Dedicated to AddingValue to the Supply
Chain for Over20 Years.
Indianapolis, IN Plainfield, IN Columbus, IN Charleston, SC Whitakers, NC Monterrey, MX6200 S. International Dr. Columbus, IN 47201 p 317.884.3600 f 317.889.8515 www.falcon-manufacturing.com
Operations Rochester, NY Columbus, IN Plainfield, IN Whitakers, NC Charleston, SC Monterrey, MX Detroit, MI Holland, MI
Supplier Locations United Kingdom Japan China India Mexico Brazil Italy
F alcon is composed of a consortium of companies that provide a variety of products and services. Our flexibility allows our customers to design their own programs. As the world’s largest management consulting firm, we provide insights to increase value through improvedperformance.
Assembly Services • Failsafe designs insure all parts are
present, including fasteners and gaskets, and all torques are correct.
• Use of DC tooling allows multiple fasteners with different torques to be inserted while controlling sequence.
• Barcodes provide data collection capabilities to insure quality and complete lot traceability at the component level as well as the completed part level.
• Barcode Scanning & Product Serialization
• Lot traceability for all critical components
• Cellular Manufacturing
• Returnable Packaging Design
• Material Requirements Planning
• Quality Inspections
• Safe Launch Program
• APQP (Advanced Planning Quality Planning)
• PPAP (Pre-Production Approval Process)
... creating a culture that blends professional
knowledge withtechnical horsepower ...
“ “alcon has been applying world-class technology and experience to top manufacturing companies around the world. Our people, approach, and systems give us a competitive advantage, not only from a technology and engineering perspective, but also from an efficiency and data perspec-tive. Creating a culture that blends professional knowledge with technical horsepower enables Falcon Manufacturing to provide world-class service to our customers. Falcon is a registered MBE (Minority Business Enterprise), registered with the IMSDC.
F
Our 470,000 sq ft. facility located in Columbus, Indiana. Photo © 2014 Mike the Graphics Guy, LLC.
Dedicated Facilities toSupport Global DemandFalcon brings in parts from all over the world, while managing the global logistics, inventory pipeline, storage and assembly of products.
Strategic locations, throughout the country, enable Falcon to support major OEM and major distribution, and manufacturing locations around the globe.
Transportation ValueFalcon can help transport and deliver your products around the world via LTL, Full truck load, Container Vessel, Air Freight, Rail or local delivery.
Supply Chain Services
Our 470,000 sq ft. facility located in Columbus, Indiana. Photo © 2014 Mike the Graphics Guy, LLC.
Phoenix Quality Management (PQM)
Inspection &Containment
Product Quality
24x7 Support
Enterprise Resource PlanningSystem (ERP)Functionality Includes: • Material Requirements Planning (MRP) • Supply Chain Management • Financial Management • Production Management • Labor Management
Integrated Electronic DataInterchange (EDI) Incoming & Outgoing Transactions EDI 830 – Planning Schedule w/ Rel Capability EDI 846 – Inventory Inquiry/Advice EDI 856 – Ship Notice/Manifest EDI 861 – Receiving Advice/Acceptance EDI 862 – Shipping Schedule EDI 997 – Functional Acknowledgment
Warehouse ManagementSystem (WMS) • Barcode Scanning • Real-Time inventory management • Order Validation • Inventory Locations • Stock Verification
Integrated Assembly Systems • Bill of Material Validation • Fail Safe Logic • Pass/Fail Acknowledgement • Order Progress • Interlocking Controls • Integrated Device Handling • Job Routing Information • Automated Inventory Updating
Order Management/Customer Service• Customer Service: direct communications with our clients’ customers to address
delivery and EDI communications issues.• Managing EDI communications pertaining to ordering and delivering of our clients
orders.• Managing, coordinating, and submitting corrective actions when breakdowns occur
in the supply chain.• Managing our customers’ orders from point of input to point of invoicing.• Processing of expedite/premium shipments to customers (24/7 availability).
