestrian guidance and support, visual separation, or wall protection.

1.4 PERFORMANCE REQUIREMENTS

A. Thermal Movements: Provide exterior railings that allow for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures by preventing buckling, opening of joints, overstressing of components, failure of connections, and other detrimental effects. Base engineering calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss.

1. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C), material surfaces.

B. Control of Corrosion: Prevent galvanic action and other forms of corrosion by insulating metals and other materials from direct contact with incompatible materials.

1.5 SUBMITTALS

A. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work.

1.6 QUALITY ASSURANCE

A. Source Limitations: Obtain each type of railing through one source from a single manufacturer.

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

ORNAMENTAL RAILINGS 05721 - 2

B. Product Options: Information on Drawings and in Specifications establishes requirements for system's aesthetic effects and performance characteristics. Aesthetic effects are indicated by dimensions, arrangements, alignment, and profiles of components and assemblies as they relate to sightlines, to one another, and to adjoining construction. Performance characteristics are indicated by criteria subject to verification by one or more methods including structural analysis, preconstruction testing, field testing, and in-service performance.

C. Product Options: Drawings indicate size, profiles, and dimensional requirements of railings and are based on the specific system indicated. Refer to Division 1 Section "Product Requirements."

1. Do not modify intended aesthetic effects, as judged solely by Architect, except with Architect's approval. If modifications are proposed, submit comprehensive explanatory data to Architect for review.

D. Welding: Qualify procedures and personnel according to the following:

1. AWS D1.2, "Structural Welding Code--Aluminum."

1.7 PROJECT CONDITIONS

A. Field Measurements: Verify actual locations of walls and other construction contiguous with railings by field measurements before fabrication and indicate measurements on Shop Drawings.

1. Established Dimensions: Where field measurements cannot be made without delaying the Work, establish dimensions and proceed with fabricating railings without field measurements. Coordinate wall and other contiguous construction to ensure that actual dimensions correspond to established dimensions.

2. Provide allowance for trimming and fitting at site.

1.8 COORDINATION AND SCHEDULING

A. Coordinate installation of anchorages for railings. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors, that are to be embedded in concrete or masonry. Deliver such items to Project site in time for installation.

B. Schedule installation so wall attachments are made only to completed walls. Do not support railings temporarily by any means that do not satisfy structural performance requirements.

PART 2 - PRODUCTS

2.1 METALS, GENERAL

A. Metal Surfaces, General: Provide materials with smooth surfaces, without seam marks, roller marks, rolled trade names, stains, discolorations, or blemishes.

B. Brackets, Flanges, and Anchors: Same metal and finish as supported rails, unless otherwise indicated.

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

ORNAMENTAL RAILINGS 05721 - 3

1. Provide cast-metal brackets with flange tapped for concealed anchorage to threaded hanger bolt.

2. Provide either formed- or cast-metal brackets with predrilled hole for exposed bolt anchorage.

3. Provide formed-steel brackets with predrilled hole for bolted anchorage and with snap-on cover that matches rail finish and conceals bracket base and bolt head.

4. Provide extruded-aluminum brackets with interlocking pieces that conceal anchorage. Locate set screws on bottom of bracket.

2.2 ALUMINUM

A. Aluminum, General: Provide alloy and temper recommended by aluminum producer and finisher for type of use and finish indicated, and with strength and durability properties for each aluminum form required not less than that of alloy and temper designated below.

B. Extruded Bars and Shapes, Including Extruded Tubing: ASTM B 221 (ASTM B 221M), Alloy 6063-T5/T52.

C. Extruded Structural Pipe: ASTM B 429, Alloy 6063-T6.

1. Provide Standard Weight (Schedule 40) pipe, unless otherwise indicated.

D. Drawn Seamless Tubing: ASTM B 210 (ASTM B 210M), Alloy 6063-T832.

E. Plate and Sheet: ASTM B 209 (ASTM B 209M), Alloy 6061-T6.

F. Die and Hand Forgings: ASTM B 247 (ASTM B 247M), Alloy 6061-T6.

G. Castings: ASTM B 26/B 26M, Alloy A356.0-T6.

2.3 FASTENERS

A. General: Provide the following:

1. Aluminum Components: Type 304 stainless-steel fasteners. 2. Dissimilar Metals: Type 304 stainless-steel fasteners.

B. Fasteners for Anchoring Railings to Other Construction: Select fasteners of type, grade, and class required to produce connections suitable for anchoring railings to other types of construction indicated.

C. Provide concealed fasteners for interconnecting railing components and for attaching railings to other work, unless exposed fasteners are unavoidable.

1. Provide Phillips flat-head machine screws for exposed fasteners, unless otherwise indicated.

D. Anchors: Provide torque-controlled expansion anchors, fabricated from corrosion-resistant materials with capability to sustain, without failure, a load equal to six times the load imposed when installed in unit masonry and equal to four times the load imposed when installed in concrete, as determined by testing per ASTM E 488 conducted by a qualified independent testing agency.

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

ORNAMENTAL RAILINGS 05721 - 4

2.4 MISCELLANEOUS MATERIALS

A. Wood Rails: Hardwood rails of species and profile indicated or, if not indicated, as selected by Architect from manufacturer's standard, with manufacturer's standard transparent finish, and secured to metal subrail.

1. Species and Finish: See Drawings.. 2. Profile: Rectangular shape 1-3/4 by 5 inches (45 by 127 mm) with edges eased to

1/4-inch (6-mm) radius.

B. Welding Rods and Bare Electrodes: Select according to AWS specifications for metal alloy welded.

1. For aluminum railings, provide type and alloy as recommended by producer of metal to be welded and as required for color match, strength, and compatibility in fabricated items.

C. Bituminous Paint: Cold-applied asphalt emulsion complying with ASTM D 1187.

2.5 FABRICATION

A. Assemble railings in the shop to greatest extent possible to minimize field splicing and assembly. Disassemble units only as necessary for shipping and handling limitations. Clearly mark units for reassembly and coordinated installation. Use connections that maintain structural value of joined pieces.

B. Cut, drill, and punch metals cleanly and accurately. Remove burrs and ease edges to a radius of approximately 1/32 inch (1 mm), unless otherwise indicated. Remove sharp or rough areas on exposed surfaces.

C. Form work true to line and level with accurate angles and surfaces.

D. Fabricate connections that will be exposed to weather in a manner to exclude water. Provide weep holes where water may accumulate.

E. Cut, reinforce, drill, and tap as indicated to receive finish hardware, screws, and similar items.

F. Welded Connections: Cope components at connections to provide close fit, or use fittings designed for this purpose. Weld all around at connections, including at fittings.

1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals.

2. Obtain fusion without undercut or overlap. 3. Remove flux immediately. 4. At exposed connections, finish exposed surfaces smooth and blended so no roughness

shows after finishing and welded surface matches contours of adjoining surfaces.

G. Welded Connections for Aluminum Pipe: Fabricate railings to interconnect members with concealed internal welds that eliminate surface grinding, using manufacturer's standard system of sleeve and socket fittings.

H. Mechanical Connections: Connect members with concealed mechanical fasteners and fittings. Fabricate members and fittings to produce flush, smooth, rigid, hairline joints.

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

ORNAMENTAL RAILINGS 05721 - 5

1. Fabricate splice joints for field connection using an epoxy structural adhesive if this is manufacturer's standard splicing method.

I. Form changes in direction as follows:

1. As detailed. 2. By bending or by inserting prefabricated elbow fittings. 3. By flush bends or by inserting prefabricated flush-elbow fittings. 4. By radius bends of radius indicated. 5. By bending to smallest radius that will not result in distortion of railing member. 6. By inserting prefabricated elbow fittings of radius indicated.

J. Form simple and compound curves by bending members in jigs to produce uniform curvature for each repetitive configuration required; maintain cross section of member throughout entire bend without buckling, twisting, cracking, or otherwise deforming exposed surfaces of components.

K. Close exposed ends of hollow railing members with prefabricated end fittings.

L. Provide wall returns at ends of wall-mounted handrails, unless otherwise indicated. Close ends of returns, unless clearance between end of rail and wall is 1/4 inch (6 mm) or less.

M. Brackets, Flanges, Fittings, and Anchors: Provide wall brackets, flanges, miscellaneous fittings, and anchors to interconnect railing members to other work, unless otherwise indicated.

1. At brackets and fittings fastened to plaster or gypsum board partitions, provide fillers made from crush-resistant material, or other means to transfer wall loads through wall finishes to structural supports and prevent bracket or fitting rotation and crushing of substrate.

N. Provide inserts and other anchorage devices for connecting railings to concrete or masonry work. Fabricate anchorage devices capable of withstanding loads imposed by railings. Coordinate anchorage devices with supporting structure.

2.6 FINISHES, GENERAL

A. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.

B. Protect mechanical finishes on exposed surfaces from damage by applying a strippable, temporary protective covering before shipment.

C. Appearance of Finished Work: Variations in appearance of abutting or adjacent pieces are acceptable if they are within one-half of the range of approved Samples. Noticeable variations in same piece are not acceptable. Variations in appearance of other components are acceptable if they are within the range of approved Samples and are assembled or installed to minimize contrast.

2.7 ALUMINUM FINISHES

A. High-Performance Organic Finish (2-Coat Fluoropolymer): AA-C12C40R1x (Chemical Finish: cleaned with inhibited chemicals; Chemical Finish: conversion coating; Organic Coating: manufacturer's standard 2-coat, thermocured system consisting of specially formulated

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

ORNAMENTAL RAILINGS 05721 - 6

inhibitive primer and fluoropolymer color topcoat containing not less than 70 percent polyvinylidene fluoride resin by weight). Prepare, pretreat, and apply coating to exposed metal surfaces to comply with AAMA 2605 and with coating and resin manufacturers' written instructions.

1. Color and Gloss: As selected by Architect from manufacturer's full range.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine plaster and gypsum board assemblies, where reinforced to receive anchors, to verify that locations of concealed reinforcements have been clearly marked for Installer. Locate reinforcements and mark locations if not already done.

3.2 INSTALLATION, GENERAL

A. Fit exposed connections together to form tight, hairline joints.

B. Perform cutting, drilling, and fitting required for installing railings. Set railings accurately in location, alignment, and elevation; measured from established lines and levels and free of rack.

1. Do not weld, cut, or abrade surfaces of railing components that have been coated or finished after fabrication and that are intended for field connection by mechanical or other means without further cutting or fitting.

2. Set posts plumb within a tolerance of 1/16 inch in 3 feet (2 mm in 1 m). 3. Align rails so variations from level for horizontal members and variations from parallel

with rake of steps and ramps for sloping members do not exceed 1/4 inch in 12 feet (5 mm in 3 m).

C. Corrosion Protection: Coat concealed surfaces of aluminum and copper alloys that will be in contact with grout, concrete, masonry, wood, or dissimilar metals, with a heavy coat of bituminous paint.

D. Adjust railings before anchoring to ensure matching alignment at abutting joints.

E. Fastening to In-Place Construction: Use anchorage devices and fasteners where necessary for securing railings and for properly transferring loads to in-place construction.

3.3 RAILING CONNECTIONS

A. Nonwelded Connections: Use mechanical or adhesive joints for permanently connecting railing components. Use wood blocks and padding to prevent damage to railing members and fittings. Seal recessed holes of exposed locking screws using plastic cement filler colored to match finish of railings.

3.4 ANCHORING POSTS

A. Anchor posts to metal surfaces with flanges, angle type, or floor type as required by conditions, connected to posts and to metal supporting members as follows:

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ORNAMENTAL RAILINGS 05721 - 7

1. For aluminum railings, attach posts as indicated using fittings designed and engineered for this purpose.

3.5 ANCHORING RAILING ENDS

A. Anchor railing ends to concrete and masonry with sleeves concealed within railing ends and anchored to wall construction with anchors and bolts.

3.6 ATTACHING HANDRAILS TO WALLS

A. Attach handrails to walls with wall brackets. Provide brackets with 1-1/2-inch (38-mm) clearance from inside face of handrail and finished wall surface.

B. Locate brackets as indicated or, if not indicated, at spacing required to support structural loads.

C. Secure wall brackets to building construction as follows:

1. For concrete and solid masonry anchorage, use drilled-in expansion shields and hanger or lag bolts.

2. For wood stud partitions, use hanger or lag bolts set into wood backing between studs. Coordinate with carpentry work to locate backing members.

3.7 CLEANING

A. Clean aluminum and stainless steel by washing thoroughly with clean water and soap, rinsing with clean water, and wiping dry.

3.8 PROTECTION

A. Protect finishes of railings from damage during construction period with temporary protective coverings approved by railing manufacturer. Remove protective coverings at time of Substantial Completion.

B. Restore finishes damaged during installation and construction period so no evidence remains of correction work. Return items that cannot be refinished in field to shop; make required alterations and refinish entire unit, or provide new units.

END OF SECTION 05721

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STANDARD STEEL DOORS AND FRAMES 08112 - 1

SECTION 08112 - STANDARD STEEL DOORS AND FRAMES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Standard hollow-metal steel doors. 2. Standard hollow-metal steel frames.

1.3 DEFINITIONS

A. Minimum Thickness: Minimum thickness of base metal without coatings.

1.4 SUBMITTALS

A. Product Data: Include construction details, material descriptions, core descriptions, label compliance, fire-resistance and temperature-rise ratings, and finishes for each type of steel door and frame specified.

B. Shop Drawings: In addition to requirements below, provide a schedule of standard steel doors and frames using same reference numbers for details and openings as those on Drawings:

1. Elevations of each door design. 2. Details of doors, including vertical and horizontal edge details. 3. Frame details for each frame type, including dimensioned profiles. 4. Details and locations of reinforcement and preparations for hardware. 5. Details of each different wall opening condition. 6. Details of anchorages, accessories, joints, and connections.

1.5 QUALITY ASSURANCE

A. Installer Qualifications: An employer of workers trained and approved by manufacturer.

B. Testing Agency Qualifications: An independent agency qualified according to ASTM E 329 for testing indicated, as documented according to ASTM E 548.

C. Source Limitations: Obtain standard steel doors and frames through one source from a single manufacturer.

1.6 DELIVERY, STORAGE, AND HANDLING

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STANDARD STEEL DOORS AND FRAMES 08112 - 2

A. Deliver doors and frames palletized, wrapped, or crated to provide protection during transit and Project-site storage. Do not use nonvented plastic.

B. Deliver welded frames with two removable spreader bars across bottom of frames, tack welded to jambs and mullions.

C. Store doors and frames under cover at Project site. Place units in a vertical position with heads up, spaced by blocking, on minimum 4-inch- (102-mm-) high wood blocking. Avoid using nonvented plastic or canvas shelters that could create a humidity chamber.

1. If wrappers on doors become wet, remove cartons immediately. Provide minimum 1/4-inch (6-mm) space between each stacked door to permit air circulation.

1.7 PROJECT CONDITIONS

A. Field Measurements: Verify openings by field measurements before fabrication and indicate measurements on Shop Drawings.

1. Established Dimensions: Where field measurements cannot be made without delaying the Work, establish opening dimensions and proceed with fabricating standard steel frames without field measurements. Coordinate wall construction to ensure that actual opening dimensions correspond to established dimensions.

1.8 COORDINATION

A. Coordinate installation of anchorages for standard steel frames. Furnish setting drawings, templates, and directions for installing anchorages, including sleeves, concrete inserts, anchor bolts, and items with integral anchors, that are to be embedded in masonry. Deliver such items to Project site in time for installation.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

a. Amweld Building Products, Inc. b. Benchmark Commercial Doors; a division of General Products Co., Inc. c. Ceco Door Products; a United Dominion Company. d. Curries Company. e. Kewanee Corporation (The). f. Pioneer Industries Inc. g. Republic Builders Products. h. Steelcraft; a division of Ingersoll-Rand.

2.2 MATERIALS

A. Cold-Rolled Steel Sheet: ASTM A 1008/A 1008M, Commercial Steel (CS), Type B; suitable for exposed applications.

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STANDARD STEEL DOORS AND FRAMES 08112 - 3

B. Hot-Rolled Steel Sheet: ASTM A 1011/A 1011M, Commercial Steel (CS), Type B; free of scale, pitting, or surface defects; pickled and oiled.

C. Metallic-Coated Steel Sheet: ASTM A 653/A 653M, Commercial Steel (CS), Type B; with minimum A40 (ZF120) zinc-iron-alloy (galvannealed) coating designation.

D. Electrolytic Zinc-Coated Steel Sheet: ASTM A 591/A 591M, Commercial Steel (CS), Class B coating; mill phosphatized.

2.3 STANDARD STEEL DOORS

A. General: Provide doors of design indicated, not less than thickness indicated; fabricated with smooth surfaces, without visible joints or seams on exposed faces, unless otherwise indicated. Comply with ANSI A250.8.

1. Design: Flush panel. 2. Core Construction: Manufacturer's standard kraft-paper honeycomb, polystyrene,

polyurethane, mineral-board, or vertical steel-stiffener core that produces doors complying with ANSI A250.8.

a. Fire Door Core: As required to provide fire-protection and temperature-rise ratings indicated.

3. Vertical Edges for Single-Acting Doors: Square edge.

a. Beveled Edge: 1/8 inch in 2 inches (3 mm in 50 mm).

4. Vertical Edges for Double-Acting Doors: Round vertical edges with 2-1/8-inch (54-mm) radius.

5. Top and Bottom Edges: Closed with flush or inverted 0.042-inch- (1.0-mm-) thick end closures or channels of same material as face sheets.

6. Tolerances: Comply with SDI 117, "Manufacturing Tolerances for Standard Steel Doors and Frames."

B. Exterior Doors: Face sheets fabricated from metallic-coated steel sheet. Provide doors complying with requirements indicated below by referencing ANSI A250.8 for level and model and ANSI A250.4 for physical-endurance level:

1. Level 2 and Physical Performance Level B (Heavy Duty), Model 2 (Seamless).

C. Hardware Reinforcement: Fabricate reinforcement plates from same material as door face sheets to comply with the following minimum sizes:

1. Hinges: Minimum 0.123 inch (3.0 mm) thick by 1-1/2 inches (38 mm) wide by 6 inches (152 mm) longer than hinge, secured by not less than 6 spot welds.

2. Pivots: Minimum 0.167 inch (4.2 mm) thick by 1-1/2 inches (38 mm) wide by 6 inches (152 mm) longer than hinge, secured by not less than 6 spot welds.

3. Lock Face, Flush Bolts, Closers, and Concealed Holders: Minimum 0.067 inch (1.7 mm) thick.

4. All Other Surface-Mounted Hardware: Minimum 0.067 inch (1.7 mm) thick.

D. Fabricate concealed stiffeners and hardware reinforcement from either cold- or hot-rolled steel sheet.

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STANDARD STEEL DOORS AND FRAMES 08112 - 4

2.4 STANDARD STEEL FRAMES

A. General: Comply with ANSI A250.8 and with details indicated for type and profile.

B. Exterior Frames: Fabricated from metallic-coated steel sheet.

1. Fabricate knock down frames with mitered or coped corners, for field assembly. 2. Frames for Level 2 Steel Doors: 0.053-inch- (1.3-mm-) thick steel sheet

C. Hardware Reinforcement: Fabricate reinforcement plates from same material as frames to comply with the following minimum sizes:

1. Hinges: Minimum 0.123 inch (3.0 mm) thick by 1-1/2 inches (38 mm) wide by 6 inches (152 mm) longer than hinge, secured by not less than 6 spot welds.

2. Pivots: Minimum 0.167 inch (4.2 mm) thick by 1-1/2 inches (38 mm) wide by 6 inches (152 mm) longer than hinge, secured by not less than 6 spot welds.

3. Lock Face, Flush Bolts, Closers, and Concealed Holders: Minimum 0.067 inch (1.7 mm) thick.

4. All Other Surface-Mounted Hardware: Minimum 0.067 inch (1.7 mm) thick.

D. Supports and Anchors: Fabricated from electrolytic zinc-coated or metallic-coated steel sheet.

E. Jamb Anchors:

1. Postinstalled Expansion Type for In-Place Concrete or Masonry: Minimum 3/8-inch- (9.5-mm-) diameter bolts with expansion shields or inserts. Provide pipe spacer from frame to wall, with throat reinforcement plate, welded to frame at each anchor location.

F. Floor Anchors: Formed from same material as frames, not less than 0.042 inch (1.0 mm) thick, and as follows:

1. Monolithic Concrete Slabs: Clip-type anchors, with two holes to receive fasteners. 2. Separate Topping Concrete Slabs: Adjustable-type anchors with extension clips,

allowing not less than 2-inch (50-mm) height adjustment. Terminate bottom of frames at finish floor surface.

G. Fabricate concealed stiffeners and hardware reinforcement from either cold- or hot-rolled steel sheet.

2.5 FABRICATION

A. General: Fabricate standard steel doors and frames to be rigid and free of defects, warp, or buckle. Accurately form metal to required sizes and profiles, with minimum radius for thickness of metal. Where practical, fit and assemble units in manufacturer's plant. To ensure proper assembly at Project site, clearly identify work that cannot be permanently factory assembled before shipment.

B. Standard Steel Doors:

1. Exterior Doors: Provide weep-hole openings in bottom of exterior doors to permit moisture to escape. Seal joints in top edges of doors against water penetration.

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STANDARD STEEL DOORS AND FRAMES 08112 - 5

C. Standard Steel Frames: Where frames are fabricated in sections due to shipping or handling limitations, provide alignment plates or angles at each joint, fabricated of same thickness metal as frames.

1. Welded Frames: Weld flush face joints continuously; grind, fill, dress, and make smooth, flush, and invisible.

2. Provide countersunk, flat- or oval-head exposed screws and bolts for exposed fasteners, unless otherwise indicated.

3. Where installed in masonry, leave vertical mullions in frames open at top for grouting. 4. Floor Anchors: Weld anchors to bottom of jambs and mullions with at least four spot

welds per anchor. 5. Jamb Anchors: Provide number and spacing of anchors as follows:

a. Postinstalled Expansion Type: Locate anchors not more than 6 inches (152 mm) from top and bottom of frame. Space anchors not more than 26 inches (660 mm) o.c.

6. Door Silencers: Except on weather-stripped doors, drill stops to receive door silencers as follows. Provide plastic plugs to keep holes clear during construction.

a. Single-Door Frames: Drill stop in strike jamb to receive three door silencers. b. Double-Door Frames: Drill stop in head jamb to receive two door silencers.

D. Hardware Preparation: Factory prepare standard steel doors and frames to receive templated mortised hardware; include cutouts, reinforcement, mortising, drilling, and tapping, according to the Door Hardware Schedule and templates furnished as specified in Division 8 Section "Door Hardware."

1. Reinforce doors and frames to receive nontemplated mortised and surface-mounted door hardware.

2. Comply with applicable requirements in ANSI A250.6 and ANSI/DHI A115 Series specifications for door and frame preparation for hardware. Locate hardware as indicated on Shop Drawings or, if not indicated, according to ANSI A250.8.

E. Provide fixed frame moldings on outside of exterior and on secure side of interior doors and frames.

F. Coordinate rabbet width between fixed and removable stops with type of glazing and type of installation indicated.

2.6 STEEL FINISHES

A. General: Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.

1. Finish standard steel door and frames after assembly.

B. Metallic-Coated Steel Surface Preparation: Clean surfaces with nonpetroleum solvent so surfaces are free of oil and other contaminants. After cleaning, apply a conversion coating suited to the organic coating to be applied over it. Clean welds, mechanical connections, and abraded areas, and apply galvanizing repair paint specified below to comply with ASTM A 780.

1. Galvanizing Repair Paint: High-zinc-dust-content paint for regalvanizing welds in steel, complying with SSPC-Paint 20.

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STANDARD STEEL DOORS AND FRAMES 08112 - 6

C. Steel Surface Preparation: Clean surfaces to comply with SSPC-SP 1, "Solvent Cleaning"; remove dirt, oil, grease, or other contaminants that could impair paint bond. Remove mill scale and rust, if present, from uncoated steel; comply with SSPC-SP 3, "Power Tool Cleaning," or SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning."

D. Factory Priming for Field-Painted Finish: Apply shop primer specified below immediately after surface preparation and pretreatment. Apply a smooth coat of even consistency to provide a uniform dry film thickness of not less than 0.7 mils (0.018 mm).

1. Shop Primer: Manufacturer's standard, fast-curing, lead- and chromate-free primer complying with ANSI A250.10 acceptance criteria; recommended by primer manufacturer for substrate; compatible with substrate and field-applied finish paint system indicated; and providing a sound foundation for field-applied topcoats despite prolonged exposure.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of standard steel doors and frames.

1. Examine roughing-in for embedded and built-in anchors to verify actual locations of standard steel frame connections before frame installation.

2. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Remove welded-in shipping spreaders installed at factory.

B. Prior to installation and with installation spreaders in place, adjust and securely brace standard steel door frames for squareness, alignment, twist, and plumb to the following tolerances:

1. Squareness: Plus or minus 1/16 inch (1.6 mm), measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head.

2. Alignment: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a horizontal line parallel to plane of wall.

3. Twist: Plus or minus 1/16 inch (1.6 mm), measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall.

4. Plumbness: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a perpendicular line from head to floor.

C. Drill and tap doors and frames to receive nontemplated mortised and surface-mounted door hardware.

3.3 INSTALLATION

A. General: Provide doors and frames of sizes, thicknesses, and designs indicated. Install standard steel doors and frames plumb, rigid, properly aligned, and securely fastened in place; comply with Drawings and manufacturer's written instructions.

