DEKTON, A FAÇADE CLADDING SOLUTION · 2019-12-11 · Case Study: Atlantic Packaging, Charlotte, NC...

DEKTON, A FAÇADE CLADDING SOLUTION

WHO IS COSENTINO?

CosentinoPurposeInspiring peoplethrough innovativespaces

WHAT IS DEKTON?

The Metamorphic Process in Nature

Igneous rock is naturally formed with pressure from the surface and heat from the Earth’s core.

Syntering process

Dekton slabs come from differentsthicknesses from 4 mm to 30 mm, soyou can choose the most appropiateoption depending on the application,desing or desire effect.

Thanks to its mechanical propertieswhich are 3 times better thangranite, Dekton offers limitlesspossibilities for every surface in smallor larget format, from façades tohigh-flooring traffic.

WHY DEKTON?

StrengthDurable

Hurricane

Seismic

Tested

Light Steadiness

Traffic

Sustainable

Second

skin

Fireproof

A1-A2Flatness

GraffitiSun

Light

ULTRACOMPACT means

same performance but 2.5 times thinner

Skallan. Sweden.

Schauffhauser. Switzerland.

Durable

Archway. London.

Fireproof

A1-A2

Le Meridien. Taiwan.

Seismic

Tested

Lefties. Spain.

Flatness

Nadal Academy. Spain.

Sun

Durable

Miami. usa

Graffiti

Brennhaugen. Norway.

Sustainable

Cap Ferrat. Brazil

Strength

Schittenhelm. Germany

Steadiness

Hipotels. Majorca. Spain.

Seaside

Versatile

Colors &

Textures

HOW CAN I INSTALL DEKTON?

VENTILATED FACADE SYSTEMS

Ventilated Façades. CONCEPT

SUPP

ORT

WALL

MET

ALLI

C SU

BSTR

UCT

URE

De

kto

n

Ventilated FacadeSystem

VE

NT

ILA

TE

D

CAV

ITY

INS

UL

AT

ION

1. SUPPORT WALL2. ACOUSTIC & THERMAL INSULATION (between 4-6 cm)3. VENTILATED CAVITY (air chamber. Between 3-4. METALLIC SUBSTRUCTURE + ANCHORING SYSTEM5. EXTERIOR DEKTON FAÇADE PANELS (standard 1,2 cm)

4

5

Multilayer enclosure system composed by an exterior sheet fixed mechanically to a support

wall (new or existing enclosure of different materials) using a metallic substructure, creating

a variable thick ventilated cavity were the acoustic-thermal insulation is placed, adjacent to

the support wall which provides with a drainage, ventilation and thermalsolution.

Minimum joint between Dekton facade panels=5/32” .

Recommended joint = 3/8mm .

Standard: between 7-10 cm.

DKT1. UNDERCUT ANCHOR SYSTEM.

12 mm8 mm comingsoon

DKT2. CONTINUOUS PROFILE AND GROOVED

EDGE SYSTEM.

12 mm

DKT3. CONTINUOUS GROOVED EDGE AND PUNCTUAL STAPLE

SYSTEM.12 mm

DKM. HYBRID SYSTEM

(CHEMICAL + MECHANICAL).

8 y 12 mm

DKC. CHEMICAL SYSTEM.

8 y 12 mm

CERTIFIED SYSTEMS

CERTIFIED VENTILATED FACADE SYSTEMS

Ventilated Façades. CONCEPT

REFERENCES WORLDWIDE

International References. CAP FERRAT. RIO DE JANEIRO. BRAZIL

CAP FERRAT. RIO DE JANEIRO.

BRAZIL

Colour Danae

System Undercut drills (Keil)

m2 5.000




International References. GUNNI TRENTINO. MADRID. SPAIN

G U N N I T R E N T I N O.MADRID. SPAIN

Colour Halo

System Hybrid System (Wandegar)

m2 1.500





International References. LEONARDO BUILDING. JOHANNESBURG. SOUTH AFRICA

L E O N A R D O B U I L D I N GJOHANNESBURG. SOUTH AFRICA

Colour Gada

System Chemical System

m2 33.000 m2



International References. GREENWICH. LONDON. UNITED KINGDOM

GREENWICH CREEKSIDELONDON. UNITED KINGDOM

Colour Halo

System Undercut drills (Keil)

m2 9.500



International References. MK8. MUNICH. GERMANY

MK8MUNICH. GERMANY

Colour Strato

System Undercut drills(Keil)

m2 12.000



Rafa Nadal Academy, Manacor, Mallorca

Rafa Nadal Academy by Movistar, came into being in 2016 with the aim of becoming a benchmark centre in the world of tennis at an international level. The architectural project consists of more than 24,000 m2 located throughout a range of facilities including the halls of residence, training school, hotel, sports courts, changing rooms, bar, clinic, and outdoor common areas.

