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DeltaSol B PRO.monEN · element is the 3-key-field below the displa The .y newly developed combined...

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DeltaSol ® B Pro www.resol.de RESOL DeltaSol ® B Pro Mounting Connection Handling Fault localization Examples Thanks for buying a RESOL. Read this manual carefully to get the best perfomance from this unit.
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Page 1: DeltaSol B PRO.monEN · element is the 3-key-field below the displa The .y newly developed combined LC-display enables an intuitive and reliable controller configuration as well as

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www.resol.de

RESOL DeltaSol®

B Pro

Mounting

Connection

Handling

Fault localization

Examples

Thanks for buying a RESOL.Read this manual carefully to get the best perfomance from this unit.

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Impressum

This mounting- and operation manual including all parts iscopyrighted. Another use outside the copyright requires theapproval of RESOL - Elektronische Regelungen GmbH. Thisespecially applies for copies, translations, micro films andthe storage into electronic systems.

Editor: RESOL - Elektronische Regelungen GmbH

Important notice:We took a lot of care over the texts and drawings of thismanual and to the best of our knowledge and consent. Asfaults can never be excluded, please note:Your own calculations and plans under consideration of thecurrent norms and DIN-directions should only be basis foryour projects. We don´t offer a guarantee for the com-pleteness of the drawings and texts of this manual - theyonly represent some examples. They can only be used onown risk. No liability is assumed for incorrect, incompleteor false information and the resulting damages.

Errors and technical changes excepted

ContentsSecurity devices ................................................................. 2

Technichal data and function survey ............................... 3

1. Installation ............................................................. 4

1.1 Mounting ................................................................ 4

1.2 Electrical wiring .................................................... 4

2. Sensor types ..........................................................5

3. Operation and function ......................................... 6

3.1 Adjustment switch ................................................ 6

3.2 Control parameter and indication channels .......6

3.2.1 Indication channles S1-S4 ..................................... 7

3.2.2 Indication channels H1 und H2 ............................ 7

3.2.3 ∆∆∆∆∆T-regulation ..........................................................7

3.2.4 Maximum store temperture .................................7

3.2.5 Limit collector tempreture ..................................8

3.2.6 Maximum collector temperature ......................... 8

3.2.7 Minimum collector tempreture ........................... 8

3.2.8 System cooling ....................................................... 9

3.2.9 Operation mode .................................................... 9

3.2.10 Oscillating charge .................................................. 9

3.2.11 Thermostat function ........................................... 10

3.2.12 LED blinking codes .............................................. 10

4. Comissioning........................................................ 11

5. Tips for fault localization .................................... 11

6. Examples .............................................................. 12

6.1 1 collector,1 store with heating reverse raising14

6.2 System with store charge by solid hot fuel boiler

with heating reverse raising ................................ 15

6.3 Solar system with 1 collector, 1 store and after-

heating by solid hot fuel boiler ........................... 16

6.4 Solar system with 1 collector and 1 store with

heat exchange to existing store .......................... 17

6.5 Solar system with 1 collector and 2 stores

valve logic ............................................................. 18

6.6 Solar system with 1 collector and 2 stores

pump logic ............................................................ 18

6.7 East-/ west-collectors, 1 store ............................. 19

6.8 Solar system with 1 collector, 1 store and after-

heating .................................................................. 20

6.9 Standard solar system ......................................... 21

TRD 802 Steamboiler of group III,TRD 402 Equipment of steamboiler systems with hot watergenerators of group IVDIN 1988, Part 1 – 8 Technichal rules for drinking water installationDIN 4708, Part 3 Central warm water heating systemsDIN 4751, Part 1 + 2 Water heating systemsDIN 4753 Water heater and systems and for drinking waterDIN 4757, Part 1 – 4 Solar heating and solar thermal systemsDIN 18338 Roofing and roof sealing worksDIN 18339 Plumbers worksDIN 18451 Scaffolding worksVDE 0100 Set up of electrical operating suppliesVDE 0185 General rules for setting up overvoltage protectionsystemsVDE 0190 Main potential equalization of electrical systemsDIN 18381 Gas-, water- and sewage installation systemsDIN 18382 Electrical cable- and line systems in housingsHeizAnlV Heating system regulation

Safety regulations:

Please read the followinginformation carefully beforeinstalling and operating thecontroller. In this way damageto the solar system by wronginstallation will be avoided.Please observe that themounting is adapted to thecharacteristics of the building,that the local regulations arerespected and is conform tothe technical rules.

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Universal system controller for solar- and heating systems

• housing in outstanding design andcompact dimensions, easy toinstall

• multifunctional combined display

• 4 sensors Pt10002 standard relays

• user-friendly operation by simplehandling

• intuitive menu mode

• function control

• basic solar systems are provided

DeltaSol® B Pro

The controller RESOL DeltaSol® B Prois used for application in standard so-lar thermal systems as well as inheating and air conditioning systemsand persuades by its clear operationconcept.

A newly developed, multi-functionaldisplay enables the user to simul-taneously request two temperatures(e.g. collector and store temperature).Easy pictograms give the user clear

information on function and operatingstatus of the controller and the system.