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STANDARD STEEL DOORS AND FRAMES 08112 - 7

B. Standard Steel Frames: Install standard steel frames for doors and other openings, of size and profile indicated. Comply with SDI 105.

1. Set frames accurately in position; plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is complete, remove temporary braces, leaving surfaces smooth and undamaged.

a. At fire-protection-rated openings, install frames according to NFPA 80. b. Where frames are fabricated in sections due to shipping or handling limitations,

field splice at approved locations by welding face joint continuously; grind, fill, dress, and make splice smooth, flush, and invisible on exposed faces.

c. Install door silencers in frames before grouting. d. Remove temporary braces necessary for installation only after frames have been

properly set and secured. e. Check plumb, squareness, and twist of frames as walls are constructed. Shim as

necessary to comply with installation tolerances. f. Apply bituminous coating to backs of frames that are filled with mortar, grout, and

plaster containing antifreezing agents.

2. Floor Anchors: Provide floor anchors for each jamb and mullion that extends to floor and secure with postinstalled expansion anchors.

a. Floor anchors may be set with powder-actuated fasteners instead of postinstalled expansion anchors if so indicated and approved on Shop Drawings.

3. Metal-Stud Partitions: Solidly pack mineral-fiber insulation behind frames. 4. Masonry Walls: Coordinate installation of frames to allow for solidly filling space between

frames and masonry with mortar as specified in Division 4 Section "Unit Masonry Assemblies."

5. In-Place Concrete or Masonry Construction: Secure frames in place with postinstalled expansion anchors. Countersink anchors, and fill and make smooth, flush, and invisible on exposed faces.

6. Installation Tolerances: Adjust standard steel door frames for squareness, alignment, twist, and plumb to the following tolerances:

a. Squareness: Plus or minus 1/16 inch (1.6 mm), measured at door rabbet on a line 90 degrees from jamb perpendicular to frame head.

b. Alignment: Plus or minus 1/16 inch (1.6 mm), measured at jambs on a horizontal line parallel to plane of wall.

c. Twist: Plus or minus 1/16 inch (1.6 mm), measured at opposite face corners of jambs on parallel lines, and perpendicular to plane of wall.

d. Plumbness: Plus or minus 1/16 inch (1.6 mm), measured at jambs at floor.

C. Standard Steel Doors: Fit hollow-metal doors accurately in frames, within clearances specified below. Shim as necessary.

1. Non-Fire-Rated Standard Steel Doors:

a. Jambs and Head: 1/8 inch (3 mm) plus or minus 1/16 inch (1.6 mm). b. Between Edges of Pairs of Doors: 1/8 inch (3 mm) plus or minus 1/16 inch (1.6

mm). c. Between Bottom of Door and Top of Threshold: Maximum 3/8 inch (9.5 mm). d. Between Bottom of Door and Top of Finish Floor (No Threshold): Maximum 3/4

inch (19 mm).

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STANDARD STEEL DOORS AND FRAMES 08112 - 8

2. Fire-Rated Doors: Install doors with clearances according to NFPA 80. 3. Smoke-Control Doors: Install doors according to NFPA 105.

3.4 ADJUSTING AND CLEANING

A. Final Adjustments: Check and readjust operating hardware items immediately before final inspection. Leave work in complete and proper operating condition. Remove and replace defective work, including standard steel doors or frames that are warped, bowed, or otherwise unacceptable.

B. Clean grout and other bonding material off standard steel doors and frames immediately after installation.

C. Prime-Coat Touchup: Immediately after erection, sand smooth rusted or damaged areas of prime coat and apply touchup of compatible air-drying primer.

END OF SECTION 08112

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STILE AND RAIL WOOD DOORS 08212 - 1

SECTION 08212 - STILE AND RAIL WOOD DOORS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Exterior stile and rail wood doors. 2. Interior stile and rail wood doors. 3. Finishing stile and rail wood doors. 4. Fitting stile and rail wood doors to frames and machining for hardware. 5. Prehanging doors in frames.

B. Related Sections:

1. Division 6 Section "Interior Architectural Woodwork" for requirements for veneers from the same flitches for both architectural woodwork and stile and rail wood doors.

2. Division 9 Section "Interior Painting and Wood Stains and Transparent Finishes" for field finishing stile and rail doors.

1.3 SUBMITTALS

A. Product Data: For each type of product indicated.

1. Include details of construction and glazing. 2. Include factory finishing specifications.

B. Shop Drawings: For stile and rail wood doors. Indicate location, size, and hand of each door; elevation of each kind of door; construction details not covered in Product Data, including those for stiles, rails, panels, and moldings (sticking); and other pertinent data, including the following:

1. Dimensions of doors for factory fitting. 2. Locations and dimensions of mortises and holes for hardware. 3. Requirements for veneer matching. 4. Doors to be factory finished, and finish requirements.

C. Samples for Verification: Corner sections of doors, approximately 8 by 10 inches (200 by 250 mm), with door faces and edgings representing typical range of color and grain for each species of veneer and solid lumber required.

D. Product Certificates: For each type of door, from manufacturer.

E. Warranty: Sample of special warranty.

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

STILE AND RAIL WOOD DOORS 08212 - 2

1.4 QUALITY ASSURANCE

A. Source Limitations: Obtain each type of stile and rail wood door from single manufacturer.

B. Safety Glass: Provide products complying with testing requirements in 16 CFR 1201, for Category II materials, unless those of Category I are expressly indicated and permitted.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Comply with manufacturer's written instructions and requirements of quality standard referenced in Part 2.

B. Package doors individually in opaque plastic bags or cardboard cartons.

C. Mark each door on top and bottom edge with opening number used on Shop Drawings.

1.6 PROJECT CONDITIONS

A. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and temporary HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during the remainder of the construction period.

1.7 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace doors that fail in materials or workmanship, or have warped (bow, cup, or twist) more than 1/4 inch (6.4 mm) in a 42-by-84-inch (1067-by-2134-mm) section.

1. Warranty shall also include installation and finishing that may be required due to repair or replacement of defective doors.

2. Warranty shall be in effect during the following period of time from date of Substantial Completion:

a. Exterior Doors: Five years. b. Interior Doors: Life of installation. c. Insulating Glass Vision Panels: Three years.

PART 2 - PRODUCTS

2.1 MATERIALS

A. General: Use only materials that comply with referenced standards and other requirements specified.

1. Assemble exterior doors and sidelites, including components, with wet-use adhesives complying with ASTM D 5572 for finger joints and with ASTM D 5751 for joints other than finger joints.

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2. Assemble interior doors, frames, and sidelites, including components, with either dry-use or wet-use adhesives complying with ASTM D 5572 for finger joints and with ASTM D 5751 for joints other than finger joints.

B. Panel Products: Any of the following: 1. Hardboard, complying with AHA A135.4. 2. Veneer core plywood, made with adhesive containing no urea-formaldehyde resin.

2.2 EXTERIOR STILE AND RAIL WOOD DOORS

A. Exterior Stile and Rail Wood Doors (Types D & E, See Door Schedule): Custom exterior doors complying with WDMA I.S.6A, "Industry Standard for Architectural Stile and Rail Doors," and with other requirements specified.

1. Basis-of-Design Product: Subject to compliance with requirements, provide products indicated on Drawings manufactured by Rosado Carpentry, Inc. (Ph # 787.760-6840).

2. Panel Designs: Indicated by Drawings for pricing purposes. Owner may select Do not modify intended aesthetic effects, as judged solely by Architect, except with Architect's approval. If modifications are proposed, submit comprehensive explanatory data to Architect for review.

3. Grade: Custom. 4. Finish: To be Selected by Interior Designer. 5. Wood Species and Cut for Transparent Finish: Clear Spanish Cedar, [kiln dried to a

moisture content of 6 to 12 percent at time of fabrication; free of visible finger joints, blue stain, knots, pitch pockets, and surface checks larger than 1/32 inch (0.8 mm) deep by 2 inches (51 mm) wide; water-repellent preservative treated], quarter sawed/sliced (vertical grain).

6. Door Construction for Transparent Finish:

a. Stile and Rail Construction: Clear lumber; may be edge glued for width. Select lumber for similarity of grain and color, and arrange for optimum match between adjacent pieces.

b. Raised-Panel Construction: Clear lumber; edge glued for width. Select lumber for similarity of grain and color, and arrange for optimum match between adjacent pieces.

7. Door Construction for Opaque Finish:

a. Stile and Rail Construction: Clear softwood; may be edge glued for width and finger jointed.

b. Stile and Rail Construction: Veneered, structural composite lumber or veneered edge- and end-glued lumber.

c. Raised-Panel Construction: Clear softwood lumber; edge glued for width. d. Raised-Panel Construction: Veneered, wood-based panel product.

8. Stile and Rail Widths: Manufacturer's standard, but not less than the following:

a. Stiles, Top and Intermediate Rails: 5-3/8 inches (137 mm). b. Bottom Rails: 11-3/8 inches (289 mm).

9. Raised-Panel Thickness: Manufacturer's standard, but not less than 1-1/8 inches (29 mm).

10. Molding Profile (Sticking): As selected by Architect from manufacturer's full range.

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11. Glass: Uncoated, clear, laminated glass made from two lites of 3.0-mm-thick annealed glass, complying with Division 8 Section "Glazing."

12. Provide AWI Quality Certification Labels or an AWI letter of licensing for Project indicating that doors comply with requirements of grades specified.

13. Provide WI-Certified Compliance Certificate indicating that doors comply with requirements of grades specified.

14. Mark, label, or otherwise identify stile and rail wood doors as complying with WDMA I.S.6A and grade specified.

2.3 INTERIOR STILE AND RAIL WOOD DOORS

A. Interior Stile and Rail Wood Doors (Types A, B, & C See Door Schedule): Stock interior doors complying with WDMA I.S.6, "Industry Standard for Wood Stile and Rail Doors," and with other requirements specified.

1. Basis-of-Design Product: Subject to compliance with requirements, provide products indicated on Drawings manufactured by Rosado Carpentry, Inc. (Ph # 787.760.6840)].

2. Finish and Grade: Opaque and Standard. 3. Wood Species: Manufacturer's standard softwood species and cut. 4. Stile and Rail Construction: Edge-glued solid lumber. 5. Raised-Panel Construction: Edge-glued solid lumber. 6. Flat-Panel Construction: Veneered panel product or hardboard.. 7. Raised-Panel Thickness: Manufacturer's standard, but not less than that required

by WDMA I.S.6 for design group indicated. 8. Molding Profile As selected by Architect from manufacturer's full range. 9. WDMA Design Group: 1-3/8 Interior Panel Doors, 7'-0" High Doors.

a. Panel Design: To be selected by Interior Designer.

10. Mark, label, or otherwise identify stile and rail wood doors as complying with WDMA I.S.6 and grade specified. Include panel design number if applicable.

2.4 STILE AND RAIL WOOD DOOR FABRICATION

A. Fabricate stile and rail wood doors in sizes indicated for field fitting.

B. Factory fit doors to suit frame-opening sizes indicated, with the following uniform clearances and bevels unless otherwise indicated:

1. Clearances: Provide 1/8 inch (3 mm) at heads, jambs, and between pairs of doors. Provide 1/2 inch (13 mm) from bottom of door to top of decorative floor finish or covering. Where threshold is shown or scheduled, provide not more than 3/8 inch (10 mm) from bottom of door to top of threshold.

a. Comply with NFPA 80 for fire-rated doors.

2. Bevel non-fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees) at lock and hinge edges. 3. Bevel fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees) on lock edge; trim stiles and

rails only to extent permitted by labeling agency.

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C. Factory machine doors for hardware that is not surface applied. Locate hardware to comply with DHI-WDHS-3. Comply with final hardware schedules, door frame Shop Drawings, DHI A115-W Series standards, and hardware templates.

1. Coordinate measurements of hardware mortises in metal frames to verify dimensions and alignment before factory machining.

D. Glazed Openings: Trim openings indicated for glazing with solid wood moldings, with one side removable. Miter wood moldings at corner joints.

E. Glazed Openings: Glaze doors at factory with glass of type and thickness indicated, complying with Division 8 Section "Glazing." Install glass using manufacturer's standard elastomeric glazing sealant complying with ASTM C 920. Secure glass in place with removable wood moldings. Miter wood moldings at corner joints.

F. Transom and Side Panels: Fabricate panels to match adjoining doors in materials, finish, and quality of construction.

G. Exterior Doors: Factory treat exterior doors after fabrication with water-repellent preservative to comply with WDMA I.S.4. Flash top of outswinging doors with manufacturer's standard metal flashing.

H. Prehung Doors: Provide stile and rail doors as prehung units including doors, frames, weather stripping, and hardware.

1. Provide wood door frames that comply with Division 6 Section "Interior Architectural Woodwork."

2. Provide hardware, including weather stripping and thresholds, that complies with Division 8 Section "Door Hardware."

2.5 SHOP PRIMING

A. Doors for Opaque Finish: Shop prime doors with one coat of wood primer specified in Division 9 Section "Painting." Seal all four edges, edges of cutouts, and mortises with primer.

B. Doors for Transparent Finish: Shop prime doors with stain (if required), other required pretreatments, and first coat of finish as specified in Division 9 Section "Wood Stains and Transparent Finishes." Seal all four edges, edges of cutouts, and mortises with first coat of finish.

2.6 FINISHING

A. Finish wood doors at woodworking shop that are indicated to receive transparent finish. Wood doors that are indicated to receive opaque finish may be field finished..

B. For doors indicated to be shop finished, comply with WDMA I.S.6A, "Industry Standard for Architectural Stile and Rail Doors," and with other requirements specified.

1. Finish faces and all four edges of doors, including mortises and cutouts. Stains and fillers may be omitted on top and bottom edges, edges of cutouts, and mortises.

C. Transparent Finish:

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1. Grade: Custom. 2. Finish: WDMA TR-4 conversion varnish or WDMA TR-6 catalyzed polyurethane. 3. Staining: As selected by Architect from manufacturer's full range. 4. Effect: Open-grain finish 5. Sheen: Satin.

D. Opaque Finish:

1. Grade: Custom. 2. Finish: WDMA OP-4 conversion varnish or WDMA OP-6 catalyzed polyurethane. 3. Color: As selected by Architect from manufacturer's full range. 4. Sheen: Gloss.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine doors and substrates, with Installer present, for suitable conditions where wood stile and rail doors will be installed.

1. Verify that installed frames comply with indicated requirements for type, size, location, and swing characteristics and have been installed with level heads and plumb jambs.

2. Reject doors with defects.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Hardware: For installation, see Division 8 Section "Door Hardware."

B. Install wood doors to comply with manufacturer's written instructions, WDMA I.S.6, "Industry Standard for Wood Stile and Rail Doors," and other requirements specified.

1. Provide WI-Certified Compliance Certificate for Installation. 2. Install fire-rated doors in corresponding fire-rated frames according to NFPA 80.

C. Field-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as indicated below; do not trim stiles and rails in excess of limits set by manufacturer or permitted with fire-rated doors. Machine doors for hardware. Seal cut surfaces after fitting and machining.

1. Clearances: Provide 1/8 inch (3 mm) at heads, jambs, and between pairs of doors. Provide 1/8 inch (3 mm) from bottom of door to top of decorative floor finish or covering. Where threshold is shown or scheduled, provide 1/4 inch (6 mm) from bottom of door to top of threshold.

a. Comply with NFPA 80 for fire-rated doors.

2. Bevel non-fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees) at lock and hinge edges. 3. Bevel fire-rated doors 1/8 inch in 2 inches (3-1/2 degrees) on lock edge; trim stiles and

rails only to extent permitted by labeling agency.

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D. Factory-Fitted Doors: Align in frames for uniform clearance at each edge.

E. Shop-Finished Doors: Restore finish before installation if fitting or machining is required at Project site.

3.3 ADJUSTING

A. Operation: Rehang or replace doors that do not swing or operate freely.

B. Finished Doors: Replace doors that are damaged or do not comply with requirements. Doors may be repaired or refinished if Work complies with requirements and shows no evidence of repair or refinishing.

END OF SECTION 08212

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SECTION 08263 - SLIDING WOOD-FRAMED GLASS DOORS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes sliding wood-framed glass doors for exterior locations with aluminum-clad exterior exposed surfaces.

B. Related Sections include the following:

1. Division 8 Section "Glazing" for glazing requirements for sliding wood-framed glass doors, including those specified to be factory or site glazed.

1.3 DEFINITIONS

A. C: Commercial.

B. Performance grade number, included as part of AAMA/NWWDA product designation code, is actual design pressure in pounds force per square foot (pascals) used to determine structural test pressure and water test pressure.

C. Structural test pressure, for uniform load structural test, is equivalent to 150 percent of design pressure.

D. Minimum test size is smallest size permitted for performance class (gateway test size). Products must be tested at minimum test size or at a size larger than minimum test size to comply with requirements for performance class.

1.4 PERFORMANCE REQUIREMENTS

A. General: Provide sliding wood-framed glass doors capable of complying with performance requirements indicated based on testing manufacturers' doors that are representative of those specified and that are of test size indicated below:

1. Minimum size required by AAMA/NWWDA 101/I.S.2.

B. Structural Performance: Provide sliding wood-framed glass doors capable of withstanding the following, including wind loads based on passing AAMA/NWWDA 101/I.S.2, Uniform Load Structural Test, at basic wind speed indicated:

1. Deflection: Design glass framing system to limit lateral deflections of glass edges to less than 1/175 of glass-edge length or 3/4 inch (19 mm), whichever is less, at design pressure based on structural computations.

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2. Basic Wind Speed: As indicated in miles per hour (meters per second) at 33 feet (10 m) above grade. Determine wind loads and resulting design pressures applicable to Project according to the following, based on mean roof heights above grade as indicated on Drawings:

a. ASCE 7, "Minimum Design Loads for Buildings and Other Structures," Section 6.4.2, "Analytic Procedure."

b. Appendix B in AAMA/NWWDA 101/I.S.2.

C. Air Infiltration: Maximum rate not more than indicated when tested according to AAMA/NWWDA 101/I.S.2, Air Infiltration Test.

1. Maximum Rate: 0.3 cfm/sq. ft. (5 cu. m/h x sq. m) of area at an inward test pressure of 1.57 lbf/sq. ft. (75 Pa).

2. Maximum Rate: 0.3 cfm/sq. ft. (5 cu. m/h x sq. m) of area at an inward test pressure of 6.24lbf/sq. ft. (300 Pa).

D. Water Resistance: No water leakage as defined in AAMA/NWWDA-referenced test methods at a water test pressure equaling that indicated, when tested according to AAMA/NWWDA 101/I.S.2, Water Resistance Test.

1. Test Pressure: 15 percent of positive design pressure, but not less than 2.86 lbf/sq. ft. (140 Pa) or more than 12 lbf/sq. ft. (580 Pa).

E. Forced-Entry Resistance: Comply with Performance Level 10 requirements when tested according to ASTM F 842.

F. Thermal Transmittance: Provide sliding wood-framed glass doors with a whole-door U-factor maximum indicated at 15-mph (24-km/h) exterior wind velocity and winter condition temperatures when tested according to ASTM E 1423.

1. U-Factor: 0.57 Btu/sq. ft. x h x deg F (3.23 W/sq. m x K) for double-glazed, aluminum-clad sliding wood-framed glass doors.

G. Solar Heat Gain Coefficient: Provide sliding wood-framed glass doors with a whole-door SHGC maximum of 0.63, determined according to NFRC 200 procedures for nonresidential size.

H. Sliding Wood-Framed Glass Doors: Comply with AAMA/NWWDA 101/I.S.2 for the following tests:

1. Rollers and Roller Assemblies: When tested according to AAMA 906; adjustable design. 2. Adjustable locks. 3. Operating force. 4. Deglazing: When tested according to ASTM E 987.

1.5 SUBMITTALS

A. Product Data: Include construction details, material descriptions, fabrication methods, dimensions of individual components and profiles, hardware, finishes, and operating instructions for each type of sliding wood-framed glass door indicated.

B. Shop Drawings: Include plans, elevations, sections, details, hardware, attachments to other work, operational clearances, and the following:

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1. Mullion details including reinforcement and stiffeners. 2. Joinery details. 3. Full-size details of typical composite members including reinforcement. 4. Flashing details. 5. Weather-stripping details. 6. Hardware. 7. Glazing details. 8. Accessories. 9. For installed products indicated to comply with design loads, include structural analysis

data signed and sealed by the qualified professional engineer responsible for their preparation, used to determine the following:

a. Structural test pressures and design pressures from basic wind speeds indicated. b. Deflection limitations of glass framing systems.

C. Samples for Initial Selection: For units with factory-applied color finishes.

D. Samples for Verification: For sliding wood-framed glass door components required, prepared on Samples of size indicated below:

1. Main Framing Member: 12-inch- (300-mm-) long section with factory-applied color finish. 2. Hardware: Full-size units with factory-applied finish. 3. Weather Stripping: 12-inch- (300-mm-) long sections.

E. Manufacturer Certificates: For sliding wood-framed glass doors, signed by manufacturers.

F. Product Test Reports: Based on evaluation of comprehensive tests performed by a qualified testing agency, for each type, grade, and size of sliding wood-framed glass doors. Test results based on use of downsized test units will not be accepted.

G. Maintenance Data: For finishes, operable panels and operating hardware to include in maintenance manuals.

H. Warranties: Special warranties specified in this Section.

1.6 QUALITY ASSURANCE

A. Installer Qualifications: An installer acceptable to sliding wood-framed glass door manufacturer for installation of units required for this Project.

B. Source Limitations: Obtain sliding wood-framed glass doors through one source from a single manufacturer.

C. Product Options: Information on Drawings and in Specifications establishes requirements for sliding wood-framed glass doors' aesthetic effects and performance characteristics. Aesthetic effects are indicated by dimensions, arrangements, alignment, and profiles of components and assemblies as they relate to sightlines, to one another, and to adjoining construction. Performance characteristics are indicated by criteria subject to verification by one or more methods including preconstruction testing, field testing, and in-service performance.

1. Do not modify intended aesthetic effects, as judged solely by Architect, except with Architect's approval. If modifications are proposed, submit comprehensive explanatory data to Architect for review.

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D. Fenestration Standard: Comply with AAMA/NWWDA 101/I.S.2, "Voluntary Specifications for Aluminum, Vinyl (PVC) and Wood Windows and Glass Doors," for minimum standards of performance, materials, components, accessories, and fabrication unless more stringent requirements are indicated.

1. Provide WDMA-certified sliding wood-framed glass doors with an attached label.

E. Safety Glass: Category II materials complying with testing requirements in 16 CFR 1201.

1. Subject to compliance with requirements, permanently mark safety glass with certification label of the Safety Glazing Certification Council or another certification agency acceptable to authorities having jurisdiction.

F. Glazing Publications: Comply with published recommendations of glass manufacturers and GANA's "Glazing Manual" unless more stringent requirements are indicated.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Protect sliding glass doors during transit, storage, and handling to prevent damage, soiling, and deterioration. Store off ground and covered in a clean, dry, well-ventilated, protected space. Comply with manufacturer's written instructions.

1.8 PROJECT CONDITIONS

A. Field Measurements: Verify sliding wood-framed glass door openings by field measurements before fabrication and indicate measurements on Shop Drawings.

1. Established Dimensions: Where field measurements cannot be made without delaying the Work, establish opening dimensions and proceed with fabricating sliding wood-framed glass doors without field measurements. Coordinate wall construction to ensure that actual opening dimensions correspond to established dimensions.

1.9 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace sliding wood-framed glass doors that fail in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, the following:

a. Failure to meet performance requirements. b. Structural failures including excessive deflection. c. Water leakage, air infiltration, or condensation. d. Faulty operation of movable panels and hardware. e. Deterioration of metals, metal finishes, and other materials beyond normal

weathering. f. Insulating-glass failure.

2. Warranty Period: Five years from date of Substantial Completion. 3. Warranty Period for Glass: Five years from date of Substantial Completion.

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PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

B. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Aluminum-Clad Sliding Wood-Framed Glass Doors:

a. Kolbe & Kolbe Millwork Co., Inc. b. Marvin Windows and Doors. c. Norco Windows & Patio Doors; Jeld-Wen, Inc. d. Peachtree Doors and Windows; a Nortek Company. e. Pella Corporation.

2.2 MATERIALS

A. Wood: Clear ponderosa pine or another suitable fine-grained lumber; kiln-dried to a moisture content of 6 to 12 percent at time of fabrication; free of visible finger joints, blue stain, knots, pitch pockets, and surface checks larger than 1/32 inch (0.8 mm) deep by 2 inches (51 mm) wide; water-repellent preservative treated.

