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Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of Chemistry, University of York York, YO10 5DD, UK
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Page 1: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Degradation of Ester Lubricants

Department of Chemistry

John R. Lindsay Smith, Edward D. Pritchard,

Moray S. Stark,* David J. Waddington

Department of Chemistry, University of York

York, YO10 5DD, UK

Page 2: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Degradation of Ester Lubricants

Part 2: The Oxidation of Polyol Esters

John R. Lindsay Smith, Edward D. Pritchard,

Moray S. Stark,* David J. Waddington

Department of Chemistry, University of York

York, YO10 5DD, UK

[email protected] www.york.ac.uk/res/gkg

Page 3: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

Department of Chemistry

Page 4: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

Model Compounds

O

O

neopentyl hexanoate

Department of Chemistry

Page 5: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

neopentylglycol dibutanoate

O

O

O

O

Model Compounds

Page 6: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

O

neopentylglycol dibutanoate

O

O

O

O

TMP tributanoate

Model Compounds

Page 7: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

Page 8: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of Ester Lubricants

ReactorSteel : BS 316PTFE Stirrer

Conditions160 ºC0.5 cm3 lubricant4.4 cm3, 5 barA Oxygen

Department of Chemistry

Page 9: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

Page 10: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of Neopentylglycol Dibutanoate : GC Trace

O

O

O

O

time (min)

GC: Supelcowax, 30 m, 0.25 mm ID, 0.25 m,FID

Page 11: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

time (min)

O

OH

O

OH

O

Oxidation of NPG Dibutanoate : Main Products

Page 12: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

time (min)

O

OH

O

OH

O

OH

OH

Oxidation of NPG Dibutanoate : Diol Formation

Page 13: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of NPG Dibutanoate : Hydroxyesters

time (min)

O

O

O

O

OH

O

O

O

O

O

O

O

O OH

Page 14: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of NPG Dibutanoate : Esters of Hydroxyesters

time (min)

O

O

O

O

O

O

O

O

O

O

O

O

Page 15: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of NPG Dibutanoate : α,β-Unsaturated Ester

time (min)

O

O

O

O

O

O

O

O

Page 16: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

O

O

O

O

O

O

Formation of α,β-Unsaturated Ester

Department of Chemistry

Page 17: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Formation of α,β-Unsaturated Ester

O

O H

O

O

O O

Department of Chemistry

Page 18: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Formation of α,β-Unsaturated Ester

O

O H

O

O

O O

O

O

O

O

O

O

H+

Department of Chemistry

Page 19: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of NPG Dibutanoate : Cyclic Acetal

time (min)

O

O

H

H

Page 20: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Formation of Cyclic Acetals

OH

OH

H H

O

..

Department of Chemistry

Page 21: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Formation of Cyclic Acetals

OH

OH

H H

O

..H

OH2+

OH

OH

..+ H+

Department of Chemistry

Page 22: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Formation of Cyclic Acetals

OH

OH

H H

O

..H

OH2+

OH

OH

..+ H+

O

O H

H

- H2O - H+

Department of Chemistry

Page 23: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

Page 24: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of TMP Tributanoate : GC Trace

O

OO

O

O

O

Page 25: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of TMP Tributanoate : Main Products

OH

O

O

OO

OH

O

O

OO

O

O

O

Butanoic acid

TMP Dibutanoate

Page 26: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of TMP Tributanoate : Transesterification

O

O

R' O

OO

O

O

O

O

OO

O

O

O

O

OO

O

O

O

H

TMP Dibutanoate monomethanoate

TMP Dibutanoate monoethanoate

TMP Dibutanoate monopropanoate

eg. methyl butanoate

Page 27: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of TMP Tributanoate : Oxidation Products

OO

OO

O

O

O

O

O

O

O

O

O

O

O

Page 28: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Oxidation of TMP Tributanoate : Cyclic Acetal

O

O

O

H

H

O

Page 29: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

0

0.5

1

1.5

0 5 10 15

time (hours)

con

cen

tra

tion

(m

ol/l

)

TMP dibutanoatebutanoic acid

Main Products of TMP Tributanoate Oxidation

O

OO

OH

O

OH

O

Department of Chemistry

Page 30: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

0

0.5

1

1.5

2

0 5 10 15

time (hours)

con

cen

tra

tion

(m

ol/l

)

TMP dibutanoatebutanoic acidoxygen

Main Products of TMP Tributanoate Oxidation

O

OO

OH

O

OH

O

Department of Chemistry

Page 31: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0 5 10 15

time (hours)

conc

entr

atio

n (m

ol/l)

TMP dibutanoateTMP monopropanoateTMP monoethanoateTMP monomethanoate

Transesterification Products

O

OO

OH

O

O

OO

O

O

O

H

O

OO

O

O

O

O

OO

O

O

O

Page 32: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

0

0.2

0.4

0.6

0.8

1

1.2

0 5 10 15

time (hours)

conc

entr

atio

n (m

ol/l)

butanoic acidpropyl butanoateethyl butanoatemethyl butanoate

Transesterification Products : II

OH

O

O

O

O

O

O

O

Department of Chemistry

Page 33: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Possible Hydrolysis of TMP Tributanoate?