This version is equipped with 4 sensorinputs for PT1000 temperature sensors,store temperature limitation andmanual mode (by menu). The centralelement is the 3-key-field below thedisplay. The newly developed combinedLC-display enables an intuitive andreliable controller configuration as wellas a comprehensive visualisation of the

system status. The following standardbasic systems are provided:

1 :2 separated ∆T-circuits2 :2 stores with valve charge logic3 : East/west collectors4 : System with after heating of domestic

water5 : 2 stores with pump charge logic

Technical data

Housing: Plastic, PC-ABS and PMMA

Protction type: IP 20 / DIN 40050

Ambient temp.: 0 ... 40 °CSize: 172 x 110 x 46 mm

Installation: wall mounting, mountiginto patch panels is possible

Display: LCD, multi-functionalcombined display with 8 pictograms,two2-digit text fields and two 4-digit 7-segment displays as well as one 2-coloured luminescent diode

Operation: by three pushbuttons inthe front of the housing

Functions: standard solar controllerwith adjustable values: minimum-maximum temperature limitation, frostprotection / cooling function, securityswitch-off, function control accordingto BAW-directions as well as solaroperating hour counter.

Inputs: 4 temperature sensors Pt1000

Output: 2 standard relays

Power supply:210 ... 250 V~, 50 ... 60 Hz

Total power supply:4 (2) A 250 V~

Degree of faulting: 2

Rating surge voltage: 2,5 kV

Temp. for ball pressure check:75 °C

Mode of functioning:Type 1.b

Electrostatical discharge cancause damage of electroniccomponents.

Attention! Parts are highvoltage energized.

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Examples DDDDDeltaSeltaSeltaSeltaSeltaSololololol®®®®® B Pro

AccessoryOvervoltage protection

It is highly recommended to connect this RESOL overvoltage protection SP1 to all collectorsensors in order to avoid overvoltages (e.g. by lightning).

RESOL SP1 Art.-No.: 180 110 10

Order indication:

Art.-No.:

• RESOL DDDDDeltaSeltaSeltaSeltaSeltaSololololol®®®®® B Pro 115 420 10

• RESOL DDDDDeltaSeltaSeltaSeltaSeltaSololololol®®®®® B Pro - full kit 115 420 20incl. 3 temperatur sensors Pt1000 (2 x FKP6, 1 x FRP6)

Please find detailedconnection schemes forthe shown systems inchapter 6.

1 collector,1 store with heatingreverse raising

System with storecharge by solid hot fuelboiler with heatingreverse raising

heat exchange to existingstore

Solar system with 1 collector,1 store and after-heating bysolid hot fuel boiler:

1 collector, 2 stores3-way-valve charge logic

East-/ west-collectors, 1 store:

1 collector, 1 storestandard solar system

Solar system with 1 collector,1 store and after-heating

1 collector, 2 stores,pump charge logic

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housing

key field

base

clamps

cover

cable conduits with strain relief

operation control lamp

combined LCD

1.1 Mounting

The unit must only be located internally. It is not suitable forinstallation in hazardous locations and should not be sitednear to any electromagnetic field. The controller mustadditionally be equipped with an all-polar gap of at least 3mm or with a gap according to the valid installatonregulations, e.g. LS-switches or fuses. Please pay attentionto a separate laying of the cable lines and installation of acpower supply.

1. Unscrew the cross-recessed screw of the cover andremove it from the housing.

2. Mark the upper fastening point on the underground andpremount the enclosed dowel and screw.

3. Hang up the housing at the upper fastening point and markthe lower fastening point on the underground (hole pitch130 mm), afterwards put the lower dowel.

4. Fasten the housing at the underground.

1. Installation Warning!Switch-off power supply beforeopening the housing.

1.2 Electrical wiring The power supply to the controller must only be made byan external power supply switch (last step of installation!)and the line voltage must be 210 ... 250 Volt (50...60 Hz). Fle-xible lines are to be fixed at the housing by enclosed strainrelief supports and screws.The controller is equipped with 2 standard relays, to whichthe consumers e.g. pumps, valves etc. can be connected:

• Relay 118 = conductor R117 = neutral conductor N13 = ground clamp

• Relay 216 = conductor R215 = neutral conductor N14 = ground clamp

The temperature sensors (S1 up to S4) will be connectedto the following terminals independently of the polarity:

1 / 2 = Sensor 1 (e.g. Sensor collector 1)3 / 4 = Sensor 2 (e.g. Sensor store 1)5 / 6 = Sensor 3 (e.g. Sensor collector 2)7 / 8 = Sensor 4 (e.g. Sensor store 2)

The power supply is effected to the clamps:

19 = neutral conductor N20 = conductor L12 = ground clamp

net clamps

protector

sensor clamps consumer clamps

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Precision-platin sensors type PT1000 (FKP and FRP) areused for DDDDDeltaSeltaSeltaSeltaSeltaSol ol ol ol ol B Pro.

The arrangement of the sensors is of great importance tothe total efficiency of the regulator. The collectortemperature should be measured in the upper part of thecollector. In stores with integral heat exchanger, the sensormust be directly mounted in the upper part of the heatexchanger. When using external heat exchangers, the sensormust be fixed at the bottom of the store. For individualoperation systems, our product range contains 3 differenttypes of sensors (sensors for installation in existingimmersion sleeves, flatscrew sensors or cylindrical clip-onsensors). The sensor types FK and FR have the sameelectrical features and are available in the same models, Theyonly differ in the connecting cable:

2. Sensor types

Immersion sensors: in different lengths (immersiondepth) availableFK...60: 60 mm immersion depth, immersion sleeves ofchromium-plated brassFK...150: 150 mm immersion depth, immersion sleeve ofchromium-plated copperImportant: The sensors must be completely pushed intothe sleeve and the nut must be slightly tightenend.