B. Aluminum Extrusions and Rolled Aluminum for Cladding: Manufacturer's standard formed sheet or extruded-aluminum cladding, mechanically bonded to exterior exposed wood members. Provide aluminum alloy and temper recommended by sliding wood-framed glass door manufacturer for strength, corrosion resistance, and application of required finish, but not less than 22,000-psi (150-MPa) ultimate tensile strength, and not less than 16,000-psi (110-MPa) minimum yield strength.

1. General: Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for recommendations for applying and designating finishes.

2. Finish designations prefixed by AA comply with the system established by the Aluminum Association for designating aluminum finishes.

3. High-Performance Organic Finish: AA-C12C42R1x (Chemical Finish: cleaned with inhibited chemicals; Chemical Finish: acid-chromate-fluoride-phosphate conversion coating; Organic Coating: as specified below). Prepare, pretreat, and apply coating to exposed metal surfaces to comply with coating and resin manufacturers' written instructions.

a. Fluoropolymer 2-Coat System (Kynar): Manufacturer's standard 2-coat, thermocured system consisting of specially formulated inhibitive primer and fluoropolymer color topcoat containing not less than 70 percent polyvinylidene fluoride resin by weight; complying with AAMA 2604.

1) Color and Gloss: Custom color selected by Architect..

C. Wood Trim and Glazing Stops: Material and finish to match frame members.

D. Clad Trim and Glazing Stops: Clad-wood material: finish to match clad frame members.

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E. Fasteners: Aluminum, nonmagnetic stainless steel, or other materials warranted by manufacturer to be noncorrosive and compatible with sliding wood-framed glass door members, cladding, trim, hardware, anchors, and other components. Cadmium-plated steel fasteners are not permitted.

1. Exposed Fasteners: Unless unavoidable for applying hardware, do not use exposed fasteners. For application of hardware, use fasteners that match finish of member or hardware being fastened, as appropriate.

F. Anchors, Clips, and Accessories: Aluminum, nonmagnetic stainless steel, or zinc-coated steel or iron complying with ASTM B 633 for SC 3 severe service conditions; provide sufficient strength to withstand design pressure indicated. Cadmium-plated steel anchors, clips, and accessories are not permitted.

G. Integral Fin: PVC or extruded- or rolled-aluminum nailing fins for securing frame to structure; provide sufficient strength to withstand design pressure indicated.

H. Reinforcing Members: Aluminum, nonmagnetic stainless steel, nickel/chrome-plated steel complying with ASTM B 456 or zinc-coated steel or iron complying with ASTM B 633 for SC 3 severe service conditions; provide sufficient strength to withstand design pressure indicated. Cadmium-plated steel reinforcing members are not permitted.

I. Compression-Type Weather Stripping: Provide compressible weather stripping designed for permanently resilient sealing under bumper or wiper action, and completely concealed when sliding wood-framed glass door is closed.

1. Weather-Stripping Material: Molded, expanded EPDM or neoprene gaskets complying with ASTM C 509.

2. Weather-Stripping Material: Dense elastomeric gaskets complying with ASTM C 864. 3. Weather-Stripping Material: Manufacturer's standard system and materials complying

with AAMA/NWWDA 101/I.S.2.

J. Sliding-Type Weather Stripping: Provide woven-pile weather stripping of wool, polypropylene, or nylon pile and resin-impregnated backing fabric. Comply with AAMA 701/702.

1. Weather Seals: Provide weather stripping with integral barrier fin or fins of semirigid, polypropylene sheet or polypropylene-coated material.

K. Replaceable Weather Seals: Comply with AAMA 701/702.

L. Drip Caps: Extruded aluminum, factory fabricated and finished to match aluminum cladding; designed to direct water away from building when installed horizontally at head of aluminum-clad sliding wood-framed glass door units.

2.3 GLAZING

A. Glass: Refer to Division 8 Section "Glazing" for glass units and glazing requirements applicable to sliding wood-framed glass doors with safety glazing. 1. Glass: Uncoated, clear, laminated glass made from two lites of 3.0-mm-thick

annealed glass, complying with Division 8 Section "Glazing."

B. Glazing System: Manufacturer's standard factory-glazing system that produces weathertight seal.

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2.4 HARDWARE

A. General: Provide manufacturer's standard hardware fabricated from aluminum, stainless steel, carbon steel complying with AAMA 907, or other corrosion-resistant material compatible with wood and aluminum cladding; designed to smoothly operate, tightly close, and securely lock sliding wood-framed glass doors and sized to accommodate panel weight and dimensions. Cadmium-plated steel hardware is not permitted. Do not use aluminum in frictional contact with other metals. Where exposed, provide extruded, cast, or wrought aluminum.

B. Roller Assemblies: Provide movable panels with adjustable-height roller assemblies consisting of self-lubricating, dual tandem manufacturer's standard nylon or steel ball-bearing rollers; two roller assemblies per panel.

C. Threshold and Sill Cap/Track: Provide extruded-aluminum threshold and track of thickness, dimensions, and profile indicated; designed to comply with performance requirements indicated and to drain to exterior; with manufacturer's standard finish.

D. Door Pulls: Provide manufacturer's standard wood pull grips.

E. Locks: Install manufacturer's standard pull and multipoint keyless locking device on each movable panel, lockable from inside only. Adjust locking device to allow unobstructed movement of panel across adjacent panel in direction indicated.

F. Security Foot Bolt: Provide security foot-operated dead bolt attached to bottom rail of movable sliding glass door panels to lock the panel when fully closed and when partially open to permit ventilation.

G. Limit Stops: Resilient rubber.

2.5 FABRICATION

A. General: Fabricate sliding wood-framed glass doors in sizes indicated that comply with AAMA/NWWDA 101/I.S.2 for performance class and grade indicated. Include a complete system for assembling components and anchoring doors.

B. General: Fabricate sliding wood-framed glass doors in sizes indicated that comply with requirements and that meet or exceed AAMA/NWWDA 101/I.S.2 for performance requirements indicated and for Performance Class C. Include a complete system for assembling components and anchoring doors.

C. Fabricate sliding wood-framed glass doors that are reglazable without dismantling panel framing.

D. Weather Stripping: Provide full-perimeter weather stripping for each operable panel, unless otherwise indicated.

E. Factory machine sliding wood-framed glass doors for openings and hardware that is not surface applied.

F. Factory-Glazed Fabrication: Glaze sliding wood-framed glass doors in the factory where practical and possible for applications indicated. Comply with requirements in Division 8 Section "Glazing" and with AAMA/NWWDA 101/I.S.2.

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SLIDING WOOD-FRAMED GLASS DOORS 08263 - 8

G. Glazing Stops: Provide nailed or snap-on glazing stops coordinated with Division 8 Section "Glazing" and glazing system indicated. Provide glazing stops to match panel frames.

H. Complete fabrication, assembly, finishing, hardware application, and other work in the factory to greatest extent possible. Disassemble components only as necessary for shipment and installation. Allow for scribing, trimming, and fitting at Project site.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine openings, substrates, structural support, anchorage, and conditions, with Installer present, for compliance with requirements for installation tolerances, rough opening dimensions, levelness of sill plate, coordination with wall flashings, vapor retarders, air retarders, water/weather barriers, and other built-in components; and other conditions affecting performance of work.

1. Masonry Surfaces: Visibly dry and free of excess mortar, sand, and other construction debris.

2. Wood-Frame Walls: Dry, clean, sound, well nailed, free of voids, and without offsets at joints. Ensure that nail heads are driven flush with surfaces in opening and within 3 inches (76 mm) of opening.

3. Metal Surfaces: Dry and clean; free of grease, oil, dirt, rust, corrosion, and welding slag; without sharp edges or offsets at joints.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. General: Comply with Drawings, Shop Drawings, and manufacturer's written instructions for installing sliding wood-framed glass doors, hardware, insect screens, accessories, and other components.

B. Install sliding wood-framed glass doors level, plumb, square, true to line, without distortion or impeding thermal movement, anchored securely in place to structural support, and in proper relation to wall flashing, vapor retarders, air retarders, water/weather barriers, and other adjacent construction.

C. Set sill members in bed of sealant or with gaskets, as indicated, for weathertight construction.

D. Metal Protection: Separate aluminum and other corrodible surfaces from sources of corrosion or electrolytic action at points of contact with other materials by complying with requirements specified in "Dissimilar Materials" Paragraph in Appendix B in AAMA/NWWDA 101/I.S.2.

3.3 ADJUSTING

A. Adjust operating panels, screens, and hardware to provide a tight fit at contact points and weather stripping for smooth operation and weathertight closure. Lubricate hardware and moving parts.

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SLIDING WOOD-FRAMED GLASS DOORS 08263 - 9

3.4 PROTECTION AND CLEANING

A. Protect sliding glass door surfaces from contact with contaminating substances resulting from construction operations. In addition, monitor sliding glass door surfaces adjacent to and below exterior concrete and masonry surfaces during construction for presence of dirt, scum, alkaline deposits, stains, or other contaminants. If contaminating substances do contact sliding glass door surfaces, remove contaminants immediately according to manufacturer's written instructions.

B. Clean exposed surfaces immediately after installing sliding glass doors. Avoid damaging protective coatings and finishes. Remove excess glazing sealants, dirt, and other substances.

C. Refinish or replace doors with damaged finish.

D. Clean factory-glazed glass immediately after installing sliding glass doors. Comply with manufacturer's written instructions for final cleaning and maintenance. Remove nonpermanent labels and clean surfaces.

E. Remove and replace glass that has been broken, chipped, cracked, abraded, or damaged during the construction period.

END OF SECTION 08263

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FOLDING-SLIDING DOORS 08412 - 1

SECTION 08412 – FOLDING-SLIDING DOORS

PART 1 - GENERAL 1.01 SUMMARY

A. Section Includes:

1. Sliding/folding aluminum and glass door system, including aluminum frame, threshold, panels, sliding/folding and locking hardware, weather stripping, glass and glazing; designed to provide an opening glass wall, with sizes and configurations as shown on drawings and specified herein.

1.02 SUBMITTALS

A. Detail Drawings: Indicate dimensioning, direction of swing, configuration, swing panels, typical head jamb, side jambs and sill details, type of glazing material and handle height.

B. Product Data: Manufacturer’s literature including independently tested data listing

performance criteria and Owner’s Manual with installation instructions. C. Contract Closeout Submittal: Submit copy of the entire Miami-Dade County, FL

Notice of Approval and Owner’s Manual from manufacturer. Identify with project name, location and completion date, type and size of unit installed.

1.03 REFERENCES

A. Metro-Dade County, FL Building Code Compliance Office Protocol:

1. TAS 201-94, Impact Test Procedures 2. TAS 202-94, Criteria for Testing Impact and Non Impact Resistant Building

Envelope Components Using Uniform Static Air Pressure 3. TAS 203-94, Criteria for Testing Products Subject to Cyclic Wind Pressure

Loading. B. American Architectural Manufacturers Association (AAMA):

1. AAMA 611.98, Voluntary Specification for Anodized Architectural Aluminum.

2. AAMA 2603.02, Voluntary Specifications, Performance Requirements and Test Procedures for Pigmented Organic Coatings on Aluminum Extrusions and Panels.

3. AAMA 2605.02, Voluntary Specifications, Performance Requirements and Test Procedures for Superior Performing Organic Coatings on Aluminum Extrusions and Panels.

4. AAMA 1303.5, Voluntary Specifications for Forced Entry Resistant Aluminum Sliding Glass Doors.

C. American National Standards Institute (ANSI):

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FOLDING-SLIDING DOORS 08412 - 2

1. ANSI Z97.1, Safety Performance Specifications and Methods of Test for Safety Glazing Material Used In Buildings.

1.04 QUALITY ASSURANCE

A. Manufacturer: Provide complete, precision built, engineered, pre-fitted unit by a single source manufacturer with at least 15 years experience in providing folding/sliding door systems for large openings in the North American market.

B. Performance Criteria: Approved in accordance with Miami Dade County Test

Protocols TAS 201-94 (large and small missile impact), TAS 202-94 (structural pressure, air infiltration, water infiltration, forced entry), and TAS 203-94 (cyclic pressure). Also Florida statewide approved with Certificate of Product Approval # FL2947.

C. Installer Qualifications: Installer experienced in the installation of manufacturer’s

products or other similar products for large openings. Installer to provide reference list of at least 3 projects of similar scale and complexity successfully completed in the last 3 years. Provide project names, locations, completion dates, names and telephone numbers of General Contractor’s and Owner’s contact person.

1.05 WARRANTY

A. Provide manufacturer's standard warranty against defects in materials and workmanship.

B. Warranty Period: Ten years for rollers. For all other components, one year (two

years if unit is installed by manufacturer’s certified trained installer) from date of delivery by manufacturer.

PART 2 – PRODUCTS

2.01 MANUFACTURERS

A. Specifications and Drawings are based on manufacturer's proprietary literature for SL72 (Miami Dade County & Florida State Hurricane Approved), Aluminum Framed Folding System by Nana Wall Systems, Inc. (1.800.873.5673). Other manufacturers shall comply with minimum levels of material, color selection, and detailing indicated in Specifications and on Drawings. Architect will be sole judge of appropriateness of substitutions.

B. Other approved manufacturer’s are as follows:

SunFlex USA (1.602.956.5861) Or Prior Approved Equal. 2.02 MATERIALS

A. Frame and Panels: From manufacturer’s standard profiles, provide head jamb, side jambs, and panels with dimensions shown on drawings.

1. Provide standard raised bottom rail (MUST MEET DADE COUNTY

STANDARDS).

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FOLDING-SLIDING DOORS 08412 - 3

2. Aluminum Extrusion: Extrusions with nominal thickness of .098” (2.5 mm). Alloy specified as AIMgSi0.5 with strength rated as 6063-T5 or F-22 (European standard). Anodized conforming to AAMA 611.98 or powder coated conforming to AAMA 2603.02.

3. Aluminum Finish: Custom finish.

B. Glass: Provide manufacturer’s heat strengthened 7/16” thick laminated impact glass

glazed in accordance with Dade county approval.

C. Locking Hardware and Handles: Provide manufacturer’s standard nylon handle and concealed two point locking hardware operated by 180 degree turn of handle between each pair of folding panels and on any secondary swing panel. Face applied flush bolt locking will not be allowed.

1. On the main entry panel for models with a swing panel, provide manufacturer’s

standard nylon lever handles on the inside and outside, a Schlage compatible lock set with lockable latch, dead bolt and rods at the top and bottom. Rods to be concealed and not edge mounted. Depression of handles withdraws latch. Lifting of handles engages rods and turn of key or thumb turn engages deadbolt and operates lock.

2. Nylon handle finish: Architect to select closest match to frame and panel finish

color from 13 available colors. 3. Aluminum locking rods capped by with fiber glass reinforced polyamide end caps

at top and bottom. Rods to have a stroke of 15/16” (24 mm).

4. Provide handle height centered at 41 3/8” [OR as specified] from bottom of panel.

D. Sliding/Folding Hardware: Provide manufacturer’s standard combination sliding and folding hardware with top, bottom tracks and threshold. All running carriages to be with sealed, self-lubrication, ball bearing multi-rollers. Surface mounted hinges and running carriages will not be allowed. Weight of panels to be borne by the bottom of the track will not be allowed.

1. Provide upper guide carriage and lower running carriage with four vertical fiber

glass reinforced polyamide wheels and two horizontal wheels. The vertical wheels to ride on top of sill track and lie above the water run-off level. Carrying capacity of lower running carriage to be 440 lbs.

2. Threshold: Provide matching raised sill.

3. Hinges: Zinc die cast. Finish: Closest match to finish of frame and panels.

Provide stainless steel security hinge pins with set screws. 4. Adjustment: Provide folding/sliding hardware capable of specified amount of

compensation and adjustments without needing to remove panels from tracks, in width, 1/8” (3 mm) per hinge and in height, 3/16” (4 mm) up and down.

E. Other Components:

1. Weather stripping: Provide manufacturer’s standard double layer EPDM or brush seals with a two layer fiber glass reinforced polyamide fin at both the inner and outer edge of door panels or on frame for sealing between panels and between panel and frame.

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FOLDING-SLIDING DOORS 08412 - 4

2. Provide tapered pins or machine screws for connecting frame components.

2.03 FABRICATION

A. Use extruded aluminum frame and panel profiles, corner connectors and hinges, sliding and folding hardware, locking hardware and handles, glass and glazing and weather stripping as specified herein to make a folding glass wall. Factory pre-assemble as is standard for manufacturer and ship with all components and installation instructions.

1. Sizes and Configurations: See drawings for selected custom dimensions,

number and configuration of panels and swing direction. PART 3 - EXECUTION 3.01 ERECTION

A. Because of the large dimensions involved and the weight and movement of the panels, verify the structural integrity of the header such that the deflection with the live load is limited to the lesser of L/720 of the span and ¼”.

B. Examine surfaces of openings and verify dimensions; verify rough openings are level,

plumb, and square, with no unevenness, bowing, or bumps on floor. C. Installation of units constitutes acceptance of existing conditions.

3.02 INSTALLATION

A. Install frame in accordance with manufacturer's recommendations and installation instructions. Installation has to be in conformance with Miami Dade County, FL Notice of Approval. Properly flash and waterproof around the perimeter of the opening.

B. Installer to provide appropriate anchorage devices and to securely and rigidly fit

frame in place, absolutely level, straight, plumb and square. Install frame in proper elevation, plane and location, and in proper alignment with other work.

C. If necessary, provide drain connections from lower track. D. Install panels, handles and lock set in accordance with manufacturer's

recommendations and installation instructions. E. If necessary, adjust hardware for proper operation.

END OF SECTION

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

WOOD WINDOWS 08550 - 1

SECTION 08550 - WOOD WINDOWS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes fixed wood-framed windows of the following type:

1. Unfinished.

1.3 DEFINITIONS

A. Performance class designations according to AAMA/WDMA 101/I.S.2/NAFS:

1. AW: Architectural. 2. HC: Heavy Commercial. 3. C: Commercial. 4. LC: Light Commercial. 5. R: Residential.

B. Performance grade number according to AAMA/WDMA 101/I.S.2/NAFS:

1. Design pressure number in pounds force per square foot (pascals) used to determine the structural test pressure and water test pressure.

C. Structural Test Pressure: For uniform load structural test, is equivalent to 150 percent of the design pressure.

D. Minimum Test Size: Smallest size permitted for performance class (gateway test size). Products must be tested at minimum test size or at a size larger than minimum test size to comply with requirements for performance class.

1.4 PERFORMANCE REQUIREMENTS

A. General: Provide wood windows capable of complying with performance requirements indicated, based on testing manufacturer's windows that are representative of those specified, and that are of test size indicated below: 1. Size indicated on Drawings.

B. Structural Performance: Provide wood windows capable of withstanding the effects of the following loads based on testing units representative of those indicated for Project that pass AAMA/WDMA 101/I.S.2/NAFS, Uniform Load Structural Test:

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WOOD WINDOWS 08550 - 2

1. Design Wind Loads: Determine design wind loads applicable to Project from basic wind speed indicated in miles per hour (meters per second) at 33 feet (10 m) above grade, according to ASCE 7, Section 6.5, "Method 2-Analytical Procedure," based on mean roof heights above grade indicated on Drawings.

a. Basic Wind Speed: 145 mph . b. Importance Factor: II. c. Exposure Category: C.

2. Deflection: Design glass framing system to limit lateral deflections of glass edges to less than 1/175 of glass-edge length or 3/4 inch (19 mm), whichever is less, at design pressure based on testing performed according to AAMA/WDMA 101/I.S.2/NAFS, Uniform Load Deflection Test or structural computations.

1.5 SUBMITTALS

A. Product Data: Include construction details, material descriptions, fabrication methods, dimensions of individual components and profiles, hardware, finishes, and operating instructions for each type of wood window indicated.

B. Shop Drawings: Include plans, elevations, sections, details, hardware, attachments to other work, operational clearances, installation details, and the following:

1. Joinery details. 2. Expansion provisions. 3. Flashing and drainage details. 4. Thermal-break details. 5. Glazing details. 6. Window cleaning provisions. 7. For installed products indicated to comply with design loads, include structural analysis

data prepared by or under the supervision of a qualified professional engineer detailing fabrication and assembly of wood windows and used to determine the following:

a. Structural test pressures and design pressures from basic wind speeds indicated. b. Deflection limitations of glass framing systems.

C. Product Schedule: For wood windows. Use same designations indicated on Drawings.

D. Product Test Reports: Based on evaluation of comprehensive tests performed within the last four years by a qualified testing agency for each type, class, grade, and size of wood window. Test results based on use of downsized test units will not be accepted.

E. Warranty: Special warranty specified in this Section.

1.6 QUALITY ASSURANCE

A. Installer Qualifications: An installer acceptable to wood window manufacturer for installation of units required for this Project.

1. Installer's responsibilities include providing professional engineering services needed to assume engineering responsibility.

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WOOD WINDOWS 08550 - 3

2. Engineering Responsibility: Preparation of data for wood windows, including Shop Drawings, based on testing and engineering analysis of manufacturer's standard units in assemblies similar to those indicated for this Project.

B. Manufacturer Qualifications: A manufacturer capable of fabricating wood windows that meet or exceed performance requirements indicated and of documenting this performance by inclusion in lists and by labels, test reports, and calculations.

C. Source Limitations: Obtain wood windows through one source from a single manufacturer.

D. Product Options: Information on Drawings and in Specifications establishes requirements for wood windows' aesthetic effects and performance characteristics. Aesthetic effects are indicated by dimensions, arrangements, alignment, and profiles of components and assemblies as they relate to sightlines, to one another, and to adjoining construction. Performance characteristics are indicated by criteria subject to verification by one or more methods including preconstruction testing, field testing, and in-service performance.

E. Product Options: Drawings indicate size, profiles, and dimensional requirements of wood windows and are based on the specific system indicated. Refer to Division 1 Section "Product Requirements." Do not modify size and dimensional requirements.

1. Do not modify intended aesthetic effects, as judged solely by Architect, except with Architect's approval. If modifications are proposed, submit comprehensive explanatory data to Architect for review.

F. Fenestration Standard: Comply with AAMA/WDMA 101/I.S.2/NAFS, "North American Fenestration Standard Voluntary Performance Specification for Windows, Skylights and Glass Doors," for definitions and minimum standards of performance, materials, components, accessories, and fabrication unless more stringent requirements are indicated.

1. Provide AAMA or WDMA-certified wood windows with an attached label.

G. Glazing Publications: Comply with published recommendations of glass manufacturers and with GANA's "Glazing Manual" unless more stringent requirements are indicated.

H. Mockups: Build mockups to verify selections made under sample submittals and to demonstrate aesthetic effects and set quality standards for materials and execution.

1. Build mockup for type(s) of window(s) indicated, in location(s) shown on Drawings.

I. Preinstallation Conference: Conduct conference at Project site to comply with requirements in Division 1 Section "Project Management and Coordination." Review methods and procedures related to wood windows including, but not limited to, the following:

1. Review and finalize construction schedule and verify availability of materials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays.

2. Review, discuss, and coordinate the interrelationship of wood windows with other exterior wall components. Include provisions for structural anchorage, glazing, flashing, weeping, sealants, and protection of finishes.

3. Review and discuss the sequence of work required to construct a watertight and weathertight exterior building envelope.

4. Inspect and discuss the condition of substrate and other preparatory work performed by other trades.

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WOOD WINDOWS 08550 - 4

1.7 PROJECT CONDITIONS

A. Field Measurements: Verify wood window openings by field measurements before fabrication and indicate measurements on Shop Drawings.

1. Established Dimensions: Where field measurements cannot be made without delaying the Work, establish opening dimensions and proceed with fabricating wood windows without field measurements. Coordinate wall construction to ensure that actual opening dimensions correspond to established dimensions.

1.8 WARRANTY

A. Special Warranty: Manufacturer's standard form in which manufacturer agrees to repair or replace wood windows that fail in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, the following:

a. Failure to meet performance requirements. b. Structural failures including excessive deflection, water leakage, air infiltration, or

condensation. c. Deterioration of wood, metals, vinyl, other materials, and finishes beyond normal

weathering. d. Failure of insulating glass.

2. Warranty Period:

a. Window: Ten years from date of Substantial Completion. b. Glazing: Five years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Basis-of-Design Product: Subject to compliance with requirements, provide casement, fixed & projection awning wood windows as manufactured by Rosado Carpentry Inc (1.787.760.6840) or a comparable product by one of the following:

1. Unfinished Wood Windows:

a. Kolbe & Kolbe Millwork Co., Inc. b. Marvin Windows and Doors. c. Pella Corporation. d. Pozzi Custom Collection; JELD-WEN, Inc. e. Weather Shield Mfg., Inc.

2.2 MATERIALS

A. Wood: Clear Spanish Cedar; kiln dried to a moisture content of 6 to 12 percent at time of fabrication; free of visible finger joints, blue stain, knots, pitch pockets, and surface checks larger than 1/32 inch (0.8 mm) deep by 2 inches (51 mm) wide; water-repellent preservative treated.

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WOOD WINDOWS 08550 - 5

B. Wood Trim and Glazing Stops: Material and finish to match frame members.

C. Fasteners: Aluminum, nonmagnetic stainless steel, epoxy adhesive, or other materials warranted by manufacturer to be noncorrosive and compatible with wood window members, cladding, trim, hardware, anchors, and other components.