0

0.2

0.4

0.6

0.8

1

1.2

1.4

0 0.2 0.4 0.6 0.8 1 1.2 1.4

butanoic acid + derivatives (mol/l)

TM

P d

ibut

anoa

te +

der

ivat

ives

(m

ol/l)

Department of Chemistry

Page 34: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Water Content During Autoxidation

OH

O

O

OO

OH

O

0

0.5

1

1.5

2

0 5 10 15

time (hours)

con

cen

tra

tion

(m

ol/l

)

TMP dibutanoatebutanoic acidoxygen

Department of Chemistry

Page 35: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

0

0.5

1

1.5

2

0 5 10 15

time (hours)

con

cen

tra

tion

(m

ol/l

)

TMP dibutanoatebutanoic acidoxygenwater

Water Content During Autoxidation

OH

O

O

OO

OH

O

Department of Chemistry

Page 36: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

TMP Tributanoate Oxidation : Viscosity Increase

8.8

9

9.2

9.4

9.6

0 1 2 3 4 5

time (hours)

visc

osi

ty (

@4

0 C

, cP

)

Page 37: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Viscosity Increase : Correlation with TMP Dibutanoate

O

OO

OH

O

O

OO

O

O

O

8.8

9

9.2

9.4

9.6

0 5 10 15 20

TMP dibutanoate % (mol/mol )

visc

osi

ty (

@4

0 C

, cP

)

Page 38: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Viscosity Increase : Correlation with TMP Dibutanoate

O

OO

OH

O

O

OO

O

O

O

8.8

9

9.2

9.4

9.6

0 5 10 15 20

TMP dibutanoate % (mol/mol )

visc

osi

ty (

@4

0 C

, cP

)

experimentalmodel mixture

Page 39: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Formation of High Molecular Weight Species

O

OO

O

O

O

mass : 344 mass430458516530544610630

Department of Chemistry

Page 40: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Formation of High Molecular Weight Species : II

O

OO

O

O

O

oxidation oxidation

+esterification

(-H2O)

mass : 344

mass : 430

radical attack

O

O

O

O

O

O

O

O

O

OO

O

O

O

O

(+ O2 - O)O

OO

O

O

O

OH

(+ RH)

O

OO

O

O

O

OH

OH

O

Page 41: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Formation of High Molecular Weight Species : III

O

OO

O

O

O

O

OO

O

O

H

oxidation

mass : 344

mass : 458

radical attack

O

OO

OH

O

O

O

O

OH

O

OH

O

O

OO

O

O

H

+

cleavageO

OO

O

O

O

O

O

O

+

(+ O2 - O)

Page 42: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Formation of High Molecular Weight Species : IV

O

OO

O

O

O

O

OO

O

O

H

O

OOH

O

O

O

O

O

O

O

OO

O

O O

oxidation oxidation

+(-H2O)

mass : 344

mass : 544

O

OO

O

O

OH

O

OO

O

O

OH

radical attack

esterification

Page 43: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Trimethylolpropane (TMP) Esters

O

OO

O

O

O

lubricant base fluid : TMP tridodecanoate

O

OO

O

O

OO

OO

O

O

O

neopentylglycol dibutanoate TMP trihexanoate

O

O

O

O

TMP tributanoate

Model Compounds

Page 44: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

0

0.2

0.4

0.6

0.8

0 5 10 15

time (hours)

TM

P D

iest

er

(mo

l/l)

TMP Trihexanoate vs. TMP Tributanoate Oxidation

O

OO

O

O

O

O

OO

OH

O

Page 45: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

0

0.2

0.4

0.6

0.8

0 5 10 15

time (hours)

TM

P D

iest

er

(mo

l/l)

TMP Trihexanoate vs. TMP Tributanoate Oxidation

O

OO

O

O

O

O

OO

O

O

O

O

OO

OH

O

O

OO

OH

O

Page 46: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Conclusions : Main Oxidation Mechanisms of Polyol Esters

Department of Chemistry

Page 47: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

Department of Chemistry

Page 48: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

• Triol Ester decomposition dominated by Hydrolysis- Transesterification

Department of Chemistry

Page 49: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

• Triol Ester decomposition dominated by Hydrolysis- Transesterification

• High molecular weight species formed by esterification of alcohol oxidation products

Department of Chemistry

Page 50: Degradation of Ester Lubricants Department of Chemistry John R. Lindsay Smith, Edward D. Pritchard, Moray S. Stark,* David J. Waddington Department of.

Conclusions : Main Oxidation Mechanisms of Polyol Esters

• Polyol Esters can decompose to the Diol and form Cyclic Acetals

• Triol Ester decomposition dominated by Hydrolysis- Transesterification

• High molecular weight species formed by esterification of alcohol oxidation products

Acknowledgements

Peter Smith and Castrol

Department of Chemistry


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