The project was fitted with more than 40,000 m2 of UCS panels of all thicknesses and for different applications, such as facades, flooring, interior wall cladding, countertops, stairs, baseboards, swimming pools.

International References. TOTZERET. TEL AVIV. ISRAEL

T O T Z E R E TTEL AVIV. ISRAEL

Colour Custom colors

System Hybrid System (Wandegar)

m2 24.000






REFERENCES IN USA

Case Study: Porsche Design Boutique, Oak Brook, IL

In conceptualizing the Porsche Design boutique, architect Eric Styer of DXU Architects sought a façade material that would embody the client’s design philosophy and that would set it apart from adjacent storefronts in an upscale retail development.

The design concept required a material that would achieve a minimalist, homogeneous look, with understated detailing. Key considerations such as budget, performance, and aesthetic eliminated initial materials including stone, tile, and fiber cement board. However, the zero-porosity, UV and freeze/thaw resistance, and dimensional stability characteristics of UCS made the material an ideal solution for the installation.

Case Study: Porsche Design Boutique, Oak Brook, IL

The façade was applied as a rainscreen that is structurally independent from the base building structural system, allowing for water and air to circulate behind the 1.2 cm thick, 320 cm x 144 cm (approx. 5 ft x 10 ft) UCS slabs, installed using a railing system. The large format size of UCS slabs minimizes the number of visible joints on the façade, creating a sleek, sophisticated appearance that mirrors the brand identity of Porsche.

Additionally, the durability of the façade was a key consideration. The storefront is located at a high-traffic corner in the retail development so the material must be able to stand up to day-to-day wear and tear without damage. Foot-traffic concerns aside, the climate is highly varied from season to season, so the freeze/thaw resistance and stability offered by UCS is essential in ensuring the façade’s integrity.

Case Study: Leon Judah Blackmore Pavilion, Vancouver, BC

This façade project was specified via Keith Panel Systems (KPS). The original specification called for marble, but UCS slabs were presented as alternative due to their long term durability, sustainability, and ease of cleaning.

To meet the short lead time to supply this project with the façade panels, 20 UCS panels were fabricated in North America by a California fabricator, Giallo Stone, in only three days. The slabs were shipped to KPS in one day to meet the installation schedule.


Panels arrive on the morning of

May 19, 2017 and are placed on

wooden A-frame with all edges

taped.

Ventilated back rainscreen

application.

Vertical and horizontal

aluminum grid system with

hidden fasteners was installed

prior to panels arriving.

Panels came pre-drilled for

anchor bolts.

Anchors are secured to all

panels according to pre-drilled

hole locations. No mesh is

required.

Suction cups were used and two people were

required to lift panels with the anchors onto the

horizontal track. Once lifted onto the substructure,

the team could then slide them into place and

adjust for square.


Spacers are used to ensure a consistent space of ⅜″ is

left between the panels to accommodate expansion and

contraction of the substructure, and to prevent chipping at

the edges of the panels when they are moved into place.

Approximately 500 square feet of UCS material was installed. The

project was completed on May 22, 2017.

Case Study: LUMA Hotel, New York, NY

The LUMA Hotel, designed by Peter Poon Architects, used UCS slabs of varying thicknesses between 1.2 cm and 2 cm for a total of 900 ft2 for its ventilated façade. The slabs are attached to the CMU (concrete masonry unit) substrate using a mechanical assembly and adhesives.

The UCS cladding is used both as a rainscreen and as a decorative element to tie the design of the overall hotel entry together. The UCS material was used to continue the modern, flat appearance into the lobby for stair treads and large format flooring.