1. Exposed Fasteners: Unless unavoidable for applying hardware, do not use exposed fasteners. For application of hardware, use fasteners that match finish of member or hardware being fastened, as appropriate.

D. Anchors, Clips, and Accessories: Aluminum, nonmagnetic stainless steel, or zinc-coated steel or iron complying with ASTM B 633 for SC 3 severe service conditions; provide sufficient strength to withstand design pressure indicated.

E. Reinforcing Members: Aluminum, or nonmagnetic stainless steel, or nickel/chrome-plated steel complying with ASTM B 456 for Type SC 3 severe service conditions, or zinc-coated steel or iron complying with ASTM B 633 for SC 3 severe service conditions; provide sufficient strength to withstand design pressure indicated.

F. Compression-Type Weather Stripping: Provide compressible weather stripping designed for permanently resilient sealing under bumper or wiper action and for complete concealment when wood window is closed.

1. Weather-Stripping Material: Elastomeric cellular preformed gaskets complying with ASTM C 509.

2. Weather-Stripping Material: Dense elastomeric gaskets complying with ASTM C 864. 3. Weather-Stripping Material: Manufacturer's standard system and materials complying

with AAMA/WDMA 101/I.S.2/NAFS.

G. Replaceable Weather Seals: Comply with AAMA 701/702.

2.3 WINDOW

A. Window Type: As indicated on Drawings.

B. AAMA/WDMA Performance Requirements: Provide wood windows of performance indicated that comply with AAMA/WDMA 101/I.S.2/NAFS unless more stringent performance requirements are indicated.

1. Performance Class and Grade: AW 55.

2.4 GLAZING

A. Glass and Glazing Materials: Refer to Division 8 Section "Glazing" for glass units and glazing requirements applicable to glazed wood window units.

2.5 FABRICATION

A. Fabricate wood windows in sizes indicated. Include a complete system for assembling components and anchoring windows.

B. Fabricate wood windows that are reglazable without dismantling sash or ventilator framing.

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WOOD WINDOWS 08550 - 6

C. Factory machine windows for openings and for hardware that is not surface applied.

D. Factory-Glazed Fabrication: Except for light sizes in excess of 100 united inches (2500 mm width plus length), glaze wood windows in the factory where practical and possible for applications indicated. Comply with requirements in Division 8 Section "Glazing" and with AAMA/WDMA 101/I.S.2/NAFS.

E. Glazing Stops: Provide nailed or snap-on glazing stops coordinated with Division 8 Section "Glazing" and glazing system indicated. Provide glazing stops to match sash and ventilator frames.

F. Complete fabrication, assembly, finishing, hardware application, and other work in the factory to greatest extent possible. Disassemble components only as necessary for shipment and installation. Allow for scribing, trimming, and fitting at Project site.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine openings, substrates, structural support, anchorage, and conditions, with Installer present, for compliance with requirements for installation tolerances and other conditions affecting performance of work. Verify rough opening dimensions, levelness of sill plate, and operational clearances. Examine wall flashings, vapor retarders, water and weather barriers, and other built-in components to ensure a coordinated, weathertight window installation.

1. Masonry Surfaces: Visibly dry and free of excess mortar, sand, and other construction debris.

2. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Comply with Drawings, Shop Drawings, and manufacturer's written instructions for installing windows, hardware, accessories, and other components.

B. Install windows level, plumb, square, true to line, without distortion or impeding thermal movement, anchored securely in place to structural support, and in proper relation to wall flashing and other adjacent construction.

C. Set sill members in bed of sealant or with gaskets, as indicated, for weathertight construction.

D. Separate aluminum and other corrodible surfaces from sources of corrosion or electrolytic action at points of contact with other materials.

3.3 ADJUSTING, CLEANING, AND PROTECTION

A. Clean exposed surfaces immediately after installing windows. Avoid damaging protective coatings and finishes. Remove excess sealants, glazing materials, dirt, and other substances.

B. Clean factory-glazed glass immediately after installing windows. Comply with manufacturer's written recommendations for final cleaning and maintenance. Remove nonpermanent labels, and clean surfaces.

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WOOD WINDOWS 08550 - 7

C. Remove and replace glass that has been broken, chipped, cracked, abraded, or damaged during construction period.

D. Protect window surfaces from contact with contaminating substances resulting from construction operations. In addition, monitor window surfaces adjacent to and below exterior concrete and masonry surfaces during construction for presence of dirt, scum, alkaline deposits, stains, or other contaminants. If contaminating substances do contact window surfaces, remove contaminants immediately according to manufacturer's written recommendations.

END OF SECTION 08550

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MVCI Cabrita Point Estates Coleman & Partners, Architects St. Thomas, U. S. Virgin Islands

PAINTING 09900- 1

SECTION 09900 - PAINTING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes surface preparation and field painting of exposed exterior and interior items and surfaces.

1. Surface preparation, priming, and finish coats specified in this Section are in addition to shop priming and surface treatment specified in other Sections.

B. Paint exposed surfaces, except where these Specifications indicate that the surface or material is not to be painted or is to remain natural. If an item or a surface is not specifically mentioned, paint the item or surface the same as similar adjacent materials or surfaces. If a color of finish is not indicated, Architect will select from standard colors and finishes available.

1. Painting includes field painting of exposed bare and covered pipes and ducts (including color coding), hangers, exposed steel and iron supports, and surfaces of mechanical and electrical equipment that do not have a factory-applied final finish.

C. Do not paint prefinished items, concealed surfaces, finished metal surfaces, operating parts, and labels.

1. Prefinished items include the following factory-finished components:

a. Architectural woodwork. b. Finished mechanical and electrical equipment. c. Light fixtures.

2. Concealed surfaces include walls or ceilings in the following generally inaccessible spaces:

a. Foundation spaces. b. Furred areas. c. Pipe spaces. d. Duct shafts.

3. Finished metal surfaces include the following:

a. Anodized aluminum. b. Stainless steel. c. Chromium plate. d. Copper and copper alloys. e. Bronze and brass.

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PAINTING 09900- 2

4. Operating parts include moving parts of operating equipment and the following:

a. Valve and damper operators. b. Linkages. c. Sensing devices. d. Motor and fan shafts.

5. Labels: Do not paint over UL, FMG, or other code-required labels or equipment name, identification, performance rating, or nomenclature plates.

1.3 DEFINITIONS

A. General: Standard coating terms defined in ASTM D 16 apply to this Section.

1. Eggshell refers to low-sheen finish with a gloss range between 20 and 35 when measured at a 60-degree meter.

2. Semigloss refers to medium-sheen finish with a gloss range between 35 and 70 when measured at a 60-degree meter.

1.4 QUALITY ASSURANCE

A. Applicator Qualifications: A firm or individual experienced in applying paints and coatings similar in material, design, and extent to those indicated for this Project, whose work has resulted in applications with a record of successful in-service performance.

B. Source Limitations: Obtain block fillers and primers for each coating system from the same manufacturer as the finish coats.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Deliver materials to Project site in manufacturer's original, unopened packages and containers bearing manufacturer's name and label and the following information:

1. Product name or title of material. 2. Product description (generic classification or binder type). 3. Manufacturer's stock number and date of manufacture. 4. Contents by volume, for pigment and vehicle constituents. 5. Thinning instructions. 6. Application instructions. 7. Color name and number. 8. VOC content.

B. Store materials not in use in tightly covered containers in a well-ventilated area at a minimum ambient temperature of 45 deg F (7 deg C). Maintain storage containers in a clean condition, free of foreign materials and residue.

1. Protect from freezing. Keep storage area neat and orderly. Remove oily rags and waste daily.

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PAINTING 09900- 3

1.6 PROJECT CONDITIONS

A. Apply waterborne paints only when temperatures of surfaces to be painted and surrounding air are between 50 and 90 deg F (10 and 32 deg C).

B. Apply solvent-thinned paints only when temperatures of surfaces to be painted and surrounding air are between 45 and 95 deg F (7 and 35 deg C).

C. Do not apply paint in snow, rain, fog, or mist; or when relative humidity exceeds 85 percent; or at temperatures less than 5 deg F (3 deg C) above the dew point; or to damp or wet surfaces.

1. Painting may continue during inclement weather if surfaces and areas to be painted are enclosed and heated within temperature limits specified by manufacturer during application and drying periods.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Products: Subject to compliance with requirements, provide one of the products listed in other Part 2 articles.

B. Manufacturers' Names: Shortened versions (shown in parentheses) of the following manufacturers' names are used in other Part 2 articles:

1. Benjamin Moore & Co. (Benjamin Moore). 2. Sherwin-Williams Co. (Sherwin-Williams).

2.2 PAINT MATERIALS, GENERAL

A. Material Compatibility: Provide block fillers, primers, and finish-coat materials that are compatible with one another and with the substrates indicated under conditions of service and application, as demonstrated by manufacturer based on testing and field experience.

B. Material Quality: Provide manufacturer's best-quality paint material of the various coating types specified that are factory formulated and recommended by manufacturer for application indicated. Paint-material containers not displaying manufacturer's product identification will not be acceptable.

1. Proprietary Names: Use of manufacturer's proprietary product names to designate colors or materials is not intended to imply that products named are required to be used to the exclusion of equivalent products of other manufacturers. Furnish manufacturer's material data and certificates of performance for proposed substitutions.

C. Colors: As selected by Architect from manufacturer's full range.

2.3 EXTERIOR PRIMERS

A. Exterior Stucco/Plaster: Factory-formulated acrylic resin surfacer for interior and exterior application.

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PAINTING 09900- 4

1. Benjamin Moore; Verify Product with Benjamin Moore 2. Sherwin-Williams; Loxon Block Surfacer A24W200: Applied at a dry film thickness of not

less than 8.0 mils (0.076 mm).

B. Exterior Wood Primer for Acrylic Enamels: Factory-formulated alkyd or latex wood primer for exterior application.

1. Benjamin Moore; Moorcraft Super Spec Alkyd Exterior Primer No. 176: Applied at a dry film thickness of not less than 1.8 mils (0.046 mm).

2. Sherwin-Williams; A-100 Exterior Latex Wood Primer B42W41: Applied at a dry film thickness of not less than 1.4 mils (0.036 mm).

C. Exterior Ferrous-Metal Primer: Factory-formulated rust-inhibitive metal primer for exterior application.

1. Benjamin Moore; Moore's IMC Alkyd Metal Primer No. M06: Applied at a dry film thickness of not less than 2.0 mils (0.051 mm).

2. Sherwin-Williams; Kem Kromik Universal Metal Primer B50NZ6/B50WZ1: Applied at a dry film thickness of not less than 3.0 mils (0.076 mm).

2.4 INTERIOR PRIMERS

A. Interior Stucco/Plaster: Factory-formulated acrylic resin surfacer for interior and exterior application.

1. Benjamin Moore; Verify Product with Benjamin Moore 2. Sherwin-Williams; PrepRite Masonry Primer B28W300: Applied at a dry film thickness of

not less than 3.0 mils.

B. Interior Wood Primer for Acrylic-Enamel and Semigloss Alkyd-Enamel Finishes: Factory-formulated alkyd- or acrylic-latex-based interior wood primer.

1. Benjamin Moore; Moorcraft Super Spec Alkyd Enamel Underbody and Primer Sealer No. 245: Applied at a dry film thickness of not less than 1.5 mils (0.038 mm).

2. Sherwin-Williams; PrepRite Classic Interior Primer B28W101 Series: Applied at a dry film thickness of not less than 1.6 mils (0.041 mm).

2.5 EXTERIOR FINISH COATS

A. Exterior Stucco/Plaster: Factory-formulated semigloss waterborne acrylic-latex enamel for exterior application.

1. Benjamin Moore; Moorcraft Super Spec Latex House & Trim Paint No. 170: Applied at a dry film thickness of not less than 1.1 mils (0.028 mm).

2. Sherwin-Williams; A-100 Exterior Latex Flat A6 Series: Applied at a dry film thickness of not less than 1.2 mils (0.033 mm).

B. Exterior Ferrous-Metal Primer: Factory-formulated quick-drying rust-inhibitive alkyd-based metal primer.

1. Benjamin Moore; Moore's IMC Alkyd Metal Primer No. M06: Applied at a dry film thickness of not less than 2.0 mils (0.051 mm).

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PAINTING 09900- 5

2. Sherwin-Williams; Kem Kromik Universal Metal Primer B50NZ6/B50WZ1: Applied at a dry film thickness of not less than 3.0 mils (0.076 mm).

2.6 INTERIOR FINISH COATS

A. Interior Low-Luster Acrylic Enamel: Factory-formulated eggshell acrylic-latex interior enamel.

1. Benjamin Moore; Moorcraft Super Spec Latex Eggshell Enamel No. 274: Applied at a dry film thickness of not less than 1.3 mils (0.033 mm).

2. Sherwin-Williams; ProMar 200 Interior Latex Egg-Shell Enamel B20W200 Series: Applied at a dry film thickness of not less than 1.6 mils (0.041 mm).

B. Interior Semigloss Acrylic Enamel: Factory-formulated semigloss acrylic-latex enamel for interior application.

1. Benjamin Moore; Moorcraft Super Spec Latex Semi-Gloss Enamel No. 276: Applied at a dry film thickness of not less than 1.2 mils (0.031 mm).

2. Sherwin-Williams; ProMar 200 Interior Latex Semi-Gloss Enamel B31W200 Series: Applied at a dry film thickness of not less than 1.3 mils (0.033 mm).

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions, with Applicator present, for compliance with requirements for paint application.

1. Proceed with paint application only after unsatisfactory conditions have been corrected and surfaces receiving paint are thoroughly dry.

2. Start of painting will be construed as Applicator's acceptance of surfaces and conditions within a particular area.

B. Coordination of Work: Review other Sections in which primers are provided to ensure compatibility of the total system for various substrates. On request, furnish information on characteristics of finish materials to ensure use of compatible primers.

1. Notify Architect about anticipated problems when using the materials specified over substrates primed by others.

3.2 PREPARATION

A. General: Remove hardware and hardware accessories, plates, machined surfaces, lighting fixtures, and similar items already installed that are not to be painted. If removal is impractical or impossible because of size or weight of the item, provide surface-applied protection before surface preparation and painting.

1. After completing painting operations in each space or area, reinstall items removed using workers skilled in the trades involved.

B. Cleaning: Before applying paint or other surface treatments, clean substrates of substances that could impair bond of the various coatings. Remove oil and grease before cleaning.

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PAINTING 09900- 6

1. Schedule cleaning and painting so dust and other contaminants from the cleaning process will not fall on wet, newly painted surfaces.

C. Surface Preparation: Clean and prepare surfaces to be painted according to manufacturer's written instructions for each particular substrate condition and as specified.

1. Provide barrier coats over incompatible primers or remove and reprime. 2. Cementitious Materials: Prepare concrete, concrete unit masonry, cement plaster, and

mineral-fiber-reinforced cement panel surfaces to be painted. Remove efflorescence, chalk, dust, dirt, grease, oils, and release agents. Roughen as required to remove glaze. If hardeners or sealers have been used to improve curing, use mechanical methods of surface preparation.

a. Use abrasive blast-cleaning methods if recommended by paint manufacturer. b. Determine alkalinity and moisture content of surfaces by performing appropriate

tests. If surfaces are sufficiently alkaline to cause the finish paint to blister and burn, correct this condition before application. Do not paint surfaces if moisture content exceeds that permitted in manufacturer's written instructions.

3. Wood: Clean surfaces of dirt, oil, and other foreign substances with scrapers, mineral spirits, and sandpaper, as required. Sand surfaces exposed to view smooth and dust off.

a. Scrape and clean small, dry, seasoned knots, and apply a thin coat of white shellac or other recommended knot sealer before applying primer. After priming, fill holes and imperfections in finish surfaces with putty or plastic wood filler. Sand smooth when dried.

b. Prime, stain, or seal wood to be painted immediately on delivery. Prime edges, ends, faces, undersides, and back sides of wood, including cabinets, counters, cases, and paneling.

c. If transparent finish is required, backprime with spar varnish. d. Backprime paneling on interior partitions where masonry, plaster, or other wet wall

construction occurs on back side. e. Seal tops, bottoms, and cutouts of unprimed wood doors with a heavy coat of

varnish or sealer immediately on delivery.

4. Ferrous Metals: Clean ungalvanized ferrous-metal surfaces that have not been shop coated; remove oil, grease, dirt, loose mill scale, and other foreign substances. Use solvent or mechanical cleaning methods that comply with SSPC's recommendations.

a. Blast steel surfaces clean as recommended by paint system manufacturer and according to SSPC-SP 6/NACE No. 3.

b. Treat bare and sandblasted or pickled clean metal with a metal treatment wash coat before priming.

c. Touch up bare areas and shop-applied prime coats that have been damaged. Wire-brush, clean with solvents recommended by paint manufacturer, and touch up with same primer as the shop coat.

5. Galvanized Surfaces: Clean galvanized surfaces with nonpetroleum-based solvents so surface is free of oil and surface contaminants. Remove pretreatment from galvanized sheet metal fabricated from coil stock by mechanical methods.

D. Material Preparation: Mix and prepare paint materials according to manufacturer's written instructions.

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PAINTING 09900- 7

1. Maintain containers used in mixing and applying paint in a clean condition, free of foreign materials and residue.

2. Stir material before application to produce a mixture of uniform density. Stir as required during application. Do not stir surface film into material. If necessary, remove surface film and strain material before using.

3. Use only thinners approved by paint manufacturer and only within recommended limits.

E. Tinting: Tint each undercoat a lighter shade to simplify identification of each coat when multiple coats of same material are applied. Tint undercoats to match the color of the finish coat, but provide sufficient differences in shade of undercoats to distinguish each separate coat.

3.3 APPLICATION

A. General: Apply paint according to manufacturer's written instructions. Use applicators and techniques best suited for substrate and type of material being applied.

1. Paint colors, surface treatments, and finishes are indicated in the paint schedules. 2. Do not paint over dirt, rust, scale, grease, moisture, scuffed surfaces, or conditions

detrimental to formation of a durable paint film. 3. Provide finish coats that are compatible with primers used. 4. The term "exposed surfaces" includes areas visible when permanent or built-in fixtures,

grilles, convector covers, covers for finned-tube radiation, and similar components are in place. Extend coatings in these areas, as required, to maintain system integrity and provide desired protection.

5. Paint surfaces behind movable equipment and furniture the same as similar exposed surfaces. Before final installation of equipment, paint surfaces behind permanently fixed equipment or furniture with prime coat only.

6. Paint interior surfaces of ducts with a flat, nonspecular black paint where visible through registers or grilles.

7. Paint back sides of access panels and removable or hinged covers to match exposed surfaces.

8. Finish exterior doors on tops, bottoms, and side edges the same as exterior faces. 9. Finish interior of wall and base cabinets and similar field-finished casework to match

exterior. 10. Sand lightly between each succeeding enamel or varnish coat.

B. Scheduling Painting: Apply first coat to surfaces that have been cleaned, pretreated, or otherwise prepared for painting as soon as practicable after preparation and before subsequent surface deterioration.

1. The number of coats and film thickness required are the same regardless of application method. Do not apply succeeding coats until previous coat has cured as recommended by manufacturer. If sanding is required to produce a smooth, even surface according to manufacturer's written instructions, sand between applications.

2. Omit primer over metal surfaces that have been shop primed and touchup painted. 3. If undercoats, stains, or other conditions show through final coat of paint, apply additional

coats until paint film is of uniform finish, color, and appearance. Give special attention to ensure that edges, corners, crevices, welds, and exposed fasteners receive a dry film thickness equivalent to that of flat surfaces.

4. Allow sufficient time between successive coats to permit proper drying. Do not recoat surfaces until paint has dried to where it feels firm, and does not deform or feel sticky under moderate thumb pressure, and until application of another coat of paint does not cause undercoat to lift or lose adhesion.

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PAINTING 09900- 8

C. Application Procedures: Apply paints and coatings by brush, roller, spray, or other applicators according to manufacturer's written instructions.

1. Brushes: Use brushes best suited for type of material applied. Use brush of appropriate size for surface or item being painted.

2. Rollers: Use rollers of carpet, velvet-back, or high-pile sheep's wool as recommended by manufacturer for material and texture required.

3. Spray Equipment: Use airless spray equipment with orifice size as recommended by manufacturer for material and texture required.

D. Minimum Coating Thickness: Apply paint materials no thinner than manufacturer's recommended spreading rate to achieve dry film thickness indicated. Provide total dry film thickness of the entire system as recommended by manufacturer.

E. Mechanical and Electrical Work: Painting of mechanical and electrical work is limited to items exposed in equipment rooms and occupied spaces.

F. Mechanical items to be painted include, but are not limited to, the following: 1. Tanks that do not have factory-applied final finishes. 2. Visible portions of internal surfaces of metal ducts, without liner, behind air inlets and

outlets. 3. Duct, equipment, and pipe insulation having "all-service jacket" or other paintable jacket

material. 4. Mechanical equipment that is indicated to have a factory-primed finish for field painting.

G. Electrical items to be painted include, but are not limited to, the following: 1. Panelboards. 2. Electrical equipment that is indicated to have a factory-primed finish for field painting.

H. Block Fillers: Apply block fillers to concrete masonry block at a rate to ensure complete coverage with pores filled.

I. Prime Coats: Before applying finish coats, apply a prime coat, as recommended by manufacturer, to material that is required to be painted or finished and that has not been prime coated by others. Recoat primed and sealed surfaces where evidence of suction spots or unsealed areas in first coat appears, to ensure a finish coat with no burn-through or other defects due to insufficient sealing.

J. Pigmented (Opaque) Finishes: Completely cover surfaces as necessary to provide a smooth, opaque surface of uniform finish, color, appearance, and coverage. Cloudiness, spotting, holidays, laps, brush marks, runs, sags, ropiness, or other surface imperfections will not be acceptable.

K. Stipple Enamel Finish: Roll and redistribute paint to an even and fine texture. Leave no evidence of rolling, such as laps, irregularity in texture, skid marks, or other surface imperfections.

L. Completed Work: Match approved samples for color, texture, and coverage. Remove, refinish, or repaint work not complying with requirements.

3.4 FIELD QUALITY CONTROL

A. Owner reserves the right to invoke the following test procedure at any time and as often as Owner deems necessary during the period when paint is being applied:

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PAINTING 09900- 9

1. Owner will engage a qualified independent testing agency to sample paint material being used. Samples of material delivered to Project will be taken, identified, sealed, and certified in the presence of Contractor.

2. Owner may direct Contractor to stop painting if test results show material being used does not comply with specified requirements. Contractor shall remove noncomplying paint from Project site, pay for testing, and repaint surfaces previously coated with the noncomplying paint. If necessary, Contractor may be required to remove noncomplying paint from previously painted surfaces if, on repainting with specified paint, the two coatings are incompatible.

3.5 CLEANING

A. Cleanup: At the end of each workday, remove empty cans, rags, rubbish, and other discarded paint materials from Project site.

1. After completing painting, clean glass and paint-spattered surfaces. Remove spattered paint by washing and scraping without scratching or damaging adjacent finished surfaces.

3.6 PROTECTION

A. Protect work of other trades, whether being painted or not, against damage from painting. Correct damage by cleaning, repairing or replacing, and repainting, as approved by Architect.

B. Provide "Wet Paint" signs to protect newly painted finishes. After completing painting operations, remove temporary protective wrappings provided by others to protect their work.

1. After work of other trades is complete, touch up and restore damaged or defaced painted surfaces. Comply with procedures specified in PDCA P1.

3.7 EXTERIOR PAINT SCHEDULE

A. Plaster/Stucco: Provide the following finish systems over exterior plaster/stucco.

1. Flat Acrylic-LatexEnamel Finish: Two finish coats over a block surfacer.

a. Primer: Exterior stucco surfacer. b. Finish Coats: Exterior flat acrylic latex.

B. Ferrous Metal: Provide the following finish systems over exterior ferrous metal. Primer is not required on shop-primed items.

1. Semigloss Acrylic-Enamel Finish: Two finish coats over a rust-inhibitive primer.

a. Primer: Exterior ferrous-metal primer. b. Finish Coats: Exterior semigloss acrylic enamel.

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PAINTING 09900- 10

3.8 INTERIOR PAINT SCHEDULE

A. Plaster/Stucco: Provide the following finish systems over interior plaster/stucco.

1. Flat Acrylic-LatexEnamel Finish: Two finish coats over a block surfacer.

a. Primer: Interior stucco primer. b. Finish Coats: Interior low-luster acrylic enamel.

B. Wood and MDF: Provide the following paint finish systems over new interior wood surfaces:

1. Semigloss Acrylic-Enamel Finish: Two finish coats over a wood undercoater.

a. Primer: Interior wood primer for acrylic-enamel and semigloss alkyd-enamel finishes.

b. Finish Coats: Interior semigloss acrylic enamel.

END OF SECTION 09901

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TOILET AND BATH ACCESSORIES 10800 - 1

SECTION 10800 - TOILET AND BATH ACCESSORIES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Bathroom accessories. 2. Underlavatory guards.

B. Owner-Furnished Material: All Bathroom Accessories listed herein are to be provided by Owner and Installed by General Contractor including any necessary concealed blocking.