Cylindrical clip-on sensors: for any pipe diameter; cpl.with fastening collar; FK...21 or FR...21Ensure good thermal contact of the sensor with the pipework by cleaning the contact area and by applying heatconduction paste between sensor and pipe. In order toprotect the sensor cable against outside temperatureinfluences, it is recommended to insulate the pipe.

Flatscrew sensors: for installation on flat surfacesFK...9 or FR...9Ensure good thermal contact. Use conduction paste andinsulate the sensors against outside temperature influences.Indication:In order to avoid overvoltage damage at the collector (e.g.by lightening), it is highly recommendend to use theovervoltage protection RESOL SP1.

FK... : collector sensorFR... : reference sensor (store sensor)

FK: 1,5 m weather- and temperature resistant silicone cablefor temperatures between -50 °C ... +180 °C, mostly usedfor collectors.

FR: 2,5 m PVC cable for tempertures between-5 °C ... +80 °C, mostly used for stores.

Make sure that all electrical works are carried out accordingto the relevant local and IEE-regulations. The sensor cablescarry low voltages and they must not run together in a cableconduit with cables carrying higher voltages than 50 Volts.When using longer cables or cable conduits, please usescreened cables. The sensor cables can be lengthened up to100 m, but the cross section must be 1,5 mm² (or 0,75 mm²up to a cable length of 50m); screened cables should be usedpreferably. The sensors must not be in direct contact withwater, please always use immersion sleeves.

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123

123

3. Operation and function3.1 Adjustment keys The controller is only operated by pushbuttons below the

display. The forward-key (1) is used for scrolling forwardthrough the indication menu or to increase the adjustmentvalues. The backwards-key (2) is accordingly used for thereverse function.

The adjustment channels follow the pure indication channelsin the display. In order to come to these channels, press theforward key to channel H1 or H2 for 2 sec. If anadjustment value is shown on the display, SEt is indicated.In this case you can press the key „Set“ (3) in order tochange into input mode.

Select a channel by keys 1 and 2Shortly press key 3, so that „SEt“ flashesAdjust the value by keys 1 and 2Shortly press key 3, so that „SEt“ permanently appears,the adjusted value is now saved

backwards forwards

set(selection / adjustment mode)

3.2 Controller parameter / indication channnels

• S1 = Sensor 1• S2 = Sensor 2• S3 = Sensor 3

TT if FN 4 is activated• TT = Temperature Thermostat• S4 = Sensor 4• H1 = Hours of Oparation Relay 1• H2 = Hours of Oparation Relay 2• FN = FuNction

1 : 2 separated ∆T-circuits2 : 2 stores, 1 collector / 2 stores3 : East/West system, 2 collectors / 1 store4 : 1 store with thermostat function

1 collector / 1 store with thermostat function• DO 1 = TemperatureDifference On Relay 1• DF 1 = TemperaturDifference OfF Relais 1• SX 1 = StorageTemperatur MaXimum Relay 1• CL 1 = CollectorTemperature Limited Relay 1• CX 1 = CollectorTemperature MaXimum Relay 1• CN 1 = CollectorTemperature MiNimum• OC 1 = Option Cooling Relay 1

system cooling on/off circuit 1• DO 2 = TemperatureDifference On Relay 2• DF 2 = TemperaturDifference OfF Relay 2

• SX 2 = StorageTemperatur MaXimum Relay 2• CL 2 = CollectorTemperature Limited Relay 2• CX 2 = CollectorTemperature MaXimum Relay 2• CN 2 = CollectorTemperature MiNimum Relay 2• OC 2 = Option Cooling Relay 2

system cooling on/off circuit 2• PR = Priority• TS = Time Stop

Oscillating stop

TR = Time RunOscillating pause

• TO = ThermostatTemperature On• TF = ThermostatTemperature OfF• MM = Mode Manual

0 : Relay 1 and 2 aus1 : Relay 1 on, Relais 2 off2 : Relay 1 off, Relais 2 on3 : Relay 1 and 2 on4 : automatic regulation

• PG = ProGramProgram number

• VN=Version NumberVersion number

Please note: The controller is equipped with a securityswitch-off of the store, which prevents a further loading ofthe store at 95 °C store temperature.

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3.2.1 Indication channels S1-S4 The indication channels S1-S4 indicate the currenttemperatures of the sensors S1-S4 in °C. If the thermostatfunction is activated (FN=4), the channel TT (thermostattemperature) is indicated.

3.2.2 Indication channels H1 and H2 The indication channels H1 and H2 (if FN1 or FN3 areactivated) indicate the solar operating hours of the solarpump or the solar operating hours of the consumerconnected to the relays R1 and R2. The operating hours sumis stored every 6 hours, so in case of a power blackout themaximum difference would be 6 hours. This indication valuecan not be reset.

3.2.3 Function FN

FN=1: 2 separate ∆∆∆∆∆T-circuits

FN=2: 2 stores 1 collector / 2 stores

FN=3: East/west 2 collectors / 1 store

FN=4: 1 store and thermostat function1 collector / 1 store with thermostatfunction

For regulation of 2 independent differential-circuits withseparated adjustments.