The finished façade is sleek and sophisticated. Even though this hotel is in a busy city center, the durability, stain and graffiti resistance, thermal shock resistance, UV stability, and other attributes, will keep this façade looking new for man years to come.

Case Study: LUMA Hotel, New York, NY

Case Study: South Shore Hospital, Boston, MA

Large format, 1.2 cm thick UCS panels are held onto the building structure with an engineered DBVR rainscreen.

UCS was selected because of its unique properties, graffiti/stain resistance, and modern contrast to the other fascia elements used on this new hospital entrance.

This project was completed in summer of 2017, on time and on budget.

Case Study: South Shore Hospital, Boston, MA

Case Study: Atlantic Packaging, Charlotte, NC

UCS slabs were attached to the Atlantic Packaging office building using a concealed fastening system designed by KEIL anchor.

Installed in the fall of 2017, the large format, 1.2 cm thick panels were selected for their unique look, flatness as compared to other options (natural stone, porcelain, metal), ease of cleaning, and durability (for years to come).

Case Study: University of Missouri Stadium – Columbia, MO

Entrance of Champions

Architect: Populous

5,632 Square Feet

Dekton: Domoos Matte & Spectra XGloss

Thickness: 1.2cm Rainscreen

In conceptualizing the University of Missouri entrance of Champions (south end zone), the architect wanted to create a stunning aesthetic with an extremely durable product. The design of the lower walls was inspired by Mizzou’s iconic diamond pattern.

The extreme stain/graffiti resistance, zero-porosity, UV stability, and dimensional stability of Dekton made it the ideal solution for this project.

Case Study: University of Missouri Stadium – Columbia, MO

HOW DO I MAKE BUSINESS WITH COSENTINO?

Types of Façade Sales

Material Only Material + ComponentsMaterial + Components

+ Installation

Initial Specification

Co-Design of Best Solution/Substruc

ture Partner Selection

Initial Quotation

Detailed Engineering

and Certifications

Final Quotation

Panel Fabrication

Installation

Quality Inspection

Façade Work Flow- North America

COSENTINO THIRD PARTY CLIENT

Mock-Ups

• VMU- Visual Mock-Up

• PMU- Performance Mock-Up (MESH REQUIRED!)

• If a mock-up is required, the Center responsible for the sale will invoice the mock-up materials needed with 90 day terms. Mock-up materials will be honored at the same unit price as listed on the proposal.

• Shop DWGS and Cut tickets must be uploaded into SF (Same as if you were placing an actual façade order)

75

Factory: Cut to Size

76

Factory: Cut to Size

Dekton® Certifications

and Tests

EarthquakesNCREE

HPD Certified

ISO 14001

NSF Certified

ISO 9001

VOC Eurofins

ETA 140113

VOCGreenguard

BBACertified

VOC GreenguadGold

A1Fire Classification

IRS

EPD

Kosher

DoP

CSTB Certified UPEC

Silestone® Certifications

and Tests

HPD Certified

ISO 14001

NSF Certified

ISO 9001

VOC Eurofins

LGA

VOCGreenguard

ECO LEED

VOC Greenguard Gold

VOC Eurofins EPD

Kosher

DoP

QAI

Installation

Find Local Companies That Do Panelized Rainscreen:

Panel InstallersSheet Metal Subcontractors

Commercial Glazers… and some other crossovers

How do you find these companies?• Ask your network• Google knows all

How do they become “Dekton Installers”

• Qualify with their experience (Pre-bid)

• Onsite Training (Post-bid)All Dekton Façade Installers must be trained by us or

one of our partners

Sub-Contractors & Installers

Typically not your local certified fabricator.

Focuses on panel and substructure installation (No stud wall, WRB, or Exterior insulation).

Most important skill – accurate field measurement.

Budget varies per market.

Important to ask whether job is Union or Non-Union “Open Shop”.

Typically, you double the fully engineered materials package to provide budget Installation cost.

Be sure to review scope of work with installers to ensure they are aware of components provided by us and by others.

Key Tips

Budget

Thank you for your

attention!

https://www.cosentino.com/

https://www.cosentino.com/

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DEKTON, A FAÇADE CLADDING SOLUTION · 2019-12-11 · Case Study: Atlantic Packaging, Charlotte, NC...

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