1.3 COORDINATION

A. Coordinate accessory locations with other work to prevent interference with clearances required for access by people with disabilities, and for proper installation, adjustment, operation, cleaning, and servicing of accessories.

B. Deliver inserts and anchoring devices set into concrete or masonry as required to prevent delaying the Work.

PART 2 - PRODUCTS

2.1 MATERIALS

A. Stainless Steel: ASTM A 666, Type 304, 0.0312-inch (0.8-mm) minimum nominal thickness, unless otherwise indicated.

B. Brass: ASTM B 19 flat products; ASTM B 16 (ASTM B 16M), rods, shapes, forgings, and flat products with finished edges; or ASTM B 30, castings.

C. Steel Sheet: ASTM A 1008/A 1008M, Designation CS (cold rolled, commercial steel), 0.0359-inch (0.9-mm) minimum nominal thickness.

D. Galvanized Steel Sheet: ASTM A 653/A 653M, with G60 (Z180) hot-dip zinc coating.

E. Galvanized Steel Mounting Devices: ASTM A 153/A 153M, hot-dip galvanized after fabrication.

F. Fasteners: Screws, bolts, and other devices of same material as accessory unit and tamper-and-theft resistant where exposed, and of galvanized steel where concealed.

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TOILET AND BATH ACCESSORIES 10800 - 2

G. Chrome Plating: ASTM B 456, Service Condition Number SC 2 (moderate service).

H. Mirrors: ASTM C 1503, Mirror Glazing Quality, clear-glass mirrors, nominal 6.0 mm thick.

2.2 BATHROOM ACCESSORIES

A. Towel Bar: Provided by Owner/FF&E.

B. Towel Shelf: Provided by Owner/FF&E.

C. Toilet Tissue Dispenser: Provided by Owner/FF&E.

D. Surface Mounted Soap Dish: Provided by Owner/FF&E.

E. Corner Mounted Soap Shelf: Refer to Section 09300 – Ceramic Tile

F. Shower Curtain Rod: Provided by Owner/FF&E.

G. Robe Hook: Provided by Owner/FF&E.

2.3 FABRICATION

A. General: Fabricate units with tight seams and joints, and exposed edges rolled. Hang doors and access panels with full-length, continuous hinges. Equip units for concealed anchorage and with corrosion-resistant backing plates.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Install accessories according to manufacturers' written instructions, using fasteners appropriate to substrate indicated and recommended by unit manufacturer. Install units level, plumb, and firmly anchored in locations and at heights indicated.

3.2 ADJUSTING AND CLEANING

A. Adjust accessories for unencumbered, smooth operation. Replace damaged or defective items.

B. Remove temporary labels and protective coatings.

C. Clean and polish exposed surfaces according to manufacturer's written recommendations.

END OF SECTION 10800

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Ritz-Carlton Cabrita Point Estates Schmidt & Stacy Consulting Engineers, Inc.

GENERAL CONDITIONS FOR MECHANICAL WORK 15000 - 1

SECTION 15000 - GENERAL CONDITIONS FOR MECHANICAL WORK PART 1 - GENERAL 1.01 RELATED DOCUMENTS

A. The General Conditions, and other pertinent documents issued by the Architect are a part of these specifications and shall be complied with in every respect; certain paragraphs included in this section are supplemental to similar paragraphs in the above documents and are not intended to supersede those paragraphs.

B. Each Subcontractor shall be responsible for reading all sections of the specifications and reviewing all

drawings in order to understand thoroughly the nature of the entire project, the requirements for coordination among the several trades, and items in other sections which apply to mechanical and electrical work.

1.02 CONTRACT DOCUMENTS

A. All contract documents shall be inspected by all bidders.

B. The scale of each drawing is relatively accurate, but the Contractor is warned to obtain the necessary dimensions for any exact takeoffs from the Architect. No additional cost to the Owner will be considered for failure to obtain exact dimensions where not clear or in error on the drawings. Any device or fixture roughed in improperly and not positioned on implied center-lines or as required by good practice must be repositioned at no cost to the Owner.

C. The mechanical and electrical drawings and specifications are intended to be used together as

construction documents forming an integral part of the contract documents. They are intended to define, not limit the required construction and delivery to the Owner of complete systems, in perfect operating condition. Special items required may be shown or mentioned in either the drawings or the specifications, or both; however, it is the intent of the Contract that these systems shall be constructed completely and correctly and shall include all elements necessary to this end.

D. The drawings are generally diagrammatic and the Contractor shall coordinate the work so that

interferences are avoided. Provide all necessary offsets in piping, fittings, etc., required to properly install the work. Exposed work must be kept as close as possible to walls, ceilings, columns, etc., so as to take up minimum amount of space; all offsets, fittings, etc., required shall be provided without additional expense to the Owner.

E. Offsets, transitions and changes in direction in pipe and ducts shall be made as required to maintain

proper head room and pitch of graded lines. Provide all necessary traps, air vents, sanitary vents, etc., required as a result of these offsets, transitions and changes in direction.

F. Symbols for various elements and systems are shown on the drawings. Should there be any doubt

regarding the meaning or intent of the symbols used, an interpretation shall be obtained from the Architect. The decision of the Architect shall be final.

G. It shall be the responsibility of each Contractor to examine the Contract Documents carefully before

submitting his bid, with particular attention to errors, omissions, conflicts with provisions of laws and codes having jurisdiction, conflicts between drawings or drawings and specifications, and ambiguous definition of the extent of coverage between Contracts. Any such discrepancy shall be brought immediately to the attention of the Architect for correction.

H. Should any of these errors, omissions, conflicts, or ambiguities exist, the Contractor shall have them

explained and adjusted in writing before signing the Contract or proceeding with the work; otherwise, he shall, at his own expense, supply the proper materials and labor to make good any damage or defects in his work or the results obtained there from, caused by such discrepancy.

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GENERAL CONDITIONS FOR MECHANICAL WORK 15000 - 2

I. Wherever conflicts occur between different parts of the Contract Documents, the greater quantity, the

better quality, or larger size shall prevail unless the Architect informs the Contractor otherwise in writing.

1.03 EXAMINATION OF THE SITE

A. The Contractor shall examine the site and all conditions thereon and/or therein. All conditions shall be taken into consideration as they may affect the work. The Contractor shall be satisfied as to the existing grades and the actual formation and soil condition. The lack of specific information on the drawings shall not relieve the Contractor of the responsibility for taking into account all site conditions before bidding.

1.04 PERMITS AND FEES

A. All necessary permits, licenses, and fees required to carry out the work shall be paid by the Contractor. Also, all necessary certificates of approval which must be delivered to the Architect before final acceptance of the work shall be obtained by the Contractor at his expense.

1.05 CONTRACTORS QUALIFICATIONS

A. Each individual employed by the Contractor or by any Subcontractor or Contractor's Consultant shall be experienced, qualified and competent to correctly perform all work required of him on this project and to the satisfaction of the Architect.

B. Technical, supervisory and administrative personnel shall have knowledge of the engineering

principles involved in the design of the systems required by the Contract Documents and shall be experienced and qualified in the correct interpretation of the requirements of these Documents to the satisfaction of the Architect.

C. Any firm or individual not having the necessary experience and/or qualifications shall not be used on

this project. 1.06 CODES, ORDINANCES, AND STANDARDS

A. The Contractor is expected to know or to ascertain, in general and in detail, the requirements of all Codes and Ordinances applicable top the construction and operation of the systems covered by this Contract. He shall know or ascertain the rulings and interpretations of Code requirements being made by all authorities having jurisdiction over the work to be performed by him.

B. In preparing his bid, the Contractor shall include the cost of all items and procedures necessary to

satisfy the requirements of all applicable Codes, Ordinance and Authorities, whether or not these are specifically covered by the drawings and specifications. All cases of serious conflict or omission between the drawings, specifications and codes shall be brought to the Architect's attention as hereinbefore specified. The Contractor shall carry-out his work and complete his construction as required by applicable Codes and Ordinances and in such manner as to obtain approval of all authorities whose approval is required.

C. The Contractor shall confine the storage of materials and the operation of his workmen to the limits

provided by law, ordinances, permits or as directed by the Architect.

D. Except as modified by this specification, all work shall conform to the applicable provisions and recommendations of the following standards:

1. Local Codes, Ordinances and Amendments. 2. All state ordinances, codes and amendments. 3. NFPA - National Fire Protection Association.

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GENERAL CONDITIONS FOR MECHANICAL WORK 15000 - 3

4. AGA - American Gas Association. 5. ASME - American Society of Mechanical Engineers. 6. ASTM - American Society of Testing Materials. 7. ASHRAE - American Society of Heating, Refrigeration and Air Conditioning Engineers. 8. SBI - Steel Boiler Institute. 9. NSF - National Sanitary Foundation. 10. PDI - Plumbing Drainage Institute.

11. UL - Underwriters' Laboratories. 12. NEC - National Electrical Code. 13. NEMA - National Electrical Manufacturers Association. 14. SMACNA - Sheet Metal and Air Conditioning Contractors National Association. 15. OSHA - Occupational Safety and Health Act of 1970. 16. ARI - American Refrigeration Institute. 17. MSS - Manufacturers Standard Society of Valve and Fittings Ind. 18. ANSI - American National Standard Institute. 19. API - American Petroleum Institute. 20. FM - Factory Mutual

1.07 SCOPE OF WORK

A. The Contractor shall provide all labor, materials, tools, machinery, equipment, and services necessary to complete the mechanical work under this contract. All work shall be coordinated with the work of other trades so as to resolve conflicts without impeding job progress.

1.08 COORDINATION

A. The Contractor shall coordinate work of this Division with that of other Divisions so that all systems, equipment and other components of the building will be installed at the proper time, will fit the available space, and will allow proper service access to those items requiring maintenance. This means adequate access to all equipment, not just that installed under this Division.

B. Any components of the Mechanical Systems which are installed without regard to the above shall be

removed and relocated as directed by the Architect, at no additional cost to the Owner.

C. Where various items of equipment and materials are specified and scheduled, the purpose is to define the general type and quality level, not to set forth the exact trim required to fit the various types of ceiling, wall or floor finishes. The Contractor shall provide materials which will fit properly the types of finishes actually installed.

1.9 SUBSTITUTION OF MATERIALS

A. It is the intent of these specifications to establish quality standards of materials and equipment

installed. Therefore, specific items are identified by manufacturer, trade name or catalog designation.

B. Where equipment is scheduled or noted on the drawings and other manufacturers are listed as equal, it shall be the contractor’s responsibility to assure dimensional and configuration compatibility. The listing of more than one manufacturer as equal refers only to general standards of construction; accessories and/or optional features shall be added as necessary to meet the standards of the equipment scheduled.

C. Final decision as to whether or not a specific piece of equipment meets specifications shall rest with

the Architect.

D. Should the Contractor propose to furnish material and equipment other than specified, he shall submit a written request for any or all substitutions to the Architect in conformance with other sections of these specifications. Such request shall be alternatives to the original bid, and shall be submitted

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GENERAL CONDITIONS FOR MECHANICAL WORK 15000 - 4

complete with descriptive (manufacturer, brand name, catalog number, etc.) And technical data for all items. The Contractor shall submit written answers to the following questions for each substitution request.

1. Is the substitution of equal, greater or less quality than the design requirements? 2. If of less quality, what is the difference in value? 3. If of equal or better quality, what are the advantages to the Owner in accepting the

substitution at no change in Contract price? 4. Will the substitution meet physical space requirements?

E. Where such substitutions alter the design or space requirements indicated on the drawings, include all

items of cost for the revised design and include cost of all allied trades involved and for engineering services associated therewith.

F. Acceptance or rejection of the proposed substitutions shall be subject to the approval of the Architect.

If requested by the Architect, the Contractor shall submit for inspection samples of both the specified and proposed substitute items.

G. In all cases where substitutions are permitted, the Contractor shall bear any extra cost of evaluating

the quality of the material and the equipment to be installed and of changing construction documents to reflect such changes.

H. The Contractor shall submit to the Architect detailed dimensioned shop Drawings covering all items of

electrical equipment. No equipment shall be put into manufacture or ordered until these Shop Drawings or brochures have been approved by the Architect.

I. No substitutions will be considered or approvals given prior to bid time. Only written approvals will be

binding.

J. Should a substitution be accepted and subsequently proven unsatisfactory for service intended within warranty period, replace this material or equipment with that as originally specified, or as directed by Architect.

1.10 ELECTRICAL

A. Furnish and install all electrical interlock, control and other wiring, not covered specifically under the electrical plans and specifications, for proper operation and control of all equipment specified under this division of the specifications.

B. Supervise and coordinate all electrical work in connection with mechanical system.

1.11 ACCESS PANELS

A. Provide access panels as required to service valves in piping, controls, items in duct, etc. No access panels are to be located in public spaces

B. Access door shall be provided under this section of the specifications and installed under other

applicable sections.

C. Access doors shall be equal to the following MILCOR types:

1. Style A door for acoustical tile. 2. Style B door for acoustical plaster. 3. Style K door for plastered surfaces. 4. Style M door for masonry, wallboard, etc. 5. Fire-rated door where required.

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GENERAL CONDITIONS FOR MECHANICAL WORK 15000 - 5

D. Size and type shall be as required for proper service and as directed by Architect.

E. Provide shop drawing clearly indicating location and size of all access doors. PART 2 - PRODUCTS (NOT APPLICABLE) PART 3 - EXECUTION 3.01 UTILITIES, REGULATIONS, METERS

A. Locations and elevations of utilities have been obtained from utility maps or to other sources and are offered as a general guide only, without guarantee as to accuracy. The Contractor shall verify the location and elevation of utilities and their relation to the work before entering into a contract.

B. The Contractor shall arrange with authorities and utility companies for service connections, installation

of meters and vaults, verifying locations and patching pavements, sidewalks, and other surfaces, and restoring them to their original condition.

3.02 The Division 15 Contractor is responsible for all hoisting required for erecting, setting, and placement

of equipment and materials specified in the Division 15 Construction Documents. END OF SECTION 15000

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BASIC MECHANICAL REQUIREMENTS 15010 - 1

SECTION 15010 - BASIC MECHANICAL REQUIREMENTS PART 1 - GENERAL 1.01 RELATED DOCUMENTS

A. Drawings and general provisions of Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this and the other sections of Division 15.

1.02 SUMMARY

A. This Section includes general administrative and procedural requirements for mechanical installations. The following administrative and procedural requirements are included in this Section to expand the requirements specified in Division 1:

1. Submittals. 2. Coordination drawings. 3. Record documents. 4. Maintenance manuals. 5. Rough-ins. 6. Mechanical installations. 7. Cutting and patching.

B. Related Sections: The following sections contain requirements that relate to this section:

1. Division 15 Section "ELECTRICAL REQUIREMENTS FOR MECHANICAL EQUIPMENT," for

factory-installed motors, controllers, accessories, and connections. 2. Division 15 Section "BASIC MECHANICAL MATERIALS AND METHODS," for materials and

methods common to the remainder of Division 15, plus general related specifications including:

a. Access to mechanical installations. b. Excavation for mechanical installations within the building boundaries, and from

building to utilities connections. 1.03 SUBMITTALS

A. General: Follow the procedures specified in Division 1 Section "SUBMITTALS."

B. Increase, by the quantity listed below, the number of mechanical related shop drawings, product data, and samples submitted, to allow for distribution as directed by the Architect plus one copy of each submittal required, which will be retained by the Mechanical Engineer.

1. Shop Drawings - Initial Submittal: 1 additional blue- or black-line prints. 2. Shop Drawings - Final Submittal: 1 additional blue- or black-line prints. 3. Product Data: 1 additional copy of each item. 4. Samples: 1 additional set.

C. Additional copies may be required by individual sections of these Specifications. 1.04 COORDINATION DRAWINGS

A. Prepare coordination drawings in accordance with Division 1 Section "PROJECT COORDINATION," to a scale of 1:50 or larger; detailing major elements, components, and systems of mechanical equipment and materials in relationship with other systems, installations, and building components. Indicate locations where space is limited for installation and access and where sequencing and coordination of installations are of importance to the efficient flow of the Work, including (but not necessarily limited to) the following:

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BASIC MECHANICAL REQUIREMENTS 15010 - 2

1. Indicate the proposed locations of piping, ductwork, equipment, and materials. Include the following:

a. Clearances for installing and maintaining insulation. b. Clearances for servicing and maintaining equipment, including tube removal, filter

removal, and space for equipment disassembly required for periodic maintenance. c. Equipment connections and support details. d. Exterior wall and foundation penetrations. e. Fire-rated wall and floor penetrations. f. Sizes and location of required concrete pads and bases. g. Valve stem movement.

2. Indicate scheduling, sequencing, movement, and positioning of large equipment into the

building during construction. 3. Prepare floor plans, elevations, and details to indicate penetrations in floors, walls, and

ceilings and their relationship to other penetrations and installations. 4. Prepare reflected ceiling plans to coordinate and integrate installations, air outlets and inlets,

light fixtures, communication systems components, sprinklers, and other ceiling-mounted items.

1.05 RECORD DOCUMENTS

A. Prepare record documents in accordance with the requirements in Division 1 Section "PROJECT CLOSEOUT." In addition to the requirements specified in Division 1, indicate the following installed conditions:

1. Ductwork mains and branches, size and location, for both exterior and interior; locations of

dampers and other control devices; filters, boxes, and terminal units requiring periodic maintenance or repair.

2. Mains and branches of piping systems, with valves and control devices located and numbered, concealed unions located, and with items requiring maintenance located (i.e., traps, strainers, expansion compensators, tanks, etc.). Valve location diagrams, complete with valve tag chart. Refer to Division 15 Section "Mechanical Identification." Indicate actual inverts and horizontal locations of underground piping.

3. Equipment locations (exposed and concealed), dimensioned from prominent building lines. 4. Approved substitutions, Contract Modifications, and actual equipment and materials installed. 5. Contract Modifications, actual equipment and materials installed.

1.06 MAINTENANCE MANUALS

A. Prepare maintenance manuals in accordance with Division 1 Section "PROJECT CLOSEOUT." In addition to the requirements specified in Division 1, include the following information for equipment items:

1. Description of function, normal operating characteristics and limitations, performance curves,

engineering data and tests, and complete nomenclature and commercial numbers of replacement parts.

2. Manufacturer's printed operating procedures to include start-up, break-in, and routine and normal operating instructions; regulation, control, stopping, shutdown, and emergency instructions; and summer and winter operating instructions.

3. Maintenance procedures for routine preventative maintenance and troubleshooting; disassembly, repair, and reassembly; aligning and adjusting instructions.

4. Servicing instructions and lubrication charts and schedules. 1.07 DELIVERY, STORAGE, AND HANDLING

A. Deliver products to the project properly identified with names, model numbers, types, grades, compliance labels, and other information needed for identification.

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BASIC MECHANICAL REQUIREMENTS 15010 - 3

PART 2 - PRODUCTS (NOT APPLICABLE) PART 3 - EXECUTION 3.01 ROUGH-IN

A. Verify final locations for rough-ins with field measurements and with the requirements of the actual equipment to be connected.

B. Refer to equipment specifications in Divisions 2 through 16 for rough-in requirements.

3.02 MECHANICAL INSTALLATIONS

A. General: Sequence, coordinate, and integrate the various elements of mechanical systems, materials, and equipment. Comply with the following requirements:

1. Coordinate mechanical systems, equipment, and materials installation with other building

components. 2. Verify all dimensions by field measurements. 3. Arrange for chases, slots, and openings in other building components during progress of

construction, to allow for mechanical installations. 4. Coordinate the installation of required supporting devices and sleeves to be set in

poured-in-place concrete and other structural components, as they are constructed. 5. Sequence, coordinate, and integrate installations of mechanical materials and equipment for

efficient flow of the Work. Give particular attention to large equipment requiring positioning prior to closing in the building.

6. Where mounting heights are not detailed or dimensioned, install systems, materials, and equipment to provide the maximum headroom possible.

7. Coordinate connection of mechanical systems with exterior underground and overhead utilities and services. Comply with requirements of governing regulations, franchised service companies, and controlling agencies. Provide required connection for each service.

8. Install systems, materials, and equipment to conform with approved submittal data, including coordination drawings, to greatest extent possible. Conform to arrangements indicated by the Contract Documents, recognizing that portions of the Work are shown only in diagrammatic form. Where coordination requirements conflict with individual system requirements, refer conflict to the Architect.

9. Install systems, materials, and equipment level and plumb, parallel and perpendicular to other building systems and components, where installed exposed in finished spaces.

10. Install mechanical equipment to facilitate servicing, maintenance, and repair or replacement of equipment components. As much as practical, connect equipment for ease of disconnecting, with minimum of interference with other installations. Extend grease fittings to an accessible location.

11. Install access panel or doors where units are concealed behind finished surfaces. Access panels and doors are specified in Division 8 Section "ACCESS DOORS".

12. Install systems, materials, and equipment giving right-of-way priority to systems required to be installed at a specified slope.

3.03 CUTTING AND PATCHING

A. General: Perform cutting and patching in accordance with Division 1 Section "CUTTING AND PATCHING." In addition to the requirements specified in Division 1, the following requirements apply:

1. Protection of Installed Work: During cutting and patching operations, protect adjacent

installations.

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BASIC MECHANICAL REQUIREMENTS 15010 - 4

B. Perform cutting, fitting, and patching of mechanical equipment and materials required to:

1. Uncover Work to provide for installation of ill-timed Work. 2. Remove and replace defective Work. 3. Remove and replace Work not conforming to requirements of the Contract Documents. 4. Remove samples of installed Work as specified for testing. 5. Upon written instructions from the Architect, uncover and restore Work to provide for

Architect/Engineer observation of concealed Work.

C. Protect the structure, furnishings, finishes, and adjacent materials not indicated or scheduled to be removed.

D. Provide and maintain temporary partitions or dust barriers adequate to prevent the spread of dust and

dirt to adjacent areas.

1. Patch existing finished surfaces and building components using new materials matching existing materials and experienced Installers. Installers' qualifications refer to the materials and methods required for the surface and building components being patched.

2. Refer to Division 1 Section "DEFINITIONS AND STANDARDS" for definition of "experienced Installer."

3. Patch finished surfaces and building components using new materials specified for the original installation and experienced Installers. Installers' qualifications refer to the materials and methods required for the surface and building components being patched.

END OF SECTION 15010

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ELECTRICAL REQUIREMENTS FOR MECHANICAL EQUIPMENT 15030 - 1

SECTION 15030 - ELECTRICAL REQUIREMENTS FOR MECHANICAL EQUIPMENT PART 1 - GENERAL 1.01 RELATED DOCUMENTS

A. Drawings and general provisions of Contract, including General and Supplementary Conditions and Division-1 Specification sections, apply to work of this section.

B. Related Sections: Separate electrical components and materials required for field

installation and electrical connections are specified in Division 16. 1.02 SUMMARY

A. Specific electrical requirements (i.e. horsepower and electrical characteristics) for mechanical equipment are scheduled on the Drawings.

1.03 REFERENCES

A. NEMA Standards MG 1: Motors and Generators

B. NEMA Standards ICS 2: Industrial Control Devices, Controllers, and Assemblies.

C. NEMA Standard 250: Enclosures for Electrical Equipment

D. NEMA Standard KS 1: Enclosed Switches

E. Comply with National Electrical Code (NFPA 70). 1.04 SUBMITTALS

A. A separate submittal of electrical is not required. Submit product data for motors, starters, and other electrical components with submittal data required for the equipment for which it serves, as required by the individual equipment specification sections.

1.05 QUALITY ASSURANCE

A. Electrical components and materials shall be UL labeled. PART 2 - PRODUCTS 2.01 MOTORS

A. The following are basic requirements for simple or common motors. For special motors, more detailed and specific requirements are specified in the individual equipment specifications.

B. Torque characteristics shall be sufficient to satisfactorily accelerate the driven loads.

C. Motor sizes shall be large enough so that the driven load will not require the motor to

operate in the service factor range.

D. 2-speed motors shall have 2 separate windings on poly-phase motors.

E. Temperature Rating: Rated for 40 deg.C environment with maximum 50 deg.C temperature rise for continuous duty at full load (Class A Insulation).

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ELECTRICAL REQUIREMENTS FOR MECHANICAL EQUIPMENT 15030 - 2

F. Starting capability: frequency of starts as indicated by automatic control system, and not less than 5 evenly time spaced starts per hour for manually controlled motors.

G. Service Factor: 1.15 for poly-phase motors and 1.35 for single phase motors.

H. Motor construction: NEMA Standard MG 1, general purpose, continuous duty, Design "B",

except "C" where required for high starting torque.

I. Frames: NEMA Standard No. 48 or 54; use driven equipment manufacturer's standards to suit specific application.

J. Bearings:

1. Ball or roller bearings with inner and outer shaft seals. 2. Re-greasable, except permanently sealed where motor is normally inaccessible

for regular maintenance. 3. Designed to resist thrust loading where belt drives or other drives produce lateral

or axial thrust in motor. 4. For fractional horsepower, light duty motors, sleeve type bearings are permitted.