For regulation of a system with 1 collector and 2 stores bymeans of a 3-way-valve. The stores are charged according tothe priority logic (oscillating charge).

For realization of a thermostat function e.g. for using ofsurplus energy or after heating function.

For regulation of a system with east/west collectors and onestore my means of 2 pumps.

FN=5: 2 stores1 collector / 1 storepump logic

For regulation of a system with 2 stores and 1 collector. Thestores are charged by means of 2 pumps and priority logic(PR).

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3.2.4 ∆∆∆∆∆T-regulation (DO 1/DO 2, DF 1/DF 2) The controller controls the temperatures measured by foursensors S1, S2, S3 and S4 and compares the resultingtemperature difference with the preadjusted switch-on-temperature difference ∆Ton (DO). The controller switchesON, if the measured temperature difference DT is higherthan or identical to the preadjusted set value in channel DO.In the display is shown and the operating control lampflashes green. If the adjusted switch-off-temperature-difference ∆Toff (DF) is underrun, the controller switches-OFF. The factory setting for switch-on temperaturedifference is 6 K and the switch-off temperature differenceis set to 4 K.

Please note: Switch-on temperature difference DO mustbe at least 1 K higher than the switch-off temperaturedifference DF.

DO:urn-on temperaturedifferenceadjustable values 1,5 ... 10 Kfactory setting 6.0

DF:Turn-off temperaturedifferenceadjustable values 1 ... 9,5 Kfactory setting 4.0 K

3.2.5 Maximum store temperature (SX 1/SX 2)If the adjusted maximum temperature is exceeded, a furt-her loading of the store is stopped so that a damagingoverheating can be avoided. If the maximum storetemperature is exceeded, in the display is shown and (flashing), the operating control lamp flashes red.

SX 1: Maximum store temperature circuit 1SX 2: Maximum store temperature circuit 2adjustable values 2 ... 95 °Cfactory setting 60 °C

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3.2.6 Limit collector temperature (CL 1/CL 2) If the adjusted collector temperature limit (CL1/2) isexceeded the solar pump (R1/R2) is deactivated in orderto avoid a damaging overheating of the solar components(collector safety shutdown). The limit temperature is set to140 °C by RESOL but it can be changed within theadjustment range of 110 ... 200 °C. In the display is shown

and if the maximum collector temperature isexceeded, the operating control lamp flashes red.

CL:Collector limitingtemperatureAdjustable values 110 ... 200 °C,Factory setting 140 °C

3.2.7 Maximum collector temperature (CX 1/CX2)

If the collector temperature exceeds the adjusted maximumcollector temperature (CX1/2) in standstill of the solarcircuit (maximum store temperature is reached), the solarpump (R1/R2) switches-on and cools the collectors by heattransfer via lines and the store (collector cooling function).The store temperature might increase, but only up to 95 °C(safety shutdown of the store). This function guarantees alonger operating time for very hot summer days and ensuresa thermal relief for the collectors and the heating medium.The maximum collector temperature is set to 120 °C byRESOL, but it can be changed within the adjustment rangeof 100 °C ... 190 °C. In the display is shown , and if the maximum collector temperature is exceeded, theoperating control lamp flashes green.

CX:Maximum collector temperatureadjustable values 100... 190 °CFacory setting 120 °C

The minimum collector temperature is a minimum switchingtemperature, which must be exceeded so that the solarpump (R1/R2) is switched-on. The minimum temperatureshall avoid a steady starting-up of the solar pump (or solidfuel boiler charging pumps) for low collectortemperatures.The minimum temperature is set to 10 °C byRESOL (= deactivated). In the display is shown and if the minimum collector temperature is exceeded, theoperating control lamp flashes green. This function analoglyis also usable as minimum temperature limitation for solidfuel boilers, recommended adjustment value: 60 °C.

Please note:The minimum collector temperature is used for adjustmentof the frost protection function between -10,0 ... 9,9 °C forminimum temperature function between 10,1 ... 90 °C.

3.2.8 Minimum collector temperature (CN 1/CN 2)

CN : Minimum collectortemperatureadjustable values -10 ... 90 °CFactory setting 10 °C

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For deactivating the system cooling adjust the values ofOC1 and OC2 to 0.

The controller checks the stores regarding loading facilities(switch-on difference). If the priority store cannot be loaded,the lower-ranking store is checked. If the lower-ranking torecan be charged, this is effected by the so-called „oscillatingcharge time (TR)“. After termination of the oscillating chargetime (TR), the loading is stopped. The controller controlsthe increase in collector temperature. If it increases by thecollector rising temperature (∆T-col 2K, fixed softwarevalue), the expired break time is again reset to zero and theoscillating break time starts again. If the switch-on conditionof the priority store is not reached, the loading of the lower-ranking store is continued. If the priority switch has reachedits maximum temperature, the oscillating charge is noteffected.

