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DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving...

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DECK MACHINERY Custom Built WE ARE SPECIALIST IN THE SECTOR , 100% FOCUSSED ON WINCHES Power efficient solutions in shipbuilding and marine equipment- problems and solutions
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Page 1: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

WE ARE SPECIALIST IN THE SECTOR ,

100% FOCUSSED ON WINCHES

Power efficient solutions in shipbuilding and marine equipment- problems and solutions

Page 2: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

IBERCISA is a vertically integrated

company, leader in market solutions for

marine systems and deck machinery.

Our approach to clients is to build a

long-standing relationship based on

trust and understanding.

Added ValueWE ARE SPECIALISTS, WITH A FOCUS

OF 100% ON WINCHES AND DECK

MACHINERY

Since 1969Celebrating 50 Years!

About Ibercisa

WE OFFER ADVANCED TECHNOLOGY

AND EXCELLENCE IN KNOW-HOW

WE ARE FLEXIBLE WITH CUSTOMER

REQUIREMENTS, OFFERING

CUSTOMIZED AND EFFECTIVE

SOLUTIONS

We have a Young, Dynamic and

creatively energetic working against

a backdrop of 50 years of

experience, providing up-to-date

customized solutions with the latest

technological thinking.

Page 3: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

2018 % 2017 2016

Revenue 23.641.294€ +21% 19.548.679€ 21.370.167€

Result Operating Activities 893.775€ +215% 283.874€ 1.053.242€

Net Finance Expenses -68.735€ -33% -102.912€ -150.381€

Profit Before Income Tax 825.040€ +356% 180.961€ 1.247.037€

Total Assets 20.202.090€ +8% 18.770.864€ 11.500.549€

Equity 5.050.799€ +14% 4.326.027€ 4.215.491€

Our Financials Figures

110

Employees

IBERCISA is proud to announce grow

up to 30% in 2019.

Page 4: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Quality is our Committment:We are proud of our track record of winches working over 25 years

Quality

Certified Deck EquipmentIbercisa supplied severalequipments according to the rules of the main classification societies

Page 5: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

IBERCISA IN RUSSIAN FEDERATION

IBERCISA & Inter-Trade Electronics has a long partnership

experience, over 20 years!!

• More tan 100 russian trawlers retrofitted with Ibercisa Winches during the

last 20 years.

• More tan 10 New Fishing vessels for Russian Federation with Ibercisa

Equipment onboard

Memorandum of

Cooperation with

USC has been signed

one year ago and

signed during SMM

Exhibition in Hamburg

2018

Alredy strategically

planning for near future

with Russian local

content:

With our russian partners we

are giving first steps to local

manufacturing

Page 6: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

Follow us in https://ibercisa.es/

Page 7: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

PM Motors – Wind Propulsion Systems – Energy Regeneration & Storage

Power efficient solutions are being more and more demanded in marine equimment.Few topics are bein

Power Efficient Solutions in

Marine Equipment

Page 8: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Energy Saving – Low Harmonics – Smooth Control Our partnership with Siemens lead us to offer always latest VFD Technology to ourcustomers and give 24 hours support worldwide (over 65 fishing vessels alreadymonitored by Ibercisa online support).Ibercisa and Siemens are developing new motors designs, both Asyncronous and Syncronous (Permanent Magnet Direct Drive Motors), among remote acces Systems.

Against hydraulic Systems, this technology lead us to improve eficiency, lower powerconsumption among lower risk of polution because of the oil. Of course in some cases hyudraulic systems has still advantages, but electric driven equipment is being more and more used

Electric Drives

Example of Regeneration with Clean PowerFilter versus pulse system (non regenerating)

Active Line Module Vs Basic Line Module

Comparison Line currents and Line Voltage

Page 9: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Line ModulesVarious principles for an efficient solution

Electric Drives

Page 10: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Basic Line Modules

Electric Drives

Page 11: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Active Line Modules/Active Interface Modules

Electric Drives

Page 12: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Active Line Module vs Basic Line ModuleComparison Line currents and Line voltage

Comparison between the typical time characteristics ofline currents in relation to line voltage (phase voltageV1 = VLine/√3) for the different S120 Infeeds atoperation with the rated output.

Electric Drives

Page 13: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

FishingOne of the main concerns working with frequencyconverters is the electric noise and harmonics in the installation. Our equipment in constantimrpovement with Siemens, avoid this wake pointswih active filters and improves stability of electrictension, independently of power supply variations

Electric Drives in Fishing Vessels

Active Front End (AFE): The Active Infeed is an actively pulsed, stable, regulated

rectifier / regenerative unit for four-quadrant operation, i.e. the energy flows from the

supply system to the DC link and vice versa.