K. Enclosure Type:

1. Open drip-proof motors for indoor use where satisfactorily housed or remotely

located during operation. 2. Guarded drip-proof motors where exposed to contact by employees or building

occupants. 3. Weather protected Type I for outdoor use, Type II where not housed.

L. Each motor shall be protected by running overload protection. In general, this protection

shall be by means of three thermal type overload units located in the motor starter. Fractional horsepower motors may be protected ny built-in thermal overload protection. Motors larger than 100 horsepower shall be equipped with bearing and winding temperature sensing devices suitable for signaling and stopping motor at the starter.

M. Noise rating: In accordance with Marriott International Design Criteria.

N. Efficiency: "Energy Efficient" motors shall have a minimum efficiency as scheduled in

accordance with IEEE Standard 112, test method B. If efficiency not specified, motors shall have a higher efficiency than "average standard industry motors", in accordance with IEEE Standard 112, test method B.

O. Nameplate: indicate the full identification of manufacturer, ratings, characteristics,

construction, special features and similar information. 2.02 STARTERS, ELECTRICAL DEVICES, AND WIRING

A. Motor Starter Characteristics:

1. Enclosures: NEMA 1, general purpose enclosures with padlock ears, except in wet locations shall be NEMA 3R with conduit hubs, or units in hazardous locations which shall have NEC proper class and division.

2. Type and size of starter shall be as recommended by motor manufacturer and the driven equipment manufacturer for applicable protection and start-up condition.

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ELECTRICAL REQUIREMENTS FOR MECHANICAL EQUIPMENT 15030 - 3

B. Manual switches shall have:

1. Pilot lights and extra positions for multi-speed motors. 2. Overload protection: melting alloy type thermal overload relays.

C. Magnetic Starters:

1. Maintained contact push buttons and pilot lights, properly arranged for single

speed or multi-speed operation as indicated. 2. Trip-free thermal overload relays, each phase. 3. Interlocks, pneumatic switches and similar devices as required for coordination

with control requirements of Division-15 Controls sections. 4. Built-in 120 volts control circuit transformer, fused from line side, where service

exceeds 240 volts. 5. Externally operated manual reset. 6. Under-voltage release or protection.

D. Motor connections:

1. Flexible conduit, except where plug-in electrical cords are specifically indicated. 2.03 DISCONNECT SWITCHES:

A. Fusible switches: fused, each phase; general duty; horsepower rated; non-teasible quick-make, quick-break mechanism; dead front line side shield; solderless lugs suitable for copper or aluminum conductors; spring reinforced fuse clips; electro silver plated current carrying parts; hinged doors; operating lever arranged for locking in the "OPEN" position; arc quenchers; capacity and characteristics as indicated.

B. Non-fusible switches: for equipment 2 horsepower and smaller, shall be horsepower

rated; toggle switch type; quantity of poles and voltage rating as indicated. For equipment larger than 2 horsepower, switches shall be the same as fusible type.

PART 3 - EXECUTION (Not Applicable). END OF SECTION 15030

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BASIC MECHANICAL MATERIALS AND METHODS 15050 - 1

SECTION 15050 - BASIC MECHANICAL MATERIALS AND METHODS PART 1 - GENERAL 1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following basic mechanical materials and methods to complement other Division 15 Sections.

1. Piping materials and installation instructions common to most piping systems. 2. Concrete base construction requirements. 3. Escutcheons. 4. Dielectric fittings. 5. Flexible connectors. 6. Mechanical sleeve seals. 7. Equipment nameplate data requirements.

8. Labeling and identifying mechanical systems and equipment is specified in Division 15 Section "Mechanical Identification."

9. Nonshrink grout for equipment installations. 10. Field-fabricated metal equipment supports. 11. Installation requirements common to equipment specification sections. 12. Cutting and patching. 13. Touchup painting and finishing.

B. Pipe and pipe fitting materials are specified in Division 15 piping system Sections.

1.3 DEFINITIONS

A. Finished Spaces: Spaces other than mechanical and electrical equipment rooms, furred spaces, pipe and duct shafts, unheated spaces immediately below roof, spaces above ceilings, unexcavated spaces, crawl spaces, and tunnels.

B. Exposed, Interior Installations: Exposed to view indoors. Examples include finished occupied

spaces and mechanical equipment rooms.

C. Exposed, Exterior Installations: Exposed to view outdoors, or subject to outdoor ambient temperatures and weather conditions. Examples include rooftop locations.

D. Concealed, Interior Installations: Concealed from view and protected from physical contact by

building occupants. Examples include above ceilings and in duct shafts.

E. Concealed, Exterior Installations: Concealed from view and protected from weather conditions and physical contact by building occupants, but subject to outdoor ambient temperatures. Examples include installations within unheated shelters.

1.4 SUBMITTALS

A. Product Data: For dielectric fittings, flexible connectors, mechanical sleeve seals, and identification materials and devices.

B. Shop Drawings: Detail fabrication and installation for metal and wood supports and anchorage for

mechanical materials and equipment.

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BASIC MECHANICAL MATERIALS AND METHODS 15050 - 2

C. Coordination Drawings: For access panel and door locations.

D. Coordination Drawings: Detail major elements, components, and systems of mechanical equipment and materials in relationship with other systems, installations, and building components. Show space requirements for installation and access. Indicate if sequence and coordination of installations are important to efficient flow of the Work. Include the following:

1. Planned piping layout, including valve and specialty locations and valve-stem movement. 2. Clearances for installing and maintaining insulation. 3. Clearances for servicing and maintaining equipment, accessories, and specialties, including

space for disassembly required for periodic maintenance. 4. Equipment and accessory service connections and support details. 5. Fire-rated wall, floor and roof penetrations. 6. Sizes and location of required concrete pads and bases. 7. Scheduling, sequencing, movement, and positioning of large equipment into building during

construction. 8. Floor plans, elevations, and details to indicate penetrations in floors, walls, and ceilings and

their relationship to other penetrations and installations. 9. Reflected ceiling plans to coordinate and integrate installation of air outlets and inlets, light

fixtures, communication system components, sprinklers, and other ceiling-mounted items.

E. Samples: Of color, lettering style, and other graphic representation required for each identification material and device.

1.5 QUALITY ASSURANCE

A. Comply with ASME A13.1 for lettering size, length of color field, colors, and viewing angles of identification devices.

B. Equipment Selection: Equipment of higher electrical characteristics, physical dimensions,

capacities, and ratings may be furnished provided such proposed equipment is approved in writing and connecting mechanical and electrical services, circuit breakers, conduit, motors, bases, and equipment spaces are increased. Additional costs shall be approved in advance by appropriate Contract Modification for these increases. If minimum energy ratings or efficiencies of equipment are specified, equipment must meet design and commissioning requirements.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver pipes and tubes with factory-applied end caps. Maintain end caps through shipping, storage, and handling to prevent pipe end damage and prevent entrance of dirt, debris, and moisture.

B. Protect stored pipes and tubes from moisture and dirt. Elevate above grade. Do not exceed

structural capacity of floor, if stored inside.

C. Protect flanges, fittings, and piping specialties from moisture and dirt.

D. Store plastic pipes protected from direct sunlight. Support to prevent sagging and bending. 1.7 SEQUENCING AND SCHEDULING

A. Coordinate mechanical equipment installation with other building components.

B. Arrange for pipe spaces, chases, slots, and openings in building structure during progress of construction to allow for mechanical installations.

C. Coordinate installation of required supporting devices and set sleeves in poured-in-place concrete

and other structural components, as they are constructed.

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BASIC MECHANICAL MATERIALS AND METHODS 15050 - 3

D. Sequence, coordinate, and integrate installations of mechanical materials and equipment for

efficient flow of the Work. Coordinate installation of large equipment requiring positioning before closing in building.

E. Coordinate connection of mechanical systems with exterior underground and overhead utilities and

services. Comply with requirements of governing regulations, franchised service companies, and controlling agencies.

F. Coordinate requirements for access panels and doors if mechanical items requiring access are

concealed behind finished surfaces. Access panels and doors are specified in Division 8 Section "Access Doors."

G. Coordinate installation of identifying devices after completing covering and painting, if devices are

applied to surfaces. Install identifying devices before installing acoustical ceilings and similar concealment.

PART 2 - PRODUCTS 2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Dielectric Unions:

a. Epco Sales Inc. b. Hart Industries International, Inc. c. Watts Industries, Inc.; Water Products Div. d. Zurn Industries, Inc.; Wilkins Div.

2. Dielectric Couplings:

a. Calpico, Inc. b. Lochinvar Corp.

3. Metal, Flexible Connectors:

a. Central Sprink, Inc. b. Grinnell Corp.; Grinnell Supply Sales Co. c. Hyspan Precision Products, Inc. d. Metraflex Co.

4. Rubber, Flexible Connectors:

a. General Rubber Corp. b. Metraflex Co. c. Red Valve Co., Inc. d. Uniflex, Inc.

5. Mechanical Sleeve Seals:

a. Calpico, Inc. b. Metraflex Co. c. Thunderline/Link-Seal.

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BASIC MECHANICAL MATERIALS AND METHODS 15050 - 4

2.2 PIPE AND PIPE FITTINGS

A. Refer to individual Division 15 piping Sections for pipe and fitting materials and joining methods.

B. Pipe Threads: ASME B1.20.1 for factory-threaded pipe and pipe fittings. 2.3 JOINING MATERIALS

A. Refer to individual Division 15 piping Sections for special joining materials not listed below.

B. Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions of piping system contents.

1. ASME B16.21, nonmetallic, flat, asbestos-free, 1/8-inch maximum thickness, unless

thickness or specific material is indicated.

a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze flanges. b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel flanges.

2. AWWA C110, rubber, flat face, 1/8 inch thick, unless otherwise indicated; and full-face or ring

type, unless otherwise indicated.

C. Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise indicated.

D. Solder Filler Metals: ASTM B 32.

1. Alloy Sn95 or Alloy Sn94: Approximately 95 percent tin and 5 percent silver, with 0.10 percent lead content.

2. Alloy HB: Tin-antimony-silver-copper nickel, with 0.10 percent maximum lead content.

E. Brazing Filler Metals: AWS A5.8.

1. BCuP Series: Copper-phosphorus alloys. 2. BAg1: Silver alloy.

F. Welding Filler Metals: Comply with AWS D10.12 for welding materials appropriate for wall thickness

and chemical analysis of steel pipe being welded.

G. Flanged, Ductile-Iron Pipe Gasket, Bolts, and Nuts: AWWA C110, rubber gasket, carbon-steel bolts and nuts.

H. Couplings: Iron-body sleeve assembly, fabricated to match OD of plain-end, pressure pipes.

1. Sleeve: ASTM A 126, Class B, gray iron. 2. Followers: ASTM A 47 (ASTM A 47M) malleable iron or ASTM A 536 ductile iron. 3. Gaskets: Rubber. 4. Bolts and Nuts: AWWA C111. 5. Finish: Enamel paint.

2.4 DIELECTRIC FITTINGS

A. General: Assembly or fitting with insulating material isolating joined dissimilar metals, to prevent galvanic action and stop corrosion.

B. Description: Combination of copper alloy and ferrous; threaded, solder, plain, and weld-neck end

types and matching piping system materials.

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BASIC MECHANICAL MATERIALS AND METHODS 15050 - 5

C. Insulating Material: Suitable for system fluid, pressure, and temperature.

D. Dielectric Unions: Factory-fabricated, union assembly, for 250-psig minimum working pressure at

180 deg F.

E. Dielectric Couplings: Galvanized-steel coupling with inert and noncorrosive, thermoplastic lining; threaded ends; and 300-psig minimum working pressure at 225 deg F.

2.5 FLEXIBLE CONNECTORS

A. General: Fabricated from materials suitable for system fluid and that will provide flexible pipe connections. Include 125-psig minimum working-pressure rating, unless higher working pressure is indicated, and ends according to the following:

1. 2-Inch NPS and Smaller: Threaded. 2. 2-1/2-Inch NPS and Larger: Flanged. 3. Option for 2-1/2-Inch NPS and Larger: Grooved for use with keyed couplings.

B. Bronze-Hose, Flexible Connectors: Corrugated, bronze, inner tubing covered with bronze wire

braid. Include copper-tube ends or bronze flanged ends, braze welded to hose. 2.6 MECHANICAL SLEEVE SEALS

A. Description: Modular design, with interlocking rubber links shaped to continuously fill annular space between pipe and sleeve. Include connecting bolts and pressure plates.

2.7 PIPING SPECIALTIES

A. Sleeves: The following materials are for wall, floor, slab, and roof penetrations:

1. Steel Sheet Metal: 0.0239-inch minimum thickness, galvanized, round tube closed with welded longitudinal joint.

2. Stack Sleeve Fittings: Manufactured, cast-iron sleeve with integral clamping flange. Include clamping ring and bolts and nuts for membrane flashing.

a. Underdeck Clamp: Clamping ring with set screws.

B. Escutcheons: Manufactured wall, ceiling, and floor plates; deep-pattern type if required to conceal

protruding fittings and sleeves.

1. ID: Closely fit around pipe, tube, and insulation of insulated piping. 2. OD: Completely cover opening. 3. Cast Brass: One piece, with set screw.

a. Finish: Rough brass. b. Finish: Polished chrome-plate.

4. Cast Brass: Split casting, with concealed hinge and set screw.

a. Finish: Rough brass. b. Finish: Polished chrome-plate.

5. Cast-Iron Floor Plate: One-piece casting.

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BASIC MECHANICAL MATERIALS AND METHODS 15050 - 6

2.8 IDENTIFYING DEVICES AND LABELS

A. General: Manufacturer's standard products of categories and types required for each application as referenced in other Division 15 Sections. If more than one type is specified for application, selection is Installer's option, but provide one selection for each product category.

B. Equipment Nameplates: Metal nameplate with operational data engraved or stamped; permanently

fastened to equipment.

1. Data: Manufacturer, product name, model number, serial number, capacity, operating and power characteristics, labels of tested compliances, and similar essential data.

2. Location: Accessible and visible location.

C. Stencils: Standard stencils, prepared for required applications with letter sizes complying with recommendations of ASME A13.1 for piping and similar applications, but not less than 1-1/4-inch-high letters for ductwork and not less than 3/4-inch-high letters for access door signs and similar operational instructions.

1. Material: Brass. 2. Stencil Paint: Standard exterior-type stenciling enamel; black, unless otherwise indicated;

either brushing grade or pressurized spray-can form and grade. 3. Identification Paint: Standard identification enamel of colors indicated or, if not otherwise

indicated for piping systems, comply with ASME A13.1 for colors.

D. Snap-on Plastic Pipe Markers: Manufacturer's standard preprinted, semirigid, snap on, color-coded, complying with ASME A13.1.

E. Engraved Plastic-Laminate Signs: ASTM D 709, Type I, cellulose, paper-base, phenolic-resin-

laminate engraving stock; Grade ES-2, black surface, black phenolic core, with white melamine subcore, unless otherwise indicated.

1. Fabricate in sizes required for message. 2. Engraved with engraver's standard letter style, of sizes and with wording to match equipment

identification. 3. Punch for mechanical fastening.

4. Thickness: 1/8 inch, unless otherwise indicated. 5. Fasteners: Self-tapping stainless-steel screws or contact-type permanent adhesive.

F. Plastic Equipment Markers: Color-coded, laminated plastic. Comply with the following color code:

1. Green: Cooling equipment and components. 2. Yellow: Heating equipment and components. 3. Yellow/Green: Combination cooling and heating equipment and components. 4. Brown: Energy reclamation equipment and components. 5. Blue: Equipment and components that do not meet any criteria above. 6. For hazardous equipment, use colors and designs recommended by ASME A13.1. 7. Nomenclature: Include the following, matching terminology on schedules as closely as

possible:

a. Name and plan number. b. Equipment service. c. Design capacity. d. Other design parameters such as pressure drop, entering and leaving conditions, and

rpm.

8. Size: Approximate 2-1/2 by 4 inches for control devices, dampers, and valves; and 4-1/2 by 6 inches for equipment.

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BASIC MECHANICAL MATERIALS AND METHODS 15050 - 7

G. Lettering and Graphics: Coordinate names, abbreviations, and other designations used in

mechanical identification, with corresponding designations indicated. Use numbers, lettering, and wording indicated for proper identification and operation/maintenance of mechanical systems and equipment.

1. Multiple Systems: If multiple systems of same generic name are indicated, provide

identification that indicates individual system number and service such as "Boiler No. 3," "Air Supply No. 1H," or "Standpipe F12."

2.9 GROUT

A. Nonshrink, Nonmetallic Grout: ASTM C 1107, Grade B.

1. Characteristics: Post-hardening, volume-adjusting, dry, hydraulic-cement grout, nonstaining, noncorrosive, nongaseous, and recommended for interior and exterior applications.

2. Design Mix: 5000-psig, 28-day compressive strength. 3. Packaging: Premixed and factory packaged.

PART 3 - EXECUTION 3.1 PIPING SYSTEMS - COMMON REQUIREMENTS

A. General: Install piping as described below, unless piping Sections specify otherwise. Individual Division 15 piping Sections specify unique piping installation requirements.

B. General Locations and Arrangements: Drawing plans, schematics, and diagrams indicate general

location and arrangement of piping systems. Indicated locations and arrangements were used to size pipe and calculate friction loss, expansion, pump sizing, and other design considerations. Install piping as indicated, unless deviations to layout are approved on Coordination Drawings.

C. Install piping at indicated slope.

D. Install components with pressure rating equal to or greater than system operating pressure.

E. Install piping in concealed interior and exterior locations, except in equipment rooms and service

areas.

F. Install piping free of sags and bends.

G. Install exposed interior and exterior piping at right angles or parallel to building walls. Diagonal runs are prohibited, unless otherwise indicated.

H. Install piping tight to slabs, beams, joists, columns, walls, and other building elements. Allow

sufficient space above removable ceiling panels to allow for ceiling panel removal.

I. Install piping to allow application of insulation plus 1-inch clearance around insulation.

J. Locate groups of pipes parallel to each other, spaced to permit valve servicing.

K. Install fittings for changes in direction and branch connections.

L. Install couplings according to manufacturer's written instructions.

M. Install pipe escutcheons for pipe penetrations of concrete and masonry walls, wall board partitions, and suspended ceilings according to the following:

1. Chrome-Plated Piping: Cast brass, one piece, with set screw, and polished chrome-plated

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BASIC MECHANICAL MATERIALS AND METHODS 15050 - 8

finish. Use split-casting escutcheons if required, for existing piping. 2. Uninsulated Piping Wall Escutcheons: Cast brass or stamped steel, with set screw. 3. Uninsulated Piping Floor Plates in Utility Areas: Cast-iron floor plates. 4. Insulated Piping: Cast brass or stamped steel; with concealed hinge, spring clips, and

chrome-plated finish. 5. Piping in Utility Areas: Cast brass or stamped steel, with set-screw or spring clips.

N. Install sleeves for pipes passing through concrete and masonry walls, gypsum-board partitions, and

concrete floor and roof slabs.

1. Cut sleeves to length for mounting flush with both surfaces.

a. Exception: Extend sleeves installed in floors of mechanical equipment areas or other wet areas 2 inches above finished floor level. Extend cast-iron sleeve fittings below floor slab as required to secure clamping ring if ring is specified.

2. Build sleeves into new walls and slabs as work progresses.

3. Install sleeves large enough to provide 1/4-inch annular clear space between sleeve and pipe or pipe insulation. Use the following sleeve materials:

a. Sheet Metal Sleeves: For pipes smaller than 6-inch NPS. b. Sheet-Metal Sleeves: For pipes 6-inch NPS and larger, penetrating gypsum-board

partitions. c. Stack Sleeve Fittings: For pipes penetrating floors with membrane waterproofing.

Secure flashing between clamping flanges. Install section of cast-iron soil pipe to extend sleeve to 2 inches above finished floor level. Refer to Division 7 Section "Sheet Metal Flashing and Trim" for flashing.

1) Seal space outside of sleeve fittings with nonshrink, nonmetallic grout.

4. Except for underground wall penetrations, seal annular space between sleeve and pipe or

pipe insulation, using elastomeric joint sealants. Refer to Division 7 Section "Joint Sealants" for materials.

5. Use Type S, Grade NS, Class 25, Use O, neutral-curing silicone sealant, unless otherwise indicated.

O. Aboveground, Exterior-Wall, Pipe Penetrations: Seal penetrations using sleeves and mechanical

sleeve seals. Size sleeve for 1-inch annular clear space between pipe and sleeve for installing mechanical sleeve seals.

1. Install steel pipe for sleeves smaller than 6 inches in diameter. 2. Install cast-iron "wall pipes" for sleeves 6 inches in diameter and larger. 3. Assemble and install mechanical sleeve seals according to manufacturer's written

instructions. Tighten bolts that cause rubber sealing elements to expand and make watertight seal.

P. Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions, ceilings, and floors at

pipe penetrations. Seal pipe penetrations with firestopping materials. Refer to Division 7 Section "Firestopping" for materials.

Q. Verify final equipment locations for roughing-in.

R. Refer to equipment specifications in other Sections of these Specifications for roughing-in

requirements.

S. Piping Joint Construction: Join pipe and fittings as follows and as specifically required in individual piping specification Sections:

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BASIC MECHANICAL MATERIALS AND METHODS 15050 - 9

1. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe. 2 Remove scale, slag, dirt, and debris from inside and outside of pipe and fittings before

assembly. 3 Soldered Joints: Construct joints according to AWS's "Soldering Manual," Chapter "The

Soldering of Pipe and Tube"; or CDA's "Copper Tube Handbook." 4 Brazed Joints: Construct joints according to AWS's "Brazing Handbook," Chapter "Pipe and

Tube." 5 Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut

threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows:

a. Note internal length of threads in fittings or valve ends, and proximity of internal seat or

wall, to determine how far pipe should be threaded into joint. b. Apply appropriate tape or thread compound to external pipe threads, unless dry seal

threading is specified. c. Align threads at point of assembly. d. Tighten joint with wrench. Apply wrench to valve end into which pipe is being

threaded. e. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or

damaged. Do not use pipe sections that have cracked or open welds.

6 Welded Joints: Construct joints according to AWS D10.12, "Recommended Practices and Procedures for Welding Low Carbon Steel Pipe," using qualified processes and welding operators according to "Quality Assurance" Article.

7 Flanged Joints: Align flange surfaces parallel. Select appropriate gasket material, size, type, and thickness for service application. Install gasket concentrically positioned. Assemble joints by sequencing bolt tightening to make initial contact of flanges and gaskets as flat and parallel as possible. Use suitable lubricants on bolt threads. Tighten bolts gradually and uniformly using torque wrench.

T. Piping Connections: Make connections according to the following, unless otherwise indicated:

1. Install unions, in piping 2-inch NPS and smaller, adjacent to each valve and at final

connection to each piece of equipment with 2-inch NPS or smaller threaded pipe connection. 2. Install flanges, in piping 2-1/2-inch NPS and larger, adjacent to flanged valves and at final

connection to each piece of equipment with flanged pipe connection. 3. Dry Piping Systems: Install dielectric unions and flanges to connect piping materials of

dissimilar metals. 4. Wet Piping Systems: Install dielectric coupling and nipple fittings to connect piping materials

of dissimilar metals. 3.2 EQUIPMENT INSTALLATION - COMMON REQUIREMENTS

A. Install equipment to provide maximum possible headroom, if mounting heights are not indicated.

B. Install equipment according to approved submittal data. Portions of the Work are shown only in diagrammatic form. Refer conflicts to Architect.

C. Install equipment level and plumb, parallel and perpendicular to other building systems and

components in exposed interior spaces, unless otherwise indicated.

D. Install mechanical equipment to facilitate service, maintenance, and repair or replacement of components. Connect equipment for ease of disconnecting, with minimum interference to other installations. Extend grease fittings to accessible locations.

E. Install equipment giving right of way to piping installed at required slope.

F. Install flexible pipe connectors at pumps only.

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3.3 LABELING AND IDENTIFYING

A. Piping Systems: Install pipe markers on each system. Include arrows showing normal direction of flow.

1. Stenciled Markers: According to ASME A13.1.

2. Plastic markers, with application systems. Install on insulation segment if required for hot, uninsulated piping.

3. Locate pipe markers as follows if piping is exposed in finished spaces, machine rooms, and accessible maintenance spaces, such as shafts, tunnels, plenums, and exterior nonconcealed locations:

a. Near each valve and control device. b. Near each branch, excluding short takeoffs for fixtures and terminal units. Mark each

pipe at branch, if flow pattern is not obvious. c. Near locations if pipes pass through walls, floors, ceilings, or enter nonaccessible

enclosures. d. At access doors, manholes, and similar access points that permit view of concealed

piping. e. Near major equipment items and other points of origination and termination. f. Spaced at maximum of 50-foot intervals along each run. Reduce intervals to 25 feet in

congested areas of piping and equipment. g. On piping above removable acoustical ceilings, except omit intermediately spaced

markers.

B. Equipment: Install engraved plastic-laminate sign or equipment marker on or near each major item of mechanical equipment.

1. Lettering Size: Minimum 1/4-inch-high lettering for name of unit if viewing distance is less

than 24 inches, 1/2-inch-high lettering for distances up to 72 inches, and proportionately larger lettering for greater distances. Provide secondary lettering two-thirds to three-fourths of size of principal lettering.