Oscillating break time / oscillating charge time /collector rising temperature:

3.2.9 System cooling (OC 1/OC 2) If the adjusted maximum store temperature is exceeded, thesolar system switches off. If the collector temperature againincreases and the adjusted maximum collector temperature(CX1/2) is reached, the solar pump is running until the limittemperature is again underrun. In doing so, the storetemperature can increase (subordinated active store safetyshutdown), but only up to 95°C (safety shutdown of thestore). If the store temperature is higher than the maximumstore temperature (SX1/2) and the collector temperatureis at least 5K lower than the store temperature, the solarsystem is working until the store is recooled by thecollector and the pipes to the adjusted maximun storetemperature (Sx1/2).

3.2.10 Oscillating charrge (PR, TS, TR, system 2+5, FN 2 or 5)

Affiliated adjustment values:Factory setting Adjustable values

Priority [PR] 1 0-2

Oscillating break time [TS] 2 min. 1-30 min.

Oscillating charge time [TR] 15 min. 1-30 min.

The DeltaSolDeltaSolDeltaSolDeltaSolDeltaSol®®®®® B Pro priority logic: The DeltaSolB Pro priority logic: The above-mentionedoptions and parameters are only applied for multiple storesystems (system FN=2).

If „prioroty 0“ is adjusted, the stores which show atemperature difference to the collector, are loaded innumerical order (store 1 or store 2). In general, at that timeonly one store is loaded. For „parallel charging“ youneed the adjustment FN=5.

If „priority 1 / 2“ is adjusted, a priority charge of theselected store is effected until its switch-on conditions arefulfilled. The lower-ranking store is loaded by the oscillatingcharge. If the priority store has reached its adjustedmaximum store temperature, the lower-ranking store isloaded until its switch-on conditions are reached.

Priority:

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constantly green: everything o.k.red/green flashing: initialisation phase

manual operationred flashing: sensor defect

3.2.13 LED blinking codes

The thermostat function works independently from thesolar operation and can e.g. be used for use of surplusenergy or after-heating. Factory settings: TO = 40 °C, TF =45 °C

• TO = TFthe thermostat function is deactivated, in this caserelay output R2 is activated if the maximum storetemperature is exceeded

• TO < TFthe thermostat function is used for after-heating

• TO > TFthe thermostat function is used as use of surplusenergy

If the 2nd relay output is activated, in the display isshown .

3.2.11Thermostat function (TO, TF)(System 4, FN=4)

After heating use of surplus energy

The operating mode of the controller can manually be setfor control- and service works. Choose the adjustmentvalue MM, which allows the following adjustments:

3.2.12 Operation mode (MM)

• MM=Mode ManualManual mode:0 : Control lamp flashes red/green. Relay 1 and 2 off1 : Control lamp flashes red/green. Relay 1 on, relay2 off2 : Control lamp flashes red/green. Relay 1 off, relay2 on3 : Control lamp flashes red/green. Relay 1 and 2 on4 : Control lamp flashes green. Automatic operation

MM R1 R20 off off1 on off2 off on3 on on4 auto auto

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4. Commisioning Ac power supply must be activated. The controller passesan initialisation phase in which the operating control lampflashes red and green. After having finished the initialisation,the controller is in automatic operation, which is the mosteffective one for most of the systems with the indicatedfactory settings.

If individual conditions require an adaptation of theparameter, please adjust the values accordingly (see 3.2).

5. Tips for fault location: Please check the following points if the controllerRESOL DDDDDeltaSeltaSeltaSeltaSeltaSololololol®®®®® B Pro does not work faultlessly:

1. Power supplyIf the operating control lamp is off, please check the powersupply of the controller.

The controller is protected by one can fuse T4 A, which issituated at the base/isolation plate and can be replaced byopening the cover of the housing (spare fuse is enclosed inone of the accessory bags).

2. Sensor faultsIf there is a malfunction due to a sensor defect, the operating

control lamp flashes red and the symbol is shown on thedisplay. An error code for the concerned sensor is shownon the display (S1 ,S2, S3/TT or S4).

Short-circuit: Short-circuit in the sensor wire withindication of the concerned temperaturesensor (S1, S2, S3/TT or S4). The errorcode -888.8 is shown on the display.

Line break: Interruption of the sensor wire withindication of the concerned temperaturesensor (s, S2, S3/TT or S4). The errorcode 888.8 is shown on the display forthe concerned sensor.

Clamped Pt1000-temperature sensors can be checked by aresistance-measuring device. The measured temperatures canbe compared with the resistance values of the table opposite.

Before opening the housing please make sure that all polesare separated from the line voltage.

can fuse T4A

resitance values ofPt1000 sensors

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S1

S3

S2S4

R2

R1

6. Examples6.1 Solar system with 1 collector and 1 store withheating reverse raising

The controller measures the temperature difference betweencollector sensor S1 and store sensor S2. As soon as thisdifference is higher or identical to the adjusted value forswitch-on temperature difference (DO/1), the pump (R1) isactivated and the store is loaded until the switch-offtemperature difference (DF/1) or the maximum store

temperature (SX/1) is reached. Independently from the so-lar circuit a ∆T-reverse raising is simultaneously effected. Ifthe switch-on temperature difference (DO/2) of the sensorsS3 and S4 is exceeded a 3-way valve is activated for heatingcircuit support by relay output R2.