Page 14: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Real Example: Power compsumption during double trawl

• 3 Main Trawl Winches 360 KW each (460 KW in Overload)• 4 trawl operations per day

Energy Saving

MAI SB MAI PS MAI CN TOTAL

MAXIMUM POWER 270 Kw 290 Kw 400 Kw 960 Kw

MAXIMUM REGENERATION 60 Kw 80 Kw 150 Kw 290 Kw

DAILY AVERAGE POWER 11 Kw 12 Kw 18 Kw 41 Kw

AVERAGE POWER DURING TRAWL 17 Kw 18 Kw 27 Kw 61 Kw

Length (Wire meters) Pull (Ton)

SpeedPower (KW)

Page 15: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Fishing Control – Scantrol & IBercisa

Strategic Alliance with Scantrol(Norway) for Symetry Control. Interface available with Marport, Simrad, Scanmar, etc.We both share service supportworldwide

Automation & Control

In addition to offer a reliable solution for trawl smooth control and smooth spooling, ourcommon integration is the base for better analysis and remote trouble shooting, whichis the key of success minimizing incidents and improve productivity.

Page 16: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Remote Control – Improving & Troubleshooting

Remote Control

Self development of Winch Control and Remote Access• Data logger inside Ibercisa Control• Cloud computing with HMI• Report to owner with Alarms, energy

consumption, maintenance, and so on• Available for IOS & Android

Most of small incidents can be solved in short time with remote connection.

Data Analysis of previous operations lead us in most of cases to improveperformance of the equipment as well as optimize operations

Page 17: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

PM Motors in Fishing Vessels

There are many aspects regarding convenience of PM Technology in fishing vessels.Let’s review some aspects about strenghts and weak points

Power Efficient Solutions in

Marine Equipment

Page 18: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

PM Motors in Fishing Vessels

Comparision of size is one of main reasons which make feasible to build a direct drive winch with PM Syncronous motor.

Power Efficient Solutions in

Marine Equipment

Page 19: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

PM Motors in Fishing Vessels

Comparision of size is one of main reasons which make feasible to build a direct drive winch with PM Syncronous motor.

Power Efficient Solutions in

Marine Equipment

Page 20: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Active Heave Compensation & Energy Eficiency

Example: Multimotor Winch with Active HeaveCompensation:• 1.500 KW• 200 KW Ultracaps system• Max power compsumption: 1.300 KW

The full power is needed for hardest conditionswith 4 m waves and 65 ton Dynamic pull.In such conditions, installed MRU detects shipmovement adn AHC control system keep thesubsea tool static.

Regenerated energy during paying out whenvessel is moving up in the wave, is charged in ultra condensators system and used againduring hauling operation.

This ultracap functioning allows system toreduce power consumption from the vesselin 200 KW

Off-Shore Applications

Page 21: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Off-Shore Applications

During the pay-out maneuver, braking torque is

applied for the electric motor shaft. The electric

motor is a reversible machine, and in this situation

it works as a generator converting kinetic energy

present in the rotor and load to electrical energy

at the terminals of the winding.

The generated energy must be sent to some

consumer so that the motor can maintain the

braking torque. In this application, the

regenerative energy will be sent to two possible

destinations:

Regenerative Energy Treatment

Ultracapacitors: The ultracapacitor module enables recovery of energy during the ‘heave up’ phase and releasing

it again during the ‘heave down’ phase. This can reduce the overall system power demand and therefore reduce

the total peak power required from the vessel or generator supply. Unlike batteries, ultracapacitors have up to 15

years of lifetime and no need for maintenance, which brings additional cost savings. The addition of capacitor-

based energy storage into the DC link of motor modules is merely an addition to the existing motor modules DC

link capacitors and is directly analogous to the use of hydraulic accumulators, which are ubiquitous on large

capacity AHC winches and serve the same purpose.

Braking Resistors: The energy that cannot be stored in the ultracapacitors will be burned in the braking resistors.

Page 22: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Taking Advance of wind energy

https://www.airseas.com/

Power Efficient Solutions in

Marine Equipment

Page 23: DECK MACHINERY - Главная · 2020-04-15 · DECK MACHINERY Custom Built 8 Energy Saving –Low Harmonics –Smooth Control Our partnership with Siemens lead us to offer always

DECK MACHINERYCustom Built

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DECK MACHINERYCustom Built

Thank you for your attention

Спасибо !


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