2. Text of Signs: Provide name of identified unit. Include text to distinguish between multiple units, inform user of operational requirements, indicate safety and emergency precautions, and warn of hazards and improper operations.

C. Duct Systems: Identify air supply, return, exhaust, intake, and relief ducts with duct markers; or

provide stenciled signs and arrows, showing duct system service and direction of flow.

1. Location: In each space, if ducts are exposed or concealed by removable ceiling system, locate signs near points where ducts enter into space and at maximum intervals of 50 feet.

D. Adjusting: Relocate identifying devices as necessary for unobstructed view in finished construction.

3.4 PAINTING AND FINISHING

A. Refer to Division 9 Section "Painting" for paint materials, surface preparation, and application of paint.

B. Apply paint to exposed piping according to the following, unless otherwise indicated:

1. Interior, Ferrous Piping: Use semigloss, acrylic-enamel finish. Include finish coat over

enamel undercoat and primer. 2. Interior, Galvanized-Steel Piping: Use semigloss, acrylic-enamel finish. Include two finish

coats over galvanized metal primer. 3. Interior, Ferrous Supports: Use semigloss, acrylic-enamel finish. Include finish coat over

enamel undercoat and primer.

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BASIC MECHANICAL MATERIALS AND METHODS 15050 - 11

4. Exterior, Ferrous Piping: Use semigloss, acrylic-enamel finish. Include two finish coats over rust-inhibitive metal primer.

5. Exterior, Galvanized-Steel Piping: Use semigloss, acrylic-enamel finish. Include two finish coats over galvanized metal primer.

6. Exterior, Ferrous Supports: Use semigloss, acrylic-enamel finish. Include two finish coats over rust-inhibitive metal primer.

C. Do not paint piping specialties with factory-applied finish.

D. Damage and Touchup: Repair marred and damaged factory-painted finishes with materials and

procedures to match original factory finish. 3.5 CONCRETE BASES

A. Construct concrete bases of dimensions indicated, but not less than 4 inches (100 mm) larger in both directions than supported unit. Follow supported equipment manufacturer's setting templates for anchor bolt and tie locations. Use 3000-psig (20.7-MPa), 28-day compressive-strength concrete and reinforcement as specified in Division 3 Section "Cast-in-Place Concrete."

3.6 ERECTION OF METAL SUPPORTS AND ANCHORAGE

A. Cut, fit, and place miscellaneous metal supports accurately in location, alignment, and elevation to support and anchor mechanical materials and equipment.

B. Field Welding: Comply with AWS D1.1, "Structural Welding Code--Steel."

3.7 CUTTING AND PATCHING

A. Cut, channel, chase, and drill floors, walls, partitions, ceilings, and other surfaces necessary for mechanical installations. Perform cutting by skilled mechanics of trades involved.

B. Repair cut surfaces to match adjacent surfaces.

3.8 GROUTING

A. Install nonmetallic, nonshrink, grout for mechanical equipment base bearing surfaces, pump and other equipment base plates, and anchors. Mix grout according to manufacturer's written instructions.

B. Clean surfaces that will come into contact with grout.

C. Provide forms as required for placement of grout.

D. Avoid air entrapment during placing of grout.

E. Place grout, completely filling equipment bases.

F. Place grout on concrete bases to provide smooth bearing surface for equipment.

G. Place grout around anchors.

H. Cure placed grout according to manufacturer's written instructions.

END OF SECTION 15050

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LIQUIFIED PETROLEUM GAS PIPING 15497 - 1

SECTION 15497 - LIQUIFIED PETROLEUM GAS PIPING PART 1 - GENERAL 1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes piping, specialties, and accessories for liquified petroleum gas systems within building and to tank.

B. Related Sections: The following Sections contain requirements that relate to this Section:

1. Division 15 Section "Meters and Gages" for pressure gages and fittings.

1.3 DEFINITIONS

A. Low-Pressure Liquified Petroleum Gas Piping: Operating pressure of 11" W.C. (0.044 Pa) or less.

B. Gas Service: Pipe from gas tank to gas point of delivery for building being served. Piping includes gas service piping, gas valve and service pressure regulator.

1.4 SYSTEM PERFORMANCE REQUIREMENTS

A. Minimum Working-Pressure Ratings: Except where otherwise indicated, minimum pressure requirements are as follows:

1. Low-Pressure Liquified Petroleum Gas Piping: 11" W.C. (0.044 Pa).

B. Approximate values of liquified petroleum gas supplied for these systems are as follows:

1. Heating Value: 2500 Btu/cu. ft. (93.2 MJ/cu. m).

2. Specific Gravity: 1.53. 3. Service Line Pressure: 15 to 20 psig (103 kPa to 138 kPa). 1.5 SUBMITTALS

A. General: Submit each item in this Article according to the Conditions of the Contract and Division 1 Specification Sections.

B. Product Data for each type of gas specialty and special-duty valve. Include pressure rating, rated

capacity, and settings of selected models.

C. Coordination Drawings for gas piping, including required clearances and relationship to other services for same work areas.

D. Test reports specified in "Field Quality Control" Article in Part 3.

E. Maintenance data for gas specialties and special-duty valves to include in the operation and

maintenance manual specified in Division 1 Section "Contract Closeout." 1.6 QUALITY ASSURANCE

A. Comply with NFPA 54, "National Fuel Gas Code," for gas piping materials and components; installations; and inspecting, testing, and purging.

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LIQUIFIED PETROLEUM GAS PIPING 15497 - 2

B. Comply with NFPA 70, "National Electrical Code," for electrical connections between wiring and electrically operated control devices.

C. Provide listing/approval stamp, label, or other marking on equipment made to specified standards.

D. Listing and Labeling: Provide equipment and accessories specified in this Section that are listed

and labeled.

1. Terms "Listed" and "Labeled": As defined in National Electrical Code, Article 100. 2. Listing and Labeling Agency Qualifications: A "Nationally Recognized Testing Laboratory"

(NRTL) as defined in OSHA Regulation 1910.7.

E. Product Options: Drawings indicate size, profiles, connections, dimensional requirements, and characteristics of gas piping equipment, specialties, and accessories and are based on specific types and models indicated. Other manufacturers' equipment and components with equal performance characteristics may be considered. Refer to Division 1 Section "Substitutions."

1.7 DELIVERY, STORAGE, AND HANDLING

A. Handling Flammable Liquids: Remove and legally dispose of liquids from drips in existing gas piping. Handle cautiously to avoid spillage and ignition. Notify gas supplier. Handle flammable liquids used by Installer with proper precautions and do not leave on premises from end of one day to beginning of next day.

1.8 SEQUENCING AND SCHEDULING

A. Notification of Interruption of Service: Notify each affected user when gas supply will be turned off.

B. Work Interruptions: Leave gas piping systems in safe condition when interruptions in work occur during repairs or alterations to existing gas piping systems.

PART 2 - PRODUCTS 2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following:

1. Gas Stops, 2-Inch NPS (DN50) and Smaller:

a. Hammond Valve Corp. b. Jomar International, Ltd. c. Maxitrol Co. d. McDonald: A.Y. McDonald Mfg. Co. e. Milwaukee Valve Co., Inc. f. Mueller Co. g. National Meter.

2. Solenoid Valves:

a. Automatic Switch Co. b. Honeywell, Inc.; Skinner Valve Div. c. ITT Fluid Technology Corp.; ITT Controls. d. Magnatrol Valve Corp.

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LIQUIFIED PETROLEUM GAS PIPING 15497 - 3

3. Gas Pressure Regulators:

a. American Meter Co. b. Equimeter, Inc. c. Fisher Controls International, Inc. d. Maxitrol Co. e. National Meter. f. Richards Industries, Inc.; Jordan Valve Div. g. Schlumberger Industries; Gas Div.

2.2 PIPES AND TUBES

A. Steel Pipe: ASTM A 53; Type E, electric-resistance welded or Type S, seamless; Grade B; Schedule 40; black.

B. Polyethylene pipe, plain end, Nipak or equivalent.

2.3 PIPE AND TUBE FITTINGS

A. Above Floor Piping:

1. Malleable-Iron Threaded Fittings: ASME B16.3, Class 150, standard pattern, with threaded ends conforming to ASME B1.20.1.

2. Unions: ASME B16.39, Class 150, malleable iron with brass-to-iron seat, ground joint, and

threaded ends conforming to ASME B1.20.1.

3. Cast-Iron Flanges and Flanged Fittings: ASME B16.1, Classes 125 and 250. 4. Steel Fittings: ASME B16.9, wrought steel, butt-welding type; and ASME B16.11, forged

steel.

5. Steel Flanges and Flanged Fittings: ASME B16.5.

6. Bronze Flanges and Flanged Fittings: ASME B16.24, Class 150.

B. Exterior Underground Piping:

1. Polyethylene fittings, Nipak or equivalent. At the point where a turn emerges from the ground, change to pre-bent wrapped standard weight black steel pipe. Trace with #16 copper tracing cable.

2.4 JOINING MATERIALS

A. Common Joining Materials: Refer to Division 15 Section "Basic Mechanical Materials and Methods" for joining materials not included in this Section.

B. Brazing Filler Metals: AWS A5.8, Silver Classification BAg-1. Filler metal containing phosphorus is

prohibited.

C. Joint Compound and Tape: Suitable for liquified petroleum gas.

D. Gasket Material: Thickness, material, and type suitable for liquified petroleum gas.

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LIQUIFIED PETROLEUM GAS PIPING 15497 - 4

2.5 VALVES

A. Manual Valves: Conform to standards listed or, where appropriate, to ANSI Z21.15.

B. Gas Valves, 2-Inch NPS (DN50) and Smaller: ASME B16.33, 125 psig (860 kPa) WOG, cast-iron body, bronze plug, straightaway pattern, square head, tapered-plug type, with threaded ends conforming to ASME B1.20.1.

C. Gas Valves, 2-1/2-Inch NPS (DN65) and Larger: MSS SP-78, Class 125 or Class 175 WOG,

lubricated-plug type, semisteel body, wrench operated, with flanged ends. 2.6 SPECIALTY VALVES

A. Automatic Shutoff Valves: ANSI Z21.21, for operation by appliance automatic shutoff device. 2-inch NPS (DN50) and smaller with threaded ends conforming to ASME B1.20.1 and 2-1/2-inch NPS (DN65) and larger with flanged ends.

1. Operation: Mechanical.

B. Solenoid Valves: Bronze, aluminum, or cast-iron body; 120 VAC, 60 Hz, Class B continuous-duty

molded coil; UL labeled and FM approved. Include NEMA ISC 6, Type 4, coil enclosure and electrically opened and closed dual coils. Valve position is normally closed. Include threaded ends conforming to ASME B1.20.1 for 2-inch NPS (DN50) and smaller and flanged ends for 2-1/2-inch NPS (DN65) and larger.

2.7 PIPING SPECIALTIES

A. Gas Pressure Regulators: ANSI Z21.18, single-stage, steel-jacketed, corrosion-resistant pressure regulators. Include atmospheric vent, elevation compensator, with threaded ends conforming to ASME B1.20.1 for 2-inch NPS (DN50) and smaller and flanged ends for 2-1/2-inch NPS (DN65) and larger. Regulator pressure ratings, inlet and outlet pressures, and flow volume in cubic feet per hour (liters per second) of gas at specific gravity are as indicated.

1. Service Pressure Regulators: Inlet pressure rating not less than gas distribution system

service pressure. 2. Appliance Gas Pressure Regulators: Inlet pressure rating not less than system pressure,

with capacity and pressure setting matching appliance. 3. Gas Pressure Regulator Vents: Factory- or field-installed corrosion-resistant screen in

opening when not connected to vent piping.

B. Flexible Connectors: ANSI Z21.24, copper alloy.

C. Strainers: Y pattern, full size of connecting piping. Include stainless-steel screens with 3/64-inch (1.2-mm) perforations, except where other screens are indicated.

1. Pressure Rating: 125-psig (860-kPa) minimum steam or 175-psig (1200-kPa) WOG working

pressure, except where otherwise indicated. 2. 2-Inch NPS (DN50) and Smaller: Bronze body, with threaded ends conforming to

ASME B1.20.1. 3. 2-1/2-Inch NPS (DN65) and Larger: Cast-iron body, with flanged ends. 4. Screwed screen retainer with centered blow-down and pipe plug.

D. Quick-Disconnect Devices: ANSI Z21.41, ANSI Z21.41a, and ANSI Z21.41b convenience outlets

and matching plug connector.

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LIQUIFIED PETROLEUM GAS PIPING 15497 - 5

2.8 PROTECTIVE COATING

A. Furnish pipe and fittings with factory-applied, corrosion-resistant polyethylene coating for use in corrosive atmosphere. Coating properties include the following:

1. Applied to pipe and fittings treated with compatible primer before applying tape. 2. Overall Thickness: 20 mils (0.5 mm), synthetic adhesive. 3. Water-Vapor Transmission Rate: Maximum 0.10 gal./100 sq. in. (0.59 L/sq. m). 4. Water Absorption: 0.02 percent maximum.

PART 3 - EXECUTION 3.1 PREPARATION

A. Comply with NFPA 54 Paragraph "Prevention of Accidental Ignition." 3.2 SERVICE ENTRANCE PIPING

A. Extend gas piping and connect to gas distribution system piping in building.

B. Install shutoff valve outside building at gas service entrance. 3.3 PIPING APPLICATIONS

A. General: Flanges, unions, transition and special fittings, and valves with pressure ratings same as or higher than system pressure rating may be used in applications below, except where otherwise indicated.

B. Low-Pressure, 11" wc (0.044 Pa) or Less, Gas Systems: Use the following:

1. 1-Inch NPS (DN25) and Smaller: Steel pipe, malleable-iron threaded fittings, and threaded

joints. 2. 1-1/4- to 2-Inch NPS (DN32 to DN50): Steel pipe, malleable-iron threaded fittings, and

threaded joints. 3. 2-1/2- to 4-Inch NPS (DN65 to DN100): Steel pipe, malleable-iron threaded fittings, and

threaded joints.

C. Underground Containment Conduits: Polyethylene pipe and fittings. 3.4 VALVE APPLICATIONS

A. Use gas stops for shutoff to appliances with 2-inch NPS (DN50) or smaller low-pressure gas supply.

B. Use gas valves for shutoff to appliances with 2-1/2-inch NPS (DN65) or larger low-pressure gas supply and all sizes for medium-pressure gas supply.

C. Use gas valves of sizes indicated for gas service piping, mains, and where indicated.

3.5 PIPING INSTALLATIONS

A. Refer to Division 15 Section "Basic Mechanical Materials and Methods" for basic piping installation requirements.

B. Concealed Locations: Except as specified below, install concealed gas piping in airtight conduit

constructed of polyethylene pipe with solvent weld joints. Vent conduit to outside and terminate with screened vent cap.

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LIQUIFIED PETROLEUM GAS PIPING 15497 - 6

1. Above-Ceiling Locations: Gas piping may be installed in accessible spaces, subject to approval of authorities having jurisdiction, whether or not such spaces are used as plenums. Do not locate valves in such spaces.

2. In Floors: Gas piping with welded joints and protective wrapping specified in "Protective Coating" Article in Part 2 may be installed in floors, subject to approval of authorities having jurisdiction. Surround piping cast in concrete slabs with minimum of 1-1/2 inches (40 mm) of concrete. Piping may not be in physical contact with other metallic structures such as reinforcing rods or electrically neutral conductors. Do not embed piping in concrete slabs containing quick-set additives or cinder aggregate.

3. In Walls: Gas piping with welded joints and protective wrapping specified in "Protective Coating" Article in Part 2 may be installed in masonry walls, subject to approval of authorities having jurisdiction.

4. Prohibited Locations: Do not install gas piping in or through circulating air ducts, clothes or trash chutes, chimneys or gas vents (flues), ventilating ducts, or dumbwaiter or elevator shafts.

C. Drips and Sediment Traps: Install drips at points where condensate may collect. Include outlets of

gas meters. Locate where readily accessible to permit cleaning and emptying. Do not install where condensate would be subject to freezing.

1. Construct drips and sediment traps using tee fitting with bottom outlet plugged or capped.

Use minimum-length nipple of 3 pipe diameters, but not less than 3 inches (75 mm) long, and same size as connected pipe. Install with space between bottom of drip and floor for removal of plug or cap.

D. Install gas piping at uniform grade of 0.1 percent slope upward toward risers.

E. Use eccentric reducer fittings to make reductions in pipe sizes. Install fittings with level side down.

F. Connect branch piping from top or side of horizontal piping.

G. Install unions in pipes 2-inch NPS (DN50) and smaller, adjacent to each valve, at final connection to

each piece of equipment, and elsewhere as indicated. Unions are not required on flanged devices.

H. Install corrugated stainless-steel tube and fittings according to manufacturer's written instructions. Include striker plates to protect tubing from puncture where tubing is restrained and cannot move.

I. Install strainers on supply side of each control valve, gas pressure regulator, solenoid valve, and

elsewhere as indicated.

J. Install dielectric fittings (unions and flanges) with ferrous and brass or bronze end connections, separated by insulating material, where piping of dissimilar metals is joined.

K. Install flanges on valves, specialties, and equipment having 2-1/2-inch NPS (DN65) and larger

connections.

L. Anchor piping to ensure proper direction of piping expansion and contraction. Install expansion joints, expansion loops, and pipe guides as indicated.

M. Install vent piping for gas pressure regulators and gas trains, extend outside building, and vent to

atmosphere. Terminate vents with turned-down, reducing-elbow fittings with corrosion-resistant insect screens in large end.

N. Install containment conduits for gas piping below slabs, within building, in gastight conduits

extending minimum of 4 inches (100 mm) outside building, and vented to atmosphere. Terminate vents with turned-down, reducing-elbow fittings with corrosion-resistant insect screens in large end. Prepare and paint outside of conduits with coal-tar epoxy-polyamide paint according to SSPC-Paint 16.

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LIQUIFIED PETROLEUM GAS PIPING 15497 - 7

3.6 JOINT CONSTRUCTION

A. Refer to Division 15 Section "Basic Mechanical Materials and Methods" for basic piping joint construction.

B. Use materials suitable for gas service.

1. Brazed Joints: Make joints with brazing alloy having melting point greater than 1000 deg F

(540 deg C). Brazing alloys containing phosphorus are prohibited. 3.7 VALVE INSTALLATION

A. Install valves in accessible locations, protected from damage. Tag valves with metal tag indicating piping supplied. Attach tag to valve with metal chain.

1. Refer to Division 15 Section "Basic Mechanical Materials and Methods" for valve tags.

B. Install gas valve upstream from each gas pressure regulator. Where 2 gas pressure regulators are

installed in series, valve is not required at second regulator.

C. Install pressure relief or pressure-limiting devices so they can be readily operated to determine if valve is free; test to determine pressure at which they will operate; and examine for leakage when in closed position.

3.8 HANGER AND SUPPORT INSTALLATION

A. Refer to Division 15 Section "Hangers and Supports" for pipe hanger and support devices.

B. Install hangers for horizontal steel piping with the following maximum spacing and minimum rod sizes:

1. 1/2-Inch NPS (DN15): Maximum span, 72 inches (1829 mm); minimum rod size, 3/8 inch

(10 mm). 2. 3/4- and 1-Inch NPS (DN20 and DN25): Maximum span, 96 inches (2438 mm); minimum rod

size, 3/8 inch (10 mm). 3. 1-1/4-Inch NPS (DN32): Maximum span, 108 inches (2743 mm); minimum rod size, 3/8 inch

(10 mm). 4. 1-1/2- and 2-Inch NPS (DN40 and DN50): Maximum span, 108 inches (2473 mm); minimum

rod size, 3/8 inch (10 mm).

C. Install hangers for horizontal drawn-temper copper tubing with the following maximum spacing and minimum rod sizes:

1. 3/8-Inch NPS (DN10): Maximum span, 48 inches (1219 mm); minimum rod size, 3/8 inch

(10 mm). 2. 1/2- and 5/8-Inch NPS (DN15 and DN18): Maximum span, 72 inches (1829 mm); minimum

rod size, 3/8 inch (10 mm). 3. 3/4- and 7/8-Inch NPS (DN20 and DN22): Maximum span, 84 inches (2134 mm); minimum

rod size, 3/8 inch (10 mm). 4. 1-Inch NPS (DN25): Maximum span, 96 inches (2438 mm); minimum rod size, 3/8 inch

(10 mm).

D. Support horizontal, corrugated stainless-steel tubing according to manufacturer's written instructions.

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LIQUIFIED PETROLEUM GAS PIPING 15497 - 8

3.9 CONNECTIONS

A. Install gas piping next to equipment and appliances using gas to allow service and maintenance.

B. Connect gas piping to equipment and appliances using gas with shutoff valves and unions. Install gas valve upstream from and within 72 inches (1800 mm) of each appliance using gas. Install union or flanged connection downstream from valve. Include flexible connectors when indicated.

C. Sediment Traps: Install tee fitting with capped nipple in bottom forming drip, as close as practical to

inlet for appliance using gas.

D. Electrical Connections: Wiring is specified in Division 16 Sections. 3.10 ELECTRICAL BONDING AND GROUNDING

A. Install aboveground portions of gas piping systems that are upstream from equipment shutoff valves, electrically continuous, and bonded to grounding electrode according to NFPA 70.

B. Do not use gas piping as grounding electrode.

3.11 FIELD QUALITY CONTROL

A. Inspect, test, and purge piping according to NFPA 54, Part 4 "Gas Piping Inspection, Testing, and Purging" and requirements of authorities having jurisdiction.

B. Repair leaks and defects with new materials and retest system until satisfactory results are

obtained.

C. Report test results promptly and in writing to Architect and authorities having jurisdiction.

D. Verify capacities and pressure ratings of gas meters, regulators, valves, and specialties.

E. Verify correct pressure settings for pressure regulators.

F. Verify that specified piping tests are complete. 3.12 ADJUSTING

A. Adjust controls and safety devices. Replace damaged and malfunctioning controls and safety devices.

END OF SECTION 15496

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SUPPLEMENTARY GENERAL CONDITIONS FOR ELECTRICAL WORK 16000 - 1

SECTION 16000 - SUPPLEMENTARY GENERAL CONDITIONS FOR ELECTRICAL WORK PART 1 - GENERAL 1.01 RELATED DOCUMENTS

A. The General Conditions, and other pertinent documents issued by the Architect are a part of these specifications and shall be complied with in every respect; certain paragraphs included in this section are supplemental to similar paragraphs in the above documents and are not intended to supersede those paragraphs.

B. Each Subcontractor shall be responsible for reading all sections of the specifications and

reviewing all drawings in order to understand thoroughly the nature of the entire project, the requirements for coordination among the several trades, and items in other sections which apply to mechanical and electrical work.

1.02 CONTRACT DOCUMENTS

A. All contract documents shall be inspected by all bidders.

B. The scale of each drawing is relatively accurate, but the Contractor is warned to obtain the necessary dimensions for any exact takeoffs from the Architect. No additional cost to the Owner will be considered for failure to obtain exact dimensions where not clear or in error on the drawings. Any device or fixture roughed in improperly and not positioned on implied center-lines or as required by good practice must be repositioned at no cost to the Owner.

C. The mechanical and electrical drawings and specifications are intended to be used together

as construction documents forming an integral part of the contract documents. They are intended to define, not limit the required construction and delivery to the Owner of complete systems, in perfect operating condition. Special items required may be shown or mentioned in either the drawings or the specifications, or both; however, it is the intent of the Contract that these systems shall be constructed completely and correctly and shall include all elements necessary to this end.

D. The drawings are generally diagrammatic and the Contractor shall coordinate the work so

that interferences are avoided. Provide all necessary offsets in piping, fittings, etc., required to properly install the work. Exposed work must be kept as close as possible to walls, ceilings, columns, etc., so as to take up minimum amount of space; all offsets, fittings, etc., required shall be provided without additional expense to the Owner.

E. Symbols for various elements and systems are shown on the drawings. Should there be any

doubt regarding the meaning or intent of the symbols used, an interpretation shall be obtained from the Architect. The decision of the Architect shall be final.

F. It shall be the responsibility of each Contractor to examine the Contract Documents carefully

before submitting his bid, with particular attention to errors, omissions, conflicts with provisions of laws and codes having jurisdiction, conflicts between drawings or drawings and specifications, and ambiguous definition of the extent of coverage between Contracts. Any such discrepancy shall be brought immediately to the attention of the Architect for correction.

G. Should any of these errors, omissions, conflicts, or ambiguities exist, the Contractor shall

have them explained and adjusted in writing before signing the Contract or proceeding with the work; otherwise, he shall, at his own expense, supply the proper materials and labor to make good any damage or defects in his work or the results obtained therefrom, caused by such discrepancy.

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SUPPLEMENTARY GENERAL CONDITIONS FOR ELECTRICAL WORK 16000 - 2

H. Wherever conflicts occur between different parts of the Contract Documents, the greater quantity, the better quality, or larger size shall prevail unless the Architect informs the Contractor otherwise in writing.