Channel Factory setting Change to Remark S1 sensor temperature S1 ------------------- Collector temperature S2 sensor temperature S2 ------------------- Lower store temperature S3 sensor temperature S3 ------------------- Upper store temperature S4 sensor temperature S4 ------------------- Heating circuit reverse temperature H1 Hours of operation relay 1 ------------------- Control value H2 Hours of operation relay 2 ------------------- Control value FN 1 1 FN1 = 2 separated ∆T circuits

DO/1 6 switch-on temperature difference solar pump DF/1 4 switch-off temperature difference solar pump SX/1 60 Maximum store temperature limitation CL/1 140 Collector limitation temperature CX/1 120 Maximum collector temperature CN/1 10 Minium temperature limitation is deactivated OC/1 1 System cooling is on

DO/2 6 switch-on temperature difference for 3-way-valve reverse lifting

DF/2 4 switch-off temperature difference for 3-way-valve reverse lifting

SX/2 60 The 3-way-valve is switched off as soon as the adjusted value is reached in the heating circuit reverse.

CL/2 140 This adjustment channel has no relevance in this case

CX/2 120 switch-on temperature for system cooling has no influence, as the system cooling is switched off (OC/2=0)

CN/2 10 Minimum temperature limitation for the reverse lifting is deactivated

OC/2 1 0 system cooling is switched off

MM 4 Manual mode MM 4 = automatic operation

PG/VN Program number/Version number

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6.2 System with store charge by solid hot fuelboiler with heating reverse raising

The solid hot fuel boiler is added on by control of the pumpR1, if the switch-on temperature difference (DO/1) as wellas the aditionally preadjusted minimum temperature (CN/1) is exceeded (in order to avoid flue gas condensation).The store is only loaded up to the adjusted maximum store

Channel Factory setting Change to Remark S1 sensor temperature S1 ------------------- Measuring value S2 sensor temperature S2 ------------------- Measuring value S3 sensor temperature S3 ------------------- Measuring value S4 sensor temperature S4 ------------------- Measuring value H1 Hours of operation relay 1 ------------------- Control value H2 Hours of operation relay 2 ------------------- Control value FN 1 1 FN1 = 2 separated ∆T-circuits

DO/1 6 switch-on temperature difference loading pump for solid fuel boiler

DF/1 4 switch-off temperature difference loading pump for solid fuel boiler

SX/1 60 Maximum store temperature limitation CL/1 140 Solid fuel boiler emergency shut down temperature

CX/1 120 ------------ switch-on temperature for system cooling has no influence,

as the system cooling is deactivated (OC/1 = 0) CN/1 10 60 60 °C minimum temperature to avoid condensation of flue gas OC/1 1 0 System cooling deactivated

DO/2 6 Switch-on temperature difference for 3-way-valve

reverse lifting

DF/2 4 Switch-off temperature difference for 3-way-valve

reverse lifting

SX/2 60 The 3-ay-valve is switched off as soon as the adjusted value is

reached in the heating circuit reverse. CL/2 140 This adjustment channel has no relevance in this case.

CX/2 120 Switch-on temperature for system cooling has no influence,as

the system cooling is deactivated (OC/2 = 0)

CN/2 10 Minimum temperature limitation for reverse lifting is

deactivated OC/2 1 0 System cooling is deactivated MM 4 Manual mode/MM 4 = automatic operation

PG/VN Program number/version number

temperature (SX/1). At the same time a ∆T-reverse raisingis effected independently from the solid hot fuel boiler. Ifthe switch-on temperature difference (DO/2) between thesensors S3 and S4 is exceeded, a 3-way-valve is activatedfor heating circuit support by relay output R2.

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S1

S4

S2

S3

R1

R2

Channel Factory setting Change to Remark S1 Sensor temperature S1 ------------------- Collector temperature S2 Sensor temperature S2 ------------------- Lower store temperature S3 Sensor temperature S3 ------------------- Solid fuel boiler temperature S4 Sensor temperature S4 ------------------- Upper/middle store temperature H1 Hours of operation relay 1 ------------------- Control value H2 Hours of operation relay 2 ------------------- Control value FN 1 1 FN1 = 2 separated ∆T-circuits

DO/1 6 Switch-on temperature difference solar pump DF/1 4 Switch-off temperature difference solar pump SX/1 60 Maximum store temperature limitaion CL/1 140 Collector temperature limitation CX/1 120 Maximum collector temperature CN/1 10 Minimum temperature limitation is deactivated OC/1 1 System cooling activated

DO/2 6 Switch-on temperature difference for solid fuel boiler charge pump

DF/2 4 Switch-off temperature difference for solid fuel boiler charge pump

SX/2 60 Maximum store temperature limitation CL/2 140 Solid fuel boiler emergency shut down temperature

CX/2 120 ------------ Switch-on temperature for system cooling has no influence, as the system cooling is deactivated (OC/2 = 0)

CN/2 10 60 60 °C Minimum temperature to avoid condensation of flue gasOC/2 1 0 System cooling is deactivated MM 4 Manual mode/MM 4 = automatic operation

PG/VN Program number/version number

The controller compares both temperature differencesbetween collector sensor S1 and store sensor S2 as well asbetween solid hot fuel boiler S3 and store sensor S4. Thewarmth of the collector is given to the store, if the switch-on temperature difference (DO/1) is exceeded. The pumpR1 remains activated until the switch-off temperature

difference (DF/1) is underrun. The solid hot fuel boiler isactivated by control of the pump R2, if the 2nd switch-ontemperature difference (DO/2) as well as the additionnallypreadjusted minimum temperature (CN/2) are exceeded (inorder to avoid flue gas condensation). The store is only loa-ded up until the adjusted maximum store temperature (SX1/2).

