M o d u l a r B u i l d I n i t i a t i v e
C o l l a b o r a t i v e Te a m C u l t u r e
Integrated Stakeholders
Evaluate the suitability of the Asset Standards & Specifications
Establish best value commercial and technical solution for Modular Build WTWs
Streamlined process to target programme and cost efficiencies
CAPEX Saving c30% per project
Complete feasibility and conceptual design for a Modular Built WTWs
DfMA Build innovation/productisation
Challenge thinking, remove barriers
M o d u l a r B u i l d I n i t i a t i v e
S h a r e d O b j e c t i v e s f o r E x c e l l e n c e
Consistent factory build quality from continuity
and reuse of design
reduced environmental impact
cost and programme certainty
improved safety performance
Minimise impact on customers
minimal interventions to existing network.
Customer satisfaction by ‘right first time approach’
M o d u l a r B u i l d I n i t i a t i v e
D e l i v e r y G o a l s F o r E f f i c i e n c y
Accelerated D&B period = Early Client Acceptance
Flexible programme prioritisation
based on business and customer needs
3D/BIM modelling
Scottish Water Operations team walk through and evaluation
M a n a g e m e n t & O p e r a t i o n a l C h a n g e
B u i l d
Fabrication facility with integrated engineering disciplines
flow through work scheduling
immediate access to support engineering disciplines
improved safety performance
Consistent factory build quality from continuity and reuse
of design
cost and build programme certainty
rolling manufacturing parts inventory / procurement
centralised QHSE
M a n a g e m e n t & O p e r a t i o n a l C h a n g e
Te s t / P r e - c o m m i s s i o n
Client witnessed and collaborative
testing:
continuity of resource - build to test
stable testing environment
contamination suite sampling pre
transport
M a n a g e m e n t & O p e r a t i o n a l C h a n g e
Tr a n s p o r t
Complete systems delivered as single and multi
modules
uncovered pipes capped and bagged
delivered as sealed units
collaborative relationship with local haulier
route tested for pinch points
escorted where necessary
M a n a g e m e n t & O p e r a t i o n a l C h a n g e
I n s t a l l
Minimised civils, site establishment and
duration
programme certainty / short window
reduced waste
good local neighbour
O f f - s i t e M o d u l a r B u i l d S u c c e s s
P r o g r a m m e S u c c e s s
Delivered 35 No. Water Treatment Plants to date
+12 months accelerated delivery against Regulative Programme
Industry recognition for Modular Build delivery
SCDI Award for Research and Development in 2013
Institute of Engineering Technology Awards finalists 2013
Scottish Water - Water Supplier Award for Innovation 2014
Scottish Council for Research and Innovation 2015
Institute of Engineering Technology Innovation Award 2015
Scottish Water’s Innovation Award for 2015/2016
Utility Week Awards Finalist 2018
Water Industry Awards 2019 DFMA Project of the Year
CECA Scotland/ICE Scotland – Innovation Award 2019
O f f - s i t e M o d u l a r B u i l d S u c c e s s
C h a l l e n g e s t o S u c c e s s
Accommodating all process equipment in to a Modular Building
Additional cost for Structure Steelwork over conventional in-situ portal frame building
Specifications and Asset Standards Waivers
Getting agreement to include Waste Tank and Chlorine Contact in sub base module
Dimensions of plant driven by client welfare and storage requirements/expectations
Transportation/Logistics
Commissioning Water
Operator Training and remote support
M o d u l a r T r a n s p o r t a b l e T r e a t m e n t U n i t
C a s e S t u d y : L o c h m a d d y W a t e r
Tr e a t m e n t W o r k s
870m2 building
16no. 18m x 4m modules
Full Process fit- out constructed off-site
35% – 45% saving in time and capex
M o d u l a r T r a n s p o r t a b l e T r e a t m e n t U n i t
C a s e S t u d y : L o c h m a d d y W a t e r
Tr e a t m e n t W o r k s