Management of Trade Compliance• Implementing processes and procedures to ensure compliance to all US and other
international trade control and Customs requirements. This includes, but is not lim-ited to, export and import controls, classifications, country of origin management, valuation requirements, tariff classifications and duty drawbacks. Managing trade compliance for our clients.
• Coordinating trade issues with government agencies, compliance groups, IT, pur-chasing, manufacturing, and other functions as they relate to compliance, import or export issues.
Transportation Management• Carrier Management For Our Clients• LTL, TL, FCL, LCL, Parcel, Milk Runs• Expediting Services• Planning And Coordinating Transportation Moves• Routing and scheduling of all inbound shipments• Coordinating freight forwarders for all international shipments• Freight Bill Management• Generate Bills of Lading• Freight Bill Consolidation • Freight cost reporting
Procurement Management• Source & purchase materials• PPAP materials• Costing initiatives• Purchase Order Management
Supplier Management• Material PPAP for assembly components• Supplier Quality Management & Review• Delivery management• Cost down management• JIT Delivery Planning
is a leader, with 20+ years of experience providing inspection, screening, machining, prototyping, parts washing, quality system audits and fixture fabrication.
Our experienced staff provides services as contractors and consul-tants, as we assist customers, in quality recovery tasks such as con-tainment, inspection, sorting, salvage and rework. PQM prides itself on being able to help customers reduce their cost of doing business, by coming up with fast and effective measures for screening and reworkin defective products. We recognize the need for accurate,
rliable and urgent quality services, and are available 24 hours a day,7 days a week.
Inspection andcontainment services on-site, when and where you need them.
In the days of interna-tional supply, choosing a partner you can de-pend n around the world is crucial. PQM supports hundreds of international and domestic manu-facturing companies, perform inspection and containment projects with trained professional staff.
Delivering a quality product is our goal.
PQM is positioned to help support ongoing product quality and verification projects to ensure your customer is receiving a quality product every time, while helping to co-ordinate suspect or non-conforming material.Visibility is key to making
the right decision.
PQM provides a reporting tool online to monitor the progress of your proj-ect, keep key personnel informed, understand types and quantities of defects and a historical tracking of performances.
Our 470,000 sq ft. facility located in Columbus, Indiana. Photo © 2014 Mike the Graphics Guy, LLC.
Phoenix Quality Management (PQM)
Inspection &Containment
Product Quality
24x7 Support
Enterprise Resource PlanningSystem (ERP)Functionality Includes: • Material Requirements Planning (MRP) • Supply Chain Management • Financial Management • Production Management • Labor Management
Integrated Electronic DataInterchange (EDI) Incoming & Outgoing Transactions EDI 830 – Planning Schedule w/ Rel Capability EDI 846 – Inventory Inquiry/Advice EDI 856 – Ship Notice/Manifest EDI 861 – Receiving Advice/Acceptance EDI 862 – Shipping Schedule EDI 997 – Functional Acknowledgment
Warehouse ManagementSystem (WMS) • Barcode Scanning • Real-Time inventory management • Order Validation • Inventory Locations • Stock Verification
Integrated Assembly Systems • Bill of Material Validation • Fail Safe Logic • Pass/Fail Acknowledgement • Order Progress • Interlocking Controls • Integrated Device Handling • Job Routing Information • Automated Inventory Updating
Order Management/Customer Service• Customer Service: direct communications with our clients’ customers to address
delivery and EDI communications issues.• Managing EDI communications pertaining to ordering and delivering of our clients
orders.• Managing, coordinating, and submitting corrective actions when breakdowns occur
in the supply chain.• Managing our customers’ orders from point of input to point of invoicing.• Processing of expedite/premium shipments to customers (24/7 availability).
Management of Trade Compliance• Implementing processes and procedures to ensure compliance to all US and other
international trade control and Customs requirements. This includes, but is not lim-ited to, export and import controls, classifications, country of origin management, valuation requirements, tariff classifications and duty drawbacks. Managing trade compliance for our clients.