Necessary adjustment: Kanal FN=1

6.3 Solar system with 1 collector, 1 store and after-heating by solid hot fuel boiler:

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S1

S3

S4

R1

R2

S2

Channel Factory setting Change to Remark S1 Sensor temperature S1 ------------------- Collector temperature S2 Sensor temperature S2 ------------------- Lower store temperature S3 Sensor temperature S3 ------------------- Upper store temperature S4 Sensor temperature S4 ------------------- lower temperature of existing store H1 Hours of operation relay 1 ------------------- Control value H2 Hours of operation relay 2 ------------------- Control value FN 1 1 FN1 = 2 separated ∆T-circuits

DO/1 6 Switch-on temperature difference for solar pump DF/1 4 Switch-off temperature difference for solar pump SX/1 60 Maximum store temperature limitation CL/1 140 Collector temperature limitation CX/1 120 Maximum collector temperature CN/1 10 Minimum temperature limitation is deactivated OC/1 1 System cooling is activated DO/2 6 Switch-on temperature difference for circulation pump R2 DF/2 4 Switch-off temperature difference for circulation pump R2 SX/2 60 Maximum store temperature limitation of existing store CL/2 140 This adjustment channel has ne relevance in this case

CX/2 120 Switch-on temperature for system cooling has no influence,

as the system cooling is deactivated (OC/2 = 0) CN/2 10 Minimum temperature limitation is deactivated OC/2 1 0 System cooling is deactivated

MM 4 Manual mode MM 4 = automatic operation

PG/VN Program number/version number

Necessary adjustment:channel FN=1

The controller measures the temperature difference betweencollector sensor S1 and store sensor S2. As soon as thisdifference is higher or identical to the adjusted value forswitch-on temperature difference (DO/1), the pump R1 isactivated and the store is loaded until the switch-offtemperature (DF/1) or the maximum store temperature (SX/1)

is reached. At the same time a heat exchange regulation iseffected inpendently on the solar circuit. If the switch-ontemperature difference (DO/2) between sensor S3 and S4is exceeded, the pump R2 is activated and the store is loa-ded (heat exchange between solar- and existing store).

6.4 Solar system with 1 collector and 1 store withheat exchange to existing store:

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S1

S2 S3

R1

R2

The controller compares the temperature at the temperaturesensor S1 with that of S2 and S3. If the measuredtemperature differences are higher than the adjusted valuesfor switch-on temperature differences (DO/1) or (DO/2),pump R1 is operated and loaded up by the valve R2 until the

adjusted maximum temperature (SX/1/2) is reached. Prioritymust be given to one of the two stores, as no parallel loadingis possible.

Necessary adjustmentChannel FN=2

6.5 Solar system with 1 collectorand 2 stores: Valve logic

Channel Factory setting Change to Remark S1 Sensor temperature S1 ------------------- Collector temperature S2 Sensor temperature S2 ------------------- Store temperature 1 S3 Sensor temperature S3 ------------------- Store temperature 2 S4 Sensor temperature S4 ------------------- Measuring sensor only, without operational function H1 Hours of operation relay 1 ------------------- Control value FN 1 2 FN2 = solar system with 2 stores

DO/1 6 Switch-on temperature difference store 1 DF/1 4 Switch-off temperature difference store 1 SX/1 60 Maximum store temperature limitation store 1 CL/1 140 Collector temperature limitation CX/1 120 Maximum collector temperature CN/1 10 Minimum temperature limitation is deactivated OC/1 1 System cooling is activated DO/2 6 Switch-on temperature difference store 2 DF/2 4 Switch-off temperature difference store 2 SX/2 60 Maximum store temperature limitation store 2 PR 1 Priority for store 1 TS 02:00 Pendulum deceleration time TR 15:00 Pendulum charing time

MM 4 Manual mode

MM 4 = automatic operation PG/VN Program number/version number

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S1

S2 S3R1

R2

Necessary adjustment:Channel FN=5

6.6 Solar system with 1 collectorand 2 stores: Pump logic

Channel Factory setting Change to Remark S1 Sensor temperature S1 ------------------- Collector temperature S2 Sensor temperature S2 ------------------- Store temperature1 S3 Sensor temperature S3 ------------------- Store temperature 2 S4 Sensor temperature S4 ------------------- Measuring sensor only, without operational function H1 Hours of operation relay 1 ------------------- Control value H2 Hours of operation relay 2 ------------------- Control value FN 1 5 FN5 = Solar system with 2 stores and pump charge logic

DO/1 6 Switch-on temperature difference store 1 DF/1 4 Switch-off temperature difference store 1 SX/1 60 Maximum store temperature limitation 1 CL/1 140 Collector temperature limitation CX/1 120 Maximum collector temperature CN/1 10 Minimum temperature limitation is deactivated OC/1 1 System cooling is activated DO/2 6 Switch-on temperature difference store 2 DF/2 4 Switch-off temperature difference store 2 SX/2 60 Maximum store temperature limitation store 2 PR 1 Priority for store 1 TS 02:00 Pendulum deceleration time TR 15:00 Pendulum charing time

MM 4 Manual mode MM 4 = automatic operation

PG/VN Program number/version number

The controller compares the temperature at the temperaturesensor S1 with that of S2 and S3. If the measuredtemperature differences are higher than the adjusted valuesfor switch-on temperature differences (DO/1) or (DO/2), inconsideration of the store priority PR the pump R1 or R2is operated and loaded up until the adjusted maximum

temperature (SX/1/2) is reached. Priority must be given toone of the two stores, as no parallel loading is possible.