1.03 EXAMINATION OF THE SITE

A. The Contractor shall examine the site and all conditions thereon and/or therein. All conditions shall be taken into consideration as they may affect the work. The Contractor shall be satisfied as to the existing grades and the actual formation and soil condition. The lack of specific information on the drawings shall not relieve the Contractor of the responsibility for taking into account all site conditions before bidding.

1.04 PERMITS AND FEES

A. All necessary permits, licenses, and fees required to carry out the work shall be paid by the Contractor. Also, all necessary certificates of approval which must be delivered to the Architect before final acceptance of the work shall be obtained by the Contractor at his expense.

1.05 CONTRACTORS QUALIFICATIONS

A. Each individual employed by the Contractor or by any Subcontractor or Contractor's Consultant shall be experienced, qualified and competent to correctly perform all work required of him on this project and to the satisfaction of the Architect.

B. Technical, supervisory and administrative personnel shall have knowledge of the engineering

principles involved in the design of the systems required by the Contract Documents and shall be experienced and qualified in the correct interpretation of the requirements of these Documents to the satisfaction of the Architect.

C. Any firm or individual not having the necessary experience and/or qualifications shall not be

used on this project.

D. Specific qualifications are listed in the specific section which applies to that work. The Contractor shall submit a resume outlining and documenting his or her qualifications for approval.

1.06 CODES, ORDINANCES, AND STANDARDS

A. The Contractor is expected to know or to ascertain, in general and in detail, the requirements of all Codes and Ordinances applicable top the construction and operation of the systems covered by this Contract. He or she shall know or ascertain the rulings and interpretations of Code requirements being made by all authorities having jurisdiction over the work to be performed.

B. In preparing the bid, the Contractor shall include the cost of all items and procedures

necessary to satisfy the requirements of all applicable Codes, Ordinance and Authorities, whether or not these are specifically covered by the drawings and specifications. All cases of serious conflict or omission between the drawings, specifications and codes shall be brought to the Architect's attention as hereinbefore specified. The Contractor shall carry-out the work and complete the construction as required by applicable Codes and Ordinances and in such manner as to obtain approval of all authorities whose approval is required.

C. The Contractor shall confine the storage of materials and the operation of the workmen to the

limits provided by law, ordinances, permits or as directed by the Architect.

D. Except as modified by this specification, all work shall conform to the applicable provisions and recommendations of the NEN 1010:

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SUPPLEMENTARY GENERAL CONDITIONS FOR ELECTRICAL WORK 16000 - 3

1.07 SCOPE OF WORK

A. The Contractor shall provide all labor, materials, tools, machinery, equipment, and services necessary to complete the work under this contract. All work shall be coordinated with the work of other trades so as to resolve conflicts without impeding job progress.

1.08 COORDINATION

A. The Contractor shall coordinate work of this Division with that of other Divisions so that all systems, equipment and other components of the building will be installed at the proper time, will fit the available space, and will allow proper service access to those items requiring maintenance. This means adequate access to all equipment, not just that installed under this Division.

B. Any components of the electrical systems, which are installed without regard to the above,

shall be removed and relocated as directed by the Architect, at no additional cost to the Owner.

C. Where various items of equipment and materials are specified and scheduled, the purpose is

to define the general type and quality level, not to set forth the exact requirements. The Contractor shall provide materials which will fit properly the types of finishes actually installed.

1.10 SUBSTITUTION OF MATERIALS

A. It is the intent of these specifications to establish quality standards of materials and

equipment installed. Therefore, specific items are identified by manufacturer, trade name or catalog designation.

B. Where equipment is scheduled or noted on the drawings and other manufacturers are listed

as equal, it shall be the contractor’s responsibility to assure dimensional and configuration compatibility. The listing of more than one manufacturer as equal refers only to general standards of construction; accessories and/or optional features shall be added as necessary to meet the standards of the equipment scheduled.

C. Final decision as to whether or not a specific piece of equipment meets specifications shall

rest with the Engineer.

D. Should the Contractor propose to furnish material and equipment other than specified, he or she shall submit a written request for any or all substitutions to the Architect in conformance with other sections of these specifications. Such request shall be alternatives to the original bid, and shall be submitted complete with descriptive (manufacturer, brand name, catalog number, etc.) and technical data for all items. The Contractor shall submit written answers to the following questions for each substitution request.

1. Is the substitution of equal, greater or less quality than the design requirements? 2. If of less quality, what is the difference in value? 3. If of equal or better quality, what are the advantages to the Owner in accepting the

substitution at no change in Contract price? 4. Will the substitution meet physical space requirements?

E. Where such substitutions alter the design or space requirements indicated on the drawings,

include all items of cost for the revised design and include cost of all allied trades involved and for engineering services associated therewith.

F. Acceptance or rejection of the proposed substitutions shall be subject to the approval of the

Engineer. If requested by the Engineer, the Contractor shall submit for inspection samples of both the specified and proposed substitute items.

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SUPPLEMENTARY GENERAL CONDITIONS FOR ELECTRICAL WORK 16000 - 4

G. In all cases where substitutions are permitted, the Contractor shall bear any extra cost of

evaluating the quality of the material and the equipment to be installed and of changing construction documents to reflect such changes.

H. The Contractor shall submit to the Engineer detailed dimensioned shop Drawings covering all

items of electrical equipment. No equipment shall be put into manufacture or ordered until these Shop Drawings or brochures have been approved by the Engineer.

I. No substitutions will be considered or approvals given prior to bid time. Only written

approvals will be binding.

J. Should a substitution be accepted and subsequently proven unsatisfactory for service intended within warranty period, replace this material or equipment with that as originally specified, or as directed by Engineer.

PART 2 - PRODUCTS (NOT APPLICABLE) PART 3 - EXECUTION 3.01 UTILITIES, REGULATIONS, METERS

A. Locations and elevations of utilities have been obtained from utility maps or to other sources and are offered as a general guide only, without guarantee as to accuracy. The Contractor shall verify the location and elevation of utilities and their relation to the work before entering into a contract.

B. The Contractor shall arrange with authorities and utility companies for service connections,

installation of meters and vaults, verifying locations and patching pavements, sidewalks, and other surfaces, and restoring them to their original condition.

END OF SECTION 16000

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BASIC ELECTRICAL MATERIALS AND METHODS 16050 - 1

SECTION 16050 - BASIC ELECTRICAL MATERIALS AND METHODS PART 1 - GENERAL 1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following electrical materials and methods:

1. Supporting devices for electrical components. 2. Concrete equipment bases. 3. Electrical identification. 4. Electrical demolition. 5. Cutting and patching for electrical construction. 6. Touchup painting.

1.3 SUBMITTALS

A. General: Submit each item in this Article according to the Conditions of the Contract and Division 1 Specification Sections.

B. Product Data for each type of product specified.

C. Shop Drawings detailing fabrication and installation of supports and anchorage for electrical items.

D. Coordination Drawings for electrical installation.

1. Prepare Coordination Drawings according to Division 1 Section "Submittals" to a 1/4-inch-

equals-1-foot (1:50) scale or larger. Detail major elements, components, and systems of electrical equipment and materials in relation to each other and to other systems, installations, and building components. Indicate locations and space requirements for installation, access, and working clearance. Show where sequence and coordination of installations are important to the efficient flow of the Work. Coordinate drawing preparation with effort specified in other Specification Sections. Include the following:

a. Provisions for scheduling, sequencing, moving, and positioning large equipment in the

building during construction. b. Floor plans, elevations, and details, including the following:

1) Clearances to meet safety requirements and for servicing and maintaining

equipment, including space for equipment disassembly required for periodic maintenance.

2) Equipment support details. 3) Exterior wall, roof, and foundation penetrations of cable and raceway; and their

relation to other penetrations and installations. 4) Fire-rated interior wall and floor penetrations by electrical installations. 5) Sizes and locations of required concrete pads and bases.

c. Reflected ceiling plans to coordinate and integrate installing air outlets and inlets, light

fixtures, alarm and communication systems components, sprinklers, and other ceiling-mounted items.

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BASIC ELECTRICAL MATERIALS AND METHODS 16050 - 2

1.4 QUALITY ASSURANCE

A. Comply with NFPA 70 for components and installation.

B. Listing and Labeling: Provide products specified in this Section that are listed and labeled.

1. The Terms "Listed and Labeled": As defined in the National Electrical Code, Article 100. 1.5 SEQUENCING AND SCHEDULING

A. Coordinate electrical equipment installation with other building components.

B. Arrange for chases, slots, and openings in building structure during progress of construction to allow for electrical installations.

C. Sequence, coordinate, and integrate installing electrical materials and equipment for efficient flow of

the Work. Coordinate installing large equipment.

D. Coordinate connecting electrical service to components furnished under other Sections.

E. Coordinate connecting electrical systems with exterior underground and overhead utilities and services. Comply with requirements of governing regulations, franchised service companies, and controlling agencies.

F. Coordinate requirements for access panels and doors where electrical items requiring access are

concealed by finished surfaces. Access panels and doors are specified in Division 8 Section "Access Doors."

G. Coordinate installing electrical identification after completion of finishing where identification is

applied to field-finished surfaces.

H. Coordinate installing electrical identifying devices and markings prior to installing acoustical ceilings and similar finishes that conceal such items.

PART 2 - PRODUCTS 2.1 SUPPORTING DEVICES

A. Channel and angle support systems, hangers, anchors, sleeves, brackets, fabricated items, and fasteners are designed to provide secure support from the building structure for electrical components.

1. Material: Steel, except as otherwise indicated, protected from corrosion with zinc coating or

with treatment of equivalent corrosion resistance using approved alternative finish or inherent material characteristics.

2. Metal Items for Use Outdoors or in Damp Locations: Hot-dip galvanized steel, except as otherwise indicated.

B. Steel channel supports have 9/16-inch (14-mm) diameter holes at a maximum of 8 inches (203 mm)

o.c., in at least 1 surface.

1. Fittings and accessories mate and match with channels and are from the same manufacturer.

C. Raceway and Cable Supports: Manufactured clevis hangers, riser clamps, straps, threaded C-

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BASIC ELECTRICAL MATERIALS AND METHODS 16050 - 3

clamps with retainers, ceiling trapeze hangers, wall brackets, and spring steel clamps or "click"- type hangers.

D. Sheet-Metal Sleeves: 0.0276-inch (0.7-mm) or heavier galvanized sheet steel, round tube, closed

with welded longitudinal joint.

E. Pipe Sleeves: ASTM A 53, Type E, Grade A, Schedule 40, galvanized steel, plain ends.

F. Cable Supports for Vertical Conduit: Factory-fabricated assembly consisting of threaded body and insulating wedging plug for nonarmored electrical cables in riser conduits. Plugs have number and size of conductor gripping holes as required to suit individual risers. Body constructed of malleable iron casting with hot-dip galvanized finish.

G. Expansion Anchors: Carbon-steel wedge or sleeve type.

H. Toggle Bolts: All-steel springhead type.

I. Powder-Driven Threaded Studs: Heat-treated steel.

2.2 CONCRETE EQUIPMENT BASES

A. Forms and Reinforcing Materials: As specified in Division 3 Section "Cast-in-Place Concrete."

B. Concrete: 3000-psi (20.7-MPa), 28-day compressive strength as specified in Division 3 Section "Cast-in-Place Concrete."

2.3 ELECTRICAL IDENTIFICATION

A. Manufacturer's Standard Products: Where more than one type is listed for a specified application, selection is Installer's option, but provide single type for each application category. Use colors prescribed by ANSI A13.1, NFPA 70, and these Specifications.

B. Raceway and Cable Labels: Conform to ANSI A13.1, Table 3, for minimum size of letters for legend

and minimum length of color field for each raceway or cable size.

1. Type: Preprinted, flexible, self-adhesive, vinyl. Legend is overlaminated with a clear, weather- and chemical-resistant coating.

2. Color: Black legend on orange field. 3. Legend: Indicates voltage.

C. Colored Adhesive Marking Tape for Raceways, Wires, and Cables: Self-adhesive vinyl tape not

less than 3 mils thick by 1 inch wide (0.08 mm thick by 25 mm wide).

D. Tape Markers: Vinyl or vinyl-cloth, self-adhesive, wraparound type with preprinted numbers and letters.

E. Color-Coding Cable Ties: Type 6/6 nylon, self-locking type. Colors to suit coding scheme.

F. Engraved, Plastic-Laminated Labels, Signs, and Instruction Plates: Engraving stock, melamine

plastic laminate punched for mechanical fasteners 1/16-inch (1.6-mm) minimum thick for signs up to 20 sq. in. (129 sq. cm), 1/8 inch (3.2 mm) thick for larger sizes. Engraved legend in black letters on white face.

G. Interior Warning and Caution Signs: Preprinted, aluminum, baked-enamel finish signs, punched for

fasteners, with colors, legend, and size appropriate to the application.

H. Exterior Warning and Caution Signs: Weather-resistant, nonfading, preprinted, cellulose acetate butyrate signs with 0.0396-inch (1-mm), galvanized steel backing, with colors, legend, and size

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BASIC ELECTRICAL MATERIALS AND METHODS 16050 - 4

appropriate to the application. 1/4-inch (6.4-mm) grommets in corners for mounting.

I. Fasteners for Plastic-Laminated and Metal Signs: Self-tapping stainless-steel screws or No. 10/32 stainless-steel machine screws with nuts and flat and lock washers.

2.4 TOUCHUP PAINT

A. For Equipment: Provided by equipment manufacturer and selected to match equipment finish.

B. For Nonequipment Surfaces: Matching type and color of undamaged, existing adjacent finish.

C. For Galvanized Surfaces: Zinc-rich paint recommended by item manufacturer. PART 3 - EXECUTION 3.1 EQUIPMENT INSTALLATION REQUIREMENTS

A. Install components and equipment to provide the maximum possible headroom where mounting heights or other location criteria are not indicated.

B. Install items level, plumb, and parallel and perpendicular to other building systems and components,

except where otherwise indicated.

C. Install equipment to facilitate service, maintenance, and repair or replacement of components. Connect for ease of disconnecting, with minimum interference with other installations.

D. Give right of way to raceways and piping systems installed at a required slope.

E. Coordinate with all trades before installation of electrical systems.

3.2 ELECTRICAL SUPPORTING METHODS

A. Damp Locations and Outdoors: Hot-dip galvanized materials or nonmetallic, U-channel system components.

B. Dry Locations: Steel materials. C. Support Clamps for PVC Raceways: Click-type clamp system.

D. Conform to manufacturer's recommendations for selecting supports.

E. Strength of Supports: Adequate to carry all present and future loads, times a safety factor of at least

4; 200-lb- (90-kg-) minimum design load. 3.3 INSTALLATION

A. Install wires in raceway according to manufacturer's written instructions and NECA's "Standard of Installation."

B. Conductor Splices: Keep to the minimum and comply with the following:

1. Install splices and taps that possess equivalent or better mechanical strength and insulation

ratings than unspliced conductors. 2. Use splice and tap connectors that are compatible with conductor material.

C. Wiring at Outlets: Install with at least 12 inches (300 mm) of slack conductor at each outlet.

D. Connect outlets and components to wiring systems and to ground as indicated and instructed by

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BASIC ELECTRICAL MATERIALS AND METHODS 16050 - 5

manufacturer. Tighten connectors and terminals, including screws and bolts, according to equipment manufacturer's published torque-tightening values for equipment connectors. Where manufacturer's torquing requirements are not indicated, tighten connectors and terminals according to tightening requirements specified in UL 486A.

E. Install devices to securely and permanently fasten and support electrical components.

F. Raceway Supports: Comply with NFPA 70 and the following requirements:

1. Conform to manufacturer's recommendations for selecting and installing supports. 2. Install individual and multiple raceway hangers and riser clamps to support raceways.

Provide U bolts, clamps, attachments, and other hardware necessary for hanger assembly and for securing hanger rods and conduits.

3. Support parallel runs of horizontal raceways together on trapeze- or bracket-type hangers. 4. Spare Capacity: Size supports for multiple conduits so capacity can be increased by a 25

percent minimum in the future. 5. Support individual horizontal raceways with separate, malleable iron pipe hangers or clamps. 6. Hanger Rods: 1/4-inch (6-mm) diameter or larger threaded steel, except as otherwise

indicated.

G. Vertical Conductor Supports: Install simultaneously with conductors.

H. Miscellaneous Supports: Install metal channel racks for mounting cabinets, panelboards, disconnects, control enclosures, pull boxes, junction boxes, transformers, and other devices except where components are mounted directly to structural features of adequate strength.

I. In open overhead spaces, cast boxes threaded to raceways need not be separately supported,

except where used for fixture support; support sheet-metal boxes directly from the building structure or by bar hangers. Where bar hangers are used, attach the bar to raceways on opposite sides of the box and support the raceway with an approved fastener not more than 24 inches (610 mm) from the box.

J. Sleeves: Install for cable and raceway penetrations of concrete slabs and walls, except where core-

drilled holes are used. Install for cable and raceway penetrations of masonry and fire-rated gypsum walls and of all other fire-rated floor and wall assemblies. Install sleeves during erection of concrete and masonry walls.

K. Firestopping: Apply to cable and raceway penetrations of fire-rated floor and wall assemblies.

Perform firestopping as specified in Division 7 Section "Firestopping" to reestablish the original fire-resistance rating of the assembly at the penetration.

L. Fastening: Unless otherwise indicated, securely fasten electrical items and their supporting

hardware to the building structure. Perform fastening according to the following:

1. Fasten by means of wood screws or screw-type nails on wood; toggle bolts on hollow masonry units; concrete inserts or expansion bolts on concrete or solid masonry; and by machine screws, welded threaded studs, or spring-tension clamps on steel.

2. Threaded studs driven by a powder charge and provided with lock washers and nuts may be used instead of expansion bolts, machine screws, or wood screws.

3. In partitions of light steel construction use sheet-metal screws. 4. Drill holes in concrete beams so holes more than 1-1/2 inches (38 mm) deep do not cut main

reinforcing bars. 5. Drill holes in concrete so holes more than 3/4 inch (19 mm) deep do not cut main reinforcing

bars. 6. Fill and seal holes drilled in concrete and not used. 7. Select fasteners so the load applied to any fastener does not exceed 25 percent of the proof-

test load.

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BASIC ELECTRICAL MATERIALS AND METHODS 16050 - 6

M. Install concrete pads and bases according to requirements of Division 3 Section "Cast-in-Place Concrete."

N. Coordinate utility-metering equipment with the utility company. Provide grounding and empty

conduits as required by company.

O. Install identification devices where required.

1. Install labels where indicated and at locations for best convenience of viewing without interference with operation and maintenance of equipment.

2. Coordinate names, abbreviations, colors, and other designations used for electrical identification with corresponding designations indicated on the Contract Documents or required by codes and standards. Use consistent designations throughout the Project.

3. Self-Adhesive Identification Products: Clean surfaces of dust, loose material, and oily films before applying.

4. Identify raceways and cables of certain systems with color banding as follows:

a. Bands: Colored adhesive marking tape. Make each color band 2 inches (51 mm) wide, completely encircling conduit, and place adjacent bands of 2-color markings in contact, side by side.

b. Locate bands at changes in direction, at penetrations of walls and floors, at 50-foot (15-m) maximum intervals in straight runs, and at 25 feet (8 m) in congested areas.

c. Colors: As follows:

1) Fire-Alarm System: Red. 5. Tag or label power circuits for future connection and circuits in raceways and enclosures with

other circuits. Identify source and circuit numbers in each cabinet, pull box, junction box, and outlet box. Color coding may be used for voltage and phase indication.

6. For panelboards, provide framed, typed circuit schedules with explicit description and identification of items controlled by each individual breaker.

3.4 CUTTING AND PATCHING

A. Cut, channel, chase, and drill floors, walls, partitions, ceilings, and other surfaces necessary for electrical installations. Perform cutting by skilled mechanics of the trades involved.

B. Repair disturbed surfaces to match adjacent undisturbed surfaces.

3.5 TOUCHUP PAINTING

A. Thoroughly clean damaged areas and provide primer, intermediate, and finish coats to suit the degree of damage at each location.

B. Follow paint manufacturer's written instructions for surface preparation and for timing and

application of successive coats. END OF SECTION 16050

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WIRING DEVICES 16140 - 1

SECTION 16140 - WIRING DEVICES PART 1 - GENERAL 1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes various types of receptacles, connectors, switches, and finish plates. 1.3 SUBMITTALS

A. Submit the following according to the Conditions of the Contract and Division 1 Specification Sections.

B. Product data for each product specified.

C. Samples of devices and device plates for color selection and evaluation of technical features.

D. Operation and maintenance data for materials and products specified in this Section to include in the

"Operating and Maintenance Manual" specified in Division 1. 1.4 QUALITY ASSURANCE

A. Comply with NFPA 70 "NEN 1010 " for devices and installation.

B. Listing and Labeling: Provide products that are listed and labeled for their applications and installation conditions and for the environments in which installed.

1.5 COORDINATION

A. Wiring Devices for Owner Furnished Equipment: Match devices to plug connectors for Owner-furnished equipment.

PART 2 - PRODUCTS 2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

0. Wiring Devices:

a. Bryant Electric, Inc. b. Eagle Electric Mfg. Co., Inc. c. General Electric Co. d. Hubbell Inc. e. Leviton Mfg. Co., Inc. f. Pass & Seymour/Legrand.

1. Poke-Through, Floor Service Outlets, and Telephone/Power Poles:

a. Hubbell, Inc. b. Pass & Seymour/LeGrand. c. Walker Div., Butler Mfg. Co. d. Wiremold Co.

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WIRING DEVICES 16140 - 2

2.2 WIRING DEVICES

A. Comply with NEMA Standard WD 1, "Specification Grade Wiring Devices."

B. Enclosures: NEMA 1 equivalent, except as otherwise indicated.

C. Color: White except as otherwise indicated or required by Code.

D. Receptacles, Straight-Blade and Locking Type: Comply with UL Standard 498, "Electrical Attachment Plugs and Receptacles," specification grade except as otherwise indicated.

1. Ground-Fault Circuit Interrupter (GFCI) Receptacles: UL Standard 943, "Ground Fault Circuit

Interrupters," feed-through type, with integral NEMA 5-20R duplex receptacle arranged to protect connected downstream receptacles on the same circuit. Design units for installation in a 2-3/4-inch (70-mm) deep outlet box without an adapter.

2. Isolated Ground Receptacles: Equipment grounding contacts are connected only to the green grounding screw terminal of the device and have inherent electrical isolation from the mounting strap.

a. Devices: Listed and labeled as isolated ground receptacles. b. Isolation Method: Integral to the receptacle construction and not dependent on

removable parts.

E. Snap Switches: Quiet-type a.c. switches, NRTL listed and labeled as complying with UL Standard 20 "General Use Snap Switches," and with Federal Specification W-S-896.

F. Combination Switch and Receptacle: Both devices in a single gang unit with plaster ears and

removable tab connector that permits separate or common feed connection.

1. Switch: 20 ampere, 120-277 V a.c. 2. Receptacle: NEMA configuration 5-15R.

G. Telephone Jack: 8-position, modular, latching-plug type, flush in face of wall plated.

H. Wall Plates: Single and combination types that mate and match with corresponding wiring devices.

Features include the following:

1. Color: Matches wiring device except as otherwise indicated. 2. Plate-Securing Screws: Metal with heads colored to match plate finish.

3. Material for Finished Spaces: Smooth plastic. 4. Material for Unfinished Spaces: Smooth plastic.

I. Wall Box Dimensions: Linear slide dimmer, U.L. Listed for type of load served. 2000 watt unless

noted otherwise.

1. Lutron Nova Series. 2. Finish: Same as light switches.

PART 3 - EXECUTION 3.1 INSTALLATION

A. Install devices and assemblies plumb and secure.

B. Install wall plates when painting is complete.

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WIRING DEVICES 16140 - 3

C. Arrangement of Devices: Except as otherwise indicated, mount flush, with long dimension vertical, and grounding terminal of receptacles on top. Group adjacent switches under single, multigang wall plates.

D. Protect devices and assemblies during painting.

E. Adjust locations at which floor service outlets and telephone/power service poles are installed to suit

the indicated arrangement of partitions and furnishings. 3.2 IDENTIFICATION

A. Comply with Division 16 Section "Electrical Identification."

1. Switches: Where 3 or more switches are ganged, and elsewhere where indicated, identify each switch with approved legend engraved on wall plate.

2. Receptacles: Identify the panelboard and circuit number from which served. Use machine-printed, pressure-sensitive, abrasion-resistant label tape on face of plate and durable wire markers or tags within outlet boxes.

3.3 GROUNDING

A. Isolated Ground Receptacles: Connect to isolated grounding conductor routed to designated isolated equipment ground terminal of electrical system.

3.4 FIELD QUALITY CONTROL

A. Testing: Test wiring devices for proper polarity and ground continuity. Operate each operable device at least 6 times.

B. Check TVSS receptacle indicating lights for normal indication.

C. Test ground-fault circuit interrupter operation with both local and remote fault simulations according

to manufacturer recommendations.

D. Replace damaged or defective components. 3.5 CLEANING

A. General: Internally clean devices, device outlet boxes, and enclosures. Replace stained or improperly painted wall plates or devices.

END OF SECTION 16140


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