• Coordinating trade issues with government agencies, compliance groups, IT, pur-chasing, manufacturing, and other functions as they relate to compliance, import or export issues.
Transportation Management• Carrier Management For Our Clients• LTL, TL, FCL, LCL, Parcel, Milk Runs• Expediting Services• Planning And Coordinating Transportation Moves• Routing and scheduling of all inbound shipments• Coordinating freight forwarders for all international shipments• Freight Bill Management• Generate Bills of Lading• Freight Bill Consolidation • Freight cost reporting
Procurement Management• Source & purchase materials• PPAP materials• Costing initiatives• Purchase Order Management
Supplier Management• Material PPAP for assembly components• Supplier Quality Management & Review• Delivery management• Cost down management• JIT Delivery Planning
is a leader, with 20+ years of experience providing inspection, screening, machining, prototyping, parts washing, quality system audits and fixture fabrication.
Our experienced staff provides services as contractors and consul-tants, as we assist customers, in quality recovery tasks such as con-tainment, inspection, sorting, salvage and rework. PQM prides itself on being able to help customers reduce their cost of doing business, by coming up with fast and effective measures for screening and reworkin defective products. We recognize the need for accurate,
rliable and urgent quality services, and are available 24 hours a day,7 days a week.
Inspection andcontainment services on-site, when and where you need them.
In the days of interna-tional supply, choosing a partner you can de-pend n around the world is crucial. PQM supports hundreds of international and domestic manu-facturing companies, perform inspection and containment projects with trained professional staff.
Delivering a quality product is our goal.
PQM is positioned to help support ongoing product quality and verification projects to ensure your customer is receiving a quality product every time, while helping to co-ordinate suspect or non-conforming material.Visibility is key to making
the right decision.
PQM provides a reporting tool online to monitor the progress of your proj-ect, keep key personnel informed, understand types and quantities of defects and a historical tracking of performances.
... creating a culture that blends professional
knowledge withtechnical horsepower ...
“ “alcon has been applying world-class technology and experience to top manufacturing companies around the world. Our people, approach, and systems give us a competitive advantage, not only from a technology and engineering perspective, but also from an efficiency and data perspec-tive. Creating a culture that blends professional knowledge with technical horsepower enables Falcon Manufacturing to provide world-class service to our customers. Falcon is a registered MBE (Minority Business Enterprise), registered with the IMSDC.
F
Our 470,000 sq ft. facility located in Columbus, Indiana. Photo © 2014 Mike the Graphics Guy, LLC.
Dedicated Facilities toSupport Global DemandFalcon brings in parts from all over the world, while managing the global logistics, inventory pipeline, storage and assembly of products.
Strategic locations, throughout the country, enable Falcon to support major OEM and major distribution, and manufacturing locations around the globe.
Transportation ValueFalcon can help transport and deliver your products around the world via LTL, Full truck load, Container Vessel, Air Freight, Rail or local delivery.
Supply Chain Services
Operations Rochester, NY Columbus, IN Plainfield, IN Whitakers, NC Charleston, SC Monterrey, MX Detroit, MI Holland, MI
Supplier Locations United Kingdom Japan China India Mexico Brazil Italy
F alcon is composed of a consortium of companies that provide a variety of products and services. Our flexibility allows our customers to design their own programs. As the world’s largest management consulting firm, we provide insights to increase value through improvedperformance.
Assembly Services • Failsafe designs insure all parts are
present, including fasteners and gaskets, and all torques are correct.
• Use of DC tooling allows multiple fasteners with different torques to be inserted while controlling sequence.
• Barcodes provide data collection capabilities to insure quality and complete lot traceability at the component level as well as the completed part level.
• Barcode Scanning & Product Serialization
• Lot traceability for all critical components
• Cellular Manufacturing
• Returnable Packaging Design
• Material Requirements Planning
• Quality Inspections
• Safe Launch Program
• APQP (Advanced Planning Quality Planning)
• PPAP (Pre-Production Approval Process)