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S1

S2

S3

R1

R2

6.7 East-/ west-collectors, 1 store:

The controller compares the temperatures at both collectorsensors S1 and S3 with the store temperature at sensor S2.If one of the measured temperature differences is higher thanthe adjusted switch-on temperature differences

(DO/1) and (DO/2), the corresponding pump R1/R2 isactivated and the store is loaded.

Necessary adjustment: Channel FN=3

Channel Factory setting Change to Remark S1 Sensor temperature S1 ------------------- Collector temperature 1 S2 Sensor temperature S2 ------------------- Store temperature S3 Sensor temperature S3 ------------------- Collector temperature 2 S4 Sensor temperature S4 ------------------- Measuring sensor only, without operational function H1 Hours of operation relay 1 ------------------- Control value H2 Hours of operation relay 2 ------------------- Control value FN 1 3 FN3 = Solar system with East/West collectors

DO/1 6 Switch-on temperature difference collector 1 DF/1 4 Switch-off temperature difference collector 1 SX/1 60 Maximum store temperature limitation CL/1 140 Collector temperature limitation for collector 1 CX/1 120 Maximum collector temperature for collector 1

CN/1 10 Minimum collector temperature limitation for collector 1 is deactivated

OC/1 1 System cooling for collector 1 is activated DO/2 6 Switch-on temperature difference for collector 2 DF/2 4 Switch-off temperature difference for collector 2 CL/2 140 Collector temperature limitation for collector 2 CX/2 120 Maximum collector temperature or collector 2 CN/2 10 Minimum collector temperature limitation 2 is deactivated OC/2 1 System colling for collector 2 is activated MM 4 Manual mode/MM 4 = automatic operation

PG/VN Program number/version number

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1

R2

S1

S2

R1

S3

6.8 Solar system with 1 collector,1 store and after-heating:

The controller measures the temperature differencebetween collector sensor S1 and store sensor S2. As soonas the difference is higher or identical to the adjusted value(DO/1), the pump R1 is activated and the store is loaded. Ifthe switch-off difference (DF/1) is underrun by thatdifference, the pump is switched-off. The 3rd temperature

sensor S3 can be used for thermostat function. TO is set forthermostat switch-on temperature and TF switch-offtemperature in the adjustment channels. Dependent on theselected adjustment, the thermostat function works in after-heating or cooling operation.

Necessary adjustment:Channel FN=4

Channel Factory setting Change to Remark S1 Sensor temperature S1 ------------------- Collector temperature S2 Sensor temperature S2 ------------------- Lower store temperature TT Sensor temperature S3 ------------------- Upper store temperature S4 Sensor temperature S4 ------------------- Measuring sensor only, without operational function H1 Hours of operation relay 1 ------------------- Control value FN 1 4 FN4 = Solar system with thermostat function

DO/1 6 Switch-on temperature difference for solar pump DF/1 4 Switch-off temperature difference for solar pump SX/1 60 Maximum store temperature limitation CL/1 140 Collector temperature limitation CX/1 120 Maximum collector temperature CN/1 10 Minimum temperature limitation is deactivated OC/1 1 System cooling is activated

TO 40.0 Thermostat switch-on temperature for domestic water after heating

TF 45.0 Thermostat switch-off temperature for domestic water after heating

MM 4 Manual mode

MM 4 = automatic opeartion PG/VN Program number/version number

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1S1

S2

R1

6.9 Standard solar system with 1collector and 1 store:

The controller measures the temperature difference betweenbuffer store sensor S1 and store sensor S2. As soon as thisdifference is higher or identical to the adjusted value(DO/1), the pump R1 is activated and the store is loaded. Ifthe switch-off difference (DF/1) is underrun by that

difference, the pump is switched-off. In this systems it isnecessary to deactivate the thermostat function, by settingthe adjustment channels To and TF to the same value.

• TO = TF(thermostat function is deactivated)

Necessary adjustmentChannel FN=4

Channel Factory setting Change to Remark S1 Sonsor temperature S1 ------------------- Collector temperature S2 Sonsor temperature S2 ------------------- Lower store temperature TT Sonsor temperature S3 ------------------- Upper store temperature S4 Sonsor temperature S4 ------------------- Measuring sensor only, without operational function H1 Hours of operation relay 1 ------------------- Control value FN 1 4 FN4 = Solar system with thermostat function

DO/1 6 Switch-on temperature difference solar pump DF/1 4 Switch-off temperature difference solar pump SX/1 60 Maximum store temprature limitation CL/1 140 Collector temperature limitation CX/1 120 Maximum collector temperature CN/1 10 Minimum temperature limitation is deactivated OC/1 1 System cooling is activated TO 40.0 40.0 TF 45.0 40.0

TO = TF Thermostat function is deactivated

MM 4 Manual mode MM 4 = automatic operation

PG/VN Program number/version number

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NotesDesign and specifications are subject to change without notice.Illustrations may differ slightly